KR102023638B1 - Method for manufacturing busbar and manufacturing busbar through the same - Google Patents

Abstract

According to an embodiment of the present invention, a frame including a sensing unit and a body unit connected to the sensing unit is provided, the frame is inserted into and fixed in the injection mold, and the frame is reinforced injection injected into the injection mold. The manufacturing method of the bus bar in which the reinforcement part which improves strength is formed in the position where a mechanical fatigue is concentrated by this is provided.

Description

METHOD FOR MANUFACTURING BUSBAR AND MANUFACTURING BUSBAR THROUGH THE SAME}

The present invention relates to a busbar manufacturing method and a busbar manufactured through the same.

In general, there is a method of manufacturing a bus bar, a method of manufacturing the body portion and the sensing unit side separately and bonding them to each other and a method of manufacturing integrally. Among them, the manufacturing method of manufacturing the sensing part side and the body part separately and joining each other by welding or the like is required.A manufacturing process for joining is further required, and the durability of the joining part increases the manufacturing process and the cost and decreases the durability of the joining part. cause. On the other hand, in order to solve this problem, in the method of manufacturing the bus bar integrally, the bonding process may be omitted, and the breakage of the durability at the joint may not occur. However, relaxation and contraction may occur due to an impact applied to the busbar, which may cause a short circuit between the sensing unit and the body unit.

Republic of Korea Patent Publication No. 10-2014-0146232 (2014.12.24)

One embodiment of the present invention is a bus bar for a conventional electric vehicle using a bus bar of the body unit and the sensing connection unit, in order to solve the problem caused by the short circuit of the connection portion by the relaxation, contraction of the body portion and the sensing connection, the body portion After manufacturing the bus bar with the sensing connection part and manufacturing the bus bar body and the sensing connection part in the thickness of the injection molding by the injection molding of primary or primary and secondary inserts, and the bus bar by injection molding only the sensing connection part An object of the present invention is to provide a method for manufacturing a bus bar to ensure durability.

One embodiment of the present invention is a bus bar for an electric vehicle using a body of the body and the sensing connection of the integrated bus bar, the body and the sensing connection to solve the problem caused by the short-circuit of the connecting portion by the relaxation, contraction of the body and the sensing connection After manufacturing the bus bar of the sensing connection unit, the bus bar body and the sensing connection part are placed in the thickness of the injection molding by primary or primary and secondary insert injection molding. An object of the present invention is to provide a bus bar ensuring durability.

In one embodiment of the present invention, it is difficult to determine the price competitiveness and the abnormality of the bonding due to many manufacturing processes in the process of manufacturing the body portion and the sensing connection portion of the dissimilar metal, respectively, by bonding them by ultrasonic or laser, etc. In order to solve the problem that may cause the problem, the bus bar of the body part and the sensing connection part is manufactured, and then the body part and the sensing connection part of the bus bar are placed in the thickness of the injection molding by injection molding of the primary or primary and secondary inserts. And to provide a manufacturing method of the bus bar to ensure the durability of the bus bar by injection molding the sensing connection only.

In one embodiment of the present invention, it is difficult to determine the price competitiveness and the abnormality of the bonding due to many manufacturing processes in the process of manufacturing the body portion and the sensing connection portion of the dissimilar metal, respectively, by bonding them by ultrasonic or laser, etc. In order to solve the problem that may cause the problem, the bus bar of the body part and the sensing connection part is manufactured, and then the body part and the sensing connection part of the bus bar are placed in the thickness of the injection molding by injection molding of the primary or primary and secondary inserts. And to provide a bus bar to ensure the durability of the bus bar by injection molding the sensing connection only.

According to an embodiment of the present invention, a frame including a sensing unit and a body unit connected to the sensing unit is provided, and the frame is inserted into and fixed in the injection molding mold, and to the frame, the reinforcement injection injected into the injection molding mold. Provided is a method for manufacturing a busbar, in which an enhanced portion is formed such that at least one of strength and insulation is improved at one or more of the locations where mechanical fatigue is concentrated and where electrical conduction is possible. .

And insertion and fixation are done by protrusions in the injection mold, and the protrusions can be drawn into the injection mold by the supply pressure of the reinforcement injection.

In addition, the reinforcement injection may be injected once into the injection molding mold to form the reinforcement in the frame.

In addition, mechanical fatigue may occur in the direction in which the frame is repeatedly bent.

In addition, mechanical fatigue may occur at one or more positions of the body portion and the sensing portion.

In addition, the frame may further include a connection unit connecting the sensing unit and the body unit.

In addition, the mechanical fatigue may occur at one or more positions of the body portion, the sensing portion and the connecting portion.

The reinforcement injection includes a primary reinforcement injection and a secondary reinforcement injection sequentially injected, and strengthen one side of the frame through the primary injection molding by injecting the primary reinforcement injection, the other side of the frame, Secondary reinforcement injection can be injected and strengthened by secondary injection molding.

