JP5063311B2 - Telescopic device - Google Patents

Telescopic device Download PDF

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JP5063311B2
JP5063311B2 JP2007301023A JP2007301023A JP5063311B2 JP 5063311 B2 JP5063311 B2 JP 5063311B2 JP 2007301023 A JP2007301023 A JP 2007301023A JP 2007301023 A JP2007301023 A JP 2007301023A JP 5063311 B2 JP5063311 B2 JP 5063311B2
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elastic member
elastic
load
telescopic device
fixing
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JP2009127219A (en
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博好 源野
実信 宮本
清 山村
正志 若林
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阪神高速道路株式会社
株式会社 クリテック工業
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Description

本発明は、例えば道路橋の床版の目地に設置される伸縮装置に関する。   The present invention relates to a telescopic device installed on a joint of a floor slab of a road bridge, for example.

都市部の高速道路は多くの区間が高架化されており、車線数の多い区間や、本線にランプが接続する区間では、複数の道路橋が並列して構築されている。並列する道路橋の床版の間には、延長方向に延びる縦目地が設けられている。また、各道路橋の延長方向に隣り合う床版の間には、幅方向に延びる横目地が設けられている。これらの縦目地や横目地には、伸縮装置が設置されている。橋脚の沈下や床版の伸縮等に起因して床版間に相対変位が生じた場合、伸縮装置が変形することにより、路面に段差や隙間が形成される不都合を防止している。   Many sections of the highway in urban areas are elevated, and a plurality of road bridges are constructed in parallel in sections with many lanes and sections where ramps are connected to the main line. A vertical joint extending in the extending direction is provided between the decks of the parallel road bridges. Further, a horizontal joint extending in the width direction is provided between floor slabs adjacent to each other in the extending direction of each road bridge. In these vertical joints and horizontal joints, telescopic devices are installed. When relative displacement occurs between floor slabs due to pier settlement, floor slab expansion, or the like, the expansion and contraction device is deformed, thereby preventing the inconvenience of forming steps or gaps on the road surface.

従来、この種の伸縮装置としては、図10に示すようなものが知られている。この伸縮装置510は、2つの床版504,504間の縦目地に配置されており、各床版504の対向する縁部に設けられた段部506,506に両端が支持されている(例えば、特許文献1参照)。伸縮装置510は、概ね矩形断面を有して表面を車両が走行するゴム製の本体502を備え、この本体502の幅方向中央かつ厚み方向中央に、剛性を確保するための幅広の下側鋼板511と幅狭の上側鋼板512とを重ねて埋設している。本体502の幅方向両側には、略L字状断面を有する固定用の型鋼514が埋設されており、この型鋼514の水平部にナットでアンカー508を結合している。このアンカー508をコンクリート507に埋設して、伸縮装置510の両端を各床版504の縁部に固定している。本体502の幅方向両側の固定用型鋼514よりも中央側に隣接する位置に、中央部を残して表裏両面から厚み方向に延びる長孔513が形成されている。この伸縮装置510は、両床版504,504間に鉛直方向の相対変位が生じた場合、本体502の中央部が下側鋼板511及び上側鋼板512により略直線状に傾斜する一方、本体502の両端部が長孔513の形成部で屈曲する。こうして、本体502の表面を滑らかに連なった状態にして、この本体502の表面を車両が円滑に走行できるようにしている。   Conventionally, as this kind of expansion and contraction device, the one shown in FIG. 10 is known. The expansion / contraction device 510 is disposed at a vertical joint between two floor slabs 504 and 504, and both ends are supported by step portions 506 and 506 provided at opposite edges of each floor slab 504 (for example, , See Patent Document 1). The expansion / contraction device 510 includes a rubber main body 502 having a substantially rectangular cross section on which a vehicle travels. A wide lower steel plate for securing rigidity at the center in the width direction and the thickness direction of the main body 502. 511 and a narrow upper steel plate 512 are overlaid and buried. Fixed steel 514 having a substantially L-shaped cross section is embedded on both sides in the width direction of the main body 502, and anchors 508 are coupled to the horizontal portion of the steel 514 with nuts. The anchor 508 is embedded in the concrete 507, and both ends of the expansion / contraction device 510 are fixed to the edge of each floor slab 504. Long holes 513 extending in the thickness direction from both the front and rear surfaces are formed at positions adjacent to the center side of the fixing steel 514 on both sides in the width direction of the main body 502, leaving the center portion. When the relative displacement in the vertical direction occurs between the floor slabs 504 and 504, the expansion device 510 is configured such that the central portion of the main body 502 is inclined substantially linearly by the lower steel plate 511 and the upper steel plate 512. Both ends are bent at the portion where the long hole 513 is formed. In this way, the surface of the main body 502 is in a smoothly connected state so that the vehicle can smoothly travel on the surface of the main body 502.

一方、従来の他の伸縮装置としては、図11Aに示すようなものが知られている。この伸縮装置520は、2つの床版521,521の間の縦目地に配置されており、両床版521,521に対向配置された不陸調整材525,525の表面に固定された支持板530,530と、この支持板530,530の間に掛け渡された可撓性のロープ状の懸垂材533を有する(例えば、特許文献2参照)。懸垂材533は、縦目地の延在方向に所定間隔をおいて複数本配置されており、各懸垂材533の両端部533bは、支持板530と定着板527との間に挟持されてボルト528で固定されている。懸垂材533の中央部533aは、床版521,521の間で下方に向かって湾曲している。図11Bの拡大断面図に示すように、懸垂材533の上下両面にはゴム製の面状部材534,535が配置され、この面状部材534,535の間に、懸垂材533を取り囲むようにグリス等の潤滑材が充填されている。懸垂材533の上側の面状部材534の上には、舗装材540の表面と同じ高さまで被覆材545が打設されている。   On the other hand, as another conventional telescopic device, a device as shown in FIG. 11A is known. The expansion / contraction device 520 is disposed at a vertical joint between the two floor slabs 521 and 521, and is a support plate fixed to the surface of the unevenness adjusting material 525 and 525 disposed opposite to the both floor slabs 521 and 521. 530, 530 and a flexible rope-like suspension material 533 spanned between the support plates 530, 530 (see, for example, Patent Document 2). A plurality of suspension members 533 are arranged at predetermined intervals in the extending direction of the vertical joints, and both end portions 533b of each suspension member 533 are sandwiched between the support plate 530 and the fixing plate 527 and are bolts 528. It is fixed with. A central portion 533 a of the suspension member 533 is curved downward between the floor slabs 521 and 521. As shown in the enlarged sectional view of FIG. 11B, rubber planar members 534 and 535 are arranged on both upper and lower surfaces of the suspension member 533, and the suspension member 533 is surrounded between the planar members 534 and 535. Filled with a lubricant such as grease. A covering material 545 is placed on the planar member 534 on the upper side of the suspension member 533 to the same height as the surface of the pavement material 540.

この伸縮装置520は、床版521,521間の相対変位に伴い、懸垂材の湾曲した中央部533aが滑らかに捩れ変形をすることにより、種々の変形を吸収することができるとされている。また、面状部材534,535及び潤滑材により、被覆材545の表面を走行する車両の荷重を、懸垂材533に分散して作用させるようにしている。
特開平8−120608号公報 特開2005−16085号公報
The expansion device 520 is capable of absorbing various deformations by smoothly twisting and deforming the curved central portion 533a of the suspension member in accordance with the relative displacement between the floor slabs 521 and 521. Further, the load of the vehicle traveling on the surface of the covering material 545 is distributed and applied to the suspension member 533 by the planar members 534 and 535 and the lubricant.
JP-A-8-120608 JP-A-2005-16085

しかしながら、特許文献1の伸縮装置510は、床版504,504間に相対変位が生じて本体502の中央部が傾斜すると、幅狭の上側鋼板512の端部から幅広の下側鋼板511にせん断力が作用する。このため、本体502の表面を車両が繰り返し走行することにより、下側鋼板511へのせん断力の作用が繰り返されて、下側鋼板511が切断に至る恐れがある。下側鋼板511が切断されると、車両が走行する度に、傾斜した本体502が下側鋼板512の切断部で大きく変形し、本体502の底面が段部506の表面に衝突して騒音が生じるという問題がある。   However, the expansion device 510 of Patent Document 1 shears from the end of the narrow upper steel plate 512 to the wide lower steel plate 511 when a relative displacement occurs between the floor slabs 504 and 504 and the central portion of the main body 502 is inclined. Force acts. For this reason, when the vehicle repeatedly travels on the surface of the main body 502, the action of the shearing force on the lower steel plate 511 is repeated, and the lower steel plate 511 may be cut. When the lower steel plate 511 is cut, every time the vehicle travels, the inclined main body 502 is greatly deformed at the cutting portion of the lower steel plate 512, and the bottom surface of the main body 502 collides with the surface of the stepped portion 506 to generate noise. There is a problem that arises.

また、特許文献2の伸縮装置520は、懸垂材533を定着板527及びボルト528で支持板530,530に固定し、さらに、懸垂材533の上下両側に面状部材534,535を配置して潤滑材を充填しているので構造が複雑である。この複雑な構造を現場で施工する必要があるので、伸縮装置520の設置工事の工期が長くなり、また、工事費用が増大する不都合がある。   Further, in the expansion / contraction device 520 of Patent Document 2, the suspension member 533 is fixed to the support plates 530 and 530 with the fixing plate 527 and the bolt 528, and the planar members 534 and 535 are arranged on both upper and lower sides of the suspension member 533. The structure is complicated because it is filled with lubricant. Since it is necessary to construct this complicated structure on site, the construction period of the installation work of the expansion / contraction device 520 becomes long, and the construction cost increases.

また、特許文献2の伸縮装置520は、車両が表面を走行する被覆材545と、車両の荷重を支持する懸垂材533との間に、面状部材534及び潤滑材の複数の部材が介在している。したがって、床版521,521間に相対変位が生じると、各部材の境界の少なくとも1つに隙間が形成される恐れがある。この場合、被覆材545の表面を車両が通過する衝撃に伴い、上記隙間が急激に圧縮されて騒音が生じる恐れがある。   In the expansion / contraction device 520 of Patent Document 2, a planar member 534 and a plurality of lubricant members are interposed between a covering material 545 on which a vehicle travels on the surface and a suspension material 533 that supports the load of the vehicle. ing. Therefore, when a relative displacement occurs between the floor slabs 521 and 521, there is a possibility that a gap is formed in at least one of the boundaries between the members. In this case, with the impact of the vehicle passing through the surface of the covering material 545, the gap may be rapidly compressed to generate noise.

さらに、特許文献2の伸縮装置520は、部材の境界に隙間が生じると、車両の走行に伴って隙間の圧縮が繰り返され、圧縮の際に接触する部材に磨耗や疲労が蓄積されて、伸縮装置520の破損に至る恐れがある。つまり、この伸縮装置520は、変形後の耐久性が悪化し易いという問題がある。   Further, in the expansion / contraction device 520 of Patent Document 2, when a gap is generated at the boundary between members, the compression of the gap is repeated as the vehicle travels, and wear and fatigue are accumulated in the member that comes into contact with the compression to expand and contract. The device 520 may be damaged. That is, the expansion / contraction device 520 has a problem that durability after deformation tends to deteriorate.

そこで、本発明の課題は、床版間が相対変位をしても騒音の発生を防止できると共に、耐久性を確保でき、また、構造が簡易で、製造及び設置の手間と費用を削減できる伸縮装置を提供することにある。   Therefore, an object of the present invention is to prevent the generation of noise even if relative displacement between floor slabs is ensured, durability is ensured, the structure is simple, and the expansion and contraction that can reduce the labor and cost of manufacturing and installation. To provide an apparatus.

上記課題を解決するため、本発明の伸縮装置は、
隙間をおいて対向する一対の床版の端部に夫々固定される一対の固定部材と、
両端部が上記一対の固定部材に夫々固定され、下側面の中央部が下方に湾曲した凸形状断面を有する一方、上側面が車両走行面となる弾性部材と、
上記弾性部材内に、この弾性部材の下側面に沿うように埋設されていると共に、両端部が、上記一対の固定部材と非接触の状態で、上記固定部材の弾性部材と接する面に沿うように配置された可撓性の荷重支持部材と
を備えることを特徴としている。
In order to solve the above problems, the expansion device of the present invention is
A pair of fixing members respectively fixed to ends of a pair of floor slabs facing each other with a gap;
Both ends are fixed to the pair of fixing members, respectively, and the central portion of the lower side has a convex cross section curved downward, while the upper side is an elastic member that becomes a vehicle running surface,
The elastic member is embedded along the lower surface of the elastic member, and both end portions are along the surface of the fixing member in contact with the elastic member in a non-contact state. And a flexible load supporting member disposed on the surface.

上記構成によれば、一対の床版の端部に一対の固定部材が夫々固定され、この一対の固定部材に弾性部材の両端部が固定され、この弾性部材の上側面が車両走行面となる。弾性部材の上側面を車両が走行すると、車両の荷重は、弾性部材と荷重支持部材とを介して固定部材に伝達され、この固定部材が固定された床版の端部に支持される。   According to the above configuration, the pair of fixing members are fixed to the ends of the pair of floor slabs, both ends of the elastic member are fixed to the pair of fixing members, and the upper side surface of the elastic member becomes the vehicle running surface. . When the vehicle travels on the upper side surface of the elastic member, the vehicle load is transmitted to the fixing member via the elastic member and the load support member, and is supported by the end portion of the floor slab to which the fixing member is fixed.

ここで、荷重支持部材は弾性部材内に埋設されているので、弾性部材と荷重支持部材とが一体となって車両の荷重を固定部材に伝達する。詳しくは、荷重支持部材が弾性部材の下側面に沿うように埋設されていることにより、せん断荷重及び曲げ荷重を弾性部材と共に効果的に固定部材に伝達する。荷重支持部材は、固定部材と非接触の状態であるにもかかわらず、弾性部材内に埋設され、かつ、両端部が固定部材の弾性部材と接する面に沿うように配置されているので、弾性部材に対する付着力により、荷重を固定部材に伝達することができる。   Here, since the load support member is embedded in the elastic member, the elastic member and the load support member are integrated to transmit the vehicle load to the fixed member. Specifically, since the load supporting member is embedded along the lower surface of the elastic member, the shear load and the bending load are effectively transmitted to the fixing member together with the elastic member. Although the load supporting member is not in contact with the fixing member, the load supporting member is embedded in the elastic member, and the both end portions are arranged so as to be along the surface in contact with the elastic member of the fixing member. The load can be transmitted to the fixed member by the adhesion force to the member.

