KR102023925B1 - Method for fabricaturing liquid crystal display panel - Google Patents
Method for fabricaturing liquid crystal display panel Download PDFInfo
- Publication number
- KR102023925B1 KR102023925B1 KR1020120104480A KR20120104480A KR102023925B1 KR 102023925 B1 KR102023925 B1 KR 102023925B1 KR 1020120104480 A KR1020120104480 A KR 1020120104480A KR 20120104480 A KR20120104480 A KR 20120104480A KR 102023925 B1 KR102023925 B1 KR 102023925B1
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- KR
- South Korea
- Prior art keywords
- flexible substrate
- substrate
- carrier substrate
- forming
- separating
- Prior art date
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133305—Flexible substrates, e.g. plastics, organic film
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133351—Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
Abstract
The present invention provides a method for manufacturing a liquid crystal display panel which can recycle a carrier substrate.
A method of manufacturing a liquid crystal display panel according to the present invention includes forming an upper flexible substrate on an upper carrier substrate and forming a lower flexible substrate on the lower carrier substrate; Forming an upper array on the upper flexible substrate and forming a lower array on the lower flexible substrate; Cutting each of the upper flexible substrate and the lower flexible substrate in panel units; Bonding the upper flexible substrate and the lower flexible substrate to each other; Separating the upper carrier substrate from the upper flexible substrate; Attaching an upper polarizer on a front surface of the upper flexible substrate; Separating the lower carrier substrate from the lower flexible substrate; Attaching a lower polarizer on a rear surface of the lower flexible substrate so as to overlap a display area and a pad area of the lower flexible substrate; And forming a driving integrated circuit or a signal transmission film in the pad region of the lower flexible substrate.
Description
The present invention relates to a method for manufacturing a liquid crystal display panel which can recycle a carrier substrate.
Recently, the display device market is rapidly changing, especially for flat panel displays, which can be easily and large in size. Such flat panel displays include a liquid crystal display (LCD), a plasma display panel (PDP), an organic electroluminescent display (OLED), and the like. This flat panel display uses a glass substrate as a support for supporting a plurality of thin films. Glass substrates have limitations in thinning the thickness thereof, and there is a problem in that the glass substrate is easily broken due to lack of durability and flexibility.
Therefore, recently, a flexible display device using a thin and durable material such as plastic or metal foil as a substrate has emerged in place of a glass substrate having no durability and flexibility.
Such a flexible display device performs a manufacturing process by attaching a flexible substrate such as a plastic, which is thin and light, which is inconvenient to manufacture, to a carrier substrate. That is, the upper flexible substrate is attached to the upper carrier substrate, the lower flexible substrate is attached to the lower carrier substrate, the upper flexible substrate and the lower flexible substrate are bonded together, and then scribed in the panel unit. In this scribing process, the upper and lower carrier substrates as well as the upper and lower flexible substrates are scribed. Accordingly, there is a problem in that the upper carrier substrate and the lower carrier substrate cannot be recycled and disposed of.
In order to solve the above problems, the present invention is to provide a method for manufacturing a liquid crystal display panel that can recycle the carrier substrate.
In order to achieve the above technical problem, a method of manufacturing a liquid crystal display panel according to the present invention includes forming an upper flexible substrate on the upper carrier substrate, and forming a lower flexible substrate on the lower carrier substrate; Forming an upper array on the upper flexible substrate and forming a lower array on the lower flexible substrate; Cutting each of the upper flexible substrate and the lower flexible substrate in panel units; Bonding the upper flexible substrate and the lower flexible substrate to each other; Separating the upper carrier substrate from the upper flexible substrate; Attaching an upper polarizer on a front surface of the upper flexible substrate; Separating the lower carrier substrate from the lower flexible substrate; Attaching a lower polarizer on a rear surface of the lower flexible substrate so as to overlap a display area and a pad area of the lower flexible substrate; And forming a driving integrated circuit or a signal transmission film in the pad region of the lower flexible substrate.
The forming of the upper flexible substrate on the upper carrier substrate and forming the lower flexible substrate on the lower carrier substrate may include attaching the upper flexible substrate on the upper carrier substrate through an upper adhesive and attaching the upper flexible substrate on the lower carrier substrate. It is characterized in that the step of attaching the lower flexible substrate through the lower adhesive.
In this case, the separating of the upper carrier substrate from the upper flexible substrate is a step of separating the upper carrier substrate from the upper flexible substrate by irradiating a laser on the front surface of the upper carrier substrate so that the adhesive force of the upper adhesive is weakened. The separating of the lower carrier substrate from the lower flexible substrate may include separating the lower carrier substrate from the lower flexible substrate by irradiating a laser onto the front surface of the lower carrier substrate so that the adhesive force of the lower adhesive is weakened. It is done.
