KR102085148B1 - Stainless tile for floor repair and construction method thereof - Google Patents

Abstract

An objective of the present invention is to provide a stainless steel tile for floor repair and a construction method thereof which can reduce time and costs required for maintenance and repair of workplace floors. The stainless steel tile for floor repair comprises: a plurality of tile bodies which are affixed to the floor surface of a workplace by an adhesive coated on the floor surface, contain a metallic material, and are continuously affixed to the floor surface; a plurality of protrusion units allowing a portion thereof to maintain regular intervals on the tile bodies, protruding continuously, and preventing an object to be supported from slipping from the tile bodies while causing friction with the object to be supported which comes in contact with the tile bodies; and concave groove units which are arranged between the plurality of protrusion units, and store water to allow the protrusion units to protrude higher than the water′s surface when water remains on the upper surfaces of the tile bodies. The protrusion units and the concave groove unit are formed by a cold patterning and rolling process.

Description

Floor repair stainless steel tile and construction method {STAINLESS TILE FOR FLOOR REPAIR AND CONSTRUCTION METHOD THEREOF}

The present invention relates to a stainless steel tile for floor repair and a construction method thereof, and more particularly, to prevent wear by installing on a factory floor, and to prevent the spread of flame as the flooring material is burned during a fire. It is possible to prevent the worker from slipping while walking, to keep the environment inside the workplace clean, and to reduce the time and cost required to maintain the floor of the workplace, and to provide a floor repair stainless tile will be.

In general, floors such as tiles are installed on the floor of the building to protect the floor. Tiles are mainly formed by mixing and molding powders such as natural clay, ore or synthetic inorganic raw materials, and are mostly rectangular in shape by high temperature plastic bonding, and are attached to the floor of a building by mortar.

Such porcelain tiles are hardly cracked or discolored after construction and are particularly durable, which is advantageous for protecting the floor or wall. Because of this property, porcelain tiles are mainly used in kitchens, toilets, baths, and washrooms where hygiene is required.

However, since the fragile tiles have a low impact resistance and are easily damaged by external impacts, they require considerable care in handling, difficult to cut and process, and are often cracked or broken by external impacts even when constructed. There is a problem that must be done.

Moreover, when the renovation is performed, the side tiles that are not broken are frequently broken again, and are attached using cement, thereby causing damage to the floor of the building.

Among the drawbacks of such fraud tiles, the biggest drawback is that they are very fragile. Due to these characteristics, floors can not be used to protect floors in factories that have a high impact on the floor.

At present, a factory having a mechanical equipment that generates a severe impact during operation such as a press device or a punching device is most often made of a concrete floor without a tile. However, the concrete floor surface can be easily damaged by the impact generated during the operation of the mechanical equipment or the impact of heavy material transport, so the floor repair work is frequently performed.

In order to solve the above problems, a metal tile has been developed, and the metal tile according to the prior art has a plurality of protrusions provided on one side of the plate body so as to be buried in a plate body covering the floor of the building and an adhesive layer laminated on the floor of the building. It includes a leg, a plurality of corner ribs protruding at the edge of the plate body, and the support is bent from the periphery of the plate body to support the plate body is provided integrally with the plate body.

Background art of the present invention is disclosed in Republic of Korea Patent Publication No. 10-0751516 (August 23, 2007, the name of the invention: a metal tile, a factory floor structure having the same and a construction method thereof).

Since the metal tile according to the prior art does not have a separate technical configuration for preventing slippage, when it is installed in a factory where moisture exists on the floor, such as a food factory, the worker slips due to the moisture on the metal tile while walking. There is a problem that is easy to carry.

Therefore, there is a need for improvement.

The present invention can be installed on the factory floor to prevent wear, to prevent the spread of the flame as the floor material is burned in the fire, to prevent the worker from slipping while walking, clean the environment inside the workplace It is an object of the present invention to provide a stainless steel tile for floor repair and its construction method, which can be easily maintained, and can reduce the time and cost required for the maintenance of the workplace floor.

The present invention comprises a tile body adhered to the bottom surface by an adhesive applied to the bottom surface of the workplace, including a metal material, and a plurality of tiles continuously bonded to the bottom surface; A portion of the tile body at regular intervals, the plurality of protrusions being continuously formed, and a protrusion to prevent the support object from slipping from the tile body while being rubbed with the support object in contact with the tile body; And a concave groove disposed between the plurality of protrusions, the concave grooves of which water is fresh so that the protrusion protrudes above the water surface when the moisture remains on the upper surface of the stainless steel, and the protrusions and the concave grooves are cold patterned. It is characterized by being molded by a rolling process.

