JP6796271B2 - Wiring parts - Google Patents

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JP6796271B2
JP6796271B2 JP2019168907A JP2019168907A JP6796271B2 JP 6796271 B2 JP6796271 B2 JP 6796271B2 JP 2019168907 A JP2019168907 A JP 2019168907A JP 2019168907 A JP2019168907 A JP 2019168907A JP 6796271 B2 JP6796271 B2 JP 6796271B2
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electric wires
holder
mold
electric
wires
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JP2020074268A (en
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健一 江上
健一 江上
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Hitachi Metals Ltd
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Hitachi Metals Ltd
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Description

本発明は、複数の電線を備えた配線部品に関する。 The present invention relates to a wiring component including a plurality of electric wires.

従来、複数の電線を備えた配線部品が、接続対象間を電気的に接続するために用いられている(例えば、特許文献1参照)。 Conventionally, a wiring component including a plurality of electric wires has been used to electrically connect the connection objects (see, for example, Patent Document 1).

特許文献1に記載の配線部品は、3本の電線(動力線)を備え、接続対象である三相モータと端子台とを接続する。3本の電線のそれぞれの一端部には端子が圧着され、この端子が端子台に接続される。3本の電線のそれぞれの他端部は、三相モータの溶接部に溶接によって接続される。 The wiring component described in Patent Document 1 includes three electric wires (power lines) and connects a three-phase motor to be connected and a terminal block. A terminal is crimped to one end of each of the three electric wires, and this terminal is connected to the terminal block. The other end of each of the three wires is welded to the welded portion of the three-phase motor.

また、特許文献1には、3本の電線が固定部材によって相互に連結されたものが第2実施形態として記載されている。この固定部材は、3本の電線のそれぞれの一部を挿通させる棒状である。3本の電線は、この固定部材によって一体化されている。 Further, Patent Document 1 describes as a second embodiment in which three electric wires are connected to each other by a fixing member. This fixing member has a rod shape through which a part of each of the three electric wires is inserted. The three electric wires are integrated by this fixing member.

特開2011−259654号公報Japanese Unexamined Patent Publication No. 2011-259654

配線部品の電流容量や接続対象の構成によっては、対をなす2本の電線を平行に配置した電線対を複数備えて配線部品が構成されることがある。このような複数の電線対を連結部によって一体に連結する場合、この連結部をモールド成形によって形成することが考えられる。 Depending on the current capacity of the wiring component and the configuration of the connection target, the wiring component may be configured by providing a plurality of wire pairs in which two pairs of electric wires are arranged in parallel. When such a plurality of electric wire pairs are integrally connected by a connecting portion, it is conceivable to form the connecting portion by molding.

しかし、このような連結部をモールド成形する場合、金型に注入されたモールド樹脂が対をなす2本の電線の間から漏れ出すことを防ぐため、各電線対を一対のスライド型によって挟持し、2本の電線の間の隙間を塞ぐ必要がある。 However, when molding such a connecting portion, each wire pair is sandwiched by a pair of slide molds in order to prevent the mold resin injected into the mold from leaking from between the two pairs of wires. It is necessary to close the gap between the two wires.

図7は、上記のように連結部をモールド成形する場合のスライド型の構成例を示す説明図である。図7では、第1乃至第3の電線対91〜93を、一対のスライド型94,95によって挟持する場合の構成例を示し、(a)は第1乃至第3の電線対91〜93が一対のスライド型94,95によって挟持された状態を、(b)は第1乃至第3の電線対91〜93が解放された状態を、それぞれ示している。第1の電線対91は2つの電線911,912からなり、第2の電線対92は2つの電線921,922からなり、第3の電線対93は2つの電線931,932からなる。 FIG. 7 is an explanatory view showing a configuration example of a slide type when the connecting portion is molded as described above. FIG. 7 shows a configuration example in which the first to third electric wire pairs 91 to 93 are sandwiched by the pair of slide types 94 and 95, and FIG. 7A shows the first to third electric wire pairs 91 to 93. The state of being sandwiched by the pair of slide types 94 and 95, and the state of (b) showing the state in which the first to third wire pairs 91 to 93 are released, respectively. The first wire pair 91 is composed of two wires 911 and 912, the second wire pair 92 is composed of two wires 921 and 922, and the third wire pair 93 is composed of two wires 931 and 932.

