JP6765646B2

JP6765646B2 - Power distribution member

Info

Publication number: JP6765646B2
Application number: JP2019166746A
Authority: JP
Inventors: 健一江上
Original assignee: Hitachi Metals Ltd
Current assignee: Proterial Ltd
Priority date: 2019-09-13
Filing date: 2019-09-13
Publication date: 2020-10-07
Anticipated expiration: 2037-05-31
Also published as: JP2019216605A

Description

本発明は、複数の電線を備えた配電部材に関する。 The present invention relates to a power distribution member including a plurality of electric wires.

従来、複数の電線を備えた配電部材が、接続対象間を電気的に接続するために用いられている（例えば、特許文献１参照）。 Conventionally, a power distribution member including a plurality of electric wires has been used to electrically connect the connection objects (see, for example, Patent Document 1).

特許文献１に記載の配電部材は、３本の電線（動力線）を備え、接続対象である三相モータと端子台とを接続する。３本の電線のそれぞれの一端部には端子が圧着され、この端子が端子台に接続される。３本の電線のそれぞれの他端部は、三相モータの溶接部に溶接によって接続される。 The power distribution member described in Patent Document 1 includes three electric wires (power lines), and connects a three-phase motor to be connected and a terminal block. A terminal is crimped to one end of each of the three electric wires, and this terminal is connected to the terminal block. The other end of each of the three wires is welded to the welded portion of the three-phase motor.

また、特許文献１には、３本の電線が固定部材によって相互に連結されたものが第２実施形態として記載されている。この固定部材は、３本の電線のそれぞれの一部を挿通させる棒状である。３本の電線は、この固定部材によって一体化されている。 Further, Patent Document 1 describes as a second embodiment in which three electric wires are connected to each other by a fixing member. This fixing member has a rod shape through which a part of each of the three electric wires is inserted. The three electric wires are integrated by this fixing member.

特開２０１１−２５９６５４号公報Japanese Unexamined Patent Publication No. 2011-259654

配電部材の電流容量や接続対象の構成によっては、対をなす２本の電線を平行に配置した電線対を複数備えて配電部材が構成されることがある。このような複数の電線対を連結部によって一体に連結する場合、この連結部をモールド成形によって形成することが考えられる。 Depending on the current capacity of the power distribution member and the configuration of the connection target, the power distribution member may be configured by providing a plurality of wire pairs in which two pairs of wires are arranged in parallel. When such a plurality of electric wire pairs are integrally connected by a connecting portion, it is conceivable to form the connecting portion by molding.

しかし、このような連結部をモールド成形する場合、金型に注入されたモールド樹脂が対をなす２本の電線の間から漏れ出すことを防ぐため、各電線対を一対のスライド型によって挟持し、２本の電線の間の隙間を塞ぐ必要がある。 However, when molding such a connecting portion, each wire pair is sandwiched by a pair of slide molds in order to prevent the mold resin injected into the mold from leaking from between the two pairs of wires. It is necessary to close the gap between the two wires.

図１２は、上記のように連結部をモールド成形する場合のスライド型の構成例を示す説明図である。図１２では、第１乃至第３の電線対９１〜９３を、一対のスライド型９４，９５によって挟持する場合の構成例を示し、（ａ）は第１乃至第３の電線対９１〜９３が一対のスライド型９４，９５によって挟持された状態を、（ｂ）は第１乃至第３の電線対９１〜９３が解放された状態を、それぞれ示している。第１の電線対９１は２つの電線９１１，９１２からなり、第２の電線対９２は２つの電線９２１，９２２からなり、第３の電線対９３は２つの電線９３１，９３２からなる。 FIG. 12 is an explanatory view showing a configuration example of a slide type when the connecting portion is molded as described above. FIG. 12 shows a configuration example in which the first to third wire pairs 91 to 93 are sandwiched by the pair of slide types 94 and 95, and FIG. 12A shows the first to third wire pairs 91 to 93. The state of being sandwiched by the pair of slide types 94 and 95, and the state of (b) showing the state in which the first to third wire pairs 91 to 93 are released, respectively. The first wire pair 91 is composed of two wires 911 and 912, the second wire pair 92 is composed of two wires 921 and 922, and the third wire pair 93 is composed of two wires 931 and 932.

この場合、第１の電線対９１と第２の電線対９２との間、及び第２の電線対９２と第３の電線対９３との間には、スライド型９４，９５が移動できるだけのスペースを確保しなければならず、このことが配電部材の小型化を図る上での妨げとなっていた。 In this case, there is enough space for the slide type 94 and 95 to move between the first wire pair 91 and the second wire pair 92, and between the second wire pair 92 and the third wire pair 93. This has been an obstacle to the miniaturization of power distribution members.

そこで、本発明は、複数本の電線を一体に固定する第１固定部材をモールド成形により形成しながら、小型化を図ることが可能な配電部材を提供することを目的とする。 Therefore, an object of the present invention is to provide a power distribution member capable of miniaturization while forming a first fixing member for integrally fixing a plurality of electric wires by molding.

本発明は、上記課題を解決することを目的として、一対の電線からなる複数の電線対と、前記複数の電線対を一体に固定する第１固定部材と、前記複数の電線対のうち少なくとも１つの電線対の電線を一体に固定し、前記第１固定部材と離間して設けられた第２固定部材と、を備え、前記第１固定部材及び前記第２固定部材は、前記電線を保持するホルダと、前記ホルダに保持された部分の前記電線対を覆うように成形されたモールド樹脂からなる樹脂モールド部と、を有し、前記ホルダは、保持している前記電線の間にそれぞれ介在する１つ以上の介在部を有し、前記第１固定部材及び前記第２固定部材の前記ホルダと一体に設けられ、前記第１固定部材及び前記第２固定部材の前記ホルダ同士を連結する連結部を備えた、配電部材を提供する。 An object of the present invention is to solve the above-mentioned problems, a plurality of electric wire pairs composed of a pair of electric wires, a first fixing member for integrally fixing the plurality of electric wire pairs, and at least one of the plurality of electric wire pairs. The electric wires of the pair of electric wires are integrally fixed, and a second fixing member provided apart from the first fixing member is provided, and the first fixing member and the second fixing member hold the electric wires. It has a holder and a resin mold portion made of a mold resin formed so as to cover the electric wire pair of the portion held by the holder, and the holder is interposed between the electric wires held by the holder. A connecting portion having one or more intervening portions, which is provided integrally with the holder of the first fixing member and the second fixing member, and connects the holders of the first fixing member and the second fixing member. Provide a power distribution member provided with.

また、本発明は、上記課題を解決することを目的として、一対の電線からなる複数の電線対と、前記複数の電線対を一体に固定する第１固定部材と、前記複数の電線対のうち少なくとも１つの電線対の前記電線を一体に固定し、前記第１固定部材と離間して設けられた第２固定部材と、を備えた配電部材の製造方法であって、前記電線を保持すると共に、保持している前記電線の間にそれぞれ介在する１つ以上の介在部を有する前記第１固定部材及び前記第２固定部材のホルダと、前記第１固定部材及び前記第２固定部材の前記ホルダと一体に設けられ、前記第１固定部材及び前記第２固定部材の前記ホルダ同士を連結する連結部と、を有するホルダユニットを準備する準備工程と、前記ホルダユニットを前記複数の介在部が前記電線の間に介在するように金型に配置する配置工程と、前記金型に溶融したモールド樹脂を注入して前記ホルダに保持された部分の前記電線対を覆うように樹脂モールド部を成形して前記第１固定部材及び第２固定部材を構成する成形工程と、を備えた、配電部材の製造方法を提供する。 Further, for the purpose of solving the above problems, the present invention includes a plurality of electric wire pairs composed of a pair of electric wires, a first fixing member for integrally fixing the plurality of electric wire pairs, and the plurality of electric wire pairs. It is a method of manufacturing a power distribution member including at least one pair of electric wires integrally fixed and a second fixing member provided apart from the first fixing member, while holding the electric wire. , The holders of the first fixing member and the second fixing member having one or more interposing portions between the holding electric wires, and the holder of the first fixing member and the second fixing member. A preparatory step of preparing a holder unit having a first fixing member and a connecting portion for connecting the holders of the second fixing member to each other, and the plurality of intervening portions of the holder unit. The arrangement step of arranging the wires in the mold so as to be interposed between the electric wires, and the resin mold portion is molded so as to cover the electric wire pair of the portion held by the holder by injecting the molten mold resin into the mold. The present invention provides a method for manufacturing a power distribution member, comprising a molding step for forming the first fixing member and the second fixing member.

本発明によれば、複数本の電線を一体に固定する第１固定部材をモールド成形により形成しながら、小型化を図ることが可能となる。 According to the present invention, it is possible to reduce the size while forming a first fixing member for integrally fixing a plurality of electric wires by molding.

本発明の実施の形態に係る配電部材を示す斜視図である。It is a perspective view which shows the power distribution member which concerns on embodiment of this invention. 図１の配電部材の平面図である。It is a top view of the power distribution member of FIG. 複数対の電線を示す斜視図である。It is a perspective view which shows a plurality of pairs of electric wires. (ａ）は、連結部及びその周辺部を拡大して示す拡大図である。（ｂ）は、樹脂モールド部を成形する前の電線の一部がホルダに保持された状態を示す状態図である。（ｃ）は、ホルダを示す斜視図である。(a) is an enlarged view showing the connecting portion and the peripheral portion thereof in an enlarged manner. (B) is a state diagram showing a state in which a part of the electric wire before molding the resin molded portion is held by the holder. (C) is a perspective view showing a holder. 第１固定部のホルダの三面図である。It is a three-view view of the holder of the first fixing part. （ａ）は、図５のＡ−Ａ線断面図である。（ｂ）は、図４（ａ）のＢ−Ｂ線断面図である。(A) is a cross-sectional view taken along the line AA of FIG. (B) is a cross-sectional view taken along the line BB of FIG. 4 (a). （ａ）は第１サブホルダの斜視図であり、（ｂ）は第２サブホルダの斜視図である。(A) is a perspective view of the first sub-holder, and (b) is a perspective view of the second sub-holder. ホルダユニットの平面図である。It is a top view of the holder unit. （ａ）は、下型に配置されたホルダ及び電線の一部を示す平面図である。（ｂ）は、上型と下型との間に配置されたホルダ及び電線の一部を（ａ）のＣ−Ｃ線断面で示す断面図である。（ｃ）は、上型と下型との間に配置されたホルダ及び電線の一部を（ａ）のＤ−Ｄ線断面で示す断面図である。(A) is a plan view showing a part of a holder and an electric wire arranged in a lower mold. (B) is a cross-sectional view showing a part of a holder and an electric wire arranged between the upper mold and the lower mold in the CC line cross section of (a). (C) is a cross-sectional view showing a part of a holder and an electric wire arranged between the upper mold and the lower mold in the DD line cross section of (a). （ａ），（ｂ）は、ホルダユニットの一変形例を示す平面図である。(A) and (b) are plan views which show one modification of the holder unit. 本発明の一変形例に係る配電部材を示す図であり、（ａ）は側面図、（ｂ）はそのＧ−Ｇ線断面で示す断面図であるIt is a figure which shows the power distribution member which concerns on one modification of this invention, (a) is the side view, (b) is the sectional view which shows the GG line cross section. 連結部をモールド成形する場合のスライド型の構成例を説明する説明図である。It is explanatory drawing explaining the structural example of the slide type at the time of molding a connecting part.