The forming of the upper flexible substrate on the upper carrier substrate and forming the lower flexible substrate on the lower carrier substrate may include sequentially forming an upper sacrificial layer and the upper flexible substrate on the upper carrier substrate, and forming the lower flexible substrate. Forming a lower sacrificial layer and the lower flexible substrate sequentially on a carrier substrate, wherein the upper sacrificial layer and the lower sacrificial layer is formed of hydrogenated amorphous silicon.
In this case, the separating of the upper carrier substrate from the upper flexible substrate may be performed by irradiating a laser onto the front surface of the upper carrier substrate so that hydrogen bonding between the upper sacrificial layer and the upper flexible substrate is interrupted. Separating the carrier substrate, and separating the lower carrier substrate from the lower flexible substrate is irradiated with a laser on the front surface of the lower carrier substrate so that hydrogen bonding between the lower sacrificial layer and the lower flexible substrate is broken And separating the lower carrier substrate from the flexible substrate.
Meanwhile, the manufacturing method of the liquid crystal display panel may further include forming an outer protective film made of a silicone resin on a pad region where at least one of the driving integrated circuit and the signal transmission film is formed.
According to the present invention, the upper flexible substrate is attached to the upper carrier substrate, and the lower flexible substrate is attached to the lower carrier substrate to form the upper array and the lower array, and then each of the upper flexible substrate and the lower flexible substrate is selectively scribed in panel units. Ice. Accordingly, since the upper carrier substrate and the lower carrier substrate are not scribed in the scribing process, the upper carrier substrate and the lower carrier substrate can be recycled without discarding, thereby reducing the process cost.
1 is a flowchart illustrating a method of manufacturing a liquid crystal display panel according to a first embodiment of the present invention.
2A to 2I are cross-sectional views illustrating a method of manufacturing the liquid crystal display panel illustrated in FIG. 1 in detail.
3A to 3C are cross-sectional views illustrating a method of manufacturing a liquid crystal display panel according to a second embodiment of the present invention.
4A and 4B are cross-sectional views illustrating a modification of the manufacturing method of the liquid crystal display panel according to the first embodiment of the present invention.
5A and 5B are cross-sectional views illustrating a modification of the manufacturing method of the liquid crystal display panel according to the second exemplary embodiment of the present invention.
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings and embodiments.
1 is a flowchart illustrating a method of manufacturing a display device according to a first embodiment of the present invention, and FIGS. 2A to 2I are cross-sectional views illustrating a method of manufacturing the display device shown in FIG. 1.
First, as shown in FIGS. 1 and 2A, the upper
In detail, the upper
The lower
Here, the upper
Then, the upper
Then, as illustrated in FIGS. 1 and 2B, a
Then, with the scribed upper
Then, as illustrated in FIGS. 1 and 2E, the
Then, the back surface of the
Then, as shown in FIGS. 1 and 2H, the
1 and 2I, a plurality of driving integrated circuits supplying driving signals to the gate pads and the data pads of the lower
Then, an
3A to 3C are cross-sectional views illustrating a method of manufacturing a liquid crystal display panel according to a second embodiment of the present invention.
The manufacturing method of the liquid crystal display panel according to the second exemplary embodiment of the present invention is the same except that the
Specifically, as shown in FIG. 3A, the upper
Then, the above-described upper array and lower array forming process, the scribing process of the upper
Then, as illustrated in FIG. 3B, the laser beam is irradiated to the entire area of the front surface of the
Then, the attachment process of the upper
Then, as illustrated in FIG. 3C, the hydrogen beam H and the lower flexible part of the lower
Then, the above-described lower polarizing plate attaching process, driving integrated circuit mounting process, and external protective film forming process are sequentially performed.
Meanwhile, in the method of manufacturing the liquid crystal display panel according to the first and second embodiments of the present invention, when the
In addition, in the method of manufacturing the liquid crystal display panel according to the first and second embodiments of the present invention, when the
The present invention described above is not limited to the above-described embodiments and the accompanying drawings, and various substitutions, modifications, and changes can be made without departing from the technical spirit of the present invention. It will be evident to those who have knowledge of.