この場合、第1の電線対91と第2の電線対92との間、及び第2の電線対92と第3の電線対93との間には、スライド型94,95が移動できるだけのスペースを確保しなければならず、このことが配線部品の小型化を図る上での妨げとなっていた。 In this case, there is enough space for the slide type 94 and 95 to move between the first wire pair 91 and the second wire pair 92, and between the second wire pair 92 and the third wire pair 93. This has been an obstacle to the miniaturization of wiring parts.

そこで、本発明は、複数の電線を一体に連結する連結部をモールド成形により形成しながら、小型化を図ることが可能な配線部品を提供することを目的とする。 Therefore, an object of the present invention is to provide a wiring component capable of miniaturization while forming a connecting portion for integrally connecting a plurality of electric wires by molding.

本発明は、上記課題を解決することを目的として、接続対象に接続される接続部を両端部に有する複数対の電線からなる導電部と、前記複数対の電線を一体に連結する連結部とを備え、前記連結部は、前記導電部の一部を保持するホルダと、前記ホルダに保持された部分の前記導電部を覆うように成形されたモールド樹脂からなる樹脂モールド部とを有し、前記ホルダは、対をなす電線の間にそれぞれ介在する複数の介在部を有する、配線部品を提供する。 An object of the present invention is to solve the above-mentioned problems, a conductive portion composed of a plurality of pairs of electric wires having connection portions connected to a connection target at both ends, and a connecting portion for integrally connecting the plurality of pairs of electric wires. The connecting portion includes a holder that holds a part of the conductive portion, and a resin mold portion made of a mold resin formed so as to cover the conductive portion of the portion held by the holder. The holder provides a wiring component having a plurality of intervening portions, each interposing between a pair of wires.

また、本発明は、上記課題を解決することを目的として、接続対象に接続される接続部を両端部に有する複数対の電線からなる導電部と、前記複数対の電線を一体に連結する連結部とを備えた配線部品の製造方法であって、前記導電部の一部を保持すると共に対をなす電線の間にそれぞれ介在する複数の介在部を有するホルダを準備する準備工程と、前記ホルダを前記複数の介在部が対をなす電線の間に介在するように金型に配置する配置工程と、前記金型に溶融したモールド樹脂を注入して前記ホルダに保持された部分の前記導電部を覆うように樹脂モールド部を成形して前記連結部を構成する成形工程と、を有する配線部品の製造方法を提供する。 Further, for the purpose of solving the above problems, the present invention is a connection in which a conductive portion composed of a plurality of pairs of electric wires having connection portions connected to a connection target at both ends and the plurality of pairs of electric wires are integrally connected. A method of manufacturing a wiring component including a portion, which is a preparatory step of preparing a holder having a plurality of intervening portions intervening between a pair of electric wires while holding a part of the conductive portion, and the holder. Is arranged in the mold so that the plurality of intervening portions are interposed between the electric wires in which the plurality of interposing portions are paired, and the conductive portion of the portion held in the holder by injecting the molten mold resin into the mold. Provided is a method for manufacturing a wiring component, comprising a molding step of forming a resin molded portion so as to cover the connecting portion to form the connecting portion.

本発明に係る配線部品によれば、複数の電線を一体に連結する連結部をモールド成形により形成しながら、小型化を図ることが可能となる。 According to the wiring component according to the present invention, it is possible to reduce the size while forming a connecting portion for integrally connecting a plurality of electric wires by molding.