［実施の形態］
以下、本発明の実施の形態を添付図面にしたがって説明する。
（配電部材の全体構成） [Embodiment]
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
(Overall configuration of power distribution members)

図１は、本発明の実施の形態に係る配電部材を示す斜視図であり、図２はその平面図である。この配電部材１は、一対の電線１１１，１１２，１２１，１２２，１３１，１３２からなる電線対１１〜１３を複数備えると共に、複数の電線対１１〜１３を一体に固定する第１固定部材２と、複数の電線対１１〜１３のうち少なくとも１つの電線対の電線を一体に固定し、第１固定部材２と離間して設けられた第２固定部材５と、を備えている。本実施の形態では、電線１１１，１１２，１２１，１２２，１３１，１３２が、導線の周囲にエナメル被膜が形成された断面円形状のエナメル線である。 FIG. 1 is a perspective view showing a power distribution member according to an embodiment of the present invention, and FIG. 2 is a plan view thereof. The power distribution member 1 includes a plurality of electric wire pairs 11 to 13 composed of a pair of electric wires 111, 112, 121, 122, 131, 132, and together with a first fixing member 2 for integrally fixing the plurality of electric wire pairs 11 to 13. , A second fixing member 5 is provided which integrally fixes the electric wire of at least one of the plurality of electric wire pairs 11 to 13 and is provided apart from the first fixing member 2. In the present embodiment, the electric wires 111, 112, 121, 122, 131, 132 are enamel wires having a circular cross section in which an enamel coating is formed around the conducting wire.

図３は、それぞれが対をなす電線１１１，１１２、電線１２１，１２２、及び電線１３１，１３２を示す斜視図である。電線１１１，１１２は第１電線対１１を構成する。電線１２１，１２１は第２電線対１２を構成する。また、電線１３１，１３２は第３電線対１３を構成する。 FIG. 3 is a perspective view showing a pair of electric wires 111 and 112, electric wires 121 and 122, and electric wires 131 and 132, respectively. The electric wires 111 and 112 form a first electric wire pair 11. The electric wires 121 and 121 form a second electric wire pair 12. Further, the electric wires 131 and 132 form a third electric wire pair 13.

電線１１１，１１２，１２１，１２２，１３１，１３２は、それぞれが接続対象に接続される接続部を両端部に有している。第１電線対１１の２本の電線１１１，１１２のそれぞれの一端部１１１ａ，１１２ａは、例えば三相モータのＵ相巻線に接続される。第２電線対１２の２本の電線１２１，１２２のそれぞれの一端部１２１ａ，１２２ａは、例えば三相モータのＶ相巻線に接続される。第３電線対１３の２本の電線１３１，１３２のそれぞれの一端部１３１ａ，１３２ａは、例えば三相モータのＷ相巻線に接続される。また、第１電線対１１の２本の電線１１１，１１２のそれぞれの他端部１１１ｂ，１１２ｂ、第２電線対１２の２本の電線１２１，１２２のそれぞれの他端部１２１ｂ，１２２ｂ、及び第３電線対１３の２本の電線１３１，１３２のそれぞれの他端部１３１ｂ，１３２ｂには、例えば端子台に固定される接続端子が圧着される。 The electric wires 111, 112, 121, 122, 131, 132 each have connection portions at both ends to be connected to the connection target. One ends 111a and 112a of the two electric wires 111 and 112 of the first electric wire pair 11 are connected to, for example, the U-phase winding of a three-phase motor. One ends 121a and 122a of the two electric wires 121 and 122 of the second electric wire pair 12 are connected to, for example, the V-phase winding of a three-phase motor. One ends 131a and 132a of the two electric wires 131 and 132 of the third electric wire pair 13 are connected to, for example, the W-phase winding of a three-phase motor. Further, the other ends 111b and 112b of the two electric wires 111 and 112 of the first electric wire pair 11, the other ends 121b and 122b of the two electric wires 121 and 122 of the second electric wire pair 12, respectively, and the first. For example, a connection terminal fixed to a terminal block is crimped to the other ends 131b and 132b of the two electric wires 131 and 132 of the three electric wires pair 13.

（第１固定部材２の説明）
電線１１１，１１２，１２１，１２２，１３１，１３２は、第１固定部材２を挿通している。本実施の形態では、第１固定部材２を挿通する部分の電線１１１，１１２，１２１，１２２，１３１，１３２が互いに平行である。第１固定部材２は、図１に示すように略直方体状であり、電線１１１，１１２，１２１，１２２，１３１，１３２の軸方向（延出方向）から見た形状が長方形状である。 (Explanation of the first fixing member 2)
The first fixing member 2 is inserted through the electric wires 111, 112, 121, 122, 131, 132. In the present embodiment, the electric wires 111, 112, 121, 122, 131, 132 of the portion through which the first fixing member 2 is inserted are parallel to each other. As shown in FIG. 1, the first fixing member 2 has a substantially rectangular parallelepiped shape, and the electric wires 111, 112, 121, 122, 131, 132 have a rectangular shape when viewed from the axial direction (extending direction).

この長方形状の長辺方向をＸ方向とし、短辺方向をＹ方向とすると、第１電線対１１の２本の電線１１１，１１２、第２電線対１２の２本の電線１２１，１２２、及び第３電線対１３の２本の電線１３１，１３２は、それぞれＹ方向に並んでいる。第１電線対１１の一方の電線１１１の一部、第２電線対１２の一方の電線１２１の一部、及び第３電線対１３の一方の電線１３１の一部は、Ｘ方向に並んでいる。また、第１電線対１１の他方の電線１１２の一部、第２電線対１２の他方の電線１２２の一部、及び第３電線対１３の他方の電線１３２の一部も、Ｘ方向に並んでいる。すなわち、第１電線対１１の一部、第２電線対１２の一部、及び第３電線対１３の一部は、２本の電線（電線１１１及び電線１１２、電線１２１及び１２２、及び電線１３１及び電線１３２）の並び方向に交差する方向（本実施の形態においては、直交する方向）に並んでいる。この場合、電線１１１，１１２，１２１，１２２，１３１，１３２の軸方向は、Ｘ方向及びＹ方向に直交するＺ方向となる。本実施の形態では、第１固定部材２は、第１電線対１１の一部、第２電線対１２の一部、及び第３電線対１３の一部を連結している。 Assuming that the long side direction of the rectangle is the X direction and the short side direction is the Y direction, the two wires 111 and 112 of the first wire pair 11 and the two wires 121 and 122 of the second wire pair 12 and The two electric wires 131 and 132 of the third electric wire pair 13 are arranged in the Y direction, respectively. A part of one wire 111 of the first wire pair 11, a part of one wire 121 of the second wire pair 12, and a part of one wire 131 of the third wire pair 13 are arranged in the X direction. .. Further, a part of the other wire 112 of the first wire pair 11, a part of the other wire 122 of the second wire pair 12, and a part of the other wire 132 of the third wire pair 13 are also arranged in the X direction. I'm out. That is, a part of the first electric wire pair 11, a part of the second electric wire pair 12, and a part of the third electric wire pair 13 are two electric wires (electric wire 111 and 112, electric wires 121 and 122, and electric wire 131. And the electric wires 132) are arranged in a direction intersecting the arrangement direction (in the present embodiment, the directions orthogonal to each other). In this case, the axial directions of the electric wires 111, 112, 121, 122, 131, 132 are the Z directions orthogonal to the X direction and the Y direction. In the present embodiment, the first fixing member 2 connects a part of the first wire pair 11, a part of the second wire pair 12, and a part of the third wire pair 13.

図４（ａ）は、第１固定部材２及びその周辺部を拡大して示す拡大図である。第１固定部材２は、複数の電線対１１〜１３を一体に固定するものであり、電線１１１，１１２，１２１，１２２，１３１，１３２の他端部１１１ｂ，１１２ｂ，１２１ｂ，１２２ｂ，１３１ｂ，１３２ｂの近傍（つまり端子台側の端部近傍）に設けられている。すなわち、第１固定部材２から端子台側の他端部１１１ｂ，１１２ｂ，１２１ｂ，１２２ｂ，１３１ｂ，１３２ｂまでの電線１１１，１１２，１２１，１２２，１３１，１３２の長さよりも、第１固定部材２から巻線側の一端部１１１ａ，１１２ａ，１２１ａ，１２２ａ，１３１ａ，１３２ａまでの電線１１１，１１２，１２１，１２２，１３１，１３２の長さの方が長い。 FIG. 4A is an enlarged view showing the first fixing member 2 and its peripheral portion in an enlarged manner. The first fixing member 2 integrally fixes a plurality of electric wire pairs 11 to 13, and the other end portions 111b, 112b, 121b, 122b, 131b, 132b of the electric wires 111, 112, 121, 122, 131, 132. (That is, near the end on the terminal block side). That is, the first fixing member 2 is longer than the length of the electric wires 111, 112, 121, 122, 131, 132 from the first fixing member 2 to the other end portions 111b, 112b, 121b, 122b, 131b, 132b on the terminal block side. The lengths of the electric wires 111, 112, 121, 122, 131, 132 from the wire to one end on the winding side 111a, 112a, 121a, 122a, 131a, 132a are longer.

第１固定部材２は、電線を保持するホルダ３と、ホルダ３に保持された部分の電線対１１〜１３を一括して覆うように成形されたモールド樹脂からなる樹脂モールド部４と、を有している。 The first fixing member 2 includes a holder 3 for holding an electric wire, and a resin mold portion 4 made of a mold resin formed so as to collectively cover the electric wire pairs 11 to 13 of the portion held by the holder 3. are doing.

図４（ｂ）は、樹脂モールド部４を成形する前の、電線１１１，１１２，１２１，１２２，１３１，１３２の一部がホルダ３に保持された状態を示す状態図である。図４（ｃ）は、ホルダ３を示す斜視図である。図５は、ホルダ３の三面図である。図６（ａ）は、図５のＡ−Ａ線断面図であり、図６（ｂ）は、図４（ａ）のＢ−Ｂ線断面図である。図５では、樹脂モールド部４が形成される部分の輪郭を仮想線（二点鎖線）で示している。 FIG. 4B is a state diagram showing a state in which a part of the electric wires 111, 112, 121, 122, 131, 132 is held by the holder 3 before the resin mold portion 4 is molded. FIG. 4C is a perspective view showing the holder 3. FIG. 5 is a three-view view of the holder 3. 6 (a) is a sectional view taken along line AA of FIG. 5, and FIG. 6 (b) is a sectional view taken along line BB of FIG. 4 (a). In FIG. 5, the outline of the portion where the resin mold portion 4 is formed is shown by a virtual line (dashed line).