In addition, the tile body of the present invention is characterized in that it comprises a stainless material.

Further, the protruding portion or the concave groove portion of the present invention is characterized in that the contact holding portion for preventing the support object from slipping is formed by laser processing.

In addition, the protrusions of the present invention, a plurality of the protrusions are arranged at a constant interval to form a single row, a plurality of rows of the protrusions are arranged so as to be spaced apart from each other that the four adjacent protrusions are arranged in a diamond shape. It features.

In addition, the protruding portion of the present invention is characterized in that the contact holding portion for preventing the support object from slipping is formed by a grinding process.

In addition, the present invention, (a) removing and planarizing the foreign matter on the bottom surface; (b) applying a filler to the bottom surface to fill cracks formed on the bottom surface; (c) applying an adhesive to the bottom surface to which the filler is applied; And (d) adhering and curing the tile main body such that the plurality of tiles are continuously disposed on the bottom surface to which the adhesive is applied, wherein the tile main body has a portion of the tile main body maintained at a constant interval and the plurality of tiles are continuous. A protruding portion formed to protrude and preventing the support object from slipping from the tile body while being rubbed with the support object contacting the tile body; And a concave groove portion disposed between the plurality of protrusions, wherein the protrusions protrude upwards from the water surface when the moisture remains on the upper surface of the stainless steel.

In addition, in the step (d) of the present invention, the contact area of the tile body to which the adhesive is applied is increased by the protrusion and the concave groove so that the tile body can be prevented from being separated from the bottom surface. It is characterized by.

In the floor repair stainless steel tile according to the present invention and a method for constructing the same, a protrusion and a concave groove are alternately formed on the upper surface of the tile forming the floor, so that the concave groove is moist even when moisture is generated on the floor where the tile is constructed. It is fresh water and can prevent the worker's shoes from slipping off the tile while the worker's shoe bottom is rubbed against the protrusion, thereby preventing a safety accident.

In addition, the floor repair stainless steel tile according to the present invention and its construction method, the floor surface of the workplace is finished with a stainless steel tile of a non-combustible material can prevent the spread of flame as the flooring material burns when a fire occurs, the fire accident There is an advantage to reduce the damage.

In addition, the stainless steel tile for floor repair and construction method thereof according to the present invention is a stainless steel tile because the protrusion provided on the bottom surface of the operator and the contact holding portion for doubling the friction force between the worker's shoes or products in contact with the protrusion There is an advantage that can more effectively prevent the operator or product from slipping.

In addition, the floor repair stainless steel tile according to the present invention and its construction method, when forming the protrusions and the recessed grooves on the stainless tile at the same time by forming a protrusion and the recessed grooves by the cold rolling process, the time and cost required for the production of stainless steel tiles The cost of stainless steel tiles can be reduced, and thus the cost of stainless steel tiles can be reduced, and the time and cost of repairing the existing factory floor where the flooring is damaged can be reduced. There is this.

In addition, the floor repair stainless steel tile according to the present invention and the construction method thereof, since the tile body is formed on the bottom surface is formed a plurality of protrusions and concave grooves in a continuous manner to the impact when the external impact is applied to the tile body to the periphery It is possible to suppress the formation of scratches on the tile body while showing the effect of dispersing, which has the advantage of extending the life of the tile body.

1 is a process diagram showing a construction method of a floor repair stainless steel tile according to an embodiment of the present invention.
Figure 2 is a cross-sectional view of the floor is a floor repair stainless steel tile according to an embodiment of the present invention.
3 is a view showing a protrusion and a recess of the bottom repair stainless steel tile according to an embodiment of the present invention.
4 is a view showing an operation state of the floor repair stainless steel tile according to an embodiment of the present invention.
Figure 5 is a photograph showing a floor repair stainless steel tile construction method according to an embodiment of the present invention.
6 is a view illustrating a process for forming a contact holding part of a stainless steel tile for floor repair according to another embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described an embodiment of a floor repair stainless steel tile and its construction method according to the present invention.

In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description.

In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to the intention or convention of a user or an operator.

Therefore, the definitions of these terms should be made based on the contents throughout the specification.

1 is a process diagram showing a construction method of a floor repair stainless steel tile according to an embodiment of the present invention, Figure 2 is a cross-sectional view of the floor is a floor repair stainless steel tile according to an embodiment of the present invention, 3 is a view showing a protrusion and a concave groove of the stainless steel tile for floor repair according to an embodiment of the present invention.