上記一対の床版が、例えば床版を支持する橋脚の沈下や床版の収縮等に起因して相対変位した場合、上記弾性部材が変形する。このとき、上記弾性部材は下側面の中央部が下方に湾曲した凸形状断面を有するので、この弾性部材の上側面は、急激な段差を生じることなく滑らかな形状に変形する。これにより、一対の床版端部の間で車両走行面が滑らかに連なるので、床版間に急激な段差や隙間が発生する不都合を防止できる。したがって、急激な段差や隙間により車両に振動を与える不都合や、車両が急激な段差を乗り越えるのに伴って生じる騒音を効果的に防止できる。   When the pair of floor slabs are relatively displaced due to, for example, settlement of a pier supporting the floor slab or contraction of the floor slab, the elastic member is deformed. At this time, since the elastic member has a convex cross section in which the central portion of the lower side surface is curved downward, the upper side surface of the elastic member is deformed into a smooth shape without causing an abrupt step. Thereby, since a vehicle running surface continues smoothly between a pair of floor slab end portions, it is possible to prevent inconvenience that a sudden step or a gap is generated between the floor slabs. Therefore, it is possible to effectively prevent the inconvenience of giving vibration to the vehicle due to the abrupt steps and gaps and the noise generated when the vehicle gets over the abrupt steps.

さらに、可撓性の荷重支持部材が弾性部材内に埋設され、かつ、荷重支持部材が固定部材と非接触であることにより、荷重支持部材と弾性部材とが一体となって変形する。したがって、従来のように、変形に伴って複数の部材の間に隙間が生じる不都合を防止できる。その結果、部材間の隙間が車両の走行に伴って圧縮されて騒音が生じる不都合を防止できる。また、部材間の隙間の圧縮が繰り返されることにより部材が磨耗や疲労等によって破損する不都合を防止でき、十分な耐久性を得ることができる。   Furthermore, since the flexible load support member is embedded in the elastic member and the load support member is not in contact with the fixed member, the load support member and the elastic member are deformed integrally. Accordingly, it is possible to prevent a disadvantage that a gap is generated between the plurality of members due to the deformation as in the conventional case. As a result, it is possible to prevent the inconvenience that the gap between the members is compressed as the vehicle travels and noise is generated. In addition, repeated compression of the gaps between the members can prevent inconvenience that the members are damaged due to wear, fatigue, or the like, and sufficient durability can be obtained.

また、本発明の伸縮装置は、車両の荷重を弾性部材と荷重支持部材で固定部材に伝達し、荷重支持部材は固定部材と非接触であるので、部品点数を従来よりも少なくして構造を簡易にできる。したがって、本発明の伸縮装置は工場等で予め製造することができ、従来のように現場で組み立てる必要が無いので、伸縮装置を安価に製造できる。また、この伸縮装置を用いた目地の施工工程を少なくして目地の施工費用を削減することができる。   In addition, the telescopic device of the present invention transmits the vehicle load to the fixed member by the elastic member and the load supporting member, and the load supporting member is not in contact with the fixed member. It can be simplified. Therefore, the telescopic device of the present invention can be manufactured in advance at a factory or the like, and it is not necessary to assemble at the site as in the prior art, so that the telescopic device can be manufactured at low cost. Moreover, the joint construction cost using this expansion-contraction apparatus can be reduced, and joint construction cost can be reduced.

本発明の伸縮装置は、床版上の車両の走行方向に対して略平行に形成される縦目地に設置することができ、また、床版上の車両の走行方向に対して略直角に形成される横目地に設置することもできる。   The telescopic device of the present invention can be installed on a vertical joint formed substantially parallel to the traveling direction of the vehicle on the floor slab, and is formed substantially perpendicular to the traveling direction of the vehicle on the floor slab. It can also be installed at a horizontal joint.

一実施形態の伸縮装置は、上記荷重支持部材は、線状体、帯状体、板状体及び布状体のうちの少なくとも1つにより形成されている。   In the expansion / contraction apparatus according to an embodiment, the load support member is formed of at least one of a linear body, a strip-shaped body, a plate-shaped body, and a cloth-shaped body.

上記実施形態によれば、上記荷重支持部材と弾性部材との間に付着力を効果的に得ることができ、弾性部材の上側面に作用する荷重を効果的に固定部材に伝達することができる。また、一対の床版の間に相対変位が生じた場合においても、上記荷重支持部材は弾性部材と一体に変形することができるので、車両の荷重を安定して固定部材に伝達することができ、また、部材間に隙間が生じることなく良好な耐久性が得られる。   According to the embodiment, an adhesion force can be effectively obtained between the load support member and the elastic member, and a load acting on the upper surface of the elastic member can be effectively transmitted to the fixing member. . Even when a relative displacement occurs between the pair of floor slabs, the load supporting member can be deformed integrally with the elastic member, so that the vehicle load can be stably transmitted to the fixed member. In addition, good durability can be obtained without a gap between the members.

一実施形態の伸縮装置は、上記荷重支持部材の両端部は、平面視において、上記固定部材と重なり合うように配置されている。   In the telescopic device according to an embodiment, both ends of the load support member are arranged so as to overlap the fixing member in plan view.

上記実施形態によれば、上記荷重支持部材の両端部から固定部材に、この荷重支持部材と固定部材との間に位置する弾性部材を介して、鉛直方向のせん断力を効果的に伝達することができる。したがって、弾性部材上の車両の荷重を効果的に固定部材で支持することができる。   According to the embodiment, the shear force in the vertical direction is effectively transmitted from the both ends of the load support member to the fixing member via the elastic member positioned between the load support member and the fixing member. Can do. Therefore, the load of the vehicle on the elastic member can be effectively supported by the fixing member.

一実施形態の伸縮装置は、上記固定部材は、上記弾性部材の上側面の近傍から傾斜角度をなして延びる傾斜部を有し、
上記荷重支持部材の両端部が、上記固定部材の傾斜部の弾性部材と接する面に沿うように配置されている。
In the telescopic device according to an embodiment, the fixing member has an inclined portion extending from the vicinity of the upper side surface of the elastic member at an inclination angle.
Both end portions of the load support member are disposed along a surface in contact with the elastic member of the inclined portion of the fixed member.

上記実施形態によれば、上記固定部材の傾斜部に弾性部材の両端部が固定されると共に、この傾斜部の弾性部材と接する面に、上記荷重支持部材の両端部が沿って配置されることにより、平面視において荷重支持部材と固定部材とを十分に重ねることができて、荷重支持部材から固定部材にせん断荷重及び曲げ荷重を効果的に伝達することができる。   According to the embodiment, both end portions of the elastic member are fixed to the inclined portion of the fixing member, and both end portions of the load supporting member are arranged along the surface of the inclined portion that contacts the elastic member. Thus, the load supporting member and the fixing member can be sufficiently overlapped in plan view, and the shear load and the bending load can be effectively transmitted from the load supporting member to the fixing member.

また、この伸縮装置を床版に設置するとき、上記固定部材を床版に固定するために床版と固定部材との間に例えばモルタル等の充填材を充填する場合、充填材の充填に伴い、上記傾斜部の床版側の面に沿って空気を逃がすことができるので、充填材に空隙を生じる不都合を防止できる。   In addition, when this expansion / contraction device is installed on the floor slab, when a filler such as mortar is filled between the floor slab and the fixing member in order to fix the fixing member to the floor slab, along with the filling of the filler Since air can escape along the surface of the inclined portion on the floor slab side, it is possible to prevent the inconvenience of generating voids in the filler.

一実施形態の伸縮装置は、上記固定部材の傾斜部の弾性部材が固定された側と反対側に、上記床版内に埋設される定着部材が固定されている。   In the telescopic device according to one embodiment, the fixing member embedded in the floor slab is fixed to the side opposite to the side where the elastic member of the inclined portion of the fixing member is fixed.

上記実施形態によれば、上記定着部材によって固定部材を床版に強固に固定することができる。ここで、上記定着部材として、例えば棒状の鉄筋や板状のアンカープレートを用いることができる。上記定着部材は、平面視において、上記傾斜部の弾性部材と接する面に沿って配置される荷重支持部材と重なり合うように配置するのが好ましい。これにより、荷重支持部材を介して固定部材に伝達される荷重を、上記定着部材を介して床版に効果的に分散させることができる。したがって、上記固定部材と床版の間に荷重の偏りが生じる不都合を防止して、伸縮装置の耐久性を更に高めることができる。   According to the embodiment, the fixing member can be firmly fixed to the floor slab by the fixing member. Here, as the fixing member, for example, a rod-shaped reinforcing bar or a plate-shaped anchor plate can be used. The fixing member is preferably arranged so as to overlap with a load supporting member arranged along a surface in contact with the elastic member of the inclined portion in plan view. Thereby, the load transmitted to the fixing member via the load supporting member can be effectively dispersed on the floor slab via the fixing member. Therefore, it is possible to prevent the inconvenience that the load is unbalanced between the fixing member and the floor slab, and to further improve the durability of the expansion device.

一実施形態の伸縮装置は、上記弾性部材は天然ゴム又は合成ゴムで形成されていると共に、上記荷重支持部材は帯状に束ねられた鋼製ワイヤで形成されている。   In one embodiment, the elastic member is formed of natural rubber or synthetic rubber, and the load support member is formed of a steel wire bundled in a band shape.

上記実施形態によれば、上記弾性部材と荷重支持部材との間に十分な付着力を得ることができるので、上記弾性部材の上側面を車両が走行することに伴うせん断荷重及び曲げ荷重を、効果的に固定部材に伝達できる。また、上記弾性部材と荷重支持部材との間に十分な付着力を得ることができるので、床版間に相対変位が生じた場合でも、この弾性部材と荷重支持部材は隙間を生じることなく一体に変形できる。したがって、従来のように騒音の発生や部材の破損を効果的に防止して、低騒音かつ高耐久性の伸縮装置が得られる。   According to the above embodiment, since sufficient adhesive force can be obtained between the elastic member and the load support member, the shear load and the bending load that accompany the vehicle traveling on the upper side surface of the elastic member, It can be effectively transmitted to the fixing member. In addition, since a sufficient adhesion force can be obtained between the elastic member and the load supporting member, even when a relative displacement occurs between the floor slabs, the elastic member and the load supporting member are integrated without generating a gap. Can be transformed into Therefore, it is possible to effectively prevent the generation of noise and breakage of members as in the prior art, and to obtain a low noise and high durability expansion / contraction device.

また、上記鋼製ワイヤで形成された荷重支持部材は、上記天然ゴム又は合成ゴムで形成された弾性部材内に埋設されるので、荷重支持部材の劣化を効果的に防止して、伸縮装置の耐久性を効果的に向上できる。   In addition, since the load support member formed of the steel wire is embedded in the elastic member formed of the natural rubber or the synthetic rubber, the load support member can be effectively prevented from being deteriorated, and Durability can be improved effectively.

一実施形態の伸縮装置は、上記弾性部材は、上側面が平坦に形成されて、中央部の厚みが両端部の厚みよりも大きく形成され、
上記弾性部材の上側面に、弾性基体と、この弾性基体の表面部分に担持された複数の硬質粒子とを有して少なくとも幅方向に互いに離隔をおいて固定された複数の滑り止め部材を備える。
In the elastic device of one embodiment, the elastic member is formed such that the upper side surface is flat and the thickness of the central part is larger than the thickness of both end parts,
Provided on the upper surface of the elastic member are a plurality of anti-slip members having an elastic base and a plurality of hard particles carried on the surface portion of the elastic base and fixed at least spaced apart from each other in the width direction. .

上記実施形態によれば、弾性部材の上側面に固定された滑り止め部材の硬質粒子により、走行車両のタイヤに対して摩擦抵抗を生成して滑り止め効果を発揮する。ここで、弾性部材は、中央部が両端部よりも大きい厚みを有するので、一対の床版の相対変位に伴って変形したとき、中央部の変形量が比較的小さい。さらに、滑り止め部材は、弾性部材の上側面に、少なくとも幅方向に互いに離隔をおいて固定されているので、幅方向に連続して形成されるよりも、弾性部材の変形に伴う変形量が少ない。これらにより、滑り止め部材の弾性基体に生じる応力が効果的に低減されるので、この弾性基体の表面部分に担持された硬質粒子が脱落し難くなり、その結果、変形した後においても良好な耐久性を有する伸縮装置が得られる。   According to the above embodiment, the hard particles of the non-slip member fixed to the upper side surface of the elastic member generate a frictional resistance against the tire of the traveling vehicle and exhibit an anti-slip effect. Here, since the elastic member has a larger thickness at the center than at both ends, the deformation of the center is relatively small when the elastic member is deformed along with the relative displacement of the pair of floor slabs. Furthermore, since the anti-slip member is fixed to the upper side surface of the elastic member at a distance from each other in the width direction, the amount of deformation accompanying the deformation of the elastic member is less than that formed continuously in the width direction. Few. As a result, the stress generated on the elastic base of the anti-slip member is effectively reduced, so that the hard particles carried on the surface of the elastic base are less likely to fall off, resulting in good durability even after deformation. A telescopic device having the properties can be obtained.

一実施形態の伸縮装置は、上記滑り止め部材の弾性基体の硬度は、上記弾性部材の硬度よりも大きい。   In one embodiment, the hardness of the elastic base of the anti-slip member is greater than the hardness of the elastic member.

上記実施形態によれば、床版間の相対変位に伴って弾性部材が変形したとき、この弾性部材の上側面に固定された弾性基体の変形量を効果的に低減できる。したがって、弾性基体の表面に担持された硬質粒子の脱落を防止できる。   According to the above embodiment, when the elastic member is deformed with relative displacement between the floor slabs, the deformation amount of the elastic base fixed to the upper side surface of the elastic member can be effectively reduced. Accordingly, it is possible to prevent the hard particles carried on the surface of the elastic substrate from falling off.

以上のように、本発明によれば、両端に固定部材が固定されて上側面が車両走行面となる弾性部材内に、可撓性の荷重支持部材が弾性部材の下側面に沿うように埋設されていると共に、この荷重支持部材の両端部が、上記固定部材と非接触の状態で、この固定部材の弾性部材と接する面に沿うように配置されているので、上記弾性部材に作用する荷重を少ない部品点数で簡易な構造で固定部材に伝達でき、また、一対の上記固定部材が固定される一対の床版間に相対変位が生じても、部品間の隙間を生じることなく、低騒音かつ高耐久性の伸縮装置が得られる。   As described above, according to the present invention, the flexible load support member is embedded along the lower side surface of the elastic member in the elastic member whose fixing members are fixed at both ends and whose upper side surface is the vehicle running surface. In addition, since both ends of the load support member are arranged so as to be along a surface in contact with the elastic member of the fixing member in a non-contact state with the fixing member, the load acting on the elastic member Can be transmitted to the fixing member with a simple structure with a small number of parts, and even if relative displacement occurs between the pair of floor slabs to which the pair of fixing members are fixed, there is no gap between the parts and low noise. In addition, a highly durable expansion device can be obtained.

以下、本発明の実施形態を、図面を参照しながら詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(第1実施形態)
図1は、本発明の第1実施形態の伸縮装置が設置された目地構造を示す幅方向の断面図であり、図2は、本実施形態の伸縮装置の主要部を示す幅方向の断面図であり、図3は、本実施形態の伸縮装置を示す平面図である。
(First embodiment)
FIG. 1 is a cross-sectional view in the width direction showing a joint structure in which the expansion / contraction device according to the first embodiment of the present invention is installed, and FIG. FIG. 3 is a plan view showing the telescopic device of the present embodiment.