110, 120:
114 and 124:
132, 134:
152, 162: sacrificial layer
Claims (9)
Forming an upper array on the upper flexible substrate and forming a lower array on the lower flexible substrate;
Cutting each of the upper flexible substrate and the lower flexible substrate except for the upper carrier substrate and the lower carrier substrate in panel units;
Bonding the upper flexible substrate and the lower flexible substrate to each other;
Separating the upper carrier substrate from the upper flexible substrate;
Attaching an upper polarizer on a front surface of the upper flexible substrate;
Separating the lower carrier substrate from the lower flexible substrate;
Attaching a lower polarizer on a rear surface of the lower flexible substrate so as to overlap a display area and a pad area of the lower flexible substrate;
Forming a signal transmission film in a pad region of the lower flexible substrate;
And forming an outer passivation layer on the lower flexible substrate having the signal transmission film and the signal transmission film.
Forming an upper flexible substrate on the upper carrier substrate, and forming a lower flexible substrate on the lower carrier substrate
Attaching an upper flexible substrate to the upper carrier substrate through an upper adhesive, and attaching a lower flexible substrate to the lower carrier substrate through a lower adhesive.
Separating the upper carrier substrate from the upper flexible substrate
Irradiating a laser on the entire surface of the upper carrier substrate to separate the upper carrier substrate from the upper flexible substrate so that the adhesive force of the upper adhesive is weakened.
Separating the lower carrier substrate from the lower flexible substrate
And separating the lower carrier substrate from the lower flexible substrate by irradiating a laser to the entire surface of the lower carrier substrate so that the adhesive force of the lower adhesive is weakened.
Forming an upper flexible substrate on the upper carrier substrate, and forming a lower flexible substrate on the lower carrier substrate
Sequentially forming an upper sacrificial layer and the upper flexible substrate on the upper carrier substrate, and sequentially forming a lower sacrificial layer and the lower flexible substrate on the lower carrier substrate.
The upper sacrificial layer and the lower sacrificial layer are formed of hydrogenated amorphous silicon.
Separating the upper carrier substrate from the upper flexible substrate
Separating the upper carrier substrate from the upper flexible substrate by irradiating a laser onto the front surface of the upper carrier substrate so that hydrogen bonding between the upper sacrificial layer and the upper flexible substrate is interrupted;
Separating the lower carrier substrate from the lower flexible substrate
And separating the lower carrier substrate from the lower flexible substrate by irradiating a laser onto a front surface of the lower carrier substrate so that hydrogen bonding between the lower sacrificial layer and the lower flexible substrate is interrupted.
The outer protective film is a method of manufacturing a liquid crystal display panel made of a silicone resin.
Separating the upper carrier substrate from the upper flexible substrate
And irradiating a laser to the upper carrier substrate that overlaps with the rest of the lower flexible substrate except for the pad region of the lower flexible substrate.
Bonding the upper flexible substrate and the lower flexible substrate to each other
Bonding the upper flexible substrate and the lower flexible substrate to each other using a main adhesive agent and an auxiliary binder formed on at least one of the upper flexible substrate and the lower flexible substrate;
Separating the lower carrier substrate from the lower flexible substrate
And irradiating a laser to the lower carrier substrate corresponding to the remaining region except for the auxiliary bonding agent.
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KR1020120104480A KR102023925B1 (en) | 2012-09-20 | 2012-09-20 | Method for fabricaturing liquid crystal display panel |
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KR1020120104480A KR102023925B1 (en) | 2012-09-20 | 2012-09-20 | Method for fabricaturing liquid crystal display panel |
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KR102023925B1 true KR102023925B1 (en) | 2019-09-23 |
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KR102131091B1 (en) * | 2014-09-26 | 2020-07-08 | 엘지디스플레이 주식회사 | Laser irradiation apparatus for manufacturing of flexible display device |
KR102327466B1 (en) * | 2014-12-18 | 2021-11-16 | 엘지디스플레이 주식회사 | Method for manufacturing a flexible display device |
KR102260873B1 (en) * | 2015-02-02 | 2021-06-04 | 삼성디스플레이 주식회사 | Method of manufacturing display panel |
KR102504133B1 (en) | 2018-02-20 | 2023-02-28 | 삼성디스플레이 주식회사 | Display apparatus and the fabrication method thereof |
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KR0169443B1 (en) * | 1996-06-04 | 1999-03-20 | 김광호 | Liquid crystal display |
KR20090108951A (en) * | 2008-04-14 | 2009-10-19 | 삼성전자주식회사 | Method of manufacturing display device |
KR101458901B1 (en) * | 2008-04-29 | 2014-11-10 | 삼성디스플레이 주식회사 | Method of manufacturing flexible display device |
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