ホルダ３は、例えば射出成型によって形成された樹脂からなる樹脂部材である。ホルダ３は、Ｚ方向に並ぶ一対の板部３１，３２と、これら一対の板部３１，３２の間に設けられた複数（本実施の形態では３つ）の介在部３３〜３５とを一体に有している。複数の介在部３３〜３５は、Ｚ方向に延びる棒状である。一対の板部３１，３２は、樹脂モールド部４に覆われる部分の電線１１１，１１２，１２１，１２２，１３１，１３２の軸方向に沿って複数の介在部３３〜３５を挟む位置に設けられている。また、一対の板部３１，３２はそれぞれ、電線１１１，１１２，１２１，１２２，１３１，１３２の軸方向と交差する方向（Ｘ方向）に沿って形成された１枚の板状体からなる。 The holder 3 is, for example, a resin member made of a resin formed by injection molding. The holder 3 integrates a pair of plate portions 31, 32 arranged in the Z direction and a plurality of (three in the present embodiment) intervening portions 33 to 35 provided between the pair of plate portions 31, 32. Have in. The plurality of intervening portions 33 to 35 have a rod shape extending in the Z direction. The pair of plate portions 31, 32 are provided at positions that sandwich the plurality of intervening portions 33 to 35 along the axial direction of the electric wires 111, 112, 121, 122, 131, 132 of the portion covered by the resin mold portion 4. There is. Further, each of the pair of plate portions 31, 32 is composed of a single plate-like body formed along a direction (X direction) intersecting the axial direction of the electric wires 111, 112, 121, 122, 131, 132, respectively.

以下の説明では、一対の板部３１，３２のうち、電線１１１，１１２，１２１，１２２，１３１，１３２の一端部１１１ａ，１１２ａ，１２１ａ，１２２ａ，１３１ａ，１３２ａ側の板部３１を第１板部３１とし、他端部１１１ｂ，１１２ｂ，１２１ｂ，１２２ｂ，１３１ｂ，１３２ｂ側の板部３２を第２板部３２とする。また、複数の介在部３３〜３５のうち、第１電線対１１に対応する介在部３３を第１介在部３３とし、第２電線対１２に対応する介在部３４を第２介在部３４とし、第３電線対１３に対応する介在部３５を第３介在部３５とする。 In the following description, of the pair of plate portions 31, 32, the plate portion 31 on the one end portions 111a, 112a, 121a, 122a, 131a, 132a side of the electric wires 111, 112, 121, 122, 131, 132 is the first plate. The other end portion 111b, 112b, 121b, 122b, 131b, 132b side plate portion 32 is referred to as a second plate portion 32. Further, among the plurality of intervening portions 33 to 35, the intervening portion 33 corresponding to the first wire pair 11 is referred to as the first intervening portion 33, and the intervening portion 34 corresponding to the second electric wire pair 12 is referred to as the second intervening portion 34. The intervening portion 35 corresponding to the third wire pair 13 is referred to as the third intervening portion 35.

第１介在部３３は、第１電線対１１の２本の電線１１１，１１２の間に介在している。第２介在部３４は、第２電線対１２の２本の電線１２１，１２２の間に介在している。第３介在部３５は、第３電線対１３の２本の電線１３１，１３２の間に介在している。第１乃至第３介在部３３〜３５は、その長手方向（Ｚ方向）の全体が樹脂モールド部４に覆われる。つまり、第１乃至第３介在部３３〜３５は、第１固定部材２における樹脂モールド部４に覆われる部分の全体にわたって設けられている。第１板部３１及び第２板部３２は、樹脂モールド部４の外部に位置する。 The first intervening portion 33 is interposed between the two electric wires 111 and 112 of the first electric wire pair 11. The second intervening portion 34 is interposed between the two electric wires 121 and 122 of the second electric wire pair 12. The third intervening portion 35 is interposed between the two electric wires 131 and 132 of the third electric wire pair 13. The entire longitudinal direction (Z direction) of the first to third intervening portions 33 to 35 is covered with the resin mold portion 4. That is, the first to third intervening portions 33 to 35 are provided over the entire portion of the first fixing member 2 covered by the resin mold portion 4. The first plate portion 31 and the second plate portion 32 are located outside the resin mold portion 4.

第１介在部３３の電線１１１，１１２との対向面３３ａ，３３ｂ、第２介在部３４の電線１２１，１２２との対向面３４ａ，３４ｂ、及び第３介在部３５の電線１３１，１３２との対向面３５ａ，３５ｂは、それぞれ電線１１１，１１２，１２１，１２２，１３１，１３２の外径に対応する曲率を有する曲面である。換言すれば、第１乃至第３介在部３３〜３５には、電線１１１，１１２，１２１，１２２，１３１，１３２の一部を収容する断面円弧状の底面（対向面３３ａ，３３ｂ，３４ａ，３４ｂ，３５ａ，３５ｂ）を有する溝がＺ方向に沿って形成されている。 Facing surfaces 33a and 33b of the first intervening portion 33 with the electric wires 111 and 112, facing surfaces 34a and 34b of the second intervening portion 34 with the electric wires 121 and 122, and facing the electric wires 131 and 132 of the third interposing portion 35. The surfaces 35a and 35b are curved surfaces having curvatures corresponding to the outer diameters of the electric wires 111, 112, 121, 122, 131, and 132, respectively. In other words, the first to third intervening portions 33 to 35 have bottom surfaces (opposing surfaces 33a, 33b, 34a, 34b) having an arcuate cross section accommodating a part of the electric wires 111, 112, 121, 122, 131, 132. , 35a, 35b) are formed along the Z direction.

電線１１１，１１２，１２１，１２２，１３１，１３２の外径を２Ｒとし、第１乃至第３介在部３３〜３５の対向面３３ａ，３３ｂ，３４ａ，３４ｂ，３５ａ，３５ｂの曲率半径をｒとすると、これらの比ｒ／Ｒは、０．９≦ｒ／Ｒ≦１．１を満たすことが望ましい。 Assuming that the outer diameters of the electric wires 111, 112, 121, 122, 131, 132 are 2R and the radius of curvature of the facing surfaces 33a, 33b, 34a, 34b, 35a, 35b of the first to third intervening portions 33 to 35 is r. It is desirable that these ratios r / R satisfy 0.9 ≦ r / R ≦ 1.1.

また、ホルダ３には、第１乃至第３介在部３３〜３５の間に、対をなす電線（電線１１１と電線１１２、電線１２１と電線１２２、及び電線１３１と電線１３３）の並び方向（Ｙ方向）の貫通孔３０１，３０２が形成されている。貫通孔３０１は、第１介在部３３と第２介在部３４との間に形成され、貫通孔３０２は、第２介在部３４と第３介在部３５との間に形成されている。本実施の形態では、貫通孔３０１，３０２が、第１板部３１と第２板部３２との間にわたって形成された長孔であるが、これに限らず、第１介在部３３と第２介在部３４との間、及び第２介在部３４と第３介在部３５との間に、１つ又は複数の丸孔を貫通孔として形成してもよい。 Further, in the holder 3, a pair of electric wires (electric wires 111 and 112, electric wires 121 and 122, and electric wires 131 and 133) are arranged between the first to third intervening portions 33 to 35 (Y). Through holes 301 and 302 in the direction) are formed. The through hole 301 is formed between the first intervening portion 33 and the second intervening portion 34, and the through hole 302 is formed between the second intervening portion 34 and the third intervening portion 35. In the present embodiment, the through holes 301 and 302 are elongated holes formed between the first plate portion 31 and the second plate portion 32, but the present invention is not limited to this, and the first intervening portion 33 and the second One or more round holes may be formed as through holes between the intervening portion 34 and between the second intervening portion 34 and the third intervening portion 35.

貫通孔３０１，３０２には、樹脂モールド部４のモールド樹脂が充填されている。これにより、樹脂モールド部４におけるＹ方向一側の部分（図５（ｂ）に符号４１で示す電線１１１，１２１，１３１の周辺部）と、樹脂モールド部４におけるＹ方向他側の部分（図５（ｂ）に符号４２で示す電線１１２，１２２，１３２の周辺部）とが、貫通孔３０１，３０２に充填された部分４３，４４によって繋がっている。また、本実施の形態では、第１介在部３３の第２介在部３４とは反対側の部分４５、及び第３介在部３５の第２介在部３４とは反対側の部分４６によっても、樹脂モールド部４におけるＹ方向一側の部分４１とＹ方向他側の部分４２とが繋がっている。 The through holes 301 and 302 are filled with the mold resin of the resin mold portion 4. As a result, the portion of the resin mold portion 4 on one side in the Y direction (the peripheral portion of the electric wires 111, 121, 131 indicated by reference numeral 41 in FIG. 5B) and the portion of the resin mold portion 4 on the other side in the Y direction (FIG. The peripheral portions of the electric wires 112, 122, 132 indicated by reference numeral 42 in 5 (b)) are connected by the portions 43, 44 filled in the through holes 301, 302. Further, in the present embodiment, the resin is also formed by the portion 45 of the first intervening portion 33 opposite to the second interposing portion 34 and the portion 46 of the third interposing portion 35 opposite to the second interposing portion 34. The portion 41 on one side in the Y direction and the portion 42 on the other side in the Y direction of the mold portion 4 are connected to each other.

ホルダ３の第１板部３１には、樹脂モールド部４を成形する際にＺ方向の一端部で電線１１１，１１２，１２１，１２２，１３１，１３２を保持する６つの凹部３１０が形成されている。また、ホルダ３の第２板部３２には、樹脂モールド部４を成形する際にＺ方向の他端部で電線１１１，１１２，１２１，１２２，１３１，１３２を保持する６つの凹部３２０が形成されている。凹部３１０，３２０はその内周面が軸方向（Ｚ方向）から見て半円状に形成されており、電線１１１，１１２，１２１，１２２，１３１，１３２をホルダ３に保持させた際に、電線１１１，１１２，１２１，１２２，１３１，１３２の周方向における略半分が凹部３１０，３２０に収容される。 The first plate portion 31 of the holder 3 is formed with six recesses 310 that hold the electric wires 111, 112, 121, 122, 131, 132 at one end in the Z direction when the resin mold portion 4 is molded. .. Further, the second plate portion 32 of the holder 3 is formed with six recesses 320 that hold the electric wires 111, 112, 121, 122, 131, 132 at the other end in the Z direction when the resin mold portion 4 is molded. Has been done. The inner peripheral surfaces of the recesses 310 and 320 are formed in a semicircular shape when viewed from the axial direction (Z direction), and when the electric wires 111, 112, 121, 122, 131 and 132 are held by the holder 3, the recesses 310 and 320 are formed in a semicircular shape. Approximately half of the electric wires 111, 112, 121, 122, 131, 132 in the circumferential direction are housed in the recesses 310, 320.

第２板部３２の介在部３３〜３５と反対側の面には、連結部８（８１〜８３）が連結されている。連結部８の詳細については、後述する。 A connecting portion 8 (81 to 83) is connected to the surface of the second plate portion 32 opposite to the intervening portions 33 to 35. Details of the connecting portion 8 will be described later.

（第２固定部材５の説明）
第２固定部材５は、電線を保持するホルダ６と、ホルダ６に保持された部分の電線対を覆うように成形されたモールド樹脂からなる樹脂モールド部７と、を有している。第２固定部材５は、電線１１１，１１２，１２１，１２２，１３１，１３２が比較的長い場合に、固定点を増やして振動による影響（振動による負荷）を抑制する役割を果たす。 (Explanation of the second fixing member 5)
The second fixing member 5 has a holder 6 for holding the electric wire, and a resin mold portion 7 made of a mold resin formed so as to cover the electric wire pair of the portion held by the holder 6. The second fixing member 5 plays a role of increasing the fixing points and suppressing the influence of vibration (load due to vibration) when the electric wires 111, 112, 121, 122, 131, 132 are relatively long.

