KR102077855B1 - High-strength concrete panel manufacturing method, panel structure and panel installation method - Google Patents

Abstract

The present invention relates to a method for manufacturing a high strength concrete panel integrated with an insulation material, a panel structure, and a panel installation method. According to the present invention, the high strength concrete panel integrated with an insulation material comprises: a panel-shaped high strength concrete body (30′); an angle (40) for connecting a concrete back frame; a C-shaped back frame (50); an angle (60) for assembling an insulation material; an insulation material (70); and a steel sheet (80) for finishing. The high strength concrete panel integrated with an insulation material according to the present invention can be carried and constructed very simply and rapidly.

Description

High-strength concrete panel manufacturing method, panel structure and panel installation method

The present invention relates to a method for manufacturing a high-strength concrete panel integrated with a heat insulator and a panel structure and a panel installation method.

More specifically, the method for manufacturing concrete panels used as exterior materials of buildings, but more easily and quickly to manufacture high-strength concrete panels integrated with insulation,

Manufactured in this way, a high-strength concrete panel structure with an insulation material that can be completed more simply, quickly and reliably to complete the finishing construction,

The present invention relates to a method for installing a high-strength concrete panel insulated using the same.

Recently, the use of concrete panels as a finishing material for building walls is increasing in buildings that emphasize external aesthetics such as rural houses and art galleries. These concrete panels use the properties of concrete as finishing to emphasize the modern feeling or to maximize natural beauty. It is suitable for a model building in that it can be used and has excellent ductility, and is a material having excellent durability when proper maintenance is performed.

The construction method of the concrete panel is constructed similarly to the general stone construction method, it proceeds by fixing to each panel through a variety of fasteners, such as anchors, brackets at regular intervals from the wall of the building.

That is, by installing a fixed frame in the horizontal and vertical direction on the wall of the building and fixing the bracket to the fixed frame, it proceeds by drilling each panel bolted to the bracket.

However, since such concrete panels are generally formed in a rectangular solid shape filled with concrete to maintain a certain thickness, the weight of the concrete panels is heavy, making it difficult to install them on site, thus increasing the risk of safety accidents during construction. there was.

In addition, since the concrete panel is properly drilled to the assembly position and bolted to a separate bracket, the concrete panel cannot be fixedly supported during this operation, so drilling and bolting work are not easy, and thus, construction period and There was a problem that the construction cost is long.

In order to solve such a problem, the Republic of Korea Patent Registration No. 10-0955106 "exposed concrete panel and exposed concrete panel construction assembly using the same" has been devised.

Such a pre-registered invention is in an exposed concrete panel constructed with interior and exterior materials of building walls,

Flat outer panels; A main rib protruding along an outer circumference of an inner surface of the outer panel; And

Located in the inner space formed by the main ribs and includes an auxiliary rib protruding to the inner surface of the outer panel and disposed to cross each other, the outer panel, the main rib and the auxiliary rib is formed integrally, the main The ribs are related to the exposed concrete panel, which is formed to be spaced apart from the outer periphery of the outer panel in the center direction so that the locking step is formed on the inner side of the outer panel. Its structure is very complicated because it uses unnecessary frame frame, and it is made of concrete panels and at the same time, it is integrally formed with insulation or other back frame that can be assembled more easily, quickly and reliably on the exterior of the building. No, there are many problems in construction It was.

The present invention has been made in view of the above conventional problems,

More specifically, by using a special method to manufacture a high-strength concrete panel integrated with a special structure of a simple and simple structure, using a special method, using a high-insulating material integrated high strength to complete the finishing work by connecting more easily, quickly and reliably The purpose is to provide a concrete panel manufacturing method and a panel structure and panel installation method.

Insulating material-integrated high-strength concrete panel manufacturing method of the present invention for achieving the problem and object to be solved as described above, relates to a concrete panel that is basically constructed as interior and exterior materials of the building wall,

(A) producing a panel mold in a predetermined form to produce a high-strength concrete panel in a predetermined form;

A step (B) of assembling and installing a plurality of temporary members for embedding bolts, the bolts of which are fastened so that the bolt heads are positioned on the upper surface of the panel mold manufactured in step (A);

Putting the high strength concrete into the panel mold and curing the panel mold after placing the panel mold on a horizontal bottom surface after the step (B);

Removing the bolt-filled temporary member after performing the step;

(E) assembling and installing an angle for connecting the concrete back frame to the bolt body protruding from the high-strength concrete body surface after performing the above steps;

(F) assembling and installing the back frame at the angle for connecting the concrete back frame after the step (E);

(G) the step of assembling and installing the insulation material assembly angle on the inner surface of the back frame after the step (F),

Inserting the insulation into the back frame after the step (G), and then covering the insulation with a finishing steel sheet so that the insulation does not fall out, and then screwing the finishing steel plate to the angle for assembling the insulation to assemble and install the insulation (H) Wow;

Separating the high-strength concrete body of the panel form from the panel mold after the step (H); It is made, including.

