KR102106355B1 - Antimicrobial Panels and their Manufacturing Methods - Google Patents

Antimicrobial Panels and their Manufacturing Methods Download PDF

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KR102106355B1
KR102106355B1 KR1020180127144A KR20180127144A KR102106355B1 KR 102106355 B1 KR102106355 B1 KR 102106355B1 KR 1020180127144 A KR1020180127144 A KR 1020180127144A KR 20180127144 A KR20180127144 A KR 20180127144A KR 102106355 B1 KR102106355 B1 KR 102106355B1
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ceramic coating
sheet
ceramic
powder
primer layer
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KR1020180127144A
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Korean (ko)
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김순식
김승식
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주식회사 에스씨플러스
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62222—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic coatings
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04—Homopolymers or copolymers of ethene
    • C08J2323/06—Polyethene

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Health & Medical Sciences (AREA)
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  • Polymers & Plastics (AREA)
  • Ceramic Engineering (AREA)
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Abstract

The present invention relates to an antibacterial composite panel for a baffle wall and a barrier wall, and a method for manufacturing the same, wherein when a flow of water is stagnant for a long time, there is no worry about corrosion or rot by the stagnant water, and occurrence of disease-causing bacteria or fungi is also suppressed. The antibacterial composite panel of the present invention comprises: a polyethylene sheet (102) having a polyethylene net therein; a first primer layer (104) formed along the upper surface of the polyethylene sheet (102); a first ceramic coating sheet (106) formed along the upper surface of the first primer layer (104); a first nano-silver sputtering coating layer (108) formed along the upper surface of the first ceramic coating sheet (106); a second primer layer (110) formed along the lower surface of the polyethylene sheet (102); a second ceramic coating sheet (112) formed along the lower surface of the second primer layer (110); and a second nano-silver sputtering coating layer (114) formed along the lower surface of the second ceramic coating sheet (112).

Description

도류벽 및 간벽용 항균 복합패널 및 그 제조방법{Antimicrobial Panels and their Manufacturing Methods}Antimicrobial composite panel for effluent wall and partition wall and its manufacturing method

본 발명은 도류벽 및 간벽용 패널에 관한 것으로, 보다 상세하게는 물의 흐름이 오랜 시간 정체되어 있을 때, 정체된 물에 의해 부식되거나 썩을 염려가 없을 뿐만 아니라 질병을 유발케 하는 박테리아나 곰팡이균의 발생을 억제하도록 하는 도류벽 및 간벽용 항균 복합패널 및 그 제조방법에 관한 것이다.The present invention relates to a panel for the walls of walls and partitions, and more specifically, when the flow of water is stagnant for a long time, there is no fear of corrosion or rot by stagnant water, as well as bacteria or fungi that cause disease. The present invention relates to an antimicrobial composite panel for conducting walls and partition walls, and a method for manufacturing the same.

따라서, 본 발명은 부식되거나 썩을 염려가 없기 때문에 정체된 물의 흐름을 빠르게 할 수 있도록 하는 도류벽 및 간벽용 항균 복합패널 및 그 제조방법에 관한 것이다.Accordingly, the present invention relates to an antimicrobial composite panel for a vortex wall and a partition wall and a method for manufacturing the same, which enables a rapid flow of stagnant water because there is no fear of corrosion or rot.

도류벽은 사수(Dead water)나 단락류(short circuit)를 방지하고 균등한 물의 흐름을 유도하기 위하여 설치하는 구조물로서, 예컨대 정수처리공정에서 물의 흐름을 균등하게 분배하기 위하여 응집공정 이후 침전지로 유입하는 경계부위에 설치되고 있다. 즉 침전지는 고요한 수류의 층류를 유지해야 하므로, 물을 수직 및 수평방향으로 균등하게 유입시켜야 하는데, 이 목적으로 도류벽이 설치되고 있다.The flow wall is a structure that is installed to prevent dead water or short circuit and to induce an even flow of water. For example, it flows into a sedimentation basin after the agglomeration process to distribute the water flow evenly in the water treatment process. It is installed at the boundary. That is, since the sedimentation basin needs to maintain the laminar flow of a quiet water stream, water must be uniformly introduced in the vertical and horizontal directions, and a duct wall is installed for this purpose.