In addition, Figure 4 is a view showing the working state of the floor repair stainless steel tile according to an embodiment of the present invention, Figure 5 is a photograph showing a floor repair stainless tile construction method according to an embodiment of the present invention. .

1 to 5, the stainless steel tile for floor repair according to an embodiment of the present invention is adhered to the floor by an adhesive 30 applied to the floor of the workplace, and includes a metal material. A plurality of tile bodies 50 are continuously bonded to the bottom surface, and a plurality of parts are continuously projected while maintaining a predetermined interval on the tile body 50, and the support object is in contact with the tile body 50. Protruding portion 52 is disposed between the protrusion 52 and the plurality of protrusions 52 to prevent the support object from slipping from the tile body 50 while being rubbed, and the protrusions 52 when water remains on the upper surface of the tile body 50. ) Includes a concave groove 54 in which water is fresh so that the water protrudes above the water surface.

Therefore, in the tile body 50 formed in a square or a rectangle, a plurality of protrusions 52 and a plurality of concave grooves 54 are continuously formed while being alternately arranged with each other, and the tile body of a portion where the protrusions 52 are formed ( 50) A groove is formed in the bottom surface, and a convex portion is formed on the bottom surface of the tile body 50 in which the recess groove 54 is formed.

In addition, since the protrusions 52 and the concave grooves 54 of the present embodiment are formed by a cold patterning rolling process, the protrusions 52 and the concave grooves 54 are simultaneously formed by one process, and the cold patterning rolling process is performed. By the continuous operation of the pressing roller or the press device to be able to mass-produce a plurality of tile body 50 continuously.

Since the tile body 50 is made of a stainless material, the stainless steel tile body 50 has a high corrosion resistance and facilitates the removal of contaminants even when contaminants are spilled on the floor surface when constructed on the floor of the factory. ) Can effectively prevent contamination of the floor of the workplace.

In addition, when a fluid such as oil leaks to the floor of the workplace, the fluid contaminating the floor and causing a sliding accident is immersed in the concave groove 54, and the protrusion 52 protrudes above the surface of the fluid. Contaminants of the fluid can be suppressed from contacting the support object, such as the worker's shoes, thereby preventing the support object from slipping from the tile body 50 by the pollutant.

In this embodiment, since the contact holding portion 56 which prevents the support object from slipping is formed in the protrusion 52 or the concave groove 54, the upper surface of the protrusion 52 or the concave groove 54 is formed. When the minute projections are continuously molded to support the object to be seated on the upper surface of the tile body 50, that is, the worker's shoes or the like, the contact part 52 is improved to improve the coefficient of friction between the support object and the protrusion 52 to prevent slipping. Do it.

In addition, the protrusions 52 of the present embodiment, the plurality of protrusions 52 are arranged at a constant interval to form a single row, the plurality of rows of protrusions 52 are arranged so as to be spaced apart from each other four protrusions 52 adjacent to each other. ) Is arranged in a diamond shape.

Since the upper surface of the tile body 50 of the present embodiment is formed by a continuous continuous minute grooves such as fiber by laser processing, the outer surface of the protrusion 52 and the recessed groove 54 is formed so that the support object is in contact with the protrusion 52. At this time, by effectively maintaining the contact state between the protrusion 52 and the support object, the friction coefficient is increased.

Looking at the floor repair stainless steel tile construction method according to an embodiment of the present invention configured as described above are as follows.

Stainless steel tile construction method for floor repair according to an embodiment of the present invention, the step of removing and planarizing the foreign matter on the bottom surface, and the step of applying the filler 10 to the bottom surface to fill the crack formed on the bottom surface and , Applying the adhesive 30 to the bottom surface to which the filler 10 is applied, and attaching and hardening the tile body 50 so that a plurality of pieces are continuously disposed on the bottom surface to which the adhesive 30 is applied. do.

First, after removing the bottom material of the first floor of the factory or the existing factory floor surface, the filler 10 is installed on the floor, and the filler 10 is applied after the adhesive 30 is applied to the floor surface While continuously seating the two tile bodies 50, the construction of the tile body 50 proceeds while pressing the tile body 50 to the bottom surface side while adhering to the bottom surface side.

In the case of removing foreign matter remaining on the floor, after removing the foreign matter, it is wiped off with alcohol to completely remove the foreign matter, and the epoxy is also provided with a scratch to enhance adhesion.

The filler 10 used in this embodiment uses a filler 10 called the product name "Polytec P101", which is produced by a chain reaction of an isocyanate tripolymer and an amine, and has tensile strength, impact resistance, The effect of improving the fire resistance will be seen.