And, mechanical fatigue (fatigue) may occur in the direction in which the frame is repeatedly bent.

In addition, mechanical fatigue may occur at one or more positions of the body portion and the sensing portion.

The frame may further include a connection part connecting the sensing part and the body part.

In addition, the mechanical fatigue (fatigue) may occur at one or more positions of the body portion, the sensing portion and the connecting portion.

In addition, the nonferrous metal may be aluminum or the same.

In addition, the frame further includes a connecting portion connecting the sensing unit and the body portion, one or more of the primary injection molding and the secondary injection molding may be made in the connecting portion.

In addition, the frame may further include a connecting portion connecting the sensing portion and the body portion, and the connecting portion may be provided to have elasticity.

In addition, the elasticity may be provided by a curved portion provided in the connecting portion.

The connection can also be surface treated with one or more of nickel, tin, gold, silver, zinc.

In addition, the body portion may include a through-hole to promote heat dissipation and electrical low resistance.

In addition, the through hole may be a rectangular or circular hole.

In addition, the frame may be in close contact with the upper mold by the protrusion formed in the injection molding mold so that the insert position is fixed during the primary injection molding and the secondary injection molding.

In addition, the frame may include an atypical portion in which adhesion to the primary reinforced injection and the secondary reinforced injection is enhanced.

In addition, the atypical portion may include at least one or more of holes, spikes and drawing, and may be formed on a contact surface of at least one of the frame and the primary or secondary reinforcement injection.

Further, the primary reinforcement injection and the secondary reinforcement injection may be different materials from each other.

In addition, one or more of the primary strengthening injection and the secondary strengthening injection may include a resin.

In addition, at least some portions of the body portion to which the wire may be coupled may block injection of the primary and secondary reinforcement injections during the primary injection molding and the secondary injection molding, respectively.

In addition, the frame may include a carrier for fixing the frame to the injection molding mold during the first injection molding and the second injection molding.

In addition, the frame is manufactured with the frame and the guide connected, and the guide and the frame are connected by the notch, so that the frame and the guide may be separated based on the notch after the secondary injection molding.

In addition, the sensing unit may be plated by one of gold, silver, nickel, tin and zinc.

Sensing unit; A body part connected to the sensing part; And an enhanced portion (enhanced) in which at least one of strength and insulation of the body portion is enhanced, wherein the reinforced portion is formed on one side of the body portion, and the reinforced portion is formed of one or more materials.

The apparatus may further include a connection part connecting the sensing part and the body part.

Sensing unit; A connecting portion having one side coupled to the sensing unit; A body part coupled to the other side of the connection part; And an enhanced portion formed at one side within the body portion and the connection portion, and enhanced at least one of strength and insulation at one or more positions of the connection portion and the body portion.

The reinforcing portion may include a primary reinforcement and a secondary reinforcement, and at least one of the primary reinforcement and the secondary reinforcement may be a resin.

A sensing unit, a connecting unit having one side coupled to the sensing unit, and a body unit coupled to the other side of the connecting unit; And an enhanced portion that enhances one or more of strength and insulation in the connecting portion and the body portion, wherein a plurality of body portions are provided and stacked on each other, and the reinforcement portions are part of the exposed surface in the state where the body portions are stacked on each other. Which is formed, a busbar is provided.

One embodiment of the present invention, to secure the thickness and tensile strength of the body and secure the elastic force of the sensing connection portion can provide a bus bar that can prevent the short circuit of the connection due to relaxation and contraction.

According to one embodiment of the present invention, since the manufacturing process is not separated, it is possible to provide a method for manufacturing a bus bar which can prevent the price competitiveness from being lowered.

1 is a flowchart illustrating a process of manufacturing a bus bar according to an embodiment of the present invention.
2 is a perspective view of a frame according to an embodiment of the present invention;
3 is a perspective view of a bus bar according to embodiments of the present invention;
Figure 4 (a) is a perspective view of a frame according to another embodiment of the present invention, Figure 4 (b) is a protrusion formed in a mold according to an embodiment of the present invention
5 is a view showing the shape of a bus bar according to other embodiments of the present invention
Figure 6 is a view showing the shape of a stacked bus bar according to another embodiment of the present invention
7 (a) to 7 (c) is a view showing the injection of the reinforcement injection in accordance with embodiments of the present invention

Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. However, this is only an example and the present invention is not limited thereto.

In describing the present invention, when it is determined that the detailed description of the known technology related to the present invention may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or custom of a user or an operator. Therefore, the definition should be made based on the contents throughout the specification.

The technical spirit of the present invention is determined by the claims, and the following embodiments are merely means for efficiently explaining the technical spirit of the present invention to those skilled in the art.