本発明の実施の形態に係る配線部品を示す斜視図である。It is a perspective view which shows the wiring component which concerns on embodiment of this invention. 複数対の電線を示す斜視図である。It is a perspective view which shows a plurality of pairs of electric wires. (a)は、連結部及びその周辺部を拡大して示す拡大図である。(b)は、樹脂モールド部を成形する前の電線の一部がホルダに保持された状態を示す状態図である。(c)は、ホルダを示す斜視図である。(A) is an enlarged view showing the connecting portion and the peripheral portion thereof in an enlarged manner. (B) is a state diagram showing a state in which a part of the electric wire before molding the resin molded portion is held by the holder. (C) is a perspective view showing a holder. ホルダの三面図である。It is a three-sided view of a holder. (a)は、図4のA−A線断面図である。(b)は、図3(a)のB−B線断面図である。(A) is a cross-sectional view taken along the line AA of FIG. (B) is a cross-sectional view taken along the line BB of FIG. 3 (a). (a)は、下型に配置されたホルダ及び導電部の一部を示す平面図である。(b)は、上型と下型との間に配置されたホルダ及び導電部の一部を(a)のC−C線断面で示す断面図である。(c)は、上型と下型との間に配置されたホルダ及び導電部の一部を(a)のD−D線断面で示す断面図である。(A) is a plan view showing a part of the holder and the conductive portion arranged in the lower mold. (B) is a cross-sectional view showing a part of a holder and a conductive portion arranged between the upper mold and the lower mold in the CC line cross section of (a). (C) is a cross-sectional view showing a part of a holder and a conductive portion arranged between the upper mold and the lower mold by the DD line cross section of (a). 連結部をモールド成形する場合のスライド型の構成例を説明する説明図である。It is explanatory drawing explaining the structural example of the slide type at the time of molding a connecting part.

(配線部品の構成)
図1は、本発明の実施の形態に係る配線部品を示す斜視図である。この配線部品1は、複数対の電線111,112,121,122,131,132からなる導電部10と、複数対の電線111,112,121,122,131,132を一体に連結する連結部2とを備えている。本実施の形態では、電線111,112,121,122,131,132が、導線の周囲にエナメル被膜が形成された断面円形状のエナメル線である。
(Structure of wiring parts)
FIG. 1 is a perspective view showing a wiring component according to an embodiment of the present invention. The wiring component 1 is a connecting portion that integrally connects a conductive portion 10 composed of a plurality of pairs of electric wires 111, 112, 121, 122, 131, 132 and a plurality of pairs of electric wires 111, 112, 121, 122, 131, 132. It has 2. In the present embodiment, the electric wires 111, 112, 121, 122, 131, 132 are enamel wires having a circular cross section in which an enamel coating is formed around the conducting wire.

図2は、それぞれが対をなす電線111,112、電線121,122、及び電線131,132を示す斜視図である。電線111,112は第1電線対11を構成する。電線121,121は第2電線対12を構成する。また、電線131,132は第3電線対13を構成する。 FIG. 2 is a perspective view showing a pair of electric wires 111 and 112, electric wires 121 and 122, and electric wires 131 and 132, respectively. The electric wires 111 and 112 form a first electric wire pair 11. The electric wires 121 and 121 form a second electric wire pair 12. Further, the electric wires 131 and 132 form a third electric wire pair 13.