상기 도류벽에는 목재나 PVC 패널 또는 PDF 패널(Polyethylene Double Frame Panel) 등의 도류벽용 패널이 사용되고 있다. 여기서 상기 도류벽용 PDF 패널은 합성수지로 압출 성형한 단위패널로 이루어지고 있어 대량생산이 용이할 뿐만 아니라 물이나 염소 등에 의한 부식성이 적다는 점에서 널리 사용되고 있다. 특허문헌 1을 참조하여 더욱 구체적으로 설명하면 다음과 같다.For the wall, a panel for a wall, such as wood, PVC panel, or PDF panel (Polyethylene Double Frame Panel) is used. Here, the PDF panel for the wall is made of a unit panel extruded from synthetic resin, and is widely used in that it is easy to mass-produce and has little corrosion by water or chlorine. Referring to patent document 1 in more detail as follows.

특허문헌 1은 PDF 패널로 이루어진 도류벽 구조를 개시하고 있다. 이에 따르면, 종래기술에 따른 PDF 패널은 합성수지(High-Density Polyethylene: DPE)로 이루어진 전면패널, 후면패널 및 보강리브를 일체형으로 압출 성형한 PDF 패널의 길이방향 양단을 연속결합하는 방식으로 상,하수 처리장의 도류벽을 구성하고 있다.Patent document 1 discloses the structure of a flow wall made of a PDF panel. According to this, the PDF panel according to the prior art is a method in which the front and rear panels made of synthetic resin (High-Density Polyethylene: DPE), and the reinforcement ribs are integrally extruded to form a continuous combination of both ends in the longitudinal direction of the PDF panel. The flow wall of the treatment plant is constructed.

이때 상기 종래기술에 따른 PDF 패널은 일자형태, 삼각형태 또는 X자 형태의 보강리브를 통해 PDF 패널의 내구성 및 내식성이 내외압에 견딜 수 있도록 보강하고 있음을 개시하고 있다.At this time, the PDF panel according to the prior art discloses that the durability and corrosion resistance of the PDF panel are reinforced to withstand the internal and external pressures through a straight, triangular or X-shaped reinforcement rib.

그러나, 상기 도류벽용 PDF 패널은 물의 흐름이 오랜 시간 정체되어 있을 때, 정체된 물에 의해 부식되거나 썩을 염려가 있을 뿐만 아니라 질병을 유발케 하는 박테리아나 곰팡이균의 발생을 억제시키지 못하는 문제점이 있었다.However, when the flow of water is stagnant for a long time, the PDF panel for the wall has a problem in that it is not only concerned with corrosion or rot by stagnant water, but also cannot suppress the occurrence of bacteria or fungi that cause disease.

[선행기술문헌][Advanced technical literature]

특허문헌 1 : 대한민국 공개특허공보 제10-2010-0013006호Patent Document 1: Republic of Korea Patent Publication No. 10-2010-0013006

따라서, 본 발명은 상기한 종래 기술에 따른 제반 문제점을 해결하기 위하여 개량발명된 것으로서, 본 발명의 목적은 물의 흐름이 오랜 시간 정체되어 있을 때, 정체된 물에 의해 부식되거나 썩을 염려가 없을 뿐만 아니라 질병을 유발케 하는 박테리아나 곰팡이균의 발생을 억제하도록 함으로써, 정체된 물의 흐름을 빠르게 할 수 있도록 하는 도류벽 및 간벽용 항균 복합패널 및 그 제조방법을 제공하는 데 있다.Therefore, the present invention has been improved to solve various problems according to the prior art described above, and the object of the present invention is that when the flow of water is stagnant for a long time, there is no fear of corrosion or rot by stagnant water. An object of the present invention is to provide an antimicrobial composite panel for a conduit wall and a partition wall, and a method for manufacturing the same, so that the stagnant water flow can be accelerated by suppressing the occurrence of disease-causing bacteria or fungi.

그러나 본 발명의 목적은 상기에 언급된 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.However, the object of the present invention is not limited to the above-mentioned object, other objects not mentioned will be clearly understood by those skilled in the art from the following description.