第1実施形態の伸縮装置1は、並列して構築された2つの道路橋2,3の床版21,31の間に設置されており、各床版21,31の間の延長方向に形成される縦目地に設置されている。この伸縮装置1は、離隔をおいて対向する一対の床版21,31の端部に固定された固定部材11,11と、この一対の固定部材11,11に両端部が夫々固定された弾性部材13と、この弾性部材13の下部に埋設された可撓性の荷重支持部材14とを備える。本実施形態の伸縮装置1は、560mmの幅を有し、各床版21,31間に形成された230mmの離隔を掛け渡すように設置されている。   The telescopic device 1 of the first embodiment is installed between floor slabs 21 and 31 of two road bridges 2 and 3 constructed in parallel, and is formed in an extending direction between the floor slabs 21 and 31. It is installed in the vertical joint. The telescopic device 1 includes fixing members 11 and 11 fixed to end portions of a pair of floor slabs 21 and 31 facing each other at a distance, and elastic members having both end portions fixed to the pair of fixing members 11 and 11. A member 13 and a flexible load support member 14 embedded in the lower portion of the elastic member 13 are provided. The expansion / contraction apparatus 1 of this embodiment has a width of 560 mm, and is installed so as to span a separation of 230 mm formed between the floor slabs 21 and 31.

固定部材11は、曲げ加工された鋼板で形成されており、一対の固定部材11が弾性部材13に固定された状態で、下方に向かうにつれて幅が狭まるテーパ断面を形成している。詳しくは、固定部材11は、弾性部材13の上側面の縁端から側面に沿って鉛直下方に延びる上端鉛直部11aと、この鉛直部11aの下端に連なり、下方に向かうにつれて弾性部材13の幅方向内側に向かって傾斜した傾斜部11bと、この傾斜部11bの下端部に連なり、鉛直下方に延びる下端鉛直部11cとで構成されている。固定部材11の内側面は、接着剤により弾性部材13の端部の外側面に固定されている。   The fixing member 11 is formed of a bent steel plate, and forms a tapered cross section whose width decreases as it goes downward while the pair of fixing members 11 are fixed to the elastic member 13. Specifically, the fixing member 11 is connected to the upper end vertical portion 11a extending vertically downward along the side surface from the edge of the upper side surface of the elastic member 13, and the lower end of the vertical portion 11a, and the width of the elastic member 13 as it goes downward. The inclined portion 11b is inclined toward the inner side in the direction, and the lower end vertical portion 11c is connected to the lower end portion of the inclined portion 11b and extends vertically downward. The inner surface of the fixing member 11 is fixed to the outer surface of the end portion of the elastic member 13 with an adhesive.

固定部材11の傾斜部11bには、定着部材としてのアンカー鉄筋16が固定されている。このアンカー鉄筋16は異形鉄筋で形成されており、一端が傾斜部11bの上部に溶接で固定されて、鉛直部11aと略直角をなして水平に延びている。アンカー鉄筋16の他端部は、下方に屈曲して鉤型に形成されている。   An anchor reinforcing bar 16 as a fixing member is fixed to the inclined portion 11 b of the fixing member 11. The anchor reinforcing bar 16 is formed of a deformed reinforcing bar, and one end thereof is fixed to the upper portion of the inclined portion 11b by welding, and extends horizontally at a substantially right angle to the vertical portion 11a. The other end portion of the anchor reinforcing bar 16 is bent downward and formed into a bowl shape.

固定部材11の傾斜部11b及び下端鉛直部11cには、更なる定着部材としてのアンカープレート17が固定されている。アンカープレート17は、幅広の大略L字形状の鋼板で形成されており、固定部材11の傾斜部11bの幅と略同じ大きさの幅を有して下端鉛直部11cの下端近傍まで延在する台形部17aと、この台形部の下端部の側面から幅方向外側に延びる水平部17bとを有する。   An anchor plate 17 as a further fixing member is fixed to the inclined portion 11 b and the lower end vertical portion 11 c of the fixing member 11. The anchor plate 17 is formed of a wide, generally L-shaped steel plate, has a width substantially the same as the width of the inclined portion 11b of the fixing member 11, and extends to the vicinity of the lower end of the lower end vertical portion 11c. It has a trapezoidal portion 17a and a horizontal portion 17b extending outward in the width direction from the side surface of the lower end portion of the trapezoidal portion.

上記アンカー鉄筋16及びアンカープレート17は、図3に示すように、互いに平行にかつ、縦目地の延在方向に向かって交互に配列されている。また、各固定部材11に固定されたアンカー鉄筋16及びアンカープレート17は、一対の固定部材11の間で互いに同じ縦目地方向の位置に配置されている。すなわち、アンカー鉄筋16が、一対の固定部材11に、平面視において一直線上に配置されていると共に、アンカープレート17もまた、一対の固定部材11に、平面視において一直線上に配置されている。   As shown in FIG. 3, the anchor reinforcing bars 16 and the anchor plates 17 are alternately arranged in parallel with each other and in the extending direction of the vertical joints. Further, the anchor reinforcing bars 16 and the anchor plates 17 fixed to the respective fixing members 11 are arranged at the same position in the vertical joint direction between the pair of fixing members 11. That is, the anchor reinforcing bars 16 are arranged in a straight line on the pair of fixing members 11 in a plan view, and the anchor plate 17 is also arranged in a straight line on the pair of fixing members 11 in a plan view.

弾性部材13は、クロロプレンゴムの塊体で形成されており、上側面が水平に形成されている一方、下側面の中央部が下方に湾曲した凸形状に形成されている。詳しくは、弾性部材13の下側面は、縦目地の幅方向に対称に配置された傾斜面で形成され、下方に向かうにつれて幅が狭まり、最下端が目地と平行に尾根状に連なった逆切妻屋根状の形状を有する。弾性部材13の幅方向両側の側面は、略鉛直に延びる平面で形成されている。この弾性部材13は、JIS K6253タイプAに規定された測定方法による45度以上55度以下の硬さに設定されている。   The elastic member 13 is formed of a lump of chloroprene rubber, and the upper side surface is formed horizontally, while the central part of the lower side surface is formed in a convex shape curved downward. Specifically, the lower surface of the elastic member 13 is formed of an inclined surface arranged symmetrically in the width direction of the vertical joint, the width becomes narrower toward the lower side, and the bottom end is connected to the joint in a ridge shape. It has a roof-like shape. Side surfaces on both sides in the width direction of the elastic member 13 are formed by planes extending substantially vertically. The elastic member 13 is set to a hardness of 45 degrees or more and 55 degrees or less according to a measurement method defined in JIS K6253 type A.

弾性部材13の上側面は車両走行面であり、滑り止めのために格子状の溝13aが設けられている。なお、滑り止めのための溝は、平行線状や点状等の他の形状であってもよい。また、弾性部材13の上側面に、鋲や硬質粒子等の滑り止め部材を設けてもよい。   The upper surface of the elastic member 13 is a vehicle running surface, and is provided with a lattice-like groove 13a for preventing slipping. In addition, the groove | channel for anti-slip | skid may be other shapes, such as parallel line shape and dot shape. Further, an anti-slip member such as a ridge or hard particles may be provided on the upper side surface of the elastic member 13.

弾性部材13は、542mmの幅を有し、両端の厚みが35mmである一方、最も大きい中央の厚みが156mmに形成されている。   The elastic member 13 has a width of 542 mm, the thickness at both ends is 35 mm, and the largest central thickness is 156 mm.

荷重支持部材14は、弾性部材13の下側面に沿って一対の固定部材11,11の間を掛け渡すように、弾性部材13の下部に埋設されている。荷重支持部材14は、可撓性を有する帯状体で形成されており、複数の鋼製ワイヤを縦目地の延長方向に配列して帯状に束ねて形成している。荷重支持部材14は、例えば2.5mm径の鋼製ワイヤを12本配列して形成することができる。本実施形態では、荷重支持部材14は360mmの長さを有し、弾性部材13の下側面から1.5mmの深さに埋設されている。また、荷重支持部材14の両端部が、130mmの長さに亘って固定部材11の内側面に沿うように設定されている。これにより、荷重支持部材14の両端部が、固定部材11と非接触の状態で、固定部材11の弾性部材13に接する面に沿うように配置されている。ここで、図2において、荷重支持部材14が弾性部材13の下側面から埋設された深さをdで示しており、荷重支持部材14の両端部が固定部材11の内側面に沿う長さをLで示している。   The load support member 14 is embedded in the lower portion of the elastic member 13 so as to span between the pair of fixing members 11, 11 along the lower surface of the elastic member 13. The load support member 14 is formed of a flexible belt-like body, and is formed by arranging a plurality of steel wires in the direction of extension of the vertical joint and bundling them in a belt shape. The load support member 14 can be formed by arranging, for example, 12 2.5 mm diameter steel wires. In the present embodiment, the load support member 14 has a length of 360 mm and is embedded at a depth of 1.5 mm from the lower surface of the elastic member 13. Further, both end portions of the load support member 14 are set so as to be along the inner surface of the fixing member 11 over a length of 130 mm. Thereby, the both ends of the load support member 14 are arranged so as to be along the surface in contact with the elastic member 13 of the fixing member 11 in a non-contact state with the fixing member 11. Here, in FIG. 2, the depth in which the load supporting member 14 is embedded from the lower side surface of the elastic member 13 is indicated by d, and the length along which the both ends of the load supporting member 14 extend along the inner side surface of the fixing member 11 is indicated. L indicates.

図4は、弾性部材13内の荷重支持部材14の位置を実線で示した平面図である。図4に示すように、荷重支持部材14は、平面視において、一対の固定部材11に夫々固定されたアンカー鉄筋16及びアンカープレート17と重なり合うように配置されている。すなわち、荷重支持部材14の両端部が、一対の固定部材11,11に一直線上に配置された一対のアンカー鉄筋16,16の互いに近い側の端部と重なり合っている。また、荷重支持部材14の両端部が、一対の固定部材11,11に一直線上に配置された一対のアンカープレート17,17の互いに近い側の端部と重なり合っている。これにより、弾性部材13に生じた曲げ荷重やせん断荷重を効率的に固定部材11に伝達するようにしている。   FIG. 4 is a plan view showing the position of the load support member 14 in the elastic member 13 by a solid line. As shown in FIG. 4, the load supporting member 14 is disposed so as to overlap with the anchor reinforcing bar 16 and the anchor plate 17 that are respectively fixed to the pair of fixing members 11 in a plan view. That is, both ends of the load support member 14 overlap with ends of the pair of anchor reinforcing bars 16, 16 that are arranged in a straight line with the pair of fixing members 11, 11. Further, both end portions of the load support member 14 overlap with end portions of the pair of anchor plates 17, 17 that are arranged in a straight line with the pair of fixing members 11, 11. Thereby, the bending load and the shear load generated in the elastic member 13 are efficiently transmitted to the fixing member 11.

なお、荷重支持部材14は、ワイヤや鋼線を編んで形成した帯状体であってもよい。また、荷重支持部材14は、帯状体以外に、縦目地の延在方向に均等に配列されたワイヤや鋼線等のような線状体であってもよい。あるいは、荷重支持部材14は、ワイヤや鋼線を編んで形成された布状体であってもよい。   The load support member 14 may be a belt-like body formed by knitting a wire or a steel wire. Further, the load supporting member 14 may be a linear body such as a wire or a steel wire that is evenly arranged in the extending direction of the vertical joints in addition to the strip-shaped body. Alternatively, the load support member 14 may be a cloth-like body formed by knitting a wire or a steel wire.

本実施形態の伸縮装置1は、以下のようにして製造する。まず、プレス機を用いて鋼板に曲げ加工を行い、所定形状の固定部材11を形成する。この後、固定部材11の傾斜部11bの外側面に、全周隅肉溶接によってアンカー鉄筋16を固定する。また、固定部材11の傾斜部11b及び下端鉛直部11cに、隅肉溶接によってアンカープレート17を固定する。続いて、固定部材11の内側面にサンドブラスト処理を施して、弾性部材13との接着面に対して、錆びや付着物を除去して清浄化すると共に、粗面化して接着力の増大を図る。この後、固定部材11の内側面に、クロロプレン系の加硫接着剤を塗布する。加硫接着剤には、カーボン、シリカ及び酸化チタン等の配合剤を含むものが好ましい。なお、弾性部材13の材料に応じて、他の加硫接着剤を用いてもよい。   The telescopic device 1 of this embodiment is manufactured as follows. First, the steel plate is bent using a press to form the fixed member 11 having a predetermined shape. Thereafter, the anchor rebar 16 is fixed to the outer surface of the inclined portion 11b of the fixing member 11 by full-length fillet welding. Further, the anchor plate 17 is fixed to the inclined portion 11b and the lower end vertical portion 11c of the fixing member 11 by fillet welding. Subsequently, sandblasting is performed on the inner surface of the fixing member 11 to remove and clean rust and deposits on the adhesive surface with the elastic member 13, and the surface is roughened to increase the adhesive force. . Thereafter, a chloroprene-based vulcanized adhesive is applied to the inner surface of the fixing member 11. The vulcanized adhesive preferably contains a compounding agent such as carbon, silica and titanium oxide. Other vulcanized adhesives may be used depending on the material of the elastic member 13.

また、弾性部材13の材料としての未加硫ゴムシートを、クロロプレンに各種配合剤を添加して混練し、シート状に成型して作成する。   Further, an unvulcanized rubber sheet as a material of the elastic member 13 is prepared by adding various compounding agents to chloroprene and kneading and molding the sheet into a sheet shape.

また、荷重支持部材14の材料としてのワイヤを所定の長さに切断し、このワイヤにクロロプレン系接着剤を塗布した後、上記弾性部材13用のゴムシートと同じクロロプレン層142でワイヤの周囲を巻いて、図5に模式的に示すような荷重支持部材14のプリフォーム(以下、荷重支持プリフォームという)141を形成する。なお、荷重支持部材プリフォーム141は、12本のワイヤ14をクロロプレン層142で巻いて形成する。また、クロロプレン層142は、表面からワイヤ14の外周面までの厚みdが、弾性部材13への埋設深さと略同じ1.5〜2.0mmとなるように配置する。こうして、荷重支持プリフォーム141を形成することにより、後述の金型への設置を容易に行うことができる。   Further, a wire as a material of the load support member 14 is cut into a predetermined length, and after applying a chloroprene adhesive to the wire, the wire is surrounded by the chloroprene layer 142 same as the rubber sheet for the elastic member 13. By winding, a preform (hereinafter referred to as a load support preform) 141 of the load support member 14 as schematically shown in FIG. 5 is formed. The load supporting member preform 141 is formed by winding 12 wires 14 with a chloroprene layer 142. The chloroprene layer 142 is arranged so that the thickness d from the surface to the outer peripheral surface of the wire 14 is 1.5 to 2.0 mm, which is substantially the same as the embedding depth in the elastic member 13. Thus, by forming the load supporting preform 141, it can be easily installed in a mold described later.