本実施の形態では、第２固定部材５は、第１電線対１１と第２電線対１２を構成する電線１１１，１１２，１２１，１２２を一括して固定する第１サブ固定部材５１と、第３電線対１３を構成する電線１３１，１３２を一括して固定する第２サブ固定部材５２と、を有している。 In the present embodiment, the second fixing member 5 includes a first sub-fixing member 51 that collectively fixes the electric wires 111, 112, 121, 122 constituting the first electric wire pair 11 and the second electric wire pair 12, and a first sub-fixing member 51. It has a second sub-fixing member 52 for collectively fixing the electric wires 131 and 132 constituting the three electric wire pair 13.

第１サブ固定部材５１は、電線１１１，１１２，１２１，１２２を保持する第１サブホルダ６１と、第１サブホルダ６１に保持された部分の電線対１１，１２を覆うように成形されたモールド樹脂からなる第１樹脂モールド部７１と、を有している。 The first sub-fixing member 51 is made of a first sub-holder 61 that holds the electric wires 111, 112, 121, 122 and a mold resin formed so as to cover the electric wires pairs 11 and 12 of the portion held by the first sub-holder 61. It has a first resin mold portion 71 and the like.

図７（ａ）は、第１サブホルダ６１の斜視図である。第１サブホルダ６１は、基本的に図４（ｃ）等で示した第１固定部材２のホルダ３と同じ構成であるが、保持する電線数が４本となっている。第１サブホルダ６１は、電線１１１，１１２，１２１，１２２の長手方向（Ｘ方向）に対向する一対の板部６１１，６１２と、これら一対の板部６１１，６１２の間に設けられた棒状の２つの介在部６１３，６１４を一体に有している。 FIG. 7A is a perspective view of the first sub-holder 61. The first sub-holder 61 basically has the same configuration as the holder 3 of the first fixing member 2 shown in FIG. 4 (c) and the like, but holds four electric wires. The first sub-holder 61 is a rod-shaped 2 provided between a pair of plate portions 611 and 612 facing the longitudinal direction (X direction) of the electric wires 111, 112, 121 and 122 and the pair of plate portions 611 and 612. It has two intervening portions 613 and 614 integrally.

板部６１１，６１２には、電線１１１，１１２，１２１，１２２を収容し保持する凹部６１１０，６１２０が形成されている。介在部６１３は、電線１１１，１１２間に介在するように配置されており、介在部６１４は、電線１２１，１３１間に介在するように配置されている。介在部６１３，６１４の電線１１１，１２１との対向面６１３ａ，６１４ａは、それぞれ電線１１１，１２１の外径に対応する曲率を有する曲面に形成されている。同様に、介在部６１３，６１４の電線１１２，１２２との対向面についても、電線１１２，１２２の外径に対応する曲率を有する曲面に形成されている。また、介在部６１３，６１４間には、モールド樹脂が充填される貫通孔６１０１が形成されている。板部６１１の介在部６１３，６１４と反対側の面には、連結部８である第１連結部８１及び第２連結部８２が連結されている。 The plate portions 611 and 612 are formed with recesses 6110 and 6120 for accommodating and holding the electric wires 111, 112, 121 and 122. The intervening portion 613 is arranged so as to be interposed between the electric wires 111 and 112, and the intervening portion 614 is arranged so as to be interposed between the electric wires 121 and 131. The facing surfaces 613a and 614a of the intervening portions 613 and 614 with the electric wires 111 and 121 are formed on curved surfaces having a curvature corresponding to the outer diameter of the electric wires 111 and 121, respectively. Similarly, the surfaces of the intervening portions 613 and 614 facing the electric wires 112 and 122 are also formed on a curved surface having a curvature corresponding to the outer diameter of the electric wires 112 and 122. Further, through holes 6101 filled with mold resin are formed between the intervening portions 613 and 614. The first connecting portion 81 and the second connecting portion 82, which are the connecting portions 8, are connected to the surface of the plate portion 611 opposite to the intervening portions 613 and 614.

第２サブ固定部材５２は、電線１３１，１３２を保持する第２サブホルダ６１と、第２サブホルダ６２に保持された部分の電線対１３を覆うように成形されたモールド樹脂からなる第２樹脂モールド部７２と、を有している。 The second sub-fixing member 52 is a second resin mold portion made of a second sub-holder 61 for holding the electric wires 131 and 132 and a mold resin formed so as to cover the electric wire pair 13 of the portion held by the second sub-holder 62. It has 72 and.

図７（ｂ）は、第２サブホルダ６２の斜視図である。第２サブホルダ６２は、図７（ａ）の第１サブホルダ６１において、保持する電線の数を２本としたものである。第２サブホルダ６２は、電線１３１，１３２の長手方向（Ｘ方向）に対向する一対の板部６２１，６２２と、これら一対の板部６２１，６２２の間に設けられた棒状の１つの介在部６２３を一体に有している。 FIG. 7B is a perspective view of the second sub-holder 62. The second sub-holder 62 has two electric wires to be held in the first sub-holder 61 of FIG. 7A. The second sub-holder 62 is a rod-shaped intervening portion 623 provided between a pair of plate portions 621 and 622 facing the longitudinal direction (X direction) of the electric wires 131 and 132 and the pair of plate portions 621 and 622. Is integrally possessed.

板部６２１，６２２には、電線１３１，１３２を収容し保持する凹部６２１０，６２２０が形成されている。介在部６２３は、電線１３１，１３２間に介在するように配置されている。介在部６２３の電線１３１との対向面６２３ａは、電線１３１の外径に対応する曲率を有する曲面に形成されている。同様に、介在部６２３の電線１３２との対向面についても、電線１３２の外径に対応する曲率を有する曲面に形成されている。板部６２１の介在部６２３と反対側の面には、連結部８である第３連結部８３が連結されている。 The plate portions 621 and 622 are formed with recesses 6210 and 6220 for accommodating and holding the electric wires 131 and 132. The intervening portion 623 is arranged so as to intervene between the electric wires 131 and 132. The facing surface 623a of the intervening portion 623 with the electric wire 131 is formed on a curved surface having a curvature corresponding to the outer diameter of the electric wire 131. Similarly, the surface of the intervening portion 623 facing the electric wire 132 is also formed on a curved surface having a curvature corresponding to the outer diameter of the electric wire 132. A third connecting portion 83, which is a connecting portion 8, is connected to the surface of the plate portion 621 opposite to the intervening portion 623.

（連結部８の説明）
本実施の形態に係る配電部材１は、第１固定部材２のホルダ３及び第２固定部材５のホルダ６（サブホルダ６１，６２）と一体に設けられ、第１固定部材２及び第２固定部材５のホルダ３，６同士を連結する連結部８を備えている。連結部８は、ホルダ３，６同士を連結し一体部品として部品点数を削減すると共に、金型へのホルダ３，６の設置を容易として製造を容易にする役割と、対となる電線間に介在して絶縁距離を確保する役割とを兼ねた部材である。 (Explanation of connecting portion 8)
The power distribution member 1 according to the present embodiment is provided integrally with the holder 3 of the first fixing member 2 and the holder 6 (sub-holders 61 and 62) of the second fixing member 5, and the first fixing member 2 and the second fixing member 2 are provided. A connecting portion 8 for connecting the holders 3 and 6 of 5 is provided. The connecting portion 8 connects the holders 3 and 6 to each other to reduce the number of parts as an integral part, and also has a role of facilitating the installation of the holders 3 and 6 in the mold and facilitating manufacturing, and between the paired electric wires. It is a member that also serves as an intervening member to secure an insulation distance.

図８は、ホルダ３とサブホルダ６１，６２とを連結部８により連結したホルダユニット９の平面図である。連結部８は、第１電線対１１に対応した第１連結部８１と、第２電線対１２に対応した第２連結部８２と、第３電線対１３に対応した第３連結部８３と、を有している。第１連結部８１は、電線１１１，１１２に沿って形成されており、電線１１１，１１２間に介在するように配置されている。第２連結部８２は、電線１２１，１２２に沿って形成されており、電線１２１，１２２間に介在するように配置されている。第３連結部８３は、電線１３１，１３２に沿って形成されており、電線１３１，１３２間に介在するように配置されている。各連結部８１〜８３は、帯状に形成されており、その長手方向に垂直な断面が矩形状に形成されている。 FIG. 8 is a plan view of the holder unit 9 in which the holder 3 and the sub-holders 61 and 62 are connected by the connecting portion 8. The connecting portion 8 includes a first connecting portion 81 corresponding to the first wire pair 11, a second connecting portion 82 corresponding to the second wire pair 12, and a third connecting portion 83 corresponding to the third wire pair 13. have. The first connecting portion 81 is formed along the electric wires 111 and 112, and is arranged so as to intervene between the electric wires 111 and 112. The second connecting portion 82 is formed along the electric wires 121 and 122, and is arranged so as to intervene between the electric wires 121 and 122. The third connecting portion 83 is formed along the electric wires 131 and 132, and is arranged so as to intervene between the electric wires 131 and 132. Each of the connecting portions 81 to 83 is formed in a band shape, and the cross section perpendicular to the longitudinal direction thereof is formed in a rectangular shape.

ホルダ３と第１サブホルダ６１とは、第１連結部８１及び第２連結部８２を介して互いに連結されている。ホルダ３と第２サブホルダ６１とは、第３連結部８３を介して互いに連結されている。連結部８１〜８３は、例えば、ホルダ３やサブホルダ６１，６２と共に射出成形により形成される。 The holder 3 and the first sub-holder 61 are connected to each other via the first connecting portion 81 and the second connecting portion 82. The holder 3 and the second sub-holder 61 are connected to each other via a third connecting portion 83. The connecting portions 81 to 83 are formed by injection molding together with the holder 3 and the sub holders 61 and 62, for example.

連結部８１〜８３の幅が広いほど、電線対１１〜１３を構成する電線１１１，１１２、電線１２１，１２２、あるいは電線１３１，１３２間の絶縁距離（空間距離及びホルダ３やサブホルダ６１，６２の表面に沿った沿面距離）を大きくできる。しかし、連結部８１〜８３が電線１１１，１１２，１２１，１２２，１３１，１３２から側方に突出すると、狭いスペースへの配電部材１の設置が困難となり、また配電部材１を周辺の部材へ固定するクリップ等を固定しにくくなる。さらに、配電部材１の位置決めのために、配電部材１を固定する被固定部材にピン等の位置決め突起を設けることも考えられるが、連結部８１〜８３が電線１１１，１１２，１２１，１２２，１３１，１３２から側方に突出していると、このような位置決め突起を用いた配電部材１の位置決めも困難となってしまう。そのため、連結部８１〜８３の幅は、電線１１１，１１２，１２１，１２２，１３１，１３２の外径以下とし、連結部８１〜８３が電線１１１，１１２，１２１，１２２，１３１，１３２から側方に突出しないようにすることが望ましい。 The wider the connecting portion 81 to 83, the more the insulation distance between the electric wires 111, 112, 121, 122, or the electric wires 131, 132 constituting the electric wire pair 11 to 13 (space distance and the space distance and the holder 3 and the sub holders 61, 62). The creepage distance along the surface) can be increased. However, if the connecting portions 81 to 83 project laterally from the electric wires 111, 112, 121, 122, 131, 132, it becomes difficult to install the power distribution member 1 in a narrow space, and the power distribution member 1 is fixed to the surrounding members. It becomes difficult to fix the clip etc. Further, for positioning the power distribution member 1, it is conceivable to provide a positioning protrusion such as a pin on the fixed member for fixing the power distribution member 1, but the connecting portions 81 to 83 are connected to the electric wires 111, 112, 121, 122, 131. If it protrudes laterally from 132, it becomes difficult to position the power distribution member 1 using such a positioning protrusion. Therefore, the width of the connecting portions 81 to 83 is set to be equal to or less than the outer diameter of the electric wires 111, 112, 121, 122, 131, 132, and the connecting portions 81 to 83 are lateral to the electric wires 111, 112, 121, 122, 131, 132. It is desirable not to protrude into.