상기한 목적을 달성하기 위한 본 발명에 따른 도류벽 및 간벽용 항균 복합패널은,Antimicrobial composite panel for a vortex wall and a partition wall according to the present invention for achieving the above object,

내부에 폴리에틸렌 망을 구비하고 있는 폴리에틸렌 시트(102)와;A polyethylene sheet 102 having a polyethylene network therein;

상기 폴리에틸렌 시트(102)의 상면을 따라 형성된 제1프라이머층(104)과;A first primer layer 104 formed along the upper surface of the polyethylene sheet 102;

상기 제1프라이머층(104)의 상면을 따라 형성된 제1세라믹코팅시트(106)와;A first ceramic coating sheet 106 formed along an upper surface of the first primer layer 104;

상기 제1세라믹코팅시트(106)의 상면을 따라 형성된 제1나노실버 스퍼터링 코팅층(108)과;A first nano-silver sputtering coating layer 108 formed along the top surface of the first ceramic coating sheet 106;

상기 폴리에틸렌 시트(102)의 저면을 따라 형성된 제2프라이머층(110)과;A second primer layer 110 formed along the bottom surface of the polyethylene sheet 102;

상기 제2프라이머층(110)의 저면을 따라 형성된 제2세라믹코팅시트(112)와;A second ceramic coating sheet 112 formed along the bottom surface of the second primer layer 110;

상기 제2세라믹코팅시트(112)의 저면을 따라 형성된 제2나노실버 스퍼터링 코팅층(114)을 포함한다.It includes a second nano-silver sputtering coating layer 114 formed along the bottom surface of the second ceramic coating sheet 112.

그리고, 상기한 목적을 달성하기 위한 본 발명에 따른 도류벽 및 간벽용 항균 복합패널의 제조방법은,And, a method of manufacturing an antibacterial composite panel for a vortex wall and a partition wall according to the present invention for achieving the above object,

내부에 폴리에틸렌 망을 구비하고 있는 폴리에틸렌 시트(102)를 얻는 제1공정과;A first step of obtaining a polyethylene sheet 102 having a polyethylene network therein;

상기 제1공정 후, 폴리에틸렌 시트(102)의 상면 및 저면에 스크래치를 형성하는 제2공정과;A second step of forming scratches on the upper and lower surfaces of the polyethylene sheet 102 after the first step;

상기 제2공정 후, 폴리에틸렌 시트(102)의 상면 및 저면을 따라 프라이머를 도포하여 제1프라이머층(104) 및 제2프라이머층(110)을 형성하는 제3공정과;A third step of forming a first primer layer 104 and a second primer layer 110 by applying primers along the upper and lower surfaces of the polyethylene sheet 102 after the second step;

상기 제3공정 후, 세라믹을 분쇄장치로 투입하여 분쇄장치로부터 세라믹가루를 얻고 얻어진 세라믹가루를 코팅장치(200)로 투입하여 코팅장치(200)로부터 코팅된 세라믹코팅가루를 얻는 제4공정과;After the third step, a fourth step of obtaining ceramic powder from the grinding device by introducing the ceramic into the grinding device and obtaining the coated ceramic coating powder from the coating device 200 by introducing the obtained ceramic powder into the coating device 200;

상기 제4공정 후, 얻어진 세라믹코팅가루를 혼합기에 투입한 후, 세라믹코팅가루가 들어있는 혼합기에 프라이머를 투입하여 혼합기로부터 세라믹코팅가루와 프라이머가 혼합된 혼합물을 성형틀에 붓는 제5공정과;A fifth step of pouring the obtained ceramic coating powder into the mixer after the fourth step, and then pouring primers into the mixer containing the ceramic coating powder to pour the mixture of the ceramic coating powder and the primer from the mixer into the molding mold;

상기 제5공정 후, 혼합물이 들어 있는 성형틀을 진동부 및 가압부를 구비하고 있는 프레스장치로 보내고 프레스장치의 진동부를 30초 구동하여 혼합물이 들어 있는 성형틀을 진동시킴과 아울러 프레스장치의 가압부로 혼합물을 가압하여 세라믹코팅시트를 얻은 후, 얻어진 세라믹코팅시트를 25℃ 이상의 상온에서 12시간 숙성시켜 수분을 제거하는 제6공정과;After the fifth process, the molding frame containing the mixture is sent to a press device having a vibrating part and a pressing part, and the vibrating part of the press device is driven for 30 seconds to vibrate the forming frame containing the mixture and pressurizing part of the press device. A sixth step of pressing the mixture to obtain a ceramic coating sheet, and then aging the obtained ceramic coating sheet at 25 ° C. or higher for 12 hours to remove moisture;