上記固定部材11、弾性部材13用のゴムシート及び荷重支持プリフォーム141を準備した後、これらの材料を金型内に投入する。金型は、下部金型と上部金型とで内部にキャビティを形成すると共に、このキャビティ内に固定部材11を収容した状態でゴムシート及び荷重支持プリフォーム141を加圧及び加熱するインサート金型である。下部金型は、キャビティを形成する凹部の底面が中央部で互いに連なる2つの傾斜面で形成されており、この底面の中央部が最も深く形成されている。すなわち、下部金型の凹部の底面は弾性部材13の凸状面を形成するようになっている。上部金型は、キャビティを形成する凹部の天面が平坦面に形成されている。下部金型及び上部金型には、電気抵抗や熱媒体でキャビティ内を加熱する加熱装置が設けられている。   After preparing the fixing member 11, the rubber sheet for the elastic member 13, and the load supporting preform 141, these materials are put into a mold. In the mold, a cavity is formed by a lower mold and an upper mold, and an insert mold that pressurizes and heats the rubber sheet and the load supporting preform 141 while the fixing member 11 is accommodated in the cavity. It is. In the lower mold, the bottom surface of the recess forming the cavity is formed by two inclined surfaces that are continuous with each other at the center portion, and the center portion of the bottom surface is formed deepest. That is, the bottom surface of the concave portion of the lower mold forms a convex surface of the elastic member 13. In the upper mold, the top surface of the recess that forms the cavity is formed as a flat surface. The lower mold and the upper mold are provided with a heating device for heating the inside of the cavity with an electric resistance or a heat medium.

上記下部金型の凹部内に、伸縮装置1の使用時における部品の上下方向配置と同じ配置になるように材料を投入する。まず、下部金型51の凹部内に一対の固定部材11,11を設置し、この固定部材11,11の間に、図6(a)に示すように、キャビティの底面に沿って複数の荷重支持プリフォーム141を互いに平行に配置する。なお、荷重支持プリフォーム141のクロロプレン層142の厚みが、弾性部材13に対するワイヤの埋設深さよりも小さい場合、所定枚数のゴムシートを予めキャビティ底面に敷いておく。次いで、荷重支持プリフォーム141の上に、図6(b)に示すように複数の未加硫ゴムシート131,131,・・・を積層する。荷重支持プリフォーム141の表面と、複数のゴムシートの間には、添加剤や加硫剤等を配置する。下部金型51の凹部内への材料の投入が完了すると、図6(c)に示すように上部金型52をプレス駆動して材料を加圧すると共に、金型51,52に内蔵された加熱装置により材料を加熱する。加圧力は0.5〜1.0N/mmに設定すると共に、加熱装置による加熱温度は150℃前後に設定する。これにより、複数の未加硫ゴムシート131及びクロロプレン層142が加硫されて一体化すると共に成型されて弾性部材13が形成される。また、固定部材11と弾性部材13とが加硫接着され、クロロプレン層142とワイヤ14とが加硫接着される。 The material is put into the concave portion of the lower mold so as to have the same arrangement as the vertical arrangement of the parts when the telescopic device 1 is used. First, a pair of fixing members 11 and 11 are installed in the recess of the lower mold 51, and a plurality of loads are formed between the fixing members 11 and 11 along the bottom surface of the cavity as shown in FIG. The support preforms 141 are arranged in parallel to each other. When the thickness of the chloroprene layer 142 of the load supporting preform 141 is smaller than the embedment depth of the wire in the elastic member 13, a predetermined number of rubber sheets are laid on the cavity bottom surface in advance. Next, a plurality of unvulcanized rubber sheets 131, 131,... Are laminated on the load supporting preform 141 as shown in FIG. An additive, a vulcanizing agent, or the like is disposed between the surface of the load supporting preform 141 and the plurality of rubber sheets. When the introduction of the material into the recess of the lower mold 51 is completed, as shown in FIG. 6C, the upper mold 52 is pressed to pressurize the material, and the heating incorporated in the molds 51 and 52 is performed. The material is heated by the device. The pressing force is set to 0.5 to 1.0 N / mm 2 and the heating temperature by the heating device is set to around 150 ° C. As a result, the plurality of unvulcanized rubber sheets 131 and the chloroprene layer 142 are vulcanized and integrated, and molded to form the elastic member 13. Further, the fixing member 11 and the elastic member 13 are vulcanized and bonded, and the chloroprene layer 142 and the wire 14 are vulcanized and bonded.

この後、固定部材11、弾性部材13及び荷重支持部材(ワイヤ)14を金型から取り出し、図6(d)に示すように弾性部材13の上側面に溝13aを形成して、伸縮装置1が完成する。なお、弾性部材13の溝13aは、上部金型52に溝の反転形状の突起を設け、この突起で弾性部材13の上側面に対応する未加硫ゴムシート131を加圧して成形してもよい。   Thereafter, the fixing member 11, the elastic member 13, and the load supporting member (wire) 14 are taken out from the mold, and a groove 13a is formed on the upper surface of the elastic member 13 as shown in FIG. Is completed. The groove 13a of the elastic member 13 may be formed by providing a protrusion having an inverted shape of the groove on the upper mold 52 and pressing the unvulcanized rubber sheet 131 corresponding to the upper surface of the elastic member 13 with this protrusion. Good.

以上のようにして製造した伸縮装置1は、以下のようにして道路橋2,3の床版21,31に設置する。   The telescopic device 1 manufactured as described above is installed on the floor slabs 21 and 31 of the road bridges 2 and 3 as follows.

まず、床版21,31の互いに対向する縁部をハツリ工により除去して、舗装材22,32の表面よりも低い段部23,33を形成する。これにより、一方の床版21の下面に設けられた鋼板から延びる定着筋25を露出させる。他方の床版31は、段部33の表面にアンカー筋35を埋め込む。この後、伸縮装置1を床版21,31の離隔を掛け渡すように設置し、弾性部材13の上側面が舗装材22,32の表面と同一レベルになるように調節する。この後、一方の固定部材11のアンカー鉄筋16及びアンカープレート17を、一方の床版21の定着筋25に仮留めする。この仮留め部に、アンカー鉄筋16及びアンカープレート17と定着筋25とに直交する通し筋26,26を配置する。また、他方の固定部材11のアンカー鉄筋16及びアンカープレート17を、他方の床版31のアンカー筋35に仮留めする。この仮留め部に、アンカー鉄筋16及びアンカープレート17とアンカー筋35とに直交する通し筋36,36を配置する。   First, the opposite edge portions of the floor slabs 21 and 31 are removed by a chiseling process to form step portions 23 and 33 lower than the surfaces of the paving materials 22 and 32. As a result, the fixing bars 25 extending from the steel plate provided on the lower surface of one floor slab 21 are exposed. The other floor slab 31 has anchor bars 35 embedded in the surface of the stepped portion 33. Thereafter, the expansion and contraction device 1 is installed so as to span the separation of the floor slabs 21 and 31, and is adjusted so that the upper surface of the elastic member 13 is at the same level as the surfaces of the pavement materials 22 and 32. Thereafter, the anchor reinforcing bar 16 and the anchor plate 17 of one fixing member 11 are temporarily fixed to the fixing bar 25 of one floor slab 21. The reinforcing bars 16 and the anchor bars 17 and the penetration bars 26 perpendicular to the fixing bars 25 are arranged in the temporary fastening portion. Further, the anchor reinforcing bar 16 and the anchor plate 17 of the other fixing member 11 are temporarily fixed to the anchor bar 35 of the other floor slab 31. The reinforcing bars 16 and the anchor plates 17 and the through bars 36 that are orthogonal to the anchor bars 35 are disposed in the temporary fastening portion.

この後、床版21,31の段部23,33の下方の側面と、一対の固定部材11,11の下端鉛直部11c,11cの下端との間に型枠を設置し、各床版21,31の段部23,33にコンクリートを打設して、段部23,33の固定部材11,11の外側に後打ちコンクリート24,34を形成する。後打ちコンクリート24,34の硬化後、型枠を撤去して、伸縮装置1の取り付けが完成する。   Thereafter, a formwork is installed between the lower side surfaces of the step portions 23, 33 of the floor slabs 21, 31 and the lower ends of the bottom vertical portions 11 c, 11 c of the pair of fixing members 11, 11. , 31 is placed on the step portions 23, 33, and the post-cast concrete 24, 34 is formed outside the fixing members 11, 11 of the step portions 23, 33. After the post-cast concrete 24, 34 is hardened, the formwork is removed, and the installation of the expansion device 1 is completed.

このように、本実施形態の伸縮装置1は、工場で製造することができるので、高精度の伸縮装置1を効率的に製造することができる。特に、弾性部材13を固定部材11,11に加硫接着によって強固に固定することができ、また、弾性部材13内に荷重支持部材14を強固に付着させて埋設することができる。したがって、後述のように床版21,31の相対変位により弾性部材13が変形しても、弾性部材13と固定部材11,11及び荷重支持部材14との間に隙間が生じる不都合を効果的に防止できる。また、現場で伸縮装置1を組み立てる必要が無いので、伸縮装置1の設置工事を従来よりも簡易にすることができ、また、工期を短縮でき、施工費用の削減を行うことができる。   Thus, since the expansion / contraction apparatus 1 of this embodiment can be manufactured in a factory, the highly accurate expansion / contraction apparatus 1 can be manufactured efficiently. In particular, the elastic member 13 can be firmly fixed to the fixing members 11 and 11 by vulcanization adhesion, and the load supporting member 14 can be firmly attached and embedded in the elastic member 13. Therefore, even if the elastic member 13 is deformed by the relative displacement of the floor slabs 21 and 31 as will be described later, the problem that a gap is generated between the elastic member 13 and the fixing members 11 and 11 and the load support member 14 is effectively obtained. Can be prevented. Moreover, since it is not necessary to assemble the expansion / contraction apparatus 1 at the site, the installation work of the expansion / contraction apparatus 1 can be simplified as compared with the prior art, the construction period can be shortened, and the construction cost can be reduced.

道路橋2,3の沈下や床版21,31の収縮等に起因して、床版21,31に相対変位が生じた場合、伸縮装置1の弾性部材13が変形して相対変位を吸収する。このときに伸縮装置1に生じる変形を実験により再現し、変形時の弾性部材13及び荷重支持部材14の様子を観測して、伸縮装置1の耐久性を確認した。また、伸縮装置1の弾性部材13の上側面を大型車両が走行する際の荷重状態を実験により再現し、弾性部材13の変形量を測定する共に、変形時の弾性部材13及び荷重支持部材14の様子を観測した。さらに、弾性部材13と荷重支持部材14と同一材料からなる試験体を用いて、弾性部材13と荷重支持部材14との間に得られる付着力を算出し、弾性部材13に荷重が作用する場合に弾性部材13と荷重支持部材14との付着が確保されるかどうかを確認した。   When relative displacement occurs in the floor slabs 21, 31 due to subsidence of the road bridges 2, 3 or contraction of the floor slabs 21, 31, the elastic member 13 of the telescopic device 1 is deformed to absorb the relative displacement. . At this time, the deformation generated in the expansion / contraction device 1 was reproduced by experiments, and the states of the elastic member 13 and the load support member 14 during the deformation were observed to confirm the durability of the expansion / contraction device 1. Further, the load state when the large vehicle travels on the upper side surface of the elastic member 13 of the expansion / contraction device 1 is reproduced by experiments, the deformation amount of the elastic member 13 is measured, and the elastic member 13 and the load support member 14 at the time of deformation are measured. I observed the situation. Furthermore, the adhesion force obtained between the elastic member 13 and the load support member 14 is calculated using a test body made of the same material as the elastic member 13 and the load support member 14, and a load acts on the elastic member 13. It was confirmed whether or not the adhesion between the elastic member 13 and the load supporting member 14 was ensured.

実験対象の伸縮装置1の寸法は、一対の固定部材11の上端鉛直部11c,11c幅が560mmであり、固定部材11の上端から下端までの高さが170mmである。また、弾性部材13の幅は542mmであり、弾性部材13の両端の厚みが35mmであり、弾性部材13の中央の厚みが156mmである。荷重支持部材14は2.5mm径の鋼製ワイヤを12本配列してなる帯状体であり、奥行き方向に100mmピッチで9本配置している。荷重支持部材14は360mmの長さを有し、弾性部材13の下側面から1.5mmの深さに埋設されている。また、荷重支持部材14の両端部が、130mmの長さに亘って固定部材11の内側面に沿っている。固定部材11及び弾性部材13の奥行き寸法は、900mmである。いずれの実験も、−10℃、20℃及び50℃の温度環境で行った。   The dimensions of the telescopic device 1 to be tested are such that the width of the upper end vertical portions 11c and 11c of the pair of fixing members 11 is 560 mm, and the height from the upper end to the lower end of the fixing member 11 is 170 mm. The width of the elastic member 13 is 542 mm, the thickness of both ends of the elastic member 13 is 35 mm, and the thickness of the center of the elastic member 13 is 156 mm. The load support member 14 is a belt-like body formed by arranging 12 steel wires having a diameter of 2.5 mm, and 9 are arranged at a pitch of 100 mm in the depth direction. The load support member 14 has a length of 360 mm, and is embedded at a depth of 1.5 mm from the lower surface of the elastic member 13. Further, both end portions of the load supporting member 14 are along the inner surface of the fixing member 11 over a length of 130 mm. The depth dimension of the fixing member 11 and the elastic member 13 is 900 mm. All experiments were performed in a temperature environment of −10 ° C., 20 ° C., and 50 ° C.

(鉛直変位実験)
床版21,31が鉛直方向に相対変位した場合を想定し、油圧プレス機を用いて、2つの固定部材11,11の間に50mmの鉛直方向の相対変位を与えた。詳しくは、2つの固定部材11の傾斜部11bに治具を固定し、この治具の下側面を、50mmの高低差を有する支持ブロックで支持した。高さの低い支持ブロックで支持された一方の治具の上に50mmの高さの加圧ブロックを配置し、この加圧ブロックにプレスヘッドで鉛直下向きの力を与え、プレスヘッドが他方の治具に当接するまで加圧を行った。プレスヘッドによる加圧力は約9tであった。このようにして、一方の固定部材11を他方の固定部材11に対して鉛直下方に50mm変位させたところ、弾性部材13の上側面が断面において緩やかなS字状をなして変形したが、固定部材11と弾性部材13との接着部分に剥がれ等の異常は生じなかった。また、弾性部材13と荷重支持部材14との間の剥がれや、弾性部材13の亀裂等の異常は生じなかった。これらの異常は、−10℃、20℃及び50℃のいずれの温度環境においても生じなかった。
(Vertical displacement experiment)
Assuming that the floor slabs 21 and 31 are relatively displaced in the vertical direction, a vertical displacement of 50 mm is given between the two fixing members 11 and 11 using a hydraulic press machine. Specifically, a jig was fixed to the inclined portions 11b of the two fixing members 11, and the lower surface of the jig was supported by a support block having a height difference of 50 mm. A pressure block with a height of 50 mm is placed on one jig supported by a support block having a low height, and a vertical downward force is applied to the pressure block with a press head. Pressurization was performed until it contacted the tool. The pressure applied by the press head was about 9 t. Thus, when one fixing member 11 was displaced 50 mm vertically downward with respect to the other fixing member 11, the upper surface of the elastic member 13 was deformed with a gentle S-shape in cross section. Abnormalities such as peeling did not occur at the bonded portion between the member 11 and the elastic member 13. In addition, there was no abnormality such as peeling between the elastic member 13 and the load supporting member 14 or a crack in the elastic member 13. These abnormalities did not occur in any temperature environment of −10 ° C., 20 ° C. and 50 ° C.