なお、連結部８１〜８３の幅が小さすぎると絶縁距離を大きくする効果が十分に得られなくなるおそれがあるため、連結部８１〜８３の幅は、少なくとも電線１１１，１１２，１２１，１２２，１３１，１３２の外径の５０％以上であることが望ましい。また、沿面距離を確保するために、連結部８１〜８３のホルダ３，６の近傍の部分のみを幅広に形成し、他の部分を比較的幅狭に形成することも可能である。 If the width of the connecting portions 81 to 83 is too small, the effect of increasing the insulation distance may not be sufficiently obtained. Therefore, the width of the connecting portions 81 to 83 should be at least the electric wires 111, 112, 121, 122, 131. , It is desirable that it is 50% or more of the outer diameter of 132. Further, in order to secure the creepage distance, it is possible to form only the portion of the connecting portions 81 to 83 in the vicinity of the holders 3 and 6 to be wide, and to form the other portions to be relatively narrow.

また、本実施の形態では、電線対１１〜１３には、それぞれ折り曲げ部１５が形成されており、第１固定部材２と第２固定部材５とは、折り曲げ部１５を介して離間して配置されている。第１電線対１１は、第１折り曲げ部１５ａにて約９０度折り曲げられており、第２電線対１２は、第２折り曲げ部１５ｂにて約９０度折り曲げられており、第３電線対１３は、第３折り曲げ部１５ｃにて約９０度折り曲げられている。 Further, in the present embodiment, the electric wire pairs 11 to 13 are formed with bent portions 15, respectively, and the first fixing member 2 and the second fixing member 5 are arranged apart from each other via the bent portion 15. Has been done. The first wire pair 11 is bent about 90 degrees at the first bent portion 15a, the second wire pair 12 is bent about 90 degrees at the second bent portion 15b, and the third wire pair 13 is bent about 90 degrees. , It is bent about 90 degrees at the third bent portion 15c.

したがって、第１固定部材２が設けられた位置での電線１１１，１１２，１２１，１２２，１３１，１３２の長手方向と、第１サブ固定部材５１が設けられた位置での電線１１１，１１２，１２１，１２２の長手方向とが、略直交している。同様に、第１固定部材２が設けられた位置での電線１１１，１１２，１２１，１２２，１３１，１３２の長手方向と、第２サブ固定部材５２が設けられた位置での電線１３１，１３２の長手方向とが、略直交している。 Therefore, the electric wires 111, 112, 121, 122, 131, 132 at the position where the first fixing member 2 is provided and the electric wires 111, 112, 121 at the position where the first sub-fixing member 51 is provided. , 122 are substantially orthogonal to the longitudinal direction. Similarly, the longitudinal direction of the electric wires 111, 112, 121, 122, 131, 132 at the position where the first fixing member 2 is provided, and the electric wires 131, 132 at the position where the second sub-fixing member 52 is provided. The longitudinal direction is substantially orthogonal.

第１固定部材２と第２固定部材５とが設けられる位置での電線長手方向が同じ方向であると、外力が加わった際に第１固定部材２と第２固定部材５が共に移動し位置ずれが生じてしまうおそれがある。これに対して、本実施の形態では、折り曲げ部１５を介して第１固定部材２と第２固定部材５とを離間させて配置しているため、第１固定部材２と第２固定部材５とが設けられる位置での電線長手方向が異なる方向となり、外力が加わった際の第１固定部材２と第２固定部材５の位置ずれを抑制することが可能になる。より確実に第１固定部材２と第２固定部材５の位置ずれを抑制するため、第１固定部材２を設ける位置での電線長手方向と第２固定部材５が設けられる位置での電線長手方向とのなす角度（すなわち折り曲げ部１５の折り曲げ角度）が３０度以上であることがより望ましい。 If the longitudinal direction of the electric wire at the position where the first fixing member 2 and the second fixing member 5 are provided is the same, the first fixing member 2 and the second fixing member 5 move together when an external force is applied. There is a risk of misalignment. On the other hand, in the present embodiment, since the first fixing member 2 and the second fixing member 5 are arranged apart from each other via the bent portion 15, the first fixing member 2 and the second fixing member 5 are arranged. The longitudinal direction of the electric wire at the position where and is provided is different, and it is possible to suppress the positional deviation between the first fixing member 2 and the second fixing member 5 when an external force is applied. In order to more reliably suppress the misalignment between the first fixing member 2 and the second fixing member 5, the longitudinal direction of the electric wire at the position where the first fixing member 2 is provided and the longitudinal direction of the electric wire at the position where the second fixing member 5 is provided. It is more desirable that the angle formed with the cable (that is, the bending angle of the bent portion 15) is 30 degrees or more.

第１固定部材２と第２固定部材５の位置ずれを抑制するためには、折り曲げ部１５をショートカットするように連結部８を形成してもよいが、上述のように、連結部８は電線対１１〜１３の対間に介在して絶縁距離を大きくする役割も果たすため、連結部８は、折り曲げ部１５に沿って形成されることが望ましい。本実施の形態では、第１連結部８１は第１折り曲げ部１５ａ沿って円弧上に屈曲する第１円弧部８１ａを有し、第２連結部８２は第２折り曲げ部１５ｂ沿って円弧上に屈曲する第２円弧部８２ａを有し、第３連結部８３は第３折り曲げ部１５ｃ沿って円弧上に屈曲する第３円弧部８３ａを有している。 In order to suppress the misalignment between the first fixing member 2 and the second fixing member 5, the connecting portion 8 may be formed so as to shortcut the bent portion 15, but as described above, the connecting portion 8 is an electric wire. It is desirable that the connecting portion 8 is formed along the bent portion 15 because it also plays a role of increasing the insulation distance between the pairs of pairs 11 to 13. In the present embodiment, the first connecting portion 81 has a first arc portion 81a that bends in an arc along the first bent portion 15a, and the second connecting portion 82 bends in an arc along the second bent portion 15b. The second arc portion 82a is provided, and the third connecting portion 83 has a third arc portion 83a that bends on an arc along the third bent portion 15c.

配電部材１は、例えば、車両における駆動用のモータとインバータ間の電路として用いられる。配電部材１は、高温となるモータの近傍に配置されることから、ホルダユニット９に用いる樹脂としては、十分な耐熱性を有する樹脂を用いることが望ましい。また、ホルダユニット９に用いる樹脂としては、振動に耐えうる十分な機械的強度を有するものを用いることが望ましい。このような樹脂として、例えばガラス繊維入りのＰＰＳ（ポリフェニレンサルファイド）を用いることができる。樹脂モールド部４，７に用いる樹脂としては、ホルダユニット９と同じ樹脂を用いるとよい。 The power distribution member 1 is used, for example, as an electric circuit between a drive motor and an inverter in a vehicle. Since the power distribution member 1 is arranged in the vicinity of the motor that becomes hot, it is desirable to use a resin having sufficient heat resistance as the resin used for the holder unit 9. Further, as the resin used for the holder unit 9, it is desirable to use a resin having sufficient mechanical strength to withstand vibration. As such a resin, for example, PPS (polyphenylene sulfide) containing glass fiber can be used. As the resin used for the resin mold portions 4 and 7, the same resin as the holder unit 9 may be used.

（配電部材１の製造方法）
配電部材１の製造方法は、ホルダユニット９を準備する準備工程と、ホルダユニット９と各電線対１１〜１３とを金型（後述する金型５５）に配置する配置工程と、この金型に溶融したモールド樹脂を注入して樹脂モールド部４，７１，７２を成形する成形工程とを備えている。 (Manufacturing method of power distribution member 1)
The method of manufacturing the power distribution member 1 includes a preparatory step of preparing the holder unit 9, an arrangement step of arranging the holder unit 9 and each wire pair 11 to 13 in a mold (mold 55 described later), and the mold. It is provided with a molding step of injecting molten mold resin to mold the resin mold portions 4, 71, 72.

準備工程では、ホルダユニット９を準備する。ここで、準備するとは、配電部材１の製造に用いられるホルダユニット９を確保することをいい、例えば射出成型によってホルダユニット９を製造する等、ホルダユニット９を確保するための種々の行為が含まれる。 In the preparation step, the holder unit 9 is prepared. Here, “preparation” means securing the holder unit 9 used for manufacturing the power distribution member 1, and includes various actions for securing the holder unit 9, such as manufacturing the holder unit 9 by injection molding. Is done.

図９（ａ）は、上型５６及び下型５７からなる金型５５のうち、下型５７に配置されたホルダ３及び電線１１１，１１２，１２１，１２２，１３１，１３２の一部を上型５６の図示を省略して示す平面図である。図９（ｂ）は、上型５６と下型５７との間に配置されたホルダ３及び電線１１１，１１２，１２１，１２２，１３１，１３２の一部を図９（ａ）のＣ−Ｃ線断面で示す断面図である。図９（ｃ）は、上型５６と下型５７との間に配置されたホルダ３及び電線１１１，１１２，１２１，１２２，１３１，１３２の一部を図９（ａ）のＤ−Ｄ線断面で示す断面図である。なお、図９（ａ）のＥ−Ｅ線断面は図９（ｃ）に示すＤ−Ｄ線断面と同様であり、図９（ａ）のＦ−Ｆ線断面は図９（ｂ）に示すＣ−Ｃ線断面と同様である。 FIG. 9A shows a part of the holder 3 and the electric wires 111, 112, 121, 122, 131, 132 arranged in the lower mold 57 among the mold 55 composed of the upper mold 56 and the lower mold 57. It is a top view which omits the illustration of 56. 9 (b) shows a part of the holder 3 and the electric wires 111, 112, 121, 122, 131, 132 arranged between the upper mold 56 and the lower mold 57, and the CC line of FIG. 9 (a). It is sectional drawing which shows in the cross section. 9 (c) shows a part of the holder 3 and the electric wires 111, 112, 121, 122, 131, 132 arranged between the upper mold 56 and the lower mold 57, and the DD line of FIG. 9 (a). It is sectional drawing which shows in the cross section. The EE line cross section of FIG. 9 (a) is the same as the DD line cross section shown in FIG. 9 (c), and the FF line cross section of FIG. 9 (a) is shown in FIG. 9 (b). It is the same as the CC line cross section.