상기 제6공정 후, 세라믹코팅시트를 잘라 제1세라믹코팅시트(106)와 제2세라믹코팅시트(108)를 얻고 제1프라이머층(104)의 상면에 제1세라믹코팅시트(106)를 설치함과 아울러 제2프라이머층(110)의 저면에 제2세라믹코팅시트(112)를 설치하는 제7공정과;After the sixth process, the ceramic coating sheet is cut to obtain the first ceramic coating sheet 106 and the second ceramic coating sheet 108, and the first ceramic coating sheet 106 is installed on the top surface of the first primer layer 104. And a seventh process of installing a second ceramic coating sheet 112 on the bottom surface of the second primer layer 110;

상기 제7공정 후, 은(Ag)을 위치시키고 위치된 은을 미세한 입자인 은나노 입자로 만들고 은나노 입자를 제1세라믹코팅시트(106)의 상면에 도포함과 아울러 제2세라믹코팅시트(112)의 상면에 도포하는 제8공정을 포함한다.After the seventh process, silver (Ag) is placed, and the positioned silver is made into silver nanoparticles, which are fine particles, and silver nanoparticles are also included on the top surface of the first ceramic coating sheet 106, and the second ceramic coating sheet 112 is also provided. It includes an eighth step of applying to the upper surface of the.

이상에서 상술한 바와 같이 본 발명에 따른 도류벽 및 간벽용 항균 복합패널 및 그 제조방법은 물의 흐름이 오랜 시간 정체되어 있을 때, 정체된 물에 의해 부식되거나 썩을 염려가 없는 효과가 있을 뿐만 아니라 질병을 유발케 하는 박테리아나 곰팡이균의 발생을 억제하도록 하는 효과가 있다.As described above, the antimicrobial composite panel for a vortex wall and a partition wall according to the present invention and a method for manufacturing the same have an effect that there is no risk of corrosion or rot by stagnant water when the water flow is stagnated for a long time, as well as disease It has the effect of suppressing the occurrence of bacteria or fungi that cause it.

그리고, 본 발명은 부식되거나 썩을 염려가 없기 때문에 정체된 물의 흐름을 빠르게 할 수 있도록 하는 효과가 있다.And, the present invention has the effect of allowing the stagnant water to flow quickly because there is no fear of corrosion or rot.

도 1은 본 발명에 따른 도류벽 및 간벽용 항균 복합패널을 도시한 도면,
도 2는 도 1의 도류벽 및 간벽용 항균 복합패널의 단면도,
도 3은 덩어리로 된 세라믹,
도 4는 세라믹분말 코팅장치이다.1 is a view showing an antimicrobial composite panel for a vortex wall and a partition wall according to the present invention,
Figure 2 is a cross-sectional view of the antimicrobial composite panel for the current wall and the partition wall of Figure 1,
Figure 3 is a lumped ceramic,
4 is a ceramic powder coating device.

이하, 본 발명에 따른 도류벽 및 간벽용 항균 복합패널 및 그 제조방법의 바람직한 실시 예를 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the antimicrobial composite panel for the walls and partitions according to the present invention and a method of manufacturing the same will be described.

하기에서 본 발명을 설명함에 있어서, 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략할 것이다.In the following description of the present invention, when it is determined that a detailed description of related known functions or configurations may unnecessarily obscure the subject matter of the present invention, the detailed description will be omitted.

도 1은 본 발명에 따른 도류벽 및 간벽용 항균 복합패널을 도시한 도면이고, 도 2는 도 1의 도류벽 및 간벽용 항균 복합패널의 단면도이다.1 is a view showing an antimicrobial composite panel for a circulating wall and a partition wall according to the present invention, and FIG. 2 is a cross-sectional view of the antibacterial composite panel for a circulating wall and partition wall of FIG. 1.

도 1 내지 도 2에 도시된 바와 같이 본 발명에 따른 도류벽 및 간벽용 항균 복합패널(100)은,1 to 2, the antimicrobial composite panel 100 for a vortex wall and a partition wall according to the present invention,

내부에 폴리에틸렌 망을 구비하고 있는 폴리에틸렌 시트(102)와;A polyethylene sheet 102 having a polyethylene network therein;

상기 폴리에틸렌 시트(102)의 상면을 따라 형성된 제1프라이머층(104)과;A first primer layer 104 formed along the upper surface of the polyethylene sheet 102;