(水平変位実験)
床版21,31が水平方向に相対変位した場合を想定し、油圧プレス機を用いて、2つの固定部材11,11の間に20mmの水平方向の相対変位を与えた。詳しくは、鉛直方向にプレスヘッドが駆動される油圧プレス機のステージ上に、伸縮装置1の奥行き方向が鉛直方向に向くように起立させて配置した。起立状体の伸縮装置1の一対の固定部材11のうち、他方の固定部材11のステージ側の端部に高さ20mmの支持ブロックを配置した。また、一方の固定部材11のプレスヘッド側の端部に高さ20mmの加圧ブロックを配置した。この加圧ブロックにプレスヘッドで鉛直下向きの力を与え、一方の固定部材11のステージ側の端部がステージに当接するまで加圧を行った。プレスヘッドによる加圧力は約4.7tであった。このようにして、一方の固定部材11を他方の固定部材11に対して鉛直下方(通常の使用状態では水平方向)に20mm変位させたところ、弾性部材13の上側面(車両走行面)が法線方向側から見て平行四辺形に変形したが、固定部材11と弾性部材13との接着部分に剥がれ等の異常は生じなかった。また、弾性部材13と荷重支持部材14との間の剥がれや、弾性部材13の亀裂等の異常は生じなかった。これらの異常は、いずれの温度環境においても生じなかった。
(Horizontal displacement experiment)
Assuming that the floor slabs 21 and 31 are relatively displaced in the horizontal direction, a horizontal relative displacement of 20 mm is applied between the two fixing members 11 and 11 using a hydraulic press. Specifically, the telescopic device 1 is placed upright on a stage of a hydraulic press machine in which the press head is driven in the vertical direction so that the depth direction of the expansion device 1 is directed in the vertical direction. A support block having a height of 20 mm was arranged at the stage-side end of the other fixing member 11 out of the pair of fixing members 11 of the upright body extension device 1. Further, a pressure block having a height of 20 mm was disposed at the end of the one fixing member 11 on the press head side. A vertical downward force was applied to the pressure block with a press head, and pressure was applied until the stage-side end of one fixing member 11 contacted the stage. The pressure applied by the press head was about 4.7 t. In this way, when one fixing member 11 is displaced 20 mm vertically downward (horizontal direction in a normal use state) with respect to the other fixing member 11, the upper side surface (vehicle traveling surface) of the elastic member 13 is legal. Although deformed into a parallelogram when viewed from the line direction side, no abnormality such as peeling occurred at the bonding portion between the fixing member 11 and the elastic member 13. In addition, there was no abnormality such as peeling between the elastic member 13 and the load supporting member 14 or a crack in the elastic member 13. These abnormalities did not occur in any temperature environment.

(荷重実験)
伸縮装置1の弾性部材13の上側面を大型車両が走行した場合を想定し、油圧プレス機を用いて、弾性部材13の上側面に14tの荷重を与えた。詳しくは、2つの固定部材11の傾斜部11bに治具を夫々固定し、この2つの治具を油圧プレス機のステージ上に水平に配置して、弾性部材13の上側面をステージに対して平行にした。この弾性部材13の上側面の幅方向中央に、幅方向の寸法が200mmかつ奥行き方向の寸法が500mmの加圧ブロックを配置し、この加圧ブロックにプレスヘッドで約14tの下向きの力を与えた。この荷重条件は、道路橋示方書・同解説(社団法人日本道路協会発行)に記載のT荷重に基づき、25t車両の後輪から作用する荷重が10tであるとして、接地面の幅方向の寸法が200mmかつ奥行き方向の寸法が500mmであり、弾性部材13がゴム材料であることから、4割の衝撃荷重を付加したものである。このようにして、大型車両の後輪から受ける荷重に相当する荷重を作用させたところ、いずれの温度環境においても、弾性部材13の中央部の撓み量は20mm以下であった。また、撓みに伴い、固定部材11と弾性部材13との接着部分に剥がれ等の異常は生じなかった。また、弾性部材13と荷重支持部材14との間の剥がれや、弾性部材13の亀裂等の異常は生じなかった。これらの異常は、いずれの温度環境においても生じなかった。
(Load experiment)
Assuming a case where a large vehicle travels on the upper surface of the elastic member 13 of the telescopic device 1, a load of 14 t was applied to the upper surface of the elastic member 13 using a hydraulic press. Specifically, jigs are respectively fixed to the inclined portions 11b of the two fixing members 11, the two jigs are horizontally arranged on the stage of the hydraulic press machine, and the upper surface of the elastic member 13 is directed to the stage. Parallel. A pressure block having a width dimension of 200 mm and a depth dimension of 500 mm is arranged at the center of the upper surface of the elastic member 13 in the width direction, and a downward force of about 14 t is applied to the pressure block by a press head. It was. This load condition is based on the T load described in the Road Bridge Specification and Explanation (issued by the Japan Road Association), and the load acting from the rear wheel of the 25t vehicle is 10t. Since the elastic member 13 is a rubber material, the impact load of 40% is added. In this way, when a load corresponding to the load received from the rear wheel of the large vehicle was applied, the amount of deflection of the central portion of the elastic member 13 was 20 mm or less in any temperature environment. Further, no abnormality such as peeling occurred at the bonding portion between the fixing member 11 and the elastic member 13 with the bending. In addition, there was no abnormality such as peeling between the elastic member 13 and the load supporting member 14 or a crack in the elastic member 13. These abnormalities did not occur in any temperature environment.

(付着力実験)
弾性部材13及び荷重支持部材14と同一材料で形成した試験体を用いて、弾性部材13と荷重支持部材14との間に得られる付着力を測定した。試験体は、弾性部材13の材料と同一のクロロプレンゴムを用いて形成したゴム片と、このゴム片を貫通するように一部が埋設された3本のワイヤとで形成した。ゴム片は一辺が50mmの直方体であり、この50mmの辺と平行に、3本のワイヤが互いに同一平面上に埋設されている。すなわち、ゴム片と各ワイヤとの間には、50mmの定着長さが設定されている。ワイヤは2.5mm径の鋼製ワイヤである。3本のうちの両側の2本のワイヤと、中央の1本のワイヤとの間に互いに逆向きの引張り力を作用させ、この引張り力を漸増させながら力の値を測定した。引張り力が、漸増した後に急激に低下したときを付着力の最大値とした。この実験を2回行った結果、1本のワイヤにかかる最大の引張り力は、各実験において367kgと336kgであった。これらの値を平均すれば、ゴム片とワイヤとの付着力の最大値は、付着長さ50mmに対して352kgである。
(Adhesion test)
The adhesion force obtained between the elastic member 13 and the load support member 14 was measured using a test body formed of the same material as the elastic member 13 and the load support member 14. The test body was formed of a rubber piece formed using the same chloroprene rubber as the material of the elastic member 13 and three wires partially embedded so as to penetrate the rubber piece. The rubber piece is a rectangular parallelepiped having a side of 50 mm, and three wires are embedded in the same plane in parallel with the side of 50 mm. That is, a fixing length of 50 mm is set between the rubber piece and each wire. The wire is a steel wire having a diameter of 2.5 mm. Tensile forces opposite to each other were applied between two wires on both sides of the three wires and one central wire, and the force value was measured while gradually increasing the tensile force. The maximum value of the adhesive force was determined when the tensile force gradually decreased after increasing gradually. As a result of performing this experiment twice, the maximum tensile force applied to one wire was 367 kg and 336 kg in each experiment. If these values are averaged, the maximum value of the adhesion force between the rubber piece and the wire is 352 kg with respect to the adhesion length of 50 mm.

本実施形態の伸縮装置1では、12本のワイヤで1本の帯状体の荷重支持部材14を形成し、この荷重支持部材14を100mm間隔で配置している。また、荷重支持部材14は、130mmの長さに亘って、固定部材11の傾斜部11bの内側面に沿っている。したがって、1本の荷重支持部材14と弾性部材13との間に確実に確保できる付着力は、上述の付着力実験の結果から、11tであると言える。ここで、上述のT荷重が伸縮装置1に作用する場合を想定すると、一対の固定部材11の下端鉛直部11cの間に形成される離隔は230mmであり、この離隔の全幅に亘ってT荷重が作用した場合に荷重支持部材14に最大の引張り力が生じる。この引張り力は、荷重支持部材14のピッチが100mmであることから、1本の荷重支持部材14につき3.3tとなる。1本の荷重支持部材14が弾性部材13との間に確実に確保できる付着力は11tであるから、大型車両が通過する場合でも、大幅な余裕を持って弾性部材13と荷重支持部材14との間の付着状態を保つことができる。   In the telescopic device 1 of the present embodiment, a single belt-shaped load support member 14 is formed with 12 wires, and the load support members 14 are arranged at intervals of 100 mm. The load support member 14 extends along the inner surface of the inclined portion 11b of the fixing member 11 over a length of 130 mm. Therefore, it can be said that the adhesive force that can be reliably ensured between the single load supporting member 14 and the elastic member 13 is 11 t from the result of the above-described adhesive force experiment. Here, assuming that the above-described T load acts on the telescopic device 1, the separation formed between the lower end vertical portions 11c of the pair of fixing members 11 is 230 mm, and the T load extends over the entire width of this separation. When the force acts, the maximum tensile force is generated in the load support member 14. Since the pitch of the load support members 14 is 100 mm, the tensile force is 3.3 t per load support member 14. Since the adhesive force that can be surely secured between one load support member 14 and the elastic member 13 is 11 t, even when a large vehicle passes, the elastic member 13 and the load support member 14 have a large margin. The adhesion state between can be kept.

以上のように、本実施形態の伸縮装置1によれば、ゴム材料で形成された弾性部材13と、この弾性部材13内に埋設されて鋼製ワイヤを帯状に束ねて形成された荷重支持部材14により、弾性部材13の上側面を通過する車両の荷重を固定部材11に伝達することができる。しかも、荷重支持部材14は、固定部材11と非接触の状態であるにもかかわらず、弾性部材13内に埋設され、かつ、固定部材11の傾斜部11bの内側面に沿うように配置されているので、荷重支持部材14と弾性部材13との間の付着力により、荷重を固定部材11に伝達することができる。したがって、この伸縮装置1は、従来よりも大幅に構造を簡易にでき、工場での製造が可能となり、目地の施工工数を削減でき、工期の短縮と施工費用の削減を図ることができる。   As described above, according to the telescopic device 1 of the present embodiment, the elastic member 13 formed of a rubber material, and the load support member that is embedded in the elastic member 13 and formed by bundling steel wires in a band shape. 14, the load of the vehicle passing through the upper side surface of the elastic member 13 can be transmitted to the fixing member 11. Moreover, the load supporting member 14 is embedded in the elastic member 13 and arranged along the inner side surface of the inclined portion 11b of the fixing member 11 in spite of the non-contact state with the fixing member 11. Therefore, the load can be transmitted to the fixing member 11 by the adhesive force between the load support member 14 and the elastic member 13. Therefore, the telescopic device 1 can be greatly simplified in structure as compared with the conventional one, can be manufactured in a factory, can reduce joint man-hours, shorten the work period, and reduce the construction cost.

また、一対の床版21,31に相対変位が生じた場合、弾性部材13は下側面の中央部が下方に湾曲した凸形状断面を有するので、変形後の弾性部材13の上側面を滑らかな形状にすることができる。したがって、弾性部材13の上側面を走行する車両に、急激な段差や隙間により振動を与える不都合や、車両が急激な段差を乗り越えるのに伴って生じる騒音を効果的に防止できる。さらに、可撓性の荷重支持部材14が弾性部材13内に埋設され、かつ、荷重支持部材14が固定部材11と非接触であるので、荷重支持部材14と弾性部材13は一体となって変形することができる。したがって、従来のように、変形に伴って複数の部材の間に隙間が生じることが無いので、部材間の隙間が車両の走行に伴って圧縮され、騒音が生じるという不都合を確実に防止できる。また、部材間の隙間の圧縮が繰り返されることにより、部材が磨耗や疲労等によって破損する不都合を防止できる。このように、本実施形態の伸縮装置1によれば、変形後においても、車両走行に伴う騒音を効果的に削減でき、しかも、十分な耐久性を得ることができる。   Further, when relative displacement occurs between the pair of floor slabs 21 and 31, the elastic member 13 has a convex cross section in which the central portion of the lower side surface is curved downward, so that the upper side surface of the elastic member 13 after deformation is smooth. It can be shaped. Accordingly, it is possible to effectively prevent inconvenience that the vehicle traveling on the upper surface of the elastic member 13 is vibrated by a sudden step or a gap, and noise generated when the vehicle gets over the sudden step. Further, since the flexible load support member 14 is embedded in the elastic member 13 and the load support member 14 is not in contact with the fixed member 11, the load support member 14 and the elastic member 13 are deformed integrally. can do. Therefore, unlike the prior art, there is no gap between the plurality of members as a result of deformation. Therefore, it is possible to reliably prevent the inconvenience that the gap between the members is compressed as the vehicle travels and noise is generated. Further, by repeatedly compressing the gaps between the members, it is possible to prevent the members from being damaged due to wear or fatigue. As described above, according to the telescopic device 1 of the present embodiment, it is possible to effectively reduce the noise associated with the traveling of the vehicle even after deformation, and to obtain sufficient durability.