In the following description, a method for reinforcing the frame (10 of FIG. 2) and a bus bar (20 of FIG. 3) manufactured by the method will be described later. In this case, the reinforcement may be for the purpose of increasing the strength against the external impact to be applied to the frame (10 of FIG. 2) and for the purpose of adding, maintaining, and enhancing insulation from the outside. For example, when the manufactured bus bar 20 of FIG. 3 is connected to the battery of the vehicle, the bus bar may be affected by vibration generated while the vehicle is driving. At this time, the vibration and pressure transmitted from the surrounding structure may be affected by the bending, such as a kind of reinforcement process to increase the resistance to the bending. Therefore, the most vulnerable point due to the banding can be formed as a reinforcement part in the manufacturing process in order to increase the strength from the banding which causes the mechanical fatigue. This reinforcement portion position may be one or more positions of the body portion (420.520.620 of FIG. 5) and the sensing portion (410, 510, 610 of FIG. 5), and the frame (10 of FIG. 2) is connected to the connecting portion (FIG. In the case of including 112 of 2, it may be formed in the connecting portion (112 of FIG. 2). For example, the reinforcement may be formed in a connection that is relatively narrow and weak in bending. Of course, the bent portion (113 of FIG. 2) is formed in the connection portion (112 of FIG. 2) may be structurally formed to have elasticity with respect to the point where the bending is applied.

Moreover, it can function as a coating | cover for the purpose of adding, maintaining, and improving insulation from the exterior. That is, by concealing the area exposed from the outside, it is possible to prevent electrical accidents such as shorts that may occur due to inevitable contact with the surrounding structure. Electrical accidents due to contact with moisture as well as the peripheral structure can be prevented in advance. Therefore, a material capable of suppressing electrical conductivity can be injected at the time of injection, without injecting a reinforcement injection product that can function as a conductor after curing. For example, reinforcement injections containing resin materials can be injected during injection to add, maintain and enhance insulation.

Hereinafter, an embodiment in which a plurality of reinforcement injection processes are performed a plurality of times and a reinforcement injection process through one turn to form the reinforcement part will be described below. An embodiment in which primary and secondary injection molding are performed will be described with reference to FIGS. 1 to 6, and a process of forming a reinforcement part through a molding injection process will be described with reference to FIG. 7. In addition, when the description is made with reference to FIG. 7, the difference will be mainly described in comparison with the contents described with reference to FIGS. 1 to 6.

1 is a flowchart illustrating a process of manufacturing a bus bar (20 of FIG. 2) according to an embodiment of the present invention.

Referring to FIG. 1, the busbar 20 of FIG. 2 may be manufactured in the order of manufacture of a frame (S1), a primary reinforcement injection (S2), a secondary reinforcement injection (S3), and stripping (S4). Can be. In detail, the frame manufacture S1 may manufacture a frame (10 of FIG. 2) including a sensing unit (110 of FIG. 2) and a body unit (120 of FIG. 2). Frame (10 of FIG. 2) manufactured through a method such as a press may be manufactured as a bus bar (20 of FIG. 3) while being coupled through reinforcement and injection. The frame (10 of FIG. 2) has a shape such as a curved portion 1113 and a sensing hole 111a and a curved portion 123 and a hollow hole 121a of the sensing portion (110 of FIG. 2). It can be produced including the shape. That is, a shape that serves as a base of the bus bar 20 of FIG. 3 may be provided. Here, the sensing unit 110 and the body unit 120 may be integrally formed, and do not include a separate bonding process. Therefore, generation | occurrence | production of durability fall by the coupling structure can be prevented.

That is, the mechanical performance can be increased by being manufactured integrally. Here, the mechanical performance may refer to the ability to maintain the bonding force by the bonding force, vibration, and the like, and the ability to resist breakage that may occur from external forces. Such performance is, for example, when a bus bar (20 in FIG. 3), which is an embodiment of the present invention, is included in a vehicle part, etc., has higher resistance than a bus bar manufactured by a combination of two members against vibration of the vehicle. Therefore, it may be advantageous. Of course, as described above, it is also possible to expect to improve insulation. Since the effect that can be expected from such a reinforcing part is optional, the reinforcement injection may be determined as a metal material when the rigidity is prioritized by the person skilled in the art, and when the insulation is prioritized by the rigidity, it may be determined by a material such as a resin material. Therefore, the material of the reinforcing injection is optional, it is possible to adjust the specific gravity of the insulation and rigidity by fusing a plurality of materials. Furthermore, elasticity can also be provided to a reinforcement part.

In addition, the frame manufactured in the frame manufacturing process S1 may be, for example, 5 mm. The 5 mm is an example of the thickness corresponding to 50% of the thickness of the bus bar manufactured without undergoing the process of strengthening through injection, it is not limited to 0.5 mm. Hereinafter, a process of manufacturing a bus bar will be described by taking a frame manufactured to a thickness of 5 mm as an example.

The frame (10 of FIG. 2) manufactured through the frame manufacturing (S1) may be strengthened a portion having a weak durability, that is, a portion where stress concentration may occur due to external force. For example, a reinforcement injection may be injected for the purpose of reinforcing the frame (10 in FIG. 2). Therefore, in order to inject and inject the reinforcement injection, a frame (10 of FIG. 2) may be disposed in the primary injection molding mold and injection (S2) of the primary reinforcement injection may be performed. The primary reinforcement injection may be injected, for example, on one surface of the frame (10 of FIG. 2). Here, one surface of the frame (10 of FIG. 2) may be the bottom of the frame (10 of FIG. 2), and may be part or the front of the bottom.