상기 제1프라이머층(104)의 상면을 따라 형성된 제1세라믹코팅시트(106)와;A first ceramic coating sheet 106 formed along an upper surface of the first primer layer 104;

상기 제1세라믹코팅시트(106)의 상면을 따라 형성된 제1나노실버 스퍼터링 코팅층(108)과;A first nano-silver sputtering coating layer 108 formed along the top surface of the first ceramic coating sheet 106;

상기 폴리에틸렌 시트(102)의 저면을 따라 형성된 제2프라이머층(110)과;A second primer layer 110 formed along the bottom surface of the polyethylene sheet 102;

상기 제2프라이머층(110)의 저면을 따라 형성된 제2세라믹코팅시트(112)와;A second ceramic coating sheet 112 formed along the bottom surface of the second primer layer 110;

상기 제2세라믹코팅시트(112)의 저면을 따라 형성된 제2나노실버 스퍼터링 코팅층(114)을 포함한다.It includes a second nano-silver sputtering coating layer 114 formed along the bottom surface of the second ceramic coating sheet 112.

상기와 같이 포함된 본 발명에 따른 도류벽 및 간벽용 항균 복합패널(100)의 제조방법을 설명하면 다음과 같다.When explaining the manufacturing method of the antibacterial composite panel 100 for the current wall and the partition wall according to the present invention included as described above are as follows.

먼저, 내부에 폴리에틸렌 망을 구비하고 있는 폴리에틸렌 시트(102)를 얻는다.First, a polyethylene sheet 102 having a polyethylene network therein is obtained.

상기 폴리에틸렌은 에틸렌을 중합하여 얻어지는 열가소성 수지. 고압으로 중합시킨 고밀도 고압 폴리에틸렌 외에 고밀도 중압 폴리에틸렌, 고밀도 저압 폴리에틸렌 등이 있으며, 제법에 따라서 분자 구조 및 물리적 성질이 다르다. 필름, 관, 전선의 피복, 병, 컵 등의 성형품 등이 만들어지고, 필름은 방수 공사, 관은 급수 배관에 사용된다.The polyethylene is a thermoplastic resin obtained by polymerizing ethylene. In addition to high-density high-pressure polyethylene polymerized at high pressure, there are high-density medium-pressure polyethylene and high-density low-pressure polyethylene, and the molecular structure and physical properties are different depending on the manufacturing method. Films, pipes, wire coverings, molded products such as bottles, cups, etc. are made, and films are used for waterproof construction and pipes are used for water supply piping.

그리고, 상기 폴리에틸렌 시트(102)를 위치시킨 후, 뾰족한 도구를 사용하여 일정간격을 두고 폴리에틸렌 시트(120)의 상면 및 저면에 스크래치를 형성하는 스크래치공정을 실시한다.Then, after the polyethylene sheet 102 is positioned, a scratch process is performed to form scratches on the top and bottom surfaces of the polyethylene sheet 120 at regular intervals using a pointed tool.

그리고, 상기 스크래치공정 후, 폴리에틸렌 시트(102)의 상면 및 저면을 따라 프라이머를 도포하여 제1프라이머층(104) 및 제2프라이머층(110)을 형성하는 프라이머도포공정을 실시한다.Then, after the scratch process, a primer coating process is performed to apply the primers along the top and bottom surfaces of the polyethylene sheet 102 to form the first primer layer 104 and the second primer layer 110.

그리고, 상기 프라이머도포공정 후, 도 3에 도시된 바와 같이, 덩어리로 된 세라믹을 위치시키고 위치된 세라믹을 분쇄장치(도시는 생략함)로 투입하여 분쇄장치로부터 세라믹가루를 얻는다.Then, after the primer coating process, as shown in Fig. 3, the lumped ceramic is placed and the placed ceramic is put into a grinding device (not shown) to obtain ceramic powder from the grinding device.

그리고, 상기 얻어진 세라믹가루를 도 4에 도시된 코팅장치(200)로 투입하여 코팅장치(200)로부터 코팅된 세라믹가루 즉, 세라믹코팅가루를 얻는다.Then, the obtained ceramic powder is introduced into the coating apparatus 200 shown in FIG. 4 to obtain coated ceramic powder, that is, ceramic coating powder, from the coating apparatus 200.