(第2実施形態)
図7は、本発明の第2実施形態の伸縮装置を示す断面図である。この伸縮装置101は、弾性部材13の上側面に複数の滑り止め部材18を有し、この複数の滑り止め部材18の相互間に排水溝19が設けられている以外は、第1実施形態と同様の構成を有する。第1実施形態と同一の部分は、同一の参照番号を付して詳細な説明を省略する。
(Second Embodiment)
FIG. 7 is a cross-sectional view showing a telescopic device according to a second embodiment of the present invention. The telescopic device 101 has a plurality of anti-slip members 18 on the upper surface of the elastic member 13 and the drainage groove 19 is provided between the plurality of anti-slip members 18 as in the first embodiment. It has the same configuration. The same parts as those of the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

第2実施形態の伸縮装置101は、弾性部材13の上側面に、平面視において長方形の滑り止め部材18,18,・・・が、直交する行列をなしてタイル状に配置されている。図8は、滑り止め部材18を拡大して示した断面図である。滑り止め部材18は弾性基体81を有し、この弾性基体81は弾性部材13と実質的に同じクロロプレンゴムで形成されていると共に同じ配合剤が添加されている。弾性基体81は、90mmの幅と190mmの長さと20mmの厚みを有する板状体で形成されている。この弾性基体81の表面部分に複数の硬質粒子82が担持されている。硬質粒子82は、弾性基体81の厚み方向に1個担持されており、かつ、弾性基体81の表面から1.0mm以上5.0mm以下の深さに、好ましくは、2.0mm以上3.3mm以下の深さに担持されている。また、この硬質粒子82は、一部が弾性基体81の表面から突出しており、この突出部分の高さは粒径の20〜50%に設定されている。ここで、突出部分の高さが粒径の20を下回ると、硬質粒子82が車両タイヤに噛み込む長さが不足して、滑り止め効果が不十分となる。一方、突出部分の高さが粒径の50%を上回ると、硬質粒子82が弾性基体81に付着する面積が過小となって硬質粒子82が脱落し易くなる。硬質粒子82は、弾性基体81の単位表面積あたり0.1g/cm以上0.5g/cm以下の密度に担持させている。これにより、滑り止め効果が適切に得られると共に、硬質粒子82を弾性基体81に強固に固定することができる。ここで、硬質粒子82の密度が0.1g/cmを下回ると滑り止め効果が不十分となり、硬質粒子82の密度が0.5g/cmを上回ると硬質粒子82同士の接触する度合いが大きくなって硬質粒子82の弾性基体81への固定が不十分となる。 In the expansion device 101 of the second embodiment, rectangular antiskid members 18, 18,... In a plan view are arranged in a tile shape on the upper surface of the elastic member 13 in an orthogonal matrix. FIG. 8 is an enlarged sectional view of the anti-slip member 18. The anti-slip member 18 has an elastic base 81, which is formed of substantially the same chloroprene rubber as that of the elastic member 13 and to which the same compounding agent is added. The elastic substrate 81 is formed of a plate-like body having a width of 90 mm, a length of 190 mm, and a thickness of 20 mm. A plurality of hard particles 82 are carried on the surface portion of the elastic substrate 81. One hard particle 82 is carried in the thickness direction of the elastic substrate 81, and has a depth of 1.0 mm to 5.0 mm from the surface of the elastic substrate 81, preferably 2.0 mm to 3.3 mm. It is supported at the following depth. The hard particles 82 partially protrude from the surface of the elastic substrate 81, and the height of the protruding portion is set to 20 to 50% of the particle size. Here, if the height of the protruding portion is less than 20 of the particle size, the length of the hard particles 82 biting into the vehicle tire is insufficient, and the anti-slip effect is insufficient. On the other hand, if the height of the protruding portion exceeds 50% of the particle diameter, the area where the hard particles 82 adhere to the elastic substrate 81 becomes too small and the hard particles 82 are likely to fall off. The hard particles 82 are supported at a density of 0.1 g / cm 2 or more and 0.5 g / cm 2 or less per unit surface area of the elastic substrate 81. As a result, an anti-slip effect can be appropriately obtained, and the hard particles 82 can be firmly fixed to the elastic substrate 81. Here, when the density of the hard particles 82 is less than 0.1 g / cm 2 , the anti-slip effect is insufficient, and when the density of the hard particles 82 exceeds 0.5 g / cm 2 , the degree of contact between the hard particles 82 is increased. It becomes large and the fixation of the hard particles 82 to the elastic substrate 81 becomes insufficient.

弾性基体81は、弾性部材13と同様に、45度以上55度以下の硬さに設定されている。滑り止め部材18の弾性基体81の裏面は、弾性部材13の上側面に加硫接着されている。   Similar to the elastic member 13, the elastic base member 81 is set to a hardness of 45 degrees or more and 55 degrees or less. The back surface of the elastic base member 81 of the anti-slip member 18 is vulcanized and bonded to the upper surface of the elastic member 13.

滑り止め部材18の硬質粒子82は、酸化鉄を主成分としてマグネシウムやアルミニウムの酸化物を含むセラミックからなる。なお、セラミックとしては、炭化ケイ素やアルミナからなるものを用いてもよい。また、セラミック以外に、硅砂、ガラス片及び陶片等で硬質粒子を形成してもよい。硬質粒子82は、不定形状を有すると共に、1.0mm以上5.0mm以下の粒径を有する。ここで、硬質粒子82の粒径が1.0mmよりも小さいと滑り止め効果が不十分となる。一方、硬質粒子82の粒径が5.0mmを越えると、車両のタイヤの損傷や、車両走行に伴う振動や騒音を生じる恐れがあり、また、弾性基体に適切な密度で厚み方向に1個担持させることが困難となる。特に、硬質粒子82の粒径は、2.0mm以上3.3mm以下であるのが、滑り止め効果と、タイヤの損傷、騒音及び振動の防止効果とを両立できる点で好ましい。   The hard particles 82 of the anti-slip member 18 are made of a ceramic containing iron oxide as a main component and magnesium or aluminum oxide. In addition, as a ceramic, you may use what consists of silicon carbide or an alumina. In addition to ceramics, hard particles may be formed of cinnabar sand, glass pieces, ceramic pieces, and the like. The hard particles 82 have an indefinite shape and a particle size of 1.0 mm or greater and 5.0 mm or less. Here, when the particle size of the hard particles 82 is smaller than 1.0 mm, the anti-slip effect is insufficient. On the other hand, if the particle size of the hard particles 82 exceeds 5.0 mm, there is a risk of damage to the tires of the vehicle, vibration or noise associated with vehicle travel, and one elastic substrate with a suitable density in the thickness direction. It becomes difficult to carry. In particular, the particle size of the hard particles 82 is 2.0 mm or more and 3.3 mm or less, which is preferable in terms of achieving both an anti-slip effect and a tire damage, noise and vibration prevention effect.

滑り止め部材18の硬質粒子82は、加硫接着により、弾性基体81に固定されている。硬質粒子82と弾性基体81との加硫接着は、カーボン及び酸化亜鉛が添加されたポリオレフィン系接着剤を用いることができる。また、接着剤としては、公知の他の接着剤を用いることもできる。   The hard particles 82 of the anti-slip member 18 are fixed to the elastic substrate 81 by vulcanization adhesion. For the vulcanization adhesion between the hard particles 82 and the elastic substrate 81, a polyolefin adhesive to which carbon and zinc oxide are added can be used. As the adhesive, other known adhesives can also be used.

複数の滑り止め部材18,18,・・・の相互間に形成された排水溝19は、目地方向に延びる縦溝19a,19bと、目地直角方向に延びる横溝とを有する。縦溝19a,19bのうち、固定部材11の下端鉛直部11cと略同じ幅方向位置にある縦溝19aは、他の縦溝19bよりも深く形成されている。本実施形態では、浅い縦溝19bの深さを約20mmに設定する一方、深い縦溝19aの深さを約30mmに設定している。浅い縦溝19bは、弾性部材13の上側面が底面となる一方、深い縦溝19aは、弾性部材13の上側部分を切削してなる切削溝の底が底面となっている。   The drainage groove 19 formed between the plurality of anti-slip members 18, 18,... Has vertical grooves 19a, 19b extending in the joint direction and lateral grooves extending in the joint perpendicular direction. Of the longitudinal grooves 19a and 19b, the longitudinal groove 19a located at substantially the same width direction position as the lower end vertical portion 11c of the fixing member 11 is formed deeper than the other longitudinal grooves 19b. In the present embodiment, the depth of the shallow vertical groove 19b is set to about 20 mm, while the depth of the deep vertical groove 19a is set to about 30 mm. The shallow vertical groove 19b has the bottom surface of the upper surface of the elastic member 13, while the deep vertical groove 19a has the bottom surface of the cutting groove formed by cutting the upper portion of the elastic member 13.

第2実施形態の伸縮装置101は、以下のようにして製造する。   The telescopic device 101 of the second embodiment is manufactured as follows.

まず、準備段階として、伸縮装置1を構成する部材を作成する。すなわち、第1実施形態と同様に、所定形状の固定部材11を作成し、この固定部材11にアンカー鉄筋16とアンカープレート17を固定する。続いて、固定部材11の内側面にサンドブラスト処理を施す。この後、固定部材11の内側面に、クロロプレン系の加硫接着剤を塗布する。   First, the member which comprises the expansion-contraction apparatus 1 is created as a preparation stage. That is, as in the first embodiment, a fixing member 11 having a predetermined shape is created, and the anchor reinforcing bar 16 and the anchor plate 17 are fixed to the fixing member 11. Subsequently, sandblasting is performed on the inner surface of the fixing member 11. Thereafter, a chloroprene-based vulcanized adhesive is applied to the inner surface of the fixing member 11.

また、弾性部材13の材料としての未加硫ゴムシートを、クロロプレンに各種配合剤を添加して混練し、シート状に成形して作成する。   Further, an unvulcanized rubber sheet as a material of the elastic member 13 is prepared by adding various compounding agents to chloroprene, kneading, and forming into a sheet shape.

また、滑り止め部材18の弾性基体81の材料を、クロロプレンに各種配合剤を添加して混練し、薄肉の直方体ブロック状に成形して作成する。この弾性基体材料181の表面に、図9(a)に示すように、セラミックからなる硬質粒子82を散布する。硬質粒子82の表面には、カーボン及び酸化亜鉛等の添加剤が添加されたポリオレフィン系の接着剤を予め塗布しておく。なお、硬質粒子82に塗布する接着剤には他の添加剤を用いることができ、また、弾性基体材料181及び硬質粒子82の材料に応じて種々の接着剤を用いることができる。引き続いて、板状のプレス体によって硬質粒子82を加圧して、図9(b)に示すように弾性粒子82を弾性基体材料181の中に実質的に全て埋没させる。こうして、弾性基体材料181に硬質粒子82を担持させて、滑り止め部材のプリフォーム(以下、滑り止めプリフォームという)182を形成する。   Further, the material of the elastic base member 81 of the anti-slip member 18 is prepared by adding various compounding agents to chloroprene and kneading and molding the material into a thin rectangular parallelepiped block shape. As shown in FIG. 9A, hard particles 82 made of ceramic are dispersed on the surface of the elastic base material 181. A polyolefin adhesive to which additives such as carbon and zinc oxide are added is applied in advance to the surface of the hard particles 82. Note that other additives can be used for the adhesive applied to the hard particles 82, and various adhesives can be used depending on the material of the elastic base material 181 and the hard particles 82. Subsequently, the hard particles 82 are pressurized by a plate-like press body, and substantially all of the elastic particles 82 are buried in the elastic base material 181 as shown in FIG. 9B. In this way, the elastic base material 181 carries the hard particles 82 to form a non-slip member preform (hereinafter referred to as an anti-slip preform) 182.

上記固定部材11、弾性部材13用の未加硫ゴムシート、及び、滑り止めプリフォーム182を作成した後、プレス機を用いて上記部材を互いに固定すると共に、ゴム材料の加硫を行う。プレス機の金型は、下部金型と上部金型とで内部にキャビティを形成すると共に、このキャビティ内に固定部材11を収容した状態で、未加硫ゴムシート、滑り止めプリフォーム182及び荷重支持プリフォーム141を加圧及び加熱するインサート金型である。下部金型は、キャビティを形成する凹部の底面が平坦面に形成されている一方、上部金型は、キャビティを構成する凹部の天面が2つの傾斜面で形成されていて、伸縮装置の使用状態と上下逆向きに成形を行うように形成されている。下部金型及び上部金型には、電気抵抗や熱媒体でキャビティ内を加熱する加熱装置が設けられている。   After the fixing member 11, the unvulcanized rubber sheet for the elastic member 13, and the anti-slip preform 182 are formed, the members are fixed to each other using a press machine and the rubber material is vulcanized. The mold of the press machine includes a lower mold and an upper mold, and a cavity is formed therein, and a fixed member 11 is accommodated in the cavity, and an unvulcanized rubber sheet, an anti-slip preform 182 and a load This is an insert mold for pressurizing and heating the support preform 141. In the lower mold, the bottom surface of the recess forming the cavity is formed as a flat surface, while in the upper mold, the top surface of the recess forming the cavity is formed by two inclined surfaces. It is formed so as to be molded in the opposite direction to the state. The lower mold and the upper mold are provided with a heating device for heating the inside of the cavity with an electric resistance or a heat medium.

まず、図9(c)に示すように、下部金型151の底面151aに、複数の滑り止めプリフォーム182を直交行列状に配置する。このプリフォーム182は、硬質粒子82の担持側である表面がキャビティの底面151aに接するように配置する。続いて、プリフォーム182の裏面に加硫接着剤を塗布した後、プリフォーム182の上に、複数の弾性部材13用の未加硫ゴムシート131を層状に配置する。複数の未加硫ゴムシート131,131,・・・の間には、加硫接着剤を塗布する。この後、図9(d)に示すように、未加硫ゴムシート131,131,・・・の上に、複数の荷重支持プリフォーム141を互いに平行に配置する。未加硫ゴムシート131,131,・・・の最表面と複数の荷重支持プリフォーム141との間には、加硫接着剤を塗布する。次いで、図9(e)に示すように、固定部材11がセットされた上部金型152を下部金型151に向かってプレス駆動して型締めを行うと共に、加熱装置による加熱を行う。型締めに伴う加圧力は0.5〜1.0N/mmに設定すると共に、加熱装置による加熱温度は150℃前後に設定する。金型151,152による加圧と加熱で、未加硫ゴムシート131、弾性基体材料181及びクロロプレン層142に加硫を行うと共に、複数の未加硫ゴムシート131とクロロプレン層142を一体に成形して弾性部材13を形成する。また、未加硫ゴムシート131と弾性基体材料181との加硫接着を行うと共に、弾性基体材料181と硬質粒子82との加硫接着を行う。さらに、固定部材11と弾性部材13との加硫接着と、クロロプレン層142とワイヤ14との加硫接着を行う。ここで、滑り止めプリフォーム182を、表面が下部金型の底面151aに接するように配置しているので、加熱されて軟化した弾性基体材料181内において硬質粒子82を重力で下方に移動させて、この弾性基体材料181の表面に硬質粒子82を均一に並べることができる。 First, as shown in FIG. 9C, a plurality of anti-slip preforms 182 are arranged in an orthogonal matrix on the bottom surface 151a of the lower mold 151. The preform 182 is disposed such that the surface on the side of supporting the hard particles 82 is in contact with the bottom surface 151a of the cavity. Subsequently, after applying a vulcanized adhesive to the back surface of the preform 182, the unvulcanized rubber sheets 131 for the plurality of elastic members 13 are arranged in layers on the preform 182. A vulcanized adhesive is applied between the plurality of unvulcanized rubber sheets 131, 131,. Thereafter, as shown in FIG. 9D, a plurality of load supporting preforms 141 are arranged in parallel to each other on the unvulcanized rubber sheets 131, 131,. A vulcanized adhesive is applied between the outermost surface of the unvulcanized rubber sheets 131, 131, ... and the plurality of load supporting preforms 141. Next, as shown in FIG. 9E, the upper mold 152 on which the fixing member 11 is set is press-driven toward the lower mold 151 to perform mold clamping, and heating by a heating device is performed. The pressurizing force accompanying mold clamping is set to 0.5 to 1.0 N / mm 2, and the heating temperature by the heating device is set to around 150 ° C. The unvulcanized rubber sheet 131, the elastic base material 181 and the chloroprene layer 142 are vulcanized by pressurization and heating by the molds 151 and 152, and a plurality of unvulcanized rubber sheets 131 and the chloroprene layer 142 are integrally molded. Thus, the elastic member 13 is formed. Further, vulcanization adhesion between the unvulcanized rubber sheet 131 and the elastic base material 181 is performed, and vulcanization adhesion between the elastic base material 181 and the hard particles 82 is performed. Further, vulcanization adhesion between the fixing member 11 and the elastic member 13 and vulcanization adhesion between the chloroprene layer 142 and the wire 14 are performed. Here, since the anti-slip preform 182 is disposed so that the surface thereof is in contact with the bottom surface 151a of the lower mold, the hard particles 82 are moved downward by gravity in the elastic base material 181 that has been heated and softened. The hard particles 82 can be uniformly arranged on the surface of the elastic base material 181.