配置工程では、ホルダユニット９を、第１固定部材２において第１乃至第３介在部３３〜３５が対をなす電線（電線１１１と電線１１２、電線１２１と電線１２２、及び電線１３１と電線１３３）の間に介在し、第１サブ固定部材５１において介在部６１３，６１４が対をなす電線（電線１１１と電線１１２、及び電線１２１と電線１２２）の間に介在し、かつ、第２サブ固定部材５２において介在部６２３が対をなす電線（電線１３１と電線１３２）の間に介在するように金型（後述する金型５５）に配置する。その際の具体的な手順は特に限定されないが、例えば下型５７の凹溝５７ａ，５７ｂ，５７ｃに電線１１２，１２２，１３２の一部が収容されるようにして下型５７上に電線１１２，１２２，１３２を配置し、その上にホルダユニット９を配置し、さらにホルダユニット９の上に電線１１１，１２１，１３１を配置することによって行うことができる。 In the arranging step, the holder unit 9 is connected to the electric wires (electric wires 111 and 112, electric wires 121 and 122, and electric wires 131 and 133) in which the first to third intervening portions 33 to 35 are paired in the first fixing member 2. In the first sub-fixing member 51, the intervening portions 613 and 614 are interposed between the paired electric wires (electric wires 111 and 112, and electric wires 121 and 122), and the second sub-fixing member. In 52, the intervening portion 623 is arranged in a mold (mold 55 described later) so as to be interposed between the paired electric wires (electric wire 131 and electric wire 132). The specific procedure at that time is not particularly limited, but for example, the electric wires 112, on the lower mold 57 so that a part of the electric wires 112, 122, 132 is accommodated in the concave grooves 57a, 57b, 57c of the lower mold 57. This can be done by arranging 122, 132, arranging the holder unit 9 on the holder unit 9, and arranging the electric wires 111, 121, 131 on the holder unit 9.

図９（ａ）〜（ｃ）では、樹脂モールド部４（第１固定部材２）を成形する部分の金型５５の形状を示している。第１サブ固定部材５１の第１樹脂モールド部７１を形成する部分、及び第２サブ固定部材５２の第２樹脂モールド部７２を形成する部分の金型５５の形状については、図９（ａ）〜（ｃ）と略同様であるため、ここでは説明を省略する。 9 (a) to 9 (c) show the shape of the mold 55 of the portion for molding the resin mold portion 4 (first fixing member 2). The shape of the mold 55 of the portion of the first sub-fixing member 51 forming the first resin mold portion 71 and the portion of the second sub-fixing member 52 forming the second resin mold portion 72 is shown in FIG. 9A. Since it is substantially the same as (c), description thereof will be omitted here.

図９（ａ）〜（ｃ）に示すように、上型５６には、電線１１１，１２１，１３１の一部が収容される凹溝５６ａ，５６ｂ，５６ｃが形成され、上型５６が下型５７に突き合わされると、上型５６の凹溝５６ａ，５６ｂ，５６ｃと下型５７の凹溝５７ａ，５７ｂ，５７ｃが、第１乃至第３電線対１１〜１３及びホルダ３を挟んでそれぞれ向かい合う。 As shown in FIGS. 9A to 9C, the upper die 56 is formed with recessed grooves 56a, 56b, 56c in which a part of the electric wires 111, 121, 131 is accommodated, and the upper die 56 is a lower die. When abutted against 57, the concave grooves 56a, 56b, 56c of the upper die 56 and the concave grooves 57a, 57b, 57c of the lower die 57 face each other with the first to third electric wire pairs 11 to 13 and the holder 3 sandwiched between them. ..

下型５７は、本体５７０と、電線１１２，１２２，１３２をホルダ３の第１乃至第３介在部３３〜３５にそれぞれ押し付けるピン５７１，５７２，５７３とを有している。上型５６は、本体５６０と、電線１１１，１２１，１３１をホルダ３の第１乃至第３介在部３３〜３５にそれぞれ押し付けるピン５６１，５６２，５６３とを有している。下型５７の本体５７０と上型５６の本体５６０との間には、成形工程において溶融したモールド樹脂が注入されるキャビティ５８が形成される。 The lower mold 57 has a main body 570 and pins 571, 57 2, 573 that press the electric wires 112, 122, and 132 against the first to third intervening portions 33 to 35 of the holder 3, respectively. The upper mold 56 has a main body 560 and pins 561, 562, 563 that press the electric wires 111, 121, and 131 against the first to third intervening portions 33 to 35 of the holder 3, respectively. A cavity 58 into which the mold resin melted in the molding process is injected is formed between the main body 570 of the lower mold 57 and the main body 560 of the upper mold 56.

なお、下型５７のピン５７１〜５７３、及び上型５６のピン５６１〜５６３を省略してもよい。また、これらのピン５７１〜５７３及びピン５６１〜５６３を可動式とし、配置工程の完了後、成形工程の前もしくは成形工程の実行中に、ピン５７１〜５７３が下型５７の本体５７０に、またピン５６１〜５６３が上型５６の本体５６０に、それぞれ収容されるように構成してもよい。 The pins 571 to 573 of the lower mold 57 and the pins 561 to 563 of the upper mold 56 may be omitted. Further, these pins 571 to 573 and pins 561 to 563 are made movable, and the pins 571 to 573 are attached to the main body 570 of the lower mold 57 after the completion of the placement step, before the molding step or during the molding step. Pins 561-563 may be configured to be housed in the main body 560 of the upper die 56, respectively.

成形工程では、金型５５に溶融したモールド樹脂を注入して、ホルダ３及びサブホルダ６１，６２に保持された部分の電線１１１，１１２，１２１，１２２，１３１，１３２を覆うように樹脂モールド部４，７１，７２を成形して第１固定部材２及び第２固定部材５（第１サブ固定部材５１及び第２サブ固定部材５２）を構成する。図９（ｃ）の例では、下型５７の本体部５７０に設けられた注入孔５７０ａから金型５５のキャビティ５８内に加熱によって溶融したモールド樹脂を注入する。この際、ホルダ３の貫通孔３０１，３０２にモールド樹脂が充填される。このモールド樹脂は、キャビティ５８内の導電部１０を覆い、固化して樹脂モールド部４となる。これにより、第１固定部材２が形成される。ホルダ３の第１及び第２の板部３１，３２は、キャビティ５８に注入されたモールド樹脂が漏れ出すことを防ぐ側壁として機能する。第１固定部材２と同様にして、第１サブ固定部材５１及び第２サブ固定部材５２を形成する。 In the molding step, the molten mold resin is injected into the mold 55, and the resin mold portion 4 covers the electric wires 111, 112, 121, 122, 131, 132 of the portions held by the holder 3 and the sub holders 61, 62. , 71, 72 are molded to form the first fixing member 2 and the second fixing member 5 (the first sub-fixing member 51 and the second sub-fixing member 52). In the example of FIG. 9C, the mold resin melted by heating is injected into the cavity 58 of the mold 55 from the injection hole 570a provided in the main body 570 of the lower mold 57. At this time, the through holes 301 and 302 of the holder 3 are filled with the mold resin. This mold resin covers the conductive portion 10 in the cavity 58 and solidifies to become the resin mold portion 4. As a result, the first fixing member 2 is formed. The first and second plate portions 31 and 32 of the holder 3 function as side walls to prevent the mold resin injected into the cavity 58 from leaking out. The first sub-fixing member 51 and the second sub-fixing member 52 are formed in the same manner as the first fixing member 2.

モールド樹脂を固化して樹脂モールド部４，７１，７２を形成した後、下型５７から上型５６を外し、下型５７から形成された第１固定部材２及び第２固定部材５（第１サブ固定部材５１及び第２サブ固定部材５２）を導電部１０と共に取り出す。以上により、配電部材１が得られる。 After solidifying the mold resin to form the resin mold portions 4, 71, 72, the upper mold 56 is removed from the lower mold 57, and the first fixing member 2 and the second fixing member 5 (first) formed from the lower mold 57. The sub-fixing member 51 and the second sub-fixing member 52) are taken out together with the conductive portion 10. From the above, the power distribution member 1 is obtained.

（実施の形態の作用及び効果）
以上説明した実施の形態によれば、以下のような作用及び効果が得られる。 (Actions and effects of embodiments)
According to the embodiment described above, the following actions and effects can be obtained.

（１）図１２を参照して説明したように複数の電線対の間にスライド型の移動スペースをあける必要がないので、第１乃至第３電線対１１〜１３を一体に連結する第１固定部材２、及び第２固定部材５をモールド成形により形成しながら、第１乃至第３電線対１１〜１３の間隔を狭くして小型化を図ることが可能となる。 (1) As described with reference to FIG. 12, since it is not necessary to open a slide-type moving space between a plurality of wire pairs, the first fixing of the first to third wire pairs 11 to 13 is integrally connected. While the member 2 and the second fixing member 5 are formed by molding, the distance between the first to third electric wire pairs 11 to 13 can be narrowed to reduce the size.

（２）電線１１１，１１２，１２１，１２２，１３１，１３２が比較的長い配電部材１においては、振動の影響を抑制するために、電線対１１〜１３の長手方向における複数の位置で電線１１１，１１２，１２１，１２２，１３１，１３２を固定したいという要求がある。このような要求と上述の（１）で述べた小型化の両立を図るためには、各固定箇所（各固定部材２，５）にホルダ３，６を設ける必要が生じるが、部品点数が増加してしまい、また製造時に複数のホルダ３，６を金型５５に並べる必要が生じるため製造に手間がかかってしまう。本実施の形態に係る配電部材１では、連結部８により第１固定部材２と第２固定部材５のホルダ３，６同士を連結しているため、電線対１１〜１３を複数の位置で固定する場合であっても部品点数を削減できる。また、ホルダ３，６同士を連結してホルダユニット９を構成することで、金型５５へのホルダ３，６の配置が容易となり、製造が容易になる。 (2) In the power distribution member 1 in which the electric wires 111, 112, 121, 122, 131, 132 are relatively long, the electric wires 111, at a plurality of positions in the longitudinal direction of the electric wire pairs 11 to 13 in order to suppress the influence of vibration. There is a request to fix 112, 121, 122, 131, 132. In order to achieve both such a requirement and the miniaturization described in (1) above, it is necessary to provide holders 3 and 6 at each fixing location (each fixing member 2 and 5), but the number of parts increases. In addition, since it becomes necessary to arrange a plurality of holders 3 and 6 on the mold 55 at the time of manufacturing, it takes time and effort for manufacturing. In the power distribution member 1 according to the present embodiment, since the holders 3 and 6 of the first fixing member 2 and the second fixing member 5 are connected to each other by the connecting portion 8, the electric wire pairs 11 to 13 are fixed at a plurality of positions. Even if this is the case, the number of parts can be reduced. Further, by connecting the holders 3 and 6 to each other to form the holder unit 9, the holders 3 and 6 can be easily arranged on the mold 55, and the manufacturing becomes easy.

（３）連結部８を電線対１１〜１３の対間に配置することで、対間の絶縁距離を大きくすることができる。 (3) By arranging the connecting portion 8 between the pairs of electric wires 11 to 13, the insulation distance between the pairs can be increased.