상기 코팅장치(200)는, 도 4 에 도시된 바와 같이, 일측에 세마믹가루의 투입 및 세라믹코팅가루 배출을 위한 도어(202)와; 하부가 호퍼 형태로 중앙부분에 연결관(204)이 형성된 탱크 형태의 케이스(206)와; 내부에 착탈 가능하게 안착되는 매쉬(208)와; 상기 케이스(206)의 내부로 일부가 삽입되어 코팅액을 분사하는 복수 개의 분사노즐(210) 및 상기 케이스(206)의 연결관(204)과 호스(212)로 연결되어 케이스(206) 내부로 공기를 제공하는 송풍팬(214)을 포함하여 구성된다.The coating apparatus 200, as shown in Figure 4, the door 202 for the input of the ceramic powder and discharge ceramic coating powder on one side; A tank-shaped case 206 having a connection pipe 204 formed at a central portion in a lower hopper shape; A mesh 208 detachably seated therein; A plurality of injection nozzles 210 are partially inserted into the case 206 to spray the coating liquid, and connected to the connection pipe 204 and the hose 212 of the case 206 to air inside the case 206 It comprises a blower fan 214 to provide.

여기서, 상기 세라믹코팅가루를 얻는 과정을 좀 더 살펴보면, 세라믹가루를 케이스(206)에 투입시킨 후, 송풍팬(214)를 구동시켜 세라믹가루가 케이스(206)의 내부에서 날리도록 한다.Here, looking at the process of obtaining the ceramic coating powder in more detail, after the ceramic powder is introduced into the case 206, the blowing fan 214 is driven to blow the ceramic powder inside the case 206.

그리고, 상기 케이스(206)의 내부에서 날리는 세라믹가루로 분사노즐(210)을 구동시켜 코팅액을 분사한다.In addition, the coating liquid is sprayed by driving the spray nozzle 210 with ceramic powder blown from the inside of the case 206.

그리고, 상기 얻어진 세라믹코팅가루를 혼합기에 투입한 후, 세라믹코팅가루가 들어있는 혼합기에 프라이머를 투입하여 혼합기를 구동시켜 세라믹코팅가루와 프라이머를 혼합한다.Then, after putting the obtained ceramic coating powder into the mixer, the primer is introduced into the mixer containing the ceramic coating powder to drive the mixer to mix the ceramic coating powder and the primer.

그리고, 상기 혼합기로부터 세라믹코팅가루와 프라이머가 혼합된 혼합물을 성형틀(도시는 생략함)에 붓는다.Then, the mixture of the ceramic coating powder and the primer mixed from the mixer is poured into a mold (not shown).

그리고, 상기 혼합물이 들어 있는 성형틀을 진동부(도시는 생략함) 및 가압부(도시는 생략함)를 구비하고 있는 프레스장치(도시는 생략함)로 보낸다.Then, the molding frame containing the mixture is sent to a press device (not shown) having a vibrating part (not shown) and a pressing part (not shown).

그리고, 상기 프레스장치의 진동부를 30초 구동하여 혼합물이 들어 있는 성형틀을 진동시킴과 아울러 프레스장치의 가압부로 혼합물을 가압한다.Then, the vibrating part of the press device is driven for 30 seconds to vibrate the molding frame containing the mixture, and the mixture is pressurized by the pressing part of the press device.

여기서, 상기 프레스장치의 가압은 200t이다.Here, the pressurization of the press device is 200 tons.

그리고, 진동 및 가압이 완료된 혼합물이 들어 있는 성형틀로부터 혼합물 즉, 세라믹코팅시트를 얻은 후, 얻어진 세라믹코팅시트를 25℃ 이상의 상온에서 12시간 숙성시켜 수분을 제거한다.Then, after obtaining a mixture, that is, a ceramic coating sheet, from a molding frame containing a mixture of vibration and pressure, the obtained ceramic coating sheet is aged at room temperature of 25 ° C. or higher for 12 hours to remove moisture.

그리고, 수분이 제거된 세라믹코팅시트를 잘라 제1세라믹코팅시트(106)와 제2세라믹코팅시트(108)를 얻은 후, 상기 제1프라이머층(104)의 상면에 제1세라믹코팅시트(106)를 설치함과 아울러 제2프라이머층(110)의 저면에 제2세라믹코팅시트(112)를 설치한다.Then, after the water-removing ceramic coating sheet is cut to obtain a first ceramic coating sheet 106 and a second ceramic coating sheet 108, the first ceramic coating sheet 106 is applied to the top surface of the first primer layer 104. ) And the second ceramic coating sheet 112 is installed on the bottom surface of the second primer layer 110.