金型151,152による加圧及び加熱を所定時間行った後、上部金型152を下部金型151から遠ざけて型開きを行い、硬質粒子82が埋没された弾性基体81と弾性部材13と荷重支持部材(ワイヤ)14の一体構造を下部金型151から取り出す。この後、図9(f)に示すように、一体構造の弾性基体81の表面層を、回転するワイヤブラシ55によって除去することにより、弾性基体81の表面に硬質粒子82の一部を露出させる。なお、弾性基体の表面層の除去には、ワイヤブラシ55以外に樹脂製ブラシ等を用いることができる。この後、弾性基体81の相互間を切削し、弾性基体81の側面を内壁面とすると共に弾性部材13の上側面(切削面)を底とする縦溝19a,19b及び横溝を形成する。こうして、伸縮装置101が完成する。なお、弾性部材13の縦溝19a,19b及び横溝は、下部金型151に溝の反転形状の突起を設け、この突起で弾性基体81の相互間と弾性部材13の上側面を加圧して成形してもよい。   After pressing and heating by the molds 151 and 152 for a predetermined time, the upper mold 152 is moved away from the lower mold 151 to open the mold, and the elastic base 81, the elastic member 13 and the load in which the hard particles 82 are embedded. The integral structure of the support member (wire) 14 is taken out from the lower mold 151. Thereafter, as shown in FIG. 9 (f), a part of the hard particles 82 is exposed on the surface of the elastic base 81 by removing the surface layer of the elastic base 81 of the integral structure with the rotating wire brush 55. . In addition to the wire brush 55, a resin brush or the like can be used to remove the surface layer of the elastic substrate. Thereafter, the space between the elastic bases 81 is cut to form the vertical grooves 19a and 19b and the horizontal grooves with the side surfaces of the elastic bases 81 as inner wall surfaces and the upper side surfaces (cutting surfaces) of the elastic members 13 as bottoms. Thus, the telescopic device 101 is completed. The longitudinal grooves 19a and 19b and the lateral grooves of the elastic member 13 are formed by providing protrusions having a reversal shape of the grooves on the lower mold 151, and pressing between the elastic base members 81 and the upper surface of the elastic member 13 with these protrusions. May be.

以上のようにして製造された伸縮装置1は、床版21,31間を移動する車両や、上側面を走行する車両に対して良好な滑り止め効果を奏することができる。すなわち、伸縮装置1の表面に設けられた滑り止め部材18,18,・・・の硬質粒子82により、車両のタイヤに適切な摩擦力を与えることができ、車両タイヤの滑り止め効果を発揮することができる。また、滑り止め部材18,18,・・・相互間に、複数の縦溝19a,19b及び横溝を形成したので、降雨時においても滑り止め部材18から速やかに排水を行い、滑り止め効果を発揮することができる。   The telescopic device 1 manufactured as described above can exhibit a good anti-slip effect on a vehicle moving between the floor slabs 21 and 31 and a vehicle traveling on the upper side. In other words, the hard particles 82 of the anti-slip members 18, 18,... Provided on the surface of the expansion / contraction device 1 can give an appropriate frictional force to the vehicle tire, and exhibit the anti-slip effect of the vehicle tire. be able to. In addition, since a plurality of longitudinal grooves 19a, 19b and lateral grooves are formed between the anti-slip members 18, 18,..., Drainage is quickly performed from the anti-slip member 18 even during rain, and the anti-slip effect is exhibited. can do.

道路橋2,3の沈下や床版21,31の収縮等に起因して、床版21,31に相対変位が生じた場合、伸縮装置1の弾性部材13が変形して相対変位を吸収する。このとき、弾性部材13は、中央部13bが両端部13c,13cよりも大きい厚みを有するので、中央部13bの変形量が比較的小さい。さらに、滑り止め部材18の弾性基体81は、弾性部材13の上側面に互いに離隔をおいて固定されているので、変形量が弾性部材13よりも小さい。これらにより、滑り止め部材18の弾性基体81に生じる応力が効果的に低減するので、弾性基体81から硬質粒子82が脱落し難くなり、その結果、変形した後においても良好な耐久性と滑り止め効果が得られる。   When relative displacement occurs in the floor slabs 21, 31 due to subsidence of the road bridges 2, 3 or contraction of the floor slabs 21, 31, the elastic member 13 of the telescopic device 1 is deformed to absorb the relative displacement. . At this time, the elastic member 13 has a thickness that the central portion 13b is larger than the both end portions 13c and 13c, so that the deformation amount of the central portion 13b is relatively small. Furthermore, since the elastic base member 81 of the anti-slip member 18 is fixed to the upper side surface of the elastic member 13 at a distance from each other, the amount of deformation is smaller than that of the elastic member 13. As a result, the stress generated in the elastic base member 81 of the anti-slip member 18 is effectively reduced, so that the hard particles 82 are less likely to drop off from the elastic base member 81. As a result, good durability and anti-slip properties can be achieved even after deformation. An effect is obtained.

また、滑り止め部材18を平面視において長方形に形成し、弾性部材13の上側面に直交する行列方向にタイル状に配置しているので、一対の床版21,31間に、目地方向において不均等に鉛直方向の相対変位が生じた場合においても、滑り止め部材18の弾性基体81と弾性部材13との境界に作用する応力を分散させることができる。したがって、弾性基体81の変形量を少なくできて、硬質粒子82の脱落や、弾性部材13と弾性基体81との境界の剥離を防止できる。   Further, since the anti-slip member 18 is formed in a rectangular shape in plan view and arranged in a tile shape in a matrix direction orthogonal to the upper side surface of the elastic member 13, there is no non-slip in the joint direction between the pair of floor slabs 21, 31. Even when the relative displacement in the vertical direction occurs evenly, the stress acting on the boundary between the elastic base 81 and the elastic member 13 of the anti-slip member 18 can be dispersed. Therefore, the deformation amount of the elastic base 81 can be reduced, and the hard particles 82 can be prevented from falling off and the boundary between the elastic member 13 and the elastic base 81 can be prevented from peeling off.

また、本実施形態の伸縮装置101によれば、弾性部材13内に埋設された荷重支持部材14により、固定部材11と非接触の状態で、荷重支持部材14と弾性部材13との間の付着力によって車両荷重を固定部材11に伝達することができる。   Further, according to the telescopic device 101 of the present embodiment, the load support member 14 embedded in the elastic member 13 is attached between the load support member 14 and the elastic member 13 in a non-contact state with the fixing member 11. The vehicle load can be transmitted to the fixing member 11 by the applied force.

なお、滑り止め部材18は、長方形以外に、正方形、菱形、台形及び平行四辺形等の種々の四角形状に形成してもよい。また、滑り止め部材18は、全てを四角形状に形成する必要は無く、四角形状の滑り止め部材18の周囲を取り囲む枠状や、他の形状の滑り止め部材を混在させてもよい。また、四角形状の滑り止め部材は、縦と横の寸法比率が異なるものを混在させてもよい。また、滑り止め部材18は、直交する行列方向に配列する以外に、行又は列のいずれかを千鳥状にずらして配列してもよく、あるいは、姿勢を平面においてランダムに異ならせてモザイク状に配列してもよい。さらに、滑り止め部材18は、四角形状以外の円形状や多角形状に形成してもよい。   The anti-slip member 18 may be formed in various square shapes such as a square, a rhombus, a trapezoid, and a parallelogram other than a rectangle. Further, the anti-slip member 18 does not have to be formed in a square shape, and a frame shape surrounding the rectangular anti-slip member 18 or other shape anti-slip members may be mixed. Moreover, you may mix the rectangular antiskid member from which the vertical and horizontal dimension ratios differ. Further, the non-slip members 18 may be arranged in a staggered manner in which either the rows or the columns are arranged in an orthogonal matrix direction, or alternatively, the anti-slip members 18 are arranged in a mosaic pattern by randomly changing the posture in a plane. You may arrange. Further, the anti-slip member 18 may be formed in a circular shape or a polygonal shape other than a quadrangular shape.

また、滑り止め部材18の相互間に、弾性部材13の上側面よりも深く形成された深い縦溝19a,19aを設けたので、床版21,31間の相対変位時に、弾性部材13の深い縦溝19aに対応する部分の変形量が大きくなる。特に、鉛直方向の相対変位が生じたとき、深い縦溝19aが固定部材11の下端鉛直部11cと略同じ幅方向位置にあることから、弾性部材13が深い縦溝19aの近傍部分で大きく変形する。これにより、弾性部材13の深い縦溝19a,19a相互間の変形量が抑制され、特に、弾性部材13の表面部分の変形量が大幅に抑制される。その結果、滑り止め部材18の弾性基体81に生じる応力が抑制され、弾性基体81と硬質粒子82との間の応力集中が抑制されて、硬質粒子82の脱落を効果的に防止できる。なお、深い縦溝19aの数は2つに限られず、1つまたは3つ以上であってもよい。   Further, since the deep vertical grooves 19a, 19a formed deeper than the upper side surface of the elastic member 13 are provided between the anti-slip members 18, the elastic member 13 is deep when the relative displacement between the floor slabs 21, 31 is provided. The amount of deformation of the portion corresponding to the vertical groove 19a increases. In particular, when a vertical relative displacement occurs, the deep vertical groove 19a is located at substantially the same width direction position as the lower end vertical portion 11c of the fixing member 11, so that the elastic member 13 is greatly deformed in the vicinity of the deep vertical groove 19a. To do. Thereby, the deformation amount between the deep vertical grooves 19a, 19a of the elastic member 13 is suppressed, and in particular, the deformation amount of the surface portion of the elastic member 13 is greatly suppressed. As a result, the stress generated in the elastic base member 81 of the anti-slip member 18 is suppressed, the stress concentration between the elastic base member 81 and the hard particles 82 is suppressed, and the falling off of the hard particles 82 can be effectively prevented. The number of deep vertical grooves 19a is not limited to two, but may be one or three or more.

また、滑り止め部材18の硬質粒子82は、弾性基体81の厚み方向に1個担持させているので、硬質粒子82の弾性基体81に接する面積を大きくできて、硬質粒子82を強固に弾性基体81に固定することができる。その結果、硬質粒子82の脱落を防止でき、特に、弾性部材13の変形後における硬質粒子82の脱落を防止できる。また、硬質粒子82を、弾性基体81の単位表面積あたり0.1g/cm以上0.5g/cm以下の密度に担持させているので、滑り止め効果が適切に得られると共に、弾性基体81に確実に固定することができる。また、滑り止め部材18の硬質粒子82は、粒径が1.0mm以上5.0mm以下であるので、滑り止め効果が十分に得られると共に、弾性基体81の表面部分に厚み方向に1個担持させることができる。したがって、弾性部材13が変形しても、安定して滑り効果を発揮することができる。さらに、硬質粒子82の一部を、粒径の20〜50%の高さで弾性基体81の表面から突出させているので、硬質粒子82を車両のタイヤに適切に噛み込ませて良好な滑り止め効果を発揮させることができ、しかも、タイヤから力を受けても硬質粒子82を弾性基体81に固定して脱落を防止することができる。 Further, since one hard particle 82 of the anti-slip member 18 is carried in the thickness direction of the elastic base 81, the area of the hard particle 82 in contact with the elastic base 81 can be increased, and the hard particle 82 can be strongly elasticized. 81 can be fixed. As a result, it is possible to prevent the hard particles 82 from falling off, and in particular, it is possible to prevent the hard particles 82 from falling off after the elastic member 13 is deformed. Further, since the hard particles 82 are carried at a density of 0.1 g / cm 2 or more and 0.5 g / cm 2 or less per unit surface area of the elastic substrate 81, an anti-slip effect can be appropriately obtained, and the elastic substrate 81 can be obtained. Can be securely fixed. Further, since the hard particles 82 of the anti-slip member 18 have a particle size of 1.0 mm or more and 5.0 mm or less, a sufficient anti-slip effect is obtained, and one hard particle 82 is carried on the surface portion of the elastic base 81 in the thickness direction. Can be made. Therefore, even if the elastic member 13 is deformed, the sliding effect can be exhibited stably. Furthermore, since a part of the hard particles 82 protrudes from the surface of the elastic base member 81 at a height of 20 to 50% of the particle size, the hard particles 82 are properly bitten into the vehicle tire and good slipping is achieved. The stopping effect can be exhibited, and even when force is applied from the tire, the hard particles 82 can be fixed to the elastic base member 81 to prevent the dropping.

また、本実施形態の伸縮装置101は、工場で製造することができるので、高精度の伸縮装置101を効率的に製造することができる。また、現場で伸縮装置101を組み立てる必要が無いので、伸縮装置1の設置工事を従来よりも簡易し、工期を短縮できて、施工費用の削減を行うことができる。   Moreover, since the expansion / contraction apparatus 101 of this embodiment can be manufactured in a factory, the highly accurate expansion / contraction apparatus 101 can be manufactured efficiently. Moreover, since it is not necessary to assemble the expansion / contraction apparatus 101 at the site, the installation work of the expansion / contraction apparatus 1 can be simplified as compared with the prior art, the construction period can be shortened, and the construction cost can be reduced.

上記伸縮装置101の滑り止め効果を確認するため、滑り止め部材18の表面の滑り抵抗値(BPN)を測定した。滑り抵抗値は、ASTM
E−303に準拠し、英国式ポータブルスキッドレジスタンステスター(滑り抵抗性試験機)を用いて湿潤状態で測定した。その結果、滑り止め部材18は、湿潤状態の滑り抵抗値が62BPNであり、優れた滑り止め効果を有することが確認された。
In order to confirm the anti-slip effect of the expansion device 101, the slip resistance value (BPN) of the surface of the anti-slip member 18 was measured. Slip resistance value is ASTM
In accordance with E-303, the measurement was performed in a wet state using an English-style portable skid resistance tester (slip resistance tester). As a result, it was confirmed that the anti-slip member 18 had an excellent anti-slipping effect with a wet slip resistance value of 62 BPN.

上記実施形態において、弾性基体81を弾性部材13と同じ硬さに設定したが、弾性基体81の硬さを弾性部材13の硬さよりも大きく設定することにより、滑り止め部材18の硬質部材82の脱落をさらに防止することができる。   In the above-described embodiment, the elastic base 81 is set to the same hardness as the elastic member 13, but by setting the hardness of the elastic base 81 to be greater than the hardness of the elastic member 13, the hard member 82 of the anti-slip member 18 is set. Dropout can be further prevented.