Then, the mold can be rearranged in order to perform the injection of the secondary strengthening injection (S3). If the reinforcement injection is injected to the bottom in the primary reinforcement injection (S2), only the upper mold may be rearranged and the secondary reinforcement injection may be injected. In this case, the secondary strengthening injection may be injected (S3) on the other surface of the frame (10 of FIG. 2). The other surface may be an upper surface of the frame (10 of FIG. 2), and may be part or all of the upper surface.

However, in the first reinforced injection (S2) and the second reinforced injection (S3) process, the sensing unit (110 of FIG. 2) as a terminal capable of electrical conductivity, it can be blocked from the injection of the reinforced injection. Accordingly, the sensing unit 110 of FIG. 2 may be exposed even after manufacture with the bus bar 20 of FIG. 3. The frame 10 of FIG. 2 may be made of nonferrous metal, for example, aluminum or copper. In addition, the reinforcement injection injected at the first and the second time may include at least a resin. Therefore, when the reinforcement injection is not blocked in the sensing unit (110 of FIG. 2), the electrical conductivity through the sensing unit (110 of FIG. 2) may be impossible, and thus the reinforcement injection may be blocked. Furthermore, the sensing unit 110 of FIG. 2 may be plated with one of gold, silver, nickel, tin, and zinc.

On the other hand, the mold disposed for injecting the primary reinforcement injection and the secondary reinforcement injection can be injected (S2, S3), the reinforcement injection after the frame (10 in Figure 2) is fixed in the mold, injection Fixing means may be formed to prevent the frame (10 of FIG. 2) from being moved in the mold by the reinforcing injection.

The frame may be formed with one or more of holes, spikes and drawing, the primary reinforcement injection and the secondary reinforcement injection and the frame (10 in FIG. 2) may be formed in contact with each other, one of the contact surface It may be formed on the above contact surface to increase the adhesion between the frame (10 in FIG. 2) and one or more of the primary reinforcement injection and the secondary reinforcement injection.

Meanwhile, the injected reinforcement injection may be fixed to the frame (10 of FIG. 2) to reinforce the low durability portion of the frame (10 of FIG. 2). This reinforcement injection can also be done for the purpose of increasing durability, but can also be done to form a heat dissipation surface. For example, when the reinforcement injection is placed in the mold so that only a partial area is injected when one of the reinforcement injection is injected into one surface of the body part 120, the area where the reinforcement injection is not supplied may be exposed to the outside. Since the exposed surface is exposed even after the manufacture of the bus bar (20 in FIG. 3), the heat generated during the flow of the current may be a heat dissipating surface. For example, the heat dissipating surface is one surface of the body portion 120, and the wider the exposed area, the better the heat dissipation.

Subsequently, in the removal (S4) of the mold, when the guide (330 in FIG. 4) is further included in the frame (10 in FIG. 2) and manufactured in the reinforcement injection (S2, S3), the guide (330 in FIG. ) Can be separated from. In this regard will be described later in detail with reference to FIG.

2 is a perspective view of a frame 10 according to an embodiment of the present invention.

Referring to FIG. 2, the frame 10 may include a sensing unit 110 and a body unit 120. The sensing unit 110 may be formed with a sensing hole (111a) for connecting to the terminal, it may be connected to the body portion 120 through the connecting portion 112 according to the separation distance with the terminal. That is, the sensing unit 110 is connected to one side of the connecting portion 112, the other side of the connecting portion 112 is connected to the body portion 120, the sensing unit 110 and the body portion 120 is electrically connected Can be. In this embodiment, the curved portion 113 is formed on the connection portion 112 to structurally impart elasticity to the frame 10. As described above, when included in the parts of the vehicle, vibration may be generated by the driving vehicle, and the structure may increase resistance thereto. The curved portion 113 may also be formed in the body portion 120. The curved portion 123 of the body 120 may also be the same reason as described above.

As described above, the frame 10 may have a thickness of 0.5 mm. This thickness may be made thicker by forming the reinforcement parts (213a and 220a of FIG. 3), and thus may be determined in consideration of the thickness of the reinforcement part when manufacturing the frame 10. That is, when the reinforcing parts (213a and 220a of FIG. 3) are not formed or are formed only on one side, the thickness of the frame 10 may be determined to be 1 mm to 1.5 mm at the time of manufacture.

Meanwhile, the valley portion 121 and the recess portion 122 may be formed in the body portion 120 by the curved portion 123. A hollow hole 121a may be formed in some of the valleys 121, the recesses 122, and the curved portions 123. The illustrated example is an example in which the hollow hole 121a is formed in the valley part 121, but may be formed in the recessed part, and effects such as heat dissipation and electrical low resistance may be expected through the hollow hole 121a.