On the other hand, the high-strength concrete panel integrated the heat insulating material of the present invention is basically in a concrete panel constructed as interior and exterior materials of the building wall,

A high-strength concrete is put into the panel mold of a predetermined type and is cured and then separated, and a high-strength concrete body in the form of a panel having a bolt head inserted into an outer portion and a bolt body protruding outwardly;

A "c" type back frame assembled and installed at an angle for connecting the concrete back frame installed on the bolt body protruding to the upper surface of the high-strength concrete body;

A heat insulating material which is covered and fixed with a finishing steel plate which is screwed to the heat insulating material assembling angle while being inserted into the “c” type back frame and assembled into an inner side of the “c” type back frame; It is made, including.

On the other hand, the prepared high-insulation concrete panel installation method of the insulating material is basically a rear bent portion of the "c" type back frame provided in the high-strength concrete panel of heat insulation material made of the manufacturing method of claim 1,

After inserting the inner sides of the fastening member fastened to the front of the fixed frame installed in the building wall in the horizontal and vertical direction by the fastening screw so that the "c" type backframes face each other,

Tightening screws from the outside through the gap between the panel and the panel, while the fastening member closes the gap with the back end bending part of the "c" type back frame tightly fixed to the fixing frame side. Fill the inside of the back frame with resin foam,

This involves closing the gap opening with silicone sealant.

Insulation-integrated high-strength concrete panel of the present invention manufactured by a special method has a special configuration is preferentially thin concrete body is formed using a high-strength concrete, light weight and "c" type back frame integrated on the concrete body side end It is formed as a very easy and quick to carry and construction, of course,

Since the insulation is formed integrally on the rear surface of the concrete body, there is no hassle of attaching and installing a separate insulation material at the time of construction, and it is a very innovative invention in which various effects such as excellent insulation effect after construction are combined. .

1 is a manufacturing flowchart of the present invention high-strength concrete panel.
2 to 10 is a step-by-step view of manufacturing the present invention high-strength concrete panel,
Figure 2 is a panel mold manufacturing step drawing for producing high-strength concrete panel.
Figure 3 is a temporary member assembly installation step of the bolt buried.
Figure 4 is a high strength concrete input and curing step drawing.
5 is a view of removing the bolt-filled temporary member.
Figure 6 is an angle assembly installation step for connecting the concrete back frame.
7 is a concrete back frame assembly installation step drawing.
8 is an angle assembly installation step for assembling insulation.
Figure 9 is a thermal insulation assembly installation step.
10 is a panel mold separation step for manufacturing high-strength concrete panel.
11 is an enlarged view of a part of the present invention high-strength concrete panel manufactured.
Figure 12 is a cross-sectional view showing a connection structure of the back frame connecting angle and the back frame constituting the present invention high-strength concrete panel.
Figure 13 is a state of use of the present invention high-strength concrete panel.

Hereinafter, an embodiment of the present invention for achieving the object described in the problem to be solved will be described based on the accompanying drawings, Figures 1 to 12. One embodiment described below is shown by way of example to help the understanding of the present invention, it will be understood that the present invention can be implemented in various modifications different from the embodiment described herein. However, in the following description of the present invention, if it is determined that the detailed description of related known functions or components may unnecessarily obscure the gist of the present invention, the detailed description and the detailed illustration will be omitted. In addition, the accompanying drawings may be exaggerated in dimensions of some of the components, rather than drawn to scale to facilitate understanding of the invention.

The present invention is to manufacture a concrete panel used as an exterior material of a building, but a method for manufacturing a high-strength concrete panel integrated with insulation more easily and quickly, and manufactured in the same way to complete the finish by simply and quickly and reliably assembled It relates to a heat insulating material integrated high strength concrete panel structure, and a method of installing the heat insulating material integrated high strength concrete panel.

First, a method for manufacturing a high-strength concrete panel integrated with a heat insulator for realizing the present invention will be described.

It relates to a concrete panel to be constructed as interior and exterior materials of the building wall is manufactured through the following steps.

<Step (A)>

The panel mold 10 is manufactured in a predetermined form (see FIG. 2).

Here, the panel mold 10 may be manufactured in various shapes such as square, pentagon, and hexagon in addition to the triangular shape shown.