In addition, since the filler 10 of the present embodiment is applied to the bottom surface and cured in a gel type after about 4 minutes, the tile body 50 can be constructed within a short time, and after the construction of the tile body 50 is completed, After 20 minutes, the hardening is completed, allowing the work vehicle to pass.

Filler 10 of the present embodiment, can be installed without affecting the ambient temperature, humidity, it can be installed at a temperature of minus 40 ~ image 175 ℃.

The adhesive 30 of the present embodiment, a two-component acrylic adhesive 30 made of MMA (Methyl Methacrylate Adhesive) material is used, and the mixing ratio is used by adjusting the mixing ratio according to the working environment from 1: 1 to 10: 1. Can be.

The adhesive 30 of the present embodiment is completely cured within 24 hours, and the tile body 50 installed on the floor is separated from the bottom surface because of excellent strength, impact resistance, adhesion, chemical resistance, environmental resistance, and vibration resistance. It is possible to effectively prevent breakage.

The temperature of the curing agent constituting the adhesive is maintained at 25 ℃, soaking the curing agent in water of 40 ℃ can maintain the temperature of the curing agent at 25 ℃.

Curing time can be controlled by adjusting the amount of curing agent from 10: 1 to 9.5: 1.5, and fast curing can be performed by adjusting the curing time to 10.5: 0.5.

In addition, before attaching the tile body 50, the adhesion process can be improved by wiping clean with alcohol and then adhering, and laying a hole about 3 mm in the middle of the tile body 50 to prevent air pockets in the middle. can do.

In addition, the finishing process of filling the adhesive between the tile body 50 and the tile body 50 is thickened to finish the floor beautifully, and when the injection process of the adhesive is finished, the protective film attached to the tile body 50 By removing it, the flooring construction is completed.

In addition, the step of adhering the tile body 50 of the present embodiment, since the contact area of the tile body 50 to which the adhesive 30 is applied by the protrusions 52 and the recessed grooves 54 is increased, the tile body ( 50) can be more effectively prevented from being separated from the bottom surface.

In addition, in the tile body 50 of the present embodiment, since the protrusions 52 and the concave grooves 54 are continuously arranged to increase the area in contact with the bottom surface, the area to which the adhesive 30 is applied increases. At the same time, while the impact applied to the tile body 50 is dispersed in the lateral direction, scratches can be suppressed from being formed by external impact.

FIG. 6 is a view illustrating a process of forming the contact holding portion 56 of the stainless steel tile for floor repair according to another embodiment of the present invention.

Referring to FIG. 6, the support object 56 is formed on the protrusion 52 of the floor repair stainless steel tile according to another embodiment of the present invention by forming a contact process to prevent the support object from slipping. Since the contact holding portion 56 is formed in the projecting portion 52 to be contacted, the process of forming the contact holding portion 56 on the outer wall of the concave groove portion 54 is omitted, thereby reducing the time and cost required for forming the contact holding portion 56. You can save.

The apparatus for forming the contact holding portion 56 of the present embodiment is provided integrally with the apparatus for performing the cold patterning rolling process, and the forming of the contact holding portion 56 is performed while the cooling patterning rolling process is performed. 50) Significantly reduce the time and cost of manufacturing.

The cooling patterning rolling apparatus for manufacturing the tile body 50 of the present embodiment is installed in a line through which the tile body 50 passes so that the tile body 50 to be transferred is seated, and includes a plurality of processing hole portions 72. It is arranged to face the support mold 70 and the support mold 70, and moved to the support mold 70 side by the operation of the pressurizing portion 70, and a plurality of molding portions 76 opposed to the processing hole 72 are provided. When the press member 74 and a part of the tile body 50 deformed by the pressing force of the press member 74 are deformed to protrude outward from the processing hole 72, a grinder for grinding the end of the protrusion 52 is performed. (78).

Therefore, when the tile body 50 is moved by the operation of the conveying unit and seated on the support type 70, the press member 74 is lowered by the operation of the driving unit, and at this time, the number of the provided on the bottom surface of the press member 74 The two molding parts 76 deform and press the tile body 50 so that a part of the tile body 50 protrudes out of the processing hole 72. In this case, the tile body 50 is operated by the grinder 78. The end portion of the protrusion 52 of the 50 is ground to form a rough surface while the contact holding portion 56 is formed.

The grinder 78 of the present embodiment is provided on the drive shaft of the motor 78c, and the lifting cylinder 78b that raises or lowers the support frame 78a for supporting the motor 78c and the grinder 78 upwards from the ground. As it rises toward the machining hole 72, the grinding operation is performed.