In particular, in relation to heat dissipation, the exposed area in the air of the body 120 may be increased by the curved portion 123 to further enhance the heat dissipation effect. Of course, this effect may also correspond to the curved portion 113 formed on the connection portion 112. In addition, even after the primary reinforcement (222a of FIG. 3) and the secondary reinforcement (223a of FIG. 3) are positioned in the frame 10, the surface exposed to the outside may be radiated through the exposed surface.

3 (a) and 3 (b), the bus bars 20 are manufactured by supplying reinforcing injections 222a and 223a to the frame 10 of FIG. 2, and the bus bars 20 are frames. The reinforcement parts 213a and 220a may be further included in 10. By forming the reinforcement parts 213a and 220a, the bus bar 20 may be increased in thickness overall or locally. This example is an example in which reinforcing injections 222a and 223a are injected into a portion of the curved portion 213 and the body portion 220, and the body portion 220 and the curved portion 213 are inserted into the reinforcement injections 222a and 223a. Since the current passing cross-sectional area is increased, the electrical resistance is reduced to increase the electrical conductivity and the durability by vibration.

As described above, since the reinforcement parts 213a and 221a may be selectively formed by the first injection molding and the second injection molding, for example, the reinforcing injection parts 222a and 223a are supplied to the curved parts 213. The reinforcement part 213a may be formed, and the reinforcement part 220a may be formed at one end of the body part 120, which may be connected to a separate member. As such, the formation of the reinforcement parts 213a and 220a may be selectively performed by the first injection molding and the second injection molding, and thus, the reinforcement parts may be formed in any portion not described in the present example.

Meanwhile, the reinforcement parts 213a and 220a may be strengthened twice on the bottom and the top surface of the frame 10. If the primary reinforcement 222a is injected into the bottom surface of the body portion 120 of the frame 10 and coupled to the frame 10, the secondary reinforcement 223a is injected into the upper surface of the body portion 120 to provide a frame 10. ) May be combined. As described above, the thickness of the bus bar at this time may be 1 mm to 1.5 mm. In addition, the primary reinforcement 222a and the secondary reinforcement 223a may be different materials, and at least one material may be resin.

4 is a view of a partial structure of the frame 30 and the mold 1 according to another embodiment of the present invention, Figure 4 (a) is a perspective view of the frame 30 according to another embodiment of the present invention, 4 (b) is a protrusion 2 formed in a mold according to an embodiment of the present invention.

Referring to FIG. 4A, the frame 30 may further include a guide 330 in the frame 10 described above. The guide 330 is a structure for fixing the frame 30 so that the frame 30 does not move when the reinforcing injection is supplied in the mold 1 during the first injection molding and the second injection molding. It may be located in the mold 1 during molding. For example, the guide 330 may allow a portion of the frame 30 located inside the mold 1 to be fixed without being moved.

The frame 30 having a structure integrally formed with the guide 330 may be connected by the notch 330a in the mold. The notch 330a may be separated from the frame 30 by the cutting method after the secondary injection molding. That is, the notch part 330a allows the frame 30 to be fixed without moving in the mold 1, but when the second injection molding is completed, the connection area is formed small so that the guide 330 can be easily separated. desirable.

In addition, a pinhole 331 may be formed in the guide 330 for the fixing. The guide 331 may be fixed so that the frame 30 is fixed, and the pinhole 331 may be fixed by being combined with a pin formed in the mold. Therefore, two pinholes 331 may be formed. Of course, it is a structure for fixing, so this is only a circular case, in the case of a rectangular hole such as a square may be formed one or more holes.

Referring to FIG. 4B, as another fixing method of the frame 10 in the mold 1, a protrusion 2 is formed in the mold 1, and a groove corresponding to the protrusion 2 is formed in the frame 10. Can be formed on. The protrusion 2 is a structure for pressing the frame 10, and may be in contact with the surface of the frame 10 to support the frame 10 even though it is not formed to correspond to the groove. As an example, the protrusion 2 may protrude from the mold 1, and may be disposed with the mold 1 with an elastic body 3 interposed therebetween. That is, in order to fix the frame 10, the protrusion 2 may press the frame 10 on the elastic body 3 in the direction protruding from the mold 1.

5 is a view showing a bus bar 40, 50, 60 according to another embodiment of the present invention, Figure 5 (a) is a bus bar 40 of the letter "C", Figure 5 (b) is Bus bar 50 of the form "a", Figure 5 (c) is a view showing a bus bar 60 of the "2" form. This example is intended to disclose various examples in the form of busbars 40, 50, 60.

Referring to FIG. 6, the bus bars 40, 50, and 60 have sensing parts 410, 510, and 610 located at both ends, respectively, and body parts 420 and 520 between the sensing parts 410, 510, and 610. As an example in which 620 is positioned, bending of the body parts 420, 520, and 620 may be variously formed.