그리고, 항균, 살균 효과가 있는 은(Ag)을 위치시키고 위치된 은을 미세한 입자인 은나노 입자로 만든 후, 상기 은나노 입자를 제1세라믹코팅시트(106)의 상면에 도포함과 아울러 제2세라믹코팅시트(112)의 상면에 도포한다.Then, after placing the silver (Ag) having antibacterial and sterilizing effect and making the positioned silver into silver nanoparticles, which are fine particles, the silver nanoparticles are also included on the top surface of the first ceramic coating sheet 106 and the second ceramic It is applied to the top surface of the coating sheet 112.

여기서, 상기 은(Ag) 대신에 은계 항균제를 사용할 수 있는바, 상기 은계 향균제는 은이온의 산화화합물 또는 지르코늄 인산염 또는 아연산화화합물이다.Here, a silver-based antibacterial agent can be used instead of the silver (Ag), and the silver-based antibacterial agent is an oxidizing compound of silver ions or a zirconium phosphate or zinc oxide compound.

따라서, 상기 도류벽용 항균 패널은 정체된 물에 의해 부식되거나 썩을 염려가 없을 뿐만 아니라 질병을 유발케 하는 박테리아나 곰팡이균의 발생을 억제함으로써, 정체된 물의 흐름을 빠르게 한다.Therefore, the antibacterial panel for the effluent wall not only has no fear of corrosion or rot by stagnant water, but also suppresses the occurrence of bacteria or fungi that cause disease, thereby speeding up the stagnant water flow.

상기 발명의 상세한 설명은 단지 본 발명의 예시적인 것으로서, 이는 단지 본 발명을 설명하기 위한 목적에서 사용된 것이지 의미 한정이나 특허청구범위에 기재된 본 발명의 범위를 제한하기 위하여 사용된 것은 아니다. 그러므로 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.The detailed description of the invention is merely exemplary of the present invention, which is used for the purpose of describing the present invention only, and is not used to limit the scope of the present invention as defined in the claims or claims. Therefore, those of ordinary skill in the art will understand that various modifications and other equivalent embodiments are possible therefrom. Therefore, the true technical protection scope of the present invention should be determined by the technical spirit of the appended claims.

200 : 코팅장치
202 : 도어
204 : 연결관
206 : 케이스
208 : 매쉬
210 : 분사노즐
212 : 호스
214 : 송풍팬200: coating device
202: door
204: connector
206: case
208: mesh
210: spray nozzle
212: hose
214: Blowing fan

Claims (3)