（４）第１固定部材２と第２固定部材５とを、折り曲げ部１５を介して離間して配置することで、第１固定部材２と第２固定部材５の位置ずれを抑制することができる。よって、小型化軽量化を図るべくモールド樹脂を低減した場合であっても、振動による第１固定部材２及び第２固定部材５の電線長手方向に沿った移動を抑制することが可能になり、配電部材１全体の小型化軽量化にも寄与する。 (4) By arranging the first fixing member 2 and the second fixing member 5 apart from each other via the bent portion 15, it is possible to suppress the positional deviation between the first fixing member 2 and the second fixing member 5. it can. Therefore, even when the mold resin is reduced in order to reduce the size and weight, it is possible to suppress the movement of the first fixing member 2 and the second fixing member 5 along the electric wire longitudinal direction due to vibration. It also contributes to the miniaturization and weight reduction of the entire power distribution member 1.

（５）連結部８の幅を電線１１１，１１２，１２１，１２２，１３１，１３２の外径以下とすることで、連結部８１〜８３が電線１１１，１１２，１２１，１２２，１３１，１３２から側方に突出しないようにすることができ、狭いスペースへの配電部材１の設置が容易となる。また、配電部材１を周辺の部材へ固定するクリップ等を固定し易くなり、ピン等の位置決め突起により配電部材１の位置決めを容易に行うことが可能になる。 (5) By setting the width of the connecting portion 8 to be equal to or less than the outer diameter of the electric wires 111, 112, 121, 122, 131, 132, the connecting portions 81 to 83 are on the side from the electric wires 111, 112, 121, 122, 131, 132. It can be prevented from protruding toward the direction, and the power distribution member 1 can be easily installed in a narrow space. Further, it becomes easy to fix a clip or the like for fixing the power distribution member 1 to a peripheral member, and it becomes possible to easily position the power distribution member 1 by a positioning protrusion such as a pin.

（６）介在部３３〜３５，６１３，６１４，６２３は、樹脂モールド部４、７１，７２に覆われる部分の全体にわたって設けられているので、第１電線対１１における電線１１１，１１２の間、第２電線対１２における電線１２１，１２２の間、及び第３電線対１３における電線１３１，１３２の間にモールド樹脂が充填されない空間が形成されることを抑制することができる。 (6) Since the intervening portions 33 to 35, 613, 614, 623 are provided over the entire portion covered by the resin mold portions 4, 71, 72, between the electric wires 111 and 112 in the first electric wire pair 11. It is possible to suppress the formation of a space in which the mold resin is not filled between the electric wires 121 and 122 in the second electric wire pair 12 and between the electric wires 131 and 132 in the third electric wire pair 13.

（７）介在部３３〜３５，６１３，６１４，６２３における電線１１１，１１２，１２１，１２２，１３１，１３２との対向面が、それぞれ電線１１１，１１２，１２１，１２２，１３１，１３２の外径に対応する曲率を有する曲面であるので、モールド樹脂が充填されない空間の発生をより確実に抑制できると共に、成形工程における電線１１１，１１２，１２１，１２２，１３１，１３２のホルダ３，６に対する位置ずれが抑えられる。 (7) The facing surfaces of the intervening portions 33 to 35, 613, 614, 623 with the electric wires 111, 112, 121, 122, 131, 132 have the outer diameters of the electric wires 111, 112, 121, 122, 131, 132, respectively. Since it is a curved surface having a corresponding curvature, it is possible to more reliably suppress the generation of a space that is not filled with the mold resin, and the positions of the electric wires 111, 112, 121, 122, 131, 132 with respect to the holders 3 and 6 in the molding process are displaced. It can be suppressed.

（８）ホルダ３に形成された貫通孔３０１，３０２、及び第１サブホルダ６１に形成された貫通孔６１０１に樹脂モールド部４，７１のモールド樹脂が充填されるので、樹脂モールド部４，７１がホルダ３及び第１サブホルダ６１から分離してしまうことが抑制され、第１固定部材２や第１サブ固定部材５１の強度が向上する。 (8) Since the through holes 301 and 302 formed in the holder 3 and the through holes 6101 formed in the first sub-holder 61 are filled with the mold resin of the resin mold portions 4,71, the resin mold portions 4,71 are filled. Separation from the holder 3 and the first sub-holder 61 is suppressed, and the strength of the first fixing member 2 and the first sub-fixing member 51 is improved.

（変形例）
上記実施の形態では、各電線対１１〜１３のそれぞれに対応するように個別に連結部８１〜８３を設けたが、連結部８１〜８３の一部あるいは全体が連結され一体となっていてもよい。例えば、図１０（ａ）に示すホルダユニット９ａのように、第１連結部８１と第２連結部８２とを一体化した板状の第４連結部８４を有していてもよい。また、図１０ｂに示すホルダユニット９ｂのように、第３連結部８３と第４連結部８４のホルダ３側の端部を一体化した板状の第５連結部８５を形成し、その第５連結部のホルダ３と反対側の端部にて第３連結部８３と第４連結部８４に分岐するように構成してもよい。 (Modification example)
In the above embodiment, the connecting portions 81 to 83 are individually provided so as to correspond to each of the wire pairs 11 to 13, but even if a part or the whole of the connecting portions 81 to 83 are connected and integrated. Good. For example, as in the holder unit 9a shown in FIG. 10A, a plate-shaped fourth connecting portion 84 in which the first connecting portion 81 and the second connecting portion 82 are integrated may be provided. Further, as in the holder unit 9b shown in FIG. 10b, a plate-shaped fifth connecting portion 85 is formed by integrating the ends of the third connecting portion 83 and the fourth connecting portion 84 on the holder 3 side, and the fifth connecting portion 85 thereof is formed. It may be configured to branch into a third connecting portion 83 and a fourth connecting portion 84 at an end portion of the connecting portion opposite to the holder 3.

また、上記実施の形態では、第１固定部材２に並列に２つの第２固定部材５を連結する場合について説明したが、第２固定部材５の数は１つであってもよいし、３つ以上であってもよい。また、第１固定部材２に２つ以上の第２固定部材５を直列に接続してもよい。この場合、直列に接続する第２固定部材５のホルダ６同士を連結部８にて連結したホルダユニット９を用いるとよい。 Further, in the above embodiment, the case where two second fixing members 5 are connected in parallel with the first fixing member 2 has been described, but the number of the second fixing members 5 may be one, or 3 It may be one or more. Further, two or more second fixing members 5 may be connected in series to the first fixing member 2. In this case, it is preferable to use the holder unit 9 in which the holders 6 of the second fixing member 5 connected in series are connected by the connecting portion 8.

さらに、上記実施の形態では、１つの固定部材２，５に１つのホルダ３，６を用いる場合について説明したが、１つの固定部材２，５に２つ以上のホルダ３，６を用いてもよい。例えば、図１１（ａ），（ｂ）に示すように、３本の電線１４１〜１４３が並列に配策されている場合、電線１４１，１４２間にホルダ６として図７（ｂ）で示した第２サブホルダ６２を配置し、かつ、電線１４２，１４３間に第２サブホルダ６２を配置し、これら２つの第２サブホルダ６２と電線１４１〜１４３とを一括して覆うように樹脂モールド部７を設けて第２固定部材５を形成してもよい。図１１では、第２固定部材５について示したが、第１固定部材２についても同様である。 Further, in the above embodiment, the case where one holders 3 and 6 are used for one fixing member 2 and 5 has been described, but even if two or more holders 3 and 6 are used for one fixing member 2 and 5. Good. For example, as shown in FIGS. 11A and 11B, when three electric wires 141 to 143 are arranged in parallel, the holder 6 is shown as a holder 6 between the electric wires 141 and 142 in FIG. 7B. The second sub-holder 62 is arranged, the second sub-holder 62 is arranged between the electric wires 142 and 143, and the resin mold portion 7 is provided so as to collectively cover the two second sub-holders 62 and the electric wires 141 to 143. The second fixing member 5 may be formed. Although FIG. 11 shows the second fixing member 5, the same applies to the first fixing member 2.

（実施の形態のまとめ）
次に、以上説明した実施の形態から把握される技術思想について、実施の形態における符号等を援用して記載する。ただし、以下の記載における各符号等は、特許請求の範囲における構成要素を実施の形態に具体的に示した部材等に限定するものではない。 (Summary of embodiments)
Next, the technical idea grasped from the above-described embodiment will be described with reference to the reference numerals and the like in the embodiment. However, the respective symbols and the like in the following description are not limited to the members and the like in which the components in the claims are specifically shown in the embodiment.

［１］一対の電線（１１１，１１２、１２１，１２２、１３１，１３２）からなる複数の電線対（１１〜１３）と、前記複数の電線対（１１〜１３）を一体に固定する第１固定部材（２）と、前記複数の電線対（１１〜１３）のうち少なくとも１つの電線対（１１〜１３）の電線（１１１，１１２、１２１，１２２、１３１，１３２）を一体に固定し、前記第１固定部材（２）と離間して設けられた第２固定部材（５）と、を備え、前記第１固定部材（２）及び前記第２固定部材（５）は、前記電線（１１１，１１２、１２１，１２２、１３１，１３２）を保持するホルダ（３，６）と、前記ホルダ（３，６）に保持された部分の前記電線対（１１〜１３）を覆うように成形されたモールド樹脂からなる樹脂モールド部（４，７）と、を有し、前記ホルダ（３，６）は、保持している前記電線（１１１，１１２、１２１，１２２、１３１，１３２）の間にそれぞれ介在する１つ以上の介在部（３３〜３５，６１３，６１４，６２３）を有し、前記第１固定部材（２）及び前記第２固定部材（５）の前記ホルダ（３，６）と一体に設けられ、前記第１固定部材（２）及び前記第２固定部材（５）の前記ホルダ（３，６）同士を連結する連結部（８）を備えた、配電部材（１）。 [1] First fixing for integrally fixing a plurality of electric wire pairs (11 to 13) composed of a pair of electric wires (111, 112, 121, 122, 131, 132) and the plurality of electric wire pairs (11 to 13). The member (2) and the electric wires (111, 112, 121, 122, 131, 132) of at least one electric wire pair (11 to 13) among the plurality of electric wire pairs (11 to 13) are integrally fixed, and the above-mentioned A second fixing member (5) provided apart from the first fixing member (2) is provided, and the first fixing member (2) and the second fixing member (5) are the electric wires (111, A mold formed so as to cover the holder (3,6) holding 112, 121, 122, 131, 132) and the wire pair (11 to 13) of the portion held by the holder (3,6). It has a resin mold portion (4, 7) made of resin, and the holders (3, 6) are interposed between the electric wires (111, 112, 121, 122, 131, 132) holding the holders (3, 6), respectively. It has one or more intervening portions (33 to 35,613,614,623), and is integrally with the holder (3, 6) of the first fixing member (2) and the second fixing member (5). A power distribution member (1) provided with a connecting portion (8) for connecting the first fixing member (2) and the holders (3, 6) of the second fixing member (5).

［２］前記連結部（８）は、前記一対の電線（１１１，１１２、１２１，１２２、１３１，１３２）の間に配置されている、［１］に記載の配電部材（１）。 [2] The power distribution member (1) according to [1], wherein the connecting portion (8) is arranged between the pair of electric wires (111, 112, 121, 122, 131, 132).

［３］前記電線対（１１〜１３）には、折り曲げ部（１５）が形成されており、前記第１固定部材（２）と前記第２固定部材（５）とは、前記折り曲げ部（５）を介して離間して配置されている、［１］または［２］に記載の配電部材（１）。 [3] A bent portion (15) is formed in the electric wire pair (11 to 13), and the first fixing member (2) and the second fixing member (5) are formed with the bent portion (5). The power distribution member (1) according to [1] or [2], which is arranged apart from each other via a).