In addition, the bus bars 20, 40, 50, and 60 manufactured by insert injection may be formed of a nonferrous metal. For example, the nonferrous metal may be aluminum or copper. In addition, the manufactured bus bars 20, 40, 50, and 60 have a thickness of the body part 200 and the connection part 100 through the reinforcement by the reinforcing injection parts 222a and 223a (213a of FIG. 3). 221a) may be formed to be different. This difference can determine elasticity.

In addition, the bus bars 20, 40, 50, and 60 in which the primary reinforcement injection S2 and the secondary reinforcement injection S3 are performed in the frame 10 by the reinforcement injections 222a and 223a, respectively. The sensing units 210, 410, 510, and 610 may be surface treated by nickel or tin. In addition to the surface treatment, the sensing units 210, 410, 510, and 610 may be formed by forming a plating layer including at least one of nickel, gold, copper, and tin.

In addition, the frames 10 and 30 are in contact with the frame 1 in order to enhance adhesion by the reinforcement injections 222a and 223a injected during the primary injection molding and the secondary injection molding. Atypical portions may be formed on the outer surface. The atypical portion may be non-uniform and rough, include protrusions or irregularities, and include one or more of holes, spikes and drawing. After the reinforcement injections 222a and 223a are injected into the atypical portion and cured, the coupling force between the frames 10 and 30 and the reinforcement injections 222a and 223a may be further increased.

In addition, the body parts 120 and 320, which may be generated by the flow of electric current, are injected asymmetrically on one side and the other side of the reinforcement injections 222a and 223a during the second injection molding, thereby strengthening for reinforcement. The part may be formed only on one surface side of the body parts 120 and 320. Therefore, the other surface side of the body parts 120 and 320 in which the reinforcement part is not formed may be exposed to the outside, and thus may be advantageous to dissipate heat due to the heat generation.

In addition, the reinforcement portion formed by the reinforcement injection may be located at positions other than the sensing units 110, 210, 310, 410, 510, 610. The portion thickened by the reinforcement may increase the cross-sectional area and the outer surface area of the flow direction of the current in the bus bars 20, 40, 50, and 60, thereby improving electrical conductivity and heat dissipation. In addition, the sensing units 110, 210, 310, 410, 510, and 610 may be plated. Plating may include at least one or more of gold, silver, nickel, zinc, tin, and the like. The conductivity can be further increased.

6 is a view showing the shape of the stacked bus bar 70 according to another embodiment of the present invention. In FIG. 6, a case in which two frames are stacked is described as an example. However, even when three or more frames are stacked, the present invention may be applied to the following description.

Referring to FIG. 6, it may be an embodiment in which insert injection is performed while a plurality of frames are stacked. For example, a plurality of frames are stacked, and the body parts 42 and 421a and 421b and the connecting parts 412a and 412b of each frame are stacked, and the stacked frames may be inserted into a mold and injection molded.

Here, the primary reinforcement 222a and the secondary reinforcement 223a to be injected during injection molding may be injected to the lower and upper surfaces of the stacked frames, respectively. In the present example in which two frames are stacked, the primary reinforcement 222a may be supplied to the lower body parts 42 and 421b, and the secondary reinforcement may be provided to the upper body parts 42 and 421a. Can be supplied to. The reinforcements 222a and 223a may be injected into some or all of the exposed areas of the stacked frames.

When the reinforcements 222a and 223a are injected into the portion, for example, the reinforcements 222a and 223a may be supplied to the flat portion. The planar portion may include bone portions 421a and 421b and recessed portions 422a and the like except for the curved portions 423a, 413a, and 413b. Portions into which the reinforcements 222a and 223a are injected may be performed for the purpose of improving durability, as in the previous embodiment.

Furthermore, the area into which the reinforcements 222a and 223a are injected may further include side surfaces of the stacked frames. After stacking a plurality of frames by injecting the reinforcing material (222a, 223a) to the surface including the side may be combined between each frame. In addition to the coupling by the reinforcement (222a, 223a) can be maintained in contact with each other by welding and adhesive, including laser welding between each frame.

In addition, when the frames are coupled to each other by the reinforcements 222a and 223a, inflow of the reinforcements 222a and 223a may be blocked between the frames. Therefore, when the laminated frames are inserted into the mold, the reinforcements 222a and 223a may be pressed against each other by pressing means such as bending each other so as not to be injected between the frames.

In the above-described embodiment, an example in which the reinforcement injection is injected twice over the first and second times to reinforce the frames 10 and 30, but the embodiment to be described below is performed by injecting one reinforcement injection into the frame. It is an example of reinforcing the strengthening portion formed in (10, 30).

In the following, the same applicable as the embodiment in which the reinforcing injection is injected over a plurality of times (primary and secondary) described above will be omitted and will be described below based on other points.