내부에 폴리에틸렌 망을 구비하고 있는 폴리에틸렌 시트(102)를 얻는 제1공정과;
상기 제1공정 후, 폴리에틸렌 시트(102)의 상면 및 저면에 스크래치를 형성하는 제2공정과;
상기 제2공정 후, 폴리에틸렌 시트(102)의 상면 및 저면을 따라 프라이머를 도포하여 제1프라이머층(104) 및 제2프라이머층(110)을 형성하는 제3공정과;
상기 제3공정 후, 세라믹을 분쇄장치로 투입하여 분쇄장치로부터 세라믹가루를 얻고 얻어진 세라믹가루를 코팅장치(200)로 투입하여 코팅장치(200)로부터 코팅된 세라믹코팅가루를 얻는 제4공정과;
상기 제4공정 후, 얻어진 세라믹코팅가루를 혼합기에 투입한 후, 세라믹코팅가루가 들어있는 혼합기에 프라이머를 투입하여 혼합기로부터 세라믹코팅가루와 프라이머가 혼합된 혼합물을 성형틀에 붓는 제5공정과;
상기 제5공정 후, 혼합물이 들어 있는 성형틀을 진동부 및 가압부를 구비하고 있는 프레스장치로 보내고 프레스장치의 진동부를 30초 구동하여 혼합물이 들어 있는 성형틀을 진동시킴과 아울러 프레스장치의 가압부로 혼합물을 가압하여 세라믹코팅시트를 얻은 후, 얻어진 세라믹코팅시트를 25℃ 이상의 상온에서 12시간 숙성시켜 수분을 제거하는 제6공정과;
상기 제6공정 후, 세라믹코팅시트를 잘라 제1세라믹코팅시트(106)와 제2세라믹코팅시트(108)를 얻고 제1프라이머층(104)의 상면에 제1세라믹코팅시트(106)를 설치함과 아울러 제2프라이머층(110)의 저면에 제2세라믹코팅시트(112)를 설치하는 제7공정과;
상기 제7공정 후, 은(Ag)을 위치시키고 위치된 은을 미세한 입자인 은나노 입자로 만들고 은나노 입자를 제1세라믹코팅시트(106)의 상면에 도포함과 아울러 제2세라믹코팅시트(112)의 상면에 도포하는 제8공정을 포함한 것을 특징으로 도류벽 및 간벽용 항균 복합패널의 제조방법.
A first step of obtaining a polyethylene sheet 102 having a polyethylene network therein;
A second step of forming scratches on the upper and lower surfaces of the polyethylene sheet 102 after the first step;
A third step of forming a first primer layer 104 and a second primer layer 110 by applying primers along the upper and lower surfaces of the polyethylene sheet 102 after the second step;
After the third step, a fourth step of obtaining ceramic powder from the grinding device by introducing the ceramic into the grinding device and obtaining the coated ceramic coating powder from the coating device 200 by introducing the obtained ceramic powder into the coating device 200;
A fifth step of pouring the obtained ceramic coating powder into the mixer after the fourth step, and then pouring primers into the mixer containing the ceramic coating powder to pour the mixture of the ceramic coating powder and the primer from the mixer into the molding mold;
After the fifth process, the molding frame containing the mixture is sent to a press device having a vibrating part and a pressing part, and the vibrating part of the press device is driven for 30 seconds to vibrate the forming frame containing the mixture and pressurizing part of the press device. A sixth step of pressing the mixture to obtain a ceramic coating sheet, and then aging the obtained ceramic coating sheet at 25 ° C. or higher for 12 hours to remove moisture;
After the sixth process, the ceramic coating sheet is cut to obtain the first ceramic coating sheet 106 and the second ceramic coating sheet 108, and the first ceramic coating sheet 106 is installed on the top surface of the first primer layer 104. And a seventh process of installing a second ceramic coating sheet 112 on the bottom surface of the second primer layer 110;
After the seventh process, silver (Ag) is placed, and the positioned silver is made into silver nanoparticles, which are fine particles, and silver nanoparticles are also included on the top surface of the first ceramic coating sheet 106, and the second ceramic coating sheet 112 is also provided. Method of manufacturing an antimicrobial composite panel for the walls and partitions, characterized in that it comprises an eighth step of applying to the upper surface of the.
제 1 항에 있어서,
상기 세라믹코팅가루를 얻는 제4공정에서 케이스(206)의 내부에 세라믹가루를 투입하고 투입된 세라믹가루 송풍팬(214)으로 날리게 한 후, 케이스(206)의 내부에 날리는 세라믹가루로 분사노즐(210)을 구동시켜 코팅액을 분사하는 것을 특징으로 하는 도류벽 및 간벽용 항균 복합패널의 제조방법.


According to claim 1,
In the fourth step of obtaining the ceramic coating powder, the ceramic powder is injected into the inside of the case 206, blown by the injected ceramic powder blowing fan 214, and then spray nozzle 210 with ceramic powder blowing inside the case 206 Method of manufacturing an antimicrobial composite panel for a circulating wall and a partition wall, characterized by spraying a coating solution by driving).


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CN113214686A (en) * 2021-05-18 2021-08-06 佛山东鹏洁具股份有限公司 High-adhesion impact-resistant antibacterial faucet and surface treatment process thereof

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Publication number Priority date Publication date Assignee Title
KR20110083150A (en) * 2010-01-13 2011-07-20 주식회사 웰쳐화인텍 Panel construction method for moss and tide generating prevention
KR20180102350A (en) * 2017-03-07 2018-09-17 주식회사 제씨콤 Sheet with antibacterium and sterilization function and a process for preparing it

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
KR20110083150A (en) * 2010-01-13 2011-07-20 주식회사 웰쳐화인텍 Panel construction method for moss and tide generating prevention
KR20180102350A (en) * 2017-03-07 2018-09-17 주식회사 제씨콤 Sheet with antibacterium and sterilization function and a process for preparing it

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113214686A (en) * 2021-05-18 2021-08-06 佛山东鹏洁具股份有限公司 High-adhesion impact-resistant antibacterial faucet and surface treatment process thereof

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