弾性部材13及び弾性基体81のゴム材料としてクロロプレンを用いる場合、弾性基体81の材料に配合する配合剤や配合量を弾性部材13と異ならせて、弾性基体81の硬度を弾性部材の硬度よりも大きくする。例えば、弾性基体81の材料に配合する加硫剤、加硫促進剤又は補強剤の量を弾性部材13よりも大きくする。これにより、弾性部材13の硬度を45度以上55度以下とする一方、弾性基体81の硬度を50度以上80度以下とする。好ましくは、弾性基体81の硬度を弾性部材13の硬度を1.1倍以上2.0倍以下とする。   When chloroprene is used as the rubber material of the elastic member 13 and the elastic substrate 81, the compounding agent and the compounding amount compounded in the material of the elastic substrate 81 are different from those of the elastic member 13, and the hardness of the elastic substrate 81 is higher than the hardness of the elastic member. Enlarge. For example, the amount of the vulcanizing agent, vulcanization accelerator or reinforcing agent blended in the material of the elastic substrate 81 is made larger than that of the elastic member 13. Thereby, the hardness of the elastic member 13 is set to 45 degrees or more and 55 degrees or less, while the hardness of the elastic base member 81 is set to 50 degrees or more and 80 degrees or less. Preferably, the hardness of the elastic substrate 81 is 1.1 times or more and 2.0 times or less that of the elastic member 13.

このように、弾性部材13よりも硬度が大きい弾性基体81で滑り止め部材18を形成することにより、滑り止め部材18の硬質粒子82の脱落を少なくできる。詳しくは、床版21,31間に相対変位が生じると弾性部材13が変形して変位を吸収するが、弾性部材13の上側面に固定された弾性基体81は弾性部材13よりも硬度が大きいので、弾性基体81の変形量が弾性部材13の変形量よりも小さくなる。換言すれば、弾性部材13の硬さが比較的小さくて柔軟性が高いので、弾性部材13の弾性基体81の固定位置の近傍部分が、弾性基体81に拘束されて、弾性部材13の他の部分よりも変形量が小さくなる。その結果、弾性基体81の変形量が小さくなり、弾性基体81と硬質粒子82との接着部分に作用する応力が小さくなるので、硬質粒子82の脱落を効果的に防止することができる。   As described above, by forming the anti-slip member 18 with the elastic base member 81 having a hardness higher than that of the elastic member 13, the falling of the hard particles 82 of the anti-slip member 18 can be reduced. Specifically, when relative displacement occurs between the floor slabs 21, 31, the elastic member 13 is deformed and absorbs the displacement, but the elastic base 81 fixed to the upper surface of the elastic member 13 has a hardness higher than that of the elastic member 13. Therefore, the deformation amount of the elastic base 81 is smaller than the deformation amount of the elastic member 13. In other words, since the hardness of the elastic member 13 is relatively small and the flexibility is high, the vicinity of the fixing position of the elastic base member 81 of the elastic member 13 is restrained by the elastic base member 81, The amount of deformation is smaller than that of the portion. As a result, the amount of deformation of the elastic substrate 81 is reduced, and the stress acting on the bonded portion between the elastic substrate 81 and the hard particles 82 is reduced, so that the hard particles 82 can be effectively prevented from falling off.

上記弾性部材13及び弾性基体81は、いずれもクロロプレンをゴム材料とし、配合剤の量を調整することで弾性基体81の硬度を弾性部材13の硬度よりも大きくしたが、上記弾性部材13及び弾性基体81は互いに異なるゴム材料を用いてもよい。   Both the elastic member 13 and the elastic base 81 are made of chloroprene as a rubber material and the hardness of the elastic base 81 is made larger than the hardness of the elastic member 13 by adjusting the amount of the compounding agent. The base body 81 may use different rubber materials.

また、上記第1及び第2実施形態では、伸縮装置1,101を各床版21,31間の縦目地に配置したが、伸縮装置1,101は、各床版21,31の延長方向に所定間隔をおいて形成される横目地に配置してもよい。   Moreover, in the said 1st and 2nd embodiment, although the expansion-contraction apparatus 1,101 has been arrange | positioned in the vertical joint between each floor slab 21,31, the expansion-contraction apparatus 1,101 is in the extension direction of each floor slab 21,31. You may arrange | position to the horizontal joint formed at predetermined intervals.

また、固定部材11は、曲げ加工された鋼板で形成したが、炭素繊維製の板や、強化樹脂製の板で形成してもよい。また、上記固定部材11は、上端鉛直部11aと、傾斜部11bと、下端鉛直部11cとを有したが、固定部材11をL字状断面に形成してもよい。   The fixing member 11 is formed of a bent steel plate, but may be formed of a carbon fiber plate or a reinforced resin plate. Moreover, although the said fixing member 11 had the upper end vertical part 11a, the inclination part 11b, and the lower end vertical part 11c, you may form the fixing member 11 in an L-shaped cross section.

また、荷重支持部材14は、鋼線ワイヤを複数本束ねて形成した帯状体で形成したが、線状体としての鋼製ワイヤで形成してもよい。また、鋼製ワイヤに限られず、他の金属製ワイヤや、炭素繊維等の非金属製ワイヤで線状体を形成してもよい。さらに、他の金属製ワイヤや、炭素繊維等の非金属製ワイヤを束ねて帯状体を形成してもよい。また、金属製の板体や合成樹脂製の板体により荷重支持部材14を形成してもよい。また、金属繊維や非金属繊維を編んで形成された布状体で荷重支持部材14を形成してもよい。さらに、線状体、帯状体、板状体及び布状体のうちのいずれか2つ以上を組み合わせて荷重支持部材14を形成してもよい。   Moreover, although the load supporting member 14 is formed of a strip-like body formed by bundling a plurality of steel wire wires, it may be formed of a steel wire as a linear body. Moreover, it is not restricted to a steel wire, You may form a linear body with other metal wires and non-metallic wires, such as carbon fiber. Furthermore, you may bundle other metal wires and non-metallic wires, such as carbon fiber, and form a strip | belt-shaped body. Further, the load supporting member 14 may be formed of a metal plate or a synthetic resin plate. Alternatively, the load supporting member 14 may be formed of a cloth-like body formed by knitting metal fibers or non-metal fibers. Furthermore, you may form the load supporting member 14 combining any 2 or more of a linear body, a strip | belt-shaped body, a plate-shaped body, and a cloth-shaped body.

また、弾性部材13は、クロロプレンゴムで形成したが、クロロプレンゴム以外にブタジエンゴムやイソプレンゴム等の合成ゴムで形成してもよく、また、天然ゴムで形成してもよい。また、弾性部材13は、床版21,31の相対変位に伴って変形可能な程度の弾性係数を有するものであれば、ゴム以外の種々の材料を用いることができる。   The elastic member 13 is formed of chloroprene rubber, but may be formed of synthetic rubber such as butadiene rubber or isoprene rubber in addition to chloroprene rubber, or may be formed of natural rubber. The elastic member 13 may be made of various materials other than rubber as long as the elastic member 13 has an elastic coefficient that can be deformed with relative displacement of the floor slabs 21 and 31.

また、弾性部材13の下側面の形状は、逆切妻屋根状に限定されず、円弧状断面や多角形断面であってもよい。第1実施形態においては、弾性部材13の下側面の中央部が、下方に湾曲した凸形状であればよい。また、第2実施形態においては、弾性部材13の中央部の厚みを、両端部の厚みよりも大きく形成すればよい。   Further, the shape of the lower surface of the elastic member 13 is not limited to the inverted gable roof shape, and may be an arc-shaped cross section or a polygonal cross section. In 1st Embodiment, the center part of the lower surface of the elastic member 13 should just be the convex shape curved below. Moreover, in 2nd Embodiment, what is necessary is just to form the thickness of the center part of the elastic member 13 larger than the thickness of both ends.

また、本明細書において、加硫とは、硫黄に限られず、例えば金属酸化物や塩基性物質により、ゴム材料の架橋を行うことを広くいう。   Further, in this specification, vulcanization is not limited to sulfur, and broadly refers to crosslinking of a rubber material with, for example, a metal oxide or a basic substance.

また、上記各実施形態の伸縮装置1は、鋼製やコンクリート製等の種々の道路橋に設置することができる。   Moreover, the expansion-contraction apparatus 1 of said each embodiment can be installed in various road bridges, such as steel and concrete.

第1実施形態の伸縮装置が設置された目地構造を示す断面図である。It is sectional drawing which shows the joint structure in which the expansion-contraction apparatus of 1st Embodiment was installed. 伸縮装置の主要部を示す断面図である。It is sectional drawing which shows the principal part of an expansion-contraction apparatus. 伸縮装置を示す平面図である。It is a top view which shows an expansion-contraction apparatus. 弾性部材内の荷重支持部材の位置を実線で示した平面図である。It is the top view which showed the position of the load support member in an elastic member with the continuous line. 荷重支持部材のプリフォームを示す模式図である。It is a schematic diagram which shows the preform of a load supporting member. 第1実施形態の伸縮装置の製造方法を示す工程図である。It is process drawing which shows the manufacturing method of the expansion-contraction apparatus of 1st Embodiment. 第2実施形態の伸縮装置を示す断面図である。It is sectional drawing which shows the expansion-contraction apparatus of 2nd Embodiment. 滑り止め部材を拡大して示した断面図である。It is sectional drawing which expanded and showed the slip prevention member. 第2実施形態の伸縮装置の製造方法を示す工程図である。It is process drawing which shows the manufacturing method of the expansion-contraction apparatus of 2nd Embodiment. 従来の伸縮装置を示す断面図である。It is sectional drawing which shows the conventional expansion-contraction apparatus. 従来の他の伸縮装置を示す断面図である。It is sectional drawing which shows the other conventional expansion-contraction apparatus. 従来の他の伸縮装置の一部を拡大して示した断面図である。It is sectional drawing which expanded and showed a part of other conventional expansion-contraction apparatus.

符号の説明Explanation of symbols

1 伸縮装置
2,3 道路橋
11 固定部材
11a 固定部材の上端鉛直部
11b 固定部材の傾斜部
11c 固定部材の下端鉛直部
13 弾性部材
13a 弾性部材の溝
14 荷重支持部材
16 アンカー鉄筋
17 アンカープレート
17a アンカープレートの台形部
17b アンカープレートの水平部
21,31 床版
d 荷重支持部材の弾性部材への埋設深さ
L 荷重支持部材の両端部が固定部材の内側面に沿う長さ
DESCRIPTION OF SYMBOLS 1 Telescopic device 2,3 Road bridge 11 Fixed member 11a Upper end vertical part of fixed member 11b Inclined part of fixed member 11c Lower end vertical part of fixed member 13 Elastic member 13a Groove of elastic member 14 Load support member 16 Anchor reinforcement 17 Anchor plate 17a Anchor plate trapezoidal portion 17b Anchor plate horizontal portion 21, 31 Floor slab d Depth of embedding of load support member in elastic member L Length of both ends of load support member along inner surface of fixing member

Claims (8)

隙間をおいて対向する一対の床版の端部に夫々固定される一対の固定部材と、
両端部が上記一対の固定部材に夫々固定され、下側面の中央部が下方に湾曲した凸形状断面を有する一方、上側面が車両走行面となる弾性部材と、
上記弾性部材内に、この弾性部材の下側面に沿うように埋設されていると共に、両端部が、上記一対の固定部材と非接触の状態で、上記固定部材の弾性部材と接する面に沿うように配置されることにより、上記弾性部材と一体となって変形し、かつ、上記固定部材にせん断荷重及び曲げ荷重を伝達するように形成された可撓性の荷重支持部材と
を備えることを特徴とする伸縮装置。
A pair of fixing members respectively fixed to ends of a pair of floor slabs facing each other with a gap;
Both ends are fixed to the pair of fixing members, respectively, and the central portion of the lower side has a convex cross section curved downward, while the upper side is an elastic member that becomes a vehicle running surface,
The elastic member is embedded along the lower surface of the elastic member, and both end portions are along the surface of the fixing member in contact with the elastic member in a non-contact state. the Rukoto disposed deformed together with the elastic member, and characterized in that it comprises a load bearing member of the flexible formed to transfer shear load and bending load in the fixing member Telescopic device.
請求項1に記載の伸縮装置において、
上記荷重支持部材は、線状体、帯状体、板状体及び布状体のうちの少なくとも1つにより形成されていることを特徴とする伸縮装置。
The telescopic device according to claim 1,
The expansion and contraction device, wherein the load supporting member is formed of at least one of a linear body, a belt-like body, a plate-like body, and a cloth-like body.
請求項1に記載の伸縮装置において、
上記荷重支持部材の両端部は、平面視において、上記固定部材と重なり合うように配置されていることを特徴とする伸縮装置。
The telescopic device according to claim 1,
Both ends of the load support member are arranged so as to overlap the fixing member in plan view.
請求項3に記載の伸縮装置において、
上記固定部材は、上記弾性部材の上側面の近傍から傾斜角度をなして延びる傾斜部を有し、
上記荷重支持部材の両端部が、上記固定部材の傾斜部の弾性部材と接する面に沿うように配置されていることを特徴とする伸縮装置。
The telescopic device according to claim 3,
The fixing member has an inclined portion extending at an inclination angle from the vicinity of the upper surface of the elastic member,
An expansion / contraction device, wherein both end portions of the load support member are arranged along a surface in contact with the elastic member of the inclined portion of the fixing member.
請求項4に記載の伸縮装置において、
上記固定部材の傾斜部の弾性部材が固定された側と反対側に、上記床版内に埋設される定着部材が固定されていることを特徴とする伸縮装置。
The telescopic device according to claim 4,
A telescopic device, wherein a fixing member embedded in the floor slab is fixed to a side opposite to a side where the elastic member of the inclined portion of the fixing member is fixed.
請求項1に記載の伸縮装置において、
上記弾性部材は天然ゴム又は合成ゴムで形成されていると共に、上記荷重支持部材は帯状に束ねられた鋼製ワイヤで形成されていることを特徴とする伸縮装置。
The telescopic device according to claim 1,
The elastic member is formed of natural rubber or synthetic rubber, and the load supporting member is formed of a steel wire bundled in a band shape.
請求項1に記載の伸縮装置において、
上記弾性部材は、上側面が平坦に形成されて、中央部の厚みが両端部の厚みよりも大きく形成され、
上記弾性部材の上側面に、弾性基体と、この弾性基体の表面部分に担持された複数の硬質粒子とを有して少なくとも幅方向に互いに離隔をおいて固定された複数の滑り止め部材を備えることを特徴とする伸縮装置。
The telescopic device according to claim 1,
The elastic member is formed such that the upper side surface is flat and the thickness of the central part is larger than the thickness of both end parts,
Provided on the upper surface of the elastic member are a plurality of anti-slip members having an elastic base and a plurality of hard particles carried on the surface portion of the elastic base and fixed at least spaced apart from each other in the width direction. A telescopic device characterized by that.
請求項7に記載の伸縮装置において、
上記滑り止め部材の弾性基体の硬度は、上記弾性部材の硬度よりも大きいことを特徴とする伸縮装置。
The telescopic device according to claim 7,
A telescopic device, wherein the hardness of the elastic base of the anti-slip member is greater than the hardness of the elastic member.
JP2007301023A 2007-11-20 2007-11-20 Telescopic device Expired - Fee Related JP5063311B2 (en)

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