7 (a) to 7 (c) is a view showing the injection of the reinforcement injection in accordance with embodiments of the present invention, referring to Figure 7 (a) to 7 (c), the reinforcement injection is a mold ( It may be injected after the frames 10 and 30 are mounted in 1). Here, the mounting of the frame (10, 30) in the mold (1), the holding force to the extent that the frame (10, 30) can maintain the position in the mold (1) against the pressure generated when the reinforcement injection is injected Means the cradle with

For example, the mounting may be done by one or more protrusions 2 formed in the mold 1. Specifically, the protrusion 2 may be coupled by the mold 1 and the elastic body 3. Therefore, the protrusion 2 may receive the elasticity from the elastic body 3 in the direction of supporting the frames 10 and 30 to press and fix the frames 10 and 30 with a predetermined force.

Frames 10 and 30 supported and fixed by the protrusions 2 refer to FIG. 7 (a), and the reinforcement injection is introduced into the cavity 4 in the mold 1, and the reinforcement injection introduced is It may be provided up to a position adjacent to the protrusion 2. Since the protrusions 2 may be in the form of pins or cylinders, the reinforcement may be provided up to the periphery of the protrusions 2. As shown in FIG. 7B, when the protrusion 2 is pressed by the reinforcement injection, the protrusion 2 may be introduced into the mold 1. The protrusion 2 may have an inclined surface formed at an end portion in the pressing direction. The inclined surface may be formed at an angle parallel to the reinforcement injection direction D or excluding the vertical direction, and may be formed in a direction in which the cross-sectional area decreases as the protrusion 2 extends in the pressing direction. Therefore, the reinforcement injection is pressed on the inclined surface, the protrusion 2 is introduced into the mold 1, the frame 10, 30 by the reinforcement injection can be maintained in position.

When the reinforcement injection is injected by the above-described process and the reinforcement injection is cured, the frame may have reinforcement parts 213a and 221a formed at the location where the reinforcement injection is injected. In the present embodiment, all the reinforcement injections are injected on the upper and lower surfaces based on the frames 10 and 30, but the cavity 4 is formed only on one side according to the shape of the mold 1 so that the reinforcement injection is toward the cavity 4. May be injected. Therefore, the position where the reinforcement parts 213a and 221a are formed in the frames 10 and 20 may be optional. When the reinforcement parts 213a and 221a are formed on the upper and lower surfaces of the frames 10 and 30, 1. It may be prepared by injecting primary and secondary reinforcement injections, or may be prepared by injecting one reinforcement injection.

While the exemplary embodiments of the present invention have been described in detail above, those skilled in the art will appreciate that various modifications can be made to the above-described embodiments without departing from the scope of the present invention. . Therefore, the scope of the present invention should not be limited to the described embodiments, but should be defined by the claims below and equivalents thereof.

1: mold
2: protrusion
3: elastic body
10, 30: frame
20, 40, 50, 60, 70: busbar
42: body part
110, 210, 310, 410, 410a, 410b, 510, 610: sensing unit
111, 211, 311, 411, 511, 611: first sensing unit
111a, 211a, 311a, 411a, 511a, 611a: sensing hole
112, 212, 312, 412a, 412b: connections
113, 123, 213, 423a, 413a, 413b
120, 220, 320, 420, 520, 620: body part
121, 221, 321, 421a, 421b: bone area
121a, 221a, 321a: hollow hole
122, 222, 322, 422a: main part
213a, 221a: reinforcement part
222a: primary reinforcement
223a: secondary reinforcement
330: Guide
330a: notch
331: pinhole
412, 512, 612: second sensing unit
S1: Busbar Frame Manufacturing
S2: injection of primary strengthening injection
S3: 2nd reinforced injection
S4: Remove
D: Reinforcement injection direction

Claims (33)