<Step (B)>

Assembled and installed a plurality of temporary member 20 for embedding the bolts 25 is fastened to a predetermined position on the upper surface of the panel mold 10 produced in the step (A) so that the bolt 25 is fastened to the lower position. (See Figure 3)

<Step (C)>

After the step (B) is carried out, the panel mold 10 is placed on a horizontal bottom surface, and then the high-strength concrete 30 is introduced into the panel mold 10 and cured (see FIG. 4).

<Step (D)>

After the step (C) is implemented, the bolt buried temporary member 20 is removed after removing the nut 26.

Then the bolt is left inside the cured high-strength concrete, the bolt head is embedded and the bolt body is left to protrude to the outside (see Fig. 5).

<Step (E)>

After performing the step (D) to install the concrete back frame connection angle 40 to the bolt body (25b) protruding to the upper surface of the high-strength concrete (30) (see Fig. 6).

<Step (F)>

After the step (E) is implemented to install the back frame 50 to the concrete back frame connection angle 40. (See Fig. 7)

Here, the back frame 50 is used for the purpose of fastening securely by using various fasteners of various types to the vertical / horizontal frame of the building, it is formed in the "c" shape on the drawing, " Of course, it can also be used in the form of "a" or "H" form without being particularly concerned with the form.

<Step (G)>

After the step (F) is carried out to assemble and install the heat insulating material assembly angle 60 on the inner surface of the back frame 50. (See Fig. 8)

<Step (H)>

After the step (G) is performed, the insulation 70 is inserted into the back frame 50.

After the insulating material 70 is covered with the finishing steel sheet 80, etc. so that the insulating material does not fall out, the insulating material using various fixing means such as fastening the finishing steel sheet 80 to the insulating material assembly angle 60 with a screw 81. 70) Assemble and install.

Here, the finishing steel sheet 80 is ideally used as a color steel sheet coated with various colors and functional paints in consideration of appearance and corrosion.

<Step (I)>

After the step (H) is carried out to separate the high-strength concrete body 30 'cured in the form of a panel from the panel mold 10 (see Fig. 10).

Performing the steps as described above in order to produce a high-strength concrete panel integrated heat insulating material of the present invention as shown in the accompanying drawings.

Looking at the structure of the high-strength concrete panel integrated heat insulating material of the present invention manufactured as described above,

In the concrete panel which is constructed of interior and exterior materials of the building wall,

The high-strength concrete is put into the panel mold 10 of the predetermined form and cured, and then separated. A bolt head 25a is inserted into the outer portion and the bolt body 25b is provided with a bolt 25 protruding to the outside. High strength concrete body 30 'of the form;

A "c" type back frame 50 assembled to the concrete back frame connection angle 40 installed on the bolt body 25b protruding to the upper surface of the high strength concrete body 30 ';

After assembling and installing the heat insulating material assembly angle 60 on the inner surface of the "c" type back frame 50, the screw (81) to the heat insulating material assembly angle 60 while being inserted into the "c" type back frame 50. It is made to include; heat insulating material 70 is covered and fixed with a fastening steel plate 80 to be fastened.

Here, a plate-shaped adhesion preventing member 90 may be inserted and mounted at a portion where the angle of the concrete back frame connection 40 and the back frame 50 are in contact with each other.

In this case, the adhesion preventing member 90 may be formed at intervals on the guide protrusion 92 with a predetermined interval on the contact surface so as to be easily separated from the back frame 50.

Insulating material-integrated high-strength concrete panel of the present invention having such a configuration is preferred that the concrete body 30 'is formed relatively thin using high-strength concrete, so that the weight is light and the "c" type back frame 50 is formed at the side of the concrete body. ) Is integrally formed so that transportation and construction is very easy and quick,

Since the heat insulating material 70 is integrally formed on the rear surface of the concrete body 30 ', there is no trouble in attaching and installing a separate heat insulating material 70 at the time of construction, and the heat insulating effect after the construction is also excellent.

This time, a method for installing a plurality of insulator-integrated high-strength concrete panels manufactured by the insulation-integrated high-strength concrete panel manufacturing method of the present invention on a building wall will be described.

First, the rear end bent portion of the "c" type back frame 50 provided in the high-strength concrete panel,

It is inserted into both side ends of the fastening member 300 fastened by the fastening screw 200 in front of the fixing frame 100 installed in the horizontal and vertical direction on the building wall.

Then each of the "c" type back frame 50 is to face each other, at this time, through the gap 350 generated between the panel and the panel to tighten the tightening screw using an electric driver or the like from the outside.

Then, the fastening member 300 presses the rear end bent portion () of the "c" -type back frame 50 to the fixed frame 100 side to fix it in close contact.