As described above, since the cold patterning rolling process for forming the protrusions 52 and the concave grooves 54 is performed and the contact holding portions 56 are simultaneously formed, the time and cost required to manufacture the tile body 50 are increased. Can reduce the cost.

As a result, it is possible to prevent wear by installing on the factory floor, to prevent the spread of flame as the flooring material is burned during a fire, to prevent the worker from slipping while walking, and to clean the environment inside the workplace It is possible to provide a floor repair stainless steel tile and a construction method thereof that can maintain and reduce the time and cost required to maintain the floor of the workplace.

Although the present invention has been described with reference to one embodiment shown in the drawings, this is merely exemplary, and various modifications and equivalent other embodiments are possible from those skilled in the art. Will understand.

In addition, the floor repair stainless tile and its construction method has been described as an example, but this is merely exemplary, and the tile of the present invention and the construction method thereof may be used in other products other than the floor repair stainless steel tile and the construction method thereof. .

Therefore, the true technical protection scope of the present invention will be defined by the claims below.

10: filler 30: adhesive
50: tile body 52: protrusion
54: concave groove 70: support now
72: machining hole 74: press member
76: molding portion 78: grinder
78a: motor 78b: lifting cylinder
78c: support frame

Claims (7)

A tile body adhered to the bottom surface by an adhesive applied to the bottom surface of the workshop, including a metal material, and the plurality of tile bodies continuously bonded to the bottom surface;
A portion of the tile body at regular intervals, the plurality of protrusions being continuously formed, and a protrusion to prevent the support object from slipping from the tile body while being rubbed with the support object in contact with the tile body; And
It is disposed between a plurality of the projections, when the moisture remaining on the upper surface of the tile main body includes a concave groove that the water is fresh so that the protrusion protrudes above the water surface,
The protruding portion and the concave groove portion are formed by cold patterning rolling process,
The protruding portion is formed with a contact holding portion which prevents the support object from slipping by a grinding process,
The contact holding unit,
A jigi-type, which is installed in a line through which the tile body passes so that the tile body to be transferred is seated and includes a plurality of processing holes;
A press member disposed to face the support mold and moved to the support mold side by an operation of a pressing unit, the press member including a plurality of molding parts facing the processing hole; And
When the part of the tile body deformed by the pressing force of the press member is deformed to protrude out of the processing hole portion is formed by a cold patterning rolling device including a grinder for performing a grinding operation on the end of the protrusion portion Stainless steel tiles for floor repair.
The method of claim 1,
The tile body is a stainless steel tile for floor repair, characterized in that comprises a stainless material.
delete The method of claim 1,
The protrusions may include a plurality of the protrusions arranged at regular intervals to form a single row, and the plurality of rows of the protrusions may be spaced apart from each other, such that the four protrusions adjacent to each other are arranged in a diamond shape. Stainless steel tiles.
delete (a) removing and planarizing foreign matter on the bottom surface;
(b) applying a filler to the bottom surface to fill cracks formed on the bottom surface;
(c) applying an adhesive to the bottom surface to which the filler is applied; And
(d) adhering and curing the tile main body such that a plurality of pieces are continuously disposed on the bottom surface to which the adhesive is applied;
The tile body,
A portion of the tile body at a constant interval and a plurality of protrusions are continuously formed, and a protrusion to prevent the support object from slipping from the tile body while being rubbed with the support object in contact with the tile body; And
It is disposed between a plurality of the protrusions, and provided with a concave groove that the water is fresh so that the protrusion protrudes above the water surface when the water remains on the upper surface of the tile body,
In the step (d), since the contact area of the tile body to which the adhesive is applied is increased by the protrusion and the concave groove, it is possible to prevent the tile body from being separated from the bottom surface.
The protruding portion and the concave groove portion are formed by cold patterning rolling process,
The protruding portion is formed with a contact holding portion which prevents the support object from slipping by a grinding process,
The contact holding unit,
A jigi-type, which is installed in a line through which the tile body passes so that the tile body to be transferred is seated and includes a plurality of processing holes;
A press member disposed to face the support mold and moved to the support mold side by an operation of a pressing unit, the press member including a plurality of molding parts facing the processing hole; And
When the part of the tile body deformed by the pressing force of the press member is deformed to protrude out of the processing hole portion is formed by a cold patterning rolling device including a grinder for performing a grinding operation on the end of the protrusion portion How to install stainless tile for floor repair. delete

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