A frame including a sensing unit and a body unit connected to the sensing unit is provided.
Inserting and fixing the frame in the injection mold,
Reinforcing part to improve one or more degrees of strength and insulation at one or more of the position where the mechanical fatigue is concentrated by the reinforcement injection injected into the injection molding mold and the position where electrical conduction can be conducted to the frame. (enhanced) is formed,
The reinforcement part, the first strengthening injection and the second reinforcement injection are sequentially injected,
One side of the frame is injected through the primary injection molding to reinforce it through primary injection molding, and the other side of the frame is injected into the secondary reinforcement injection to strengthen the secondary injection molding.
The primary reinforcement injection and the secondary reinforcement injection is formed to expose one side or part of the other surface of the frame so that the heat generated during the flow of current is a heat dissipation,
Holes are formed in the frame, and through the holes to enhance the adhesion of the primary reinforcement injection and the secondary reinforcement injection to the frame,
The frame is provided with a guide formed integrally, by the guide portion the frame is the injection molding when the primary reinforced injection and the secondary reinforced injection by the primary injection molding and secondary injection molding is supplied A method of manufacturing a busbar, which is fixed not to move in a mold.
The method according to claim 1,
The insertion and fixing are done by protrusions in the injection molding mold,
And the protrusion is introduced into the injection molding mold by the supply pressure of the reinforcement injection.
delete The method according to claim 1,
Wherein the mechanical fatigue occurs in the direction in which the frame is repeatedly bent.
The method according to claim 4,
Wherein the mechanical fatigue occurs at one or more positions of the body portion and the sensing portion.
The method according to claim 4,
The frame further comprises a connecting portion for connecting between the sensing unit and the body portion, bus bar manufacturing method.
The method according to claim 6,
The mechanical fatigue occurs in one or more positions of the body portion, the sensing portion and the connecting portion.
delete The method according to claim 1,
The mechanical fatigue (fatigue) occurs in the direction in which the frame is repeatedly bending, bus bar manufacturing method.
The method according to claim 9,
Wherein the mechanical fatigue occurs at one or more positions of the body portion and the sensing portion.
The method according to claim 9,
The frame further comprises a connecting portion for connecting between the sensing unit and the body portion, bus bar manufacturing method.
The method according to claim 11,
The mechanical fatigue occurs in one or more positions of the body portion, the sensing portion and the connecting portion.
The method according to claim 1,
The frame is made of aluminum or copper phosphorus non-ferrous metal, bus bar manufacturing method.
The method according to claim 1,
The frame further includes a connecting portion connecting the sensing unit and the body portion,
At least one of said first injection molding and said second injection molding is made in said connecting portion.
The method according to claim 11,
The connecting part is provided to have an elasticity, busbar manufacturing method.
The method according to claim 15,
The elasticity is provided by a curved portion provided in the connecting portion, bus bar manufacturing method.
The method according to claim 11,
The connecting portion is surface-treated with at least one of nickel, tin, zinc, gold and silver, the bus bar manufacturing method.
The method according to claim 1,
The body part includes a through-hole to promote heat dissipation and low resistance, bus bar manufacturing method.
The method according to claim 1,
The frame is a bus bar manufacturing method, wherein the groove portion which can be fixed by the protrusion formed in the injection molding mold is formed so that the insert position is fixed during the first injection molding and the second injection molding.
delete delete The method according to claim 1,
The primary reinforcement injection and the secondary reinforcement injection is a different material, bus bar manufacturing method.
The method according to claim 22,
At least one of the primary reinforcement injection and the secondary reinforcement injection comprises a resin.
The method according to claim 1,
At least a part of the wire portion may be coupled to the body portion, the injection of the primary reinforced injection and the secondary reinforced injection, respectively, during the primary injection molding and the secondary injection molding is blocked, Manufacturing method.
delete delete The method according to claim 1,
The sensing unit is a bus bar manufacturing method, which is plated by one of gold, silver, nickel, tin and zinc.
delete delete A frame including a sensing unit, a connection unit coupled to one side of the sensing unit, and a body unit coupled to the other side of the connection unit; And
An enhanced portion formed on one side of the body portion and the connecting portion of the frame, wherein at least one of strength and insulation is enhanced at one or more positions of the connecting portion and the body portion; Including,
The reinforcement part, the first strengthening injection and the second reinforcement injection are sequentially injected,
One side of the frame is injected through the primary injection molding to reinforce it through primary injection molding, and the other side of the frame is injected into the secondary reinforcement injection to strengthen the secondary injection molding.
The primary reinforcement injection and the secondary reinforcement injection is formed to expose one side or part of the other surface of the frame so that the heat generated during the flow of current is a heat dissipation,
Holes are formed in the frame, and through the holes to enhance the adhesion of the primary reinforcement injection and the secondary reinforcement injection to the frame,
The frame is provided with a guide formed integrally, by the guide portion the frame is the injection molding when the primary reinforced injection and the secondary reinforced injection by the primary injection molding and secondary injection molding is supplied Busbars, fixed to prevent movement within the mold.
The method of claim 30,
And the reinforcing portion includes a primary reinforcement and a secondary reinforcement, wherein one of the primary reinforcement and the secondary reinforcement is a resin.
A frame including a sensing unit, a connection unit coupled to one side of the sensing unit, and a body unit coupled to the other side of the connection unit; And
And an enhanced portion for enhancing at least one of strength and insulation in the connecting portion and the body portion of the frame,
A plurality of body parts are provided, but are stacked on each other, and the reinforcement part is formed on a portion of the exposed surface while the body parts are stacked on each other, the reinforcement including a primary reinforcement injection and a secondary reinforcement injection sequentially injected into the mold Formed by injection,
One side of the frame is reinforced through primary injection molding for injecting the primary reinforced injection into the mold, and the second side injection molding for injecting the second reinforced injection into the mold for the other surface of the frame. Strengthen through,
The primary reinforcement injection and the secondary reinforcement injection is formed to expose one side or part of the other surface of the frame so that the heat generated during the flow of current is a heat dissipation,
Holes are formed in the frame, and through the holes to enhance the adhesion of the primary reinforcement injection and the secondary reinforcement injection to the frame,
The frame is provided with a guide formed integrally, by the guide portion the frame is the injection molding when the primary reinforced injection and the secondary reinforced injection by the primary injection molding and secondary injection molding is supplied Busbars, fixed to prevent movement within the mold.
delete

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