［４］前記連結部（８）は、前記折り曲げ部（１５）に沿って形成されている、［３］に記載の配電部材（１）。 [4] The power distribution member (1) according to [3], wherein the connecting portion (8) is formed along the bent portion (15).

［５］前記連結部（８）の幅は、前記電線（１１１，１１２、１２１，１２２、１３１，１３２）の外径以下である、［１］乃至［４］の何れか１項に記載の配電部材（１）。 [5] The item according to any one of [1] to [4], wherein the width of the connecting portion (8) is equal to or less than the outer diameter of the electric wire (111, 112, 121, 122, 131, 132). Power distribution member (1).

［６］前記複数の介在部（３３〜３５）は、前記樹脂モールド部（４）に覆われる部分の全体にわたって設けられている、前記［１］乃至［５］の何れか１項に記載の配線部品（１）。 [6] The item according to any one of [1] to [5], wherein the plurality of intervening portions (33 to 35) are provided over the entire portion covered by the resin mold portion (4). Wiring parts (1).

［７］前記ホルダ（３，６）は、前記樹脂モールド部（４）に覆われる部分の前記電線（１１１，１１２，１２１，１２２，１３１，１３２）の軸方向に沿って前記複数の介在部（３３〜３５）を挟む一対の板部（３１，３１）を有する、［６］に記載の配線部品（１）。 [7] The holders (3, 6) have the plurality of intervening portions along the axial direction of the electric wires (111, 112, 121, 122, 131, 132) of the portion covered by the resin mold portion (4). The wiring component (1) according to [6], which has a pair of plate portions (31, 31) sandwiching (33 to 35).

［８］前記介在部（３３〜３５，６１３，６１４，６２３）における前記電線（１１１，１１２，１２１，１２２，１３１，１３２）との対向面（３３ａ，３３ｂ，３４ａ，３４ｂ，３５ａ，３５ｂ，６１３ａ，６１４ａ，６２３ａ）は、前記電線（１１１，１１２，１２１，１２２，１３１，１３２）の外径に対応する曲率を有する曲面である、［１］乃至［７］の何れか１項に記載の配線部品（１）。 [8] Facing surfaces (33a, 33b, 34a, 34b, 35a, 35b, of the intervening portions (33 to 35,613,614,623) with the electric wires (111,112,121,122,131,132), 613a, 614a, 623a) is a curved surface having a curvature corresponding to the outer diameter of the electric wire (111, 112, 121, 122, 131, 132), according to any one of [1] to [7]. Wiring parts (1).

［９］前記ホルダ（３，６）には、対をなす電線（１１１，１１２、１２１，１２２、１３１，１３２）の並び方向の貫通孔（３０１，３０２，６１０１）が前記複数の介在部（３３〜３５，６１３，６１４）の間に形成されており、前記樹脂モールド部（４，７）のモールド樹脂が前記貫通孔（３０１，３０２，６１０１）に充填されている、前記［１］乃至［８］の何れか１項に記載の配線部品（１）。 [9] In the holders (3, 6), through holes (301, 302, 6101) in the arrangement direction of paired electric wires (111, 112, 121, 122, 131, 132) are provided in the plurality of intervening portions (301, 302, 6101). 33 to 35,613,614), and the through holes (301, 302, 6101) are filled with the mold resin of the resin mold portion (4, 7). The wiring component (1) according to any one of [8].

［１０］一対の電線（１１１，１１２、１２１，１２２、１３１，１３２）からなる複数の電線対（１１〜１３）と、前記複数の電線対（１１〜１３）を一体に固定する第１固定部（２）と、前記複数の電線対のうち少なくとも１つの電線対（１１〜１３）の前記電線（１１１，１１２、１２１，１２２、１３１，１３２）を一体に固定し、前記第１固定部材（２）と離間して設けられた第２固定部材（５）と、を備えた配電部材（１）の製造方法であって、前記電線（１１１，１１２、１２１，１２２、１３１，１３２）を保持すると共に、保持している前記電線（１１１，１１２、１２１，１２２、１３１，１３２）の間にそれぞれ介在する１つ以上の介在部（３３〜３５，６１３，６１４，６２３）を有する前記第１固定部材（２）及び前記第２固定部材（３）のホルダ（３，６）と、前記第１固定部材（２）及び前記第２固定部材（５）の前記ホルダ（３，６）と一体に設けられ、前記第１固定部材（２）及び前記第２固定部材（５）の前記ホルダ（３，６）同士を連結する連結部（８）と、を有するホルダユニット（９）を準備する準備工程と、前記ホルダユニット（９）を前記複数の介在部（３３〜３５，６１３，６１４，６２３）が前記電線（１１１，１１２、１２１，１２２、１３１，１３２）の間に介在するように金型（５５）に配置する配置工程と、前記金型（５５）に溶融したモールド樹脂を注入して前記ホルダ（３，６）に保持された部分の前記電線対（１１〜１３）を覆うように樹脂モールド部（４，７）を成形して前記第１固定部材（２）及び第２固定部材（５）を構成する成形工程と、を備えた、配電部材（１）の製造方法。 [10] First fixing for integrally fixing a plurality of electric wire pairs (11 to 13) composed of a pair of electric wires (111, 112, 121, 122, 131, 132) and the plurality of electric wire pairs (11 to 13). The first fixing member is formed by integrally fixing the portion (2) and the electric wires (111, 112, 121, 122, 131, 132) of at least one electric wire pair (11 to 13) among the plurality of electric wire pairs. A method for manufacturing a power distribution member (1) including a second fixing member (5) provided apart from (2), wherein the electric wires (111, 112, 121, 122, 131, 132) are used. The first having one or more intervening portions (33 to 35,613,614,623) intervening between the electric wires (111, 112, 121, 122, 131, 132) that are held and held. 1 The holders (3, 6) of the fixing member (2) and the second fixing member (3), and the holders (3, 6) of the first fixing member (2) and the second fixing member (5). A holder unit (9) provided integrally and having a connecting portion (8) for connecting the holders (3, 6) of the first fixing member (2) and the second fixing member (5) to each other is prepared. The holder unit (9) is interposed between the electric wires (111, 112, 121, 122, 131, 132) by the plurality of intervening portions (33 to 35,613,614,623). The electric wire pair (11 to 13) of the portion held in the holder (3, 6) by injecting the molten mold resin into the mold (55) and the arrangement step of arranging the electric wire pair (55) in the mold (55). A method for manufacturing a power distribution member (1), comprising a molding step of molding resin mold portions (4, 7) so as to cover the first fixing member (2) and forming the second fixing member (5). ..

［１１］前記ホルダ（３，６）には、対をなす電線（１１１，１１２、１２１，１２２、１３１，１３２）の並び方向の貫通孔（３０１，３０２，６１０１）が複数の前記介在部（３３〜３５，６１３，６１４）の間に形成され、前記成形工程では、前記モールド樹脂を前記貫通孔（３０１，３０２，６１０１）に充填する、［１０］に記載の配電部材（１）の製造方法。 [11] The holders (3, 6) are provided with a plurality of through holes (301, 302, 6101) in the arrangement direction of paired electric wires (111, 112, 121, 122, 131, 132). 33 to 35,613,614), and in the molding step, the power distribution member (1) according to [10], which fills the through holes (301, 302, 6101) with the mold resin. Method.

以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 Although the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. It should also be noted that not all combinations of features described in the embodiments are essential to the means for solving the problems of the invention.

また、本発明は、その趣旨を逸脱しない範囲で適宜変形して実施することが可能である。例えば、上記実施の形態では、電線１１１，１１２，１２１，１２２，１３１，１３２がエナメル線からなる場合について説明したが、これに限らず、電線１１１，１１２，１２１，１２２，１３１，１３２を、銅等の良導電性の金属からなる導線が絶縁体によって被覆された絶縁電線によって構成してもよい。この場合、各電線１１１，１１２，１２１，１２２，１３１，１３２の両端部では、絶縁体が除去されて導線が露出する。 Further, the present invention can be appropriately modified and implemented without departing from the spirit of the present invention. For example, in the above embodiment, the case where the electric wires 111, 112, 121, 122, 131, 132 are made of enamel wires has been described, but the present invention is not limited to this, and the electric wires 111, 112, 121, 122, 131, 132 are not limited to this. A conductor made of a good conductive metal such as copper may be composed of an insulated wire coated with an insulator. In this case, at both ends of each of the electric wires 111, 112, 121, 122, 131, 132, the insulator is removed and the conducting wire is exposed.

１…配電部材
１０…導電部
１１〜１３…第１乃至第３電線対
１１１，１１２，１２１，１２２，１３１，１３２…電線
２…第１固定部
３…ホルダ
３３〜３５…介在部
３３ａ，３３ｂ，３４ａ，３４ｂ，３５ａ，３５ｂ…対向面
３０１，３０２…貫通孔
４…樹脂モールド部
５…第２固定部
６…ホルダ
６１３，６１４，６２３…介在部
６１３ａ，６１４ａ，６２３ａ…対向面
６１０１…貫通孔
７…樹脂モールド部
８…連結部
１５…折り曲げ部
５５…金型 1 ... Power distribution member 10 ... Conductive portions 11 to 13 ... First to third electric wire pairs 111, 112, 121, 122, 131, 132 ... Electric wires 2 ... First fixed portion 3 ... Holders 33 to 35 ... Intervening portions 33a, 33b , 34a, 34b, 35a, 35b ... Facing surfaces 301, 302 ... Through holes 4 ... Resin mold part 5 ... Second fixing part 6 ... Holders 613,614,623 ... Intervening parts 613a, 614a, 623a ... Facing surfaces 6101 ... Penetration Hole 7 ... Resin mold part 8 ... Connecting part 15 ... Bending part 55 ... Mold

Claims

With multiple wires
The first fixing member for integrally fixing the plurality of electric wires and
A second fixing member provided by integrally fixing at least two of the plurality of electric wires and separated from the first fixing member,
With
The first fixing member includes a first intervening portion interposed between two electric wires of the plurality of electric wires and a first plate portion provided at an end portion of the first intervening portion. It has a holder, a plurality of electric wires, and a first resin mold portion that covers a part of the first holder.
The second fixing member includes a second holder having a second intervening portion interposed between the two electric wires and a second plate portion provided at the end of the second intervening portion, and the two. With a second resin mold portion that covers a part of the electric wire and the second holder.
The first plate portion is exposed from the first resin mold portion, and the second plate portion is exposed from the second resin mold portion.
A connecting portion for connecting the first plate portion and the second plate portion is provided.
Power distribution member.

The connecting portion is arranged between the two electric wires.
The power distribution member according to claim 1.

A bent portion is formed on the two electric wires.
The first fixing member and the second fixing member are arranged apart from each other via the bent portion.
The power distribution member according to claim 1 or 2.

The connecting portion is formed along the bent portion.
The power distribution member according to claim 3.

The width of the connecting portion is equal to or less than the outer diameter of the electric wire.
The power distribution member according to any one of claims 1 to 4.

The facing surfaces of the first intervening portion and the second intervening portion with the electric wire are curved surfaces having a curvature corresponding to the outer diameter of the electric wire.
The power distribution member according to any one of claims 1 to 5.