In this case, the fastening member 300 may be directly installed in front of the fixed frame 100, but may be indirectly installed using the contact / shock absorbing member 150 of various materials such as synthetic resin or rubber material. By doing so, the adhesive strength can be increased and the effect of preventing damage to the panel can be expected by absorbing and dispersing the external impact.

As described above, after each panel is firmly fixed to the fixing frame 100 by using the fastening member 300 operated by the tightening screw 200, the inside of the opening of the gap 350 is primarily a separate elastic member ( 400) and then filling the inner space of the "c" type back frame 50 facing each other with a resin foam (500), and then close the opening of the gap 350 with a silicone sealant (600), very simple, quick and reliable Insulation integrated high strength concrete panels of the invention can be connected to the building wall.

As described above, although the present invention has been described with reference to one limited embodiment and drawings, the present invention is not limited by the exemplary embodiment, and is provided by the person skilled in the art to which the present invention pertains. Various modifications and variations are possible, of course, within the scope of equivalents of the claims to be described.

10: panel mold 20: temporary member
25: Bolt 25a: Bolt head
25b: Bolt body 30: High strength concrete
30 ': High-strength concrete body 40: Angle for back frame connection
50: back frame 60: angle for thermal insulation assembly
70: insulation material 80: finishing steel sheet
81: screw 100; fixed frame
150: adhesion / shock absorbing member 200: tightening screw
300: fastening member 350: gap
400: elastic member 500: resin foam
600: Silicone sealant

Claims (4)

Manufacturing a panel mold 10 in a triangular or polygonal form (A);
Assembling and installing a plurality of temporary member 20 for embedding the bolts 25 is fastened to the bolt head 25a to the lower side on the upper surface of the panel mold 10 produced in the step (A) (B) Wow;
(C) putting high strength concrete (30) into the panel mold (10) and seating it on a horizontal bottom surface after the step (B);
(D) removing the bolt-embedded temporary member 20 from the cured high-strength concrete body 30 'after the step (C);
(E) assembling and installing the concrete back frame connection angle 40 on the bolt body 25b protruding from the high-strength concrete body 30 'after performing the step (D);
(F) assembling and installing the back frame 50 having a "c" shape on the concrete back frame connection angle 40 after the step (E);
A step (G) of assembling and installing an insulation material assembly angle 60 on the inner surface of the back frame 50 formed in the form of "c" after the step (F);
After the step (G), the insulation material 70 is inserted into the back frame 50, and the insulation material 70 is covered with the finishing steel plate 80, and then the finishing steel plate 80 for the insulation material assembly. A step (H) of fastening the screws (81) to the angle (60) so that the heat insulating material (70) does not fall out;
Separating (I) the high-strength concrete body 30 'in the form of a panel from the panel mold 10 after the step (H); Insulation integrated high-strength concrete panel manufacturing method characterized in that it is prepared to include.
Panel type having a bolt 25 so that the high-strength concrete is put into the panel mold 10 of the predetermined form and cured and then separated, so that the bolt head 25a is inserted into the outer portion and the bolt body 25b protrudes upward. High-strength concrete body 30 ';
An angle 40 for connecting the concrete back frame assembled to the bolt body 25b protruding to the upper surface of the high-strength concrete body 30 ';
A "c" type back frame 50 installed on the concrete back frame connection angle 40;
An angle assembly 60 for assembling the inner surface of the “c” type back frame 50;
Insulation material 70 is inserted into the "C" type back frame 50;
Finishing steel plate 80 is fastened to the screw 81 to the heat insulating material assembly angle 60 while covering the heat insulating material 70;
Insulation integral high strength concrete panel comprising a.
The method according to claim 2,
While the concrete back frame connection angle 40 and the back frame 50 are in contact with the plate-shaped adhesion preventing member 90 is inserted and mounted,
The close contact member 90 is a high-strength concrete panel with a heat insulator, characterized in that the guide protrusions 92 are formed at intervals on the contact surface so as to be easily separated from the back frame 50.
Preparing a high-strength concrete panel integrated with a heat insulating material manufactured by the manufacturing method of claim 1;
By inserting the rear end bent portion of the back frame 50 of the shape in the both sides of the fastening member 300 is fastened to the fastening screw 200 in front of the fixed frame 100 installed in the horizontal and vertical direction on the building wall "C" type backframe 50 to face each other;
Tightening the screw 200 from the outside through the gap (350) between the panel and the panel fastening member 300 is a state in which the rear end bending portion of the "c" type back frame 50 tightly fixed to the fixing frame 100 side Filling the interior space of the "c" type back frame 50 facing each other after first blocking the gap 350 with a resin foam;
Closing the opening of the gap 350 with the silicone sealant 600;
Insulating material integrated high-strength concrete panel installation method comprising a.

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