電線111,112,121,122,131,132は、それぞれが接続対象に接続される接続部を両端部に有している。第1電線対11の2本の電線111,112のそれぞれの一端部111a,112aは、例えば三相モータのU相巻線に接続される。第2電線対12の2本の電線121,122のそれぞれの一端部121a,122aは、例えば三相モータのV相巻線に接続される。第3電線対13の2本の電線131,132のそれぞれの一端部131a,132aは、例えば三相モータのW相巻線に接続される。また、第1電線対11の2本の電線111,112のそれぞれの他端部111b,112b、第2電線対12の2本の電線121,122のそれぞれの他端部121b,122b、及び第3電線対13の2本の電線131,132のそれぞれの他端部131b,132bには、例えば端子台に固定される接続端子が圧着される。 The electric wires 111, 112, 121, 122, 131, 132 each have connection portions at both ends to be connected to the connection target. One ends 111a and 112a of the two electric wires 111 and 112 of the first electric wire pair 11 are connected to, for example, the U-phase winding of a three-phase motor. One ends 121a and 122a of the two electric wires 121 and 122 of the second electric wire pair 12 are connected to, for example, the V-phase winding of a three-phase motor. One ends 131a and 132a of the two electric wires 131 and 132 of the third electric wire pair 13 are connected to, for example, the W-phase winding of a three-phase motor. Further, the other ends 111b and 112b of the two electric wires 111 and 112 of the first electric wire pair 11, the other ends 121b and 122b of the two electric wires 121 and 122 of the second electric wire pair 12, respectively, and the first. For example, a connection terminal fixed to a terminal block is crimped to the other ends 131b and 132b of the two electric wires 131 and 132 of the three electric wires pair 13.

電線111,112,121,122,131,132は、連結部2を挿通している。本実施の形態では、連結部2を挿通する部分の電線111,112,121,122,131,132が互いに平行である。連結部2は、図1に示すように略直方体状であり、連結部2を挿通する部分の電線111,112,121,122,131,132の軸方向から見た形状が長方形状である。 The electric wires 111, 112, 121, 122, 131, 132 have the connecting portion 2 inserted through them. In the present embodiment, the electric wires 111, 112, 121, 122, 131, 132 of the portion through which the connecting portion 2 is inserted are parallel to each other. As shown in FIG. 1, the connecting portion 2 has a substantially rectangular parallelepiped shape, and the shape of the electric wires 111, 112, 121, 122, 131, 132 of the portion through which the connecting portion 2 is inserted is rectangular when viewed from the axial direction.

この長方形状の長辺方向をX方向とし、短辺方向をY方向とすると、第1電線対11の2本の電線111,112、第2電線対12の2本の電線121,122、及び第3電線対13の2本の電線131,132は、それぞれY方向に並んでいる。第1電線対11の一方の電線111の一部、第2電線対12の一方の電線121の一部、及び第3電線対13の一方の電線131の一部は、X方向に並んでいる。また、第1電線対11の他方の電線112の一部、第2電線対12の他方の電線122の一部、及び第3電線対13の他方の電線132の一部も、X方向に並んでいる。すなわち、第1電線対11の一部、第2電線対12の一部、及び第3電線対13の一部は、2本の電線(電線111及び電線112、電線121及び122、及び電線131及び電線132)の並び方向に交差する方向(本実施の形態においては、直交する方向)に並んでいる。この場合、電線111,112,121,122,131,132の軸方向は、X方向及びY方向に直交するZ方向となる。本実施の形態では、連結部2は、第1電線対11の一部、第2電線対12の一部、及び第3電線対13の一部を連結している。 Assuming that the long side direction of the rectangle is the X direction and the short side direction is the Y direction, the two wires 111 and 112 of the first wire pair 11 and the two wires 121 and 122 of the second wire pair 12 and The two electric wires 131 and 132 of the third electric wire pair 13 are arranged in the Y direction, respectively. A part of one wire 111 of the first wire pair 11, a part of one wire 121 of the second wire pair 12, and a part of one wire 131 of the third wire pair 13 are arranged in the X direction. .. Further, a part of the other wire 112 of the first wire pair 11, a part of the other wire 122 of the second wire pair 12, and a part of the other wire 132 of the third wire pair 13 are also arranged in the X direction. I'm out. That is, a part of the first wire pair 11, a part of the second wire pair 12, and a part of the third wire pair 13 are two wires (wire 111 and wire 112, wires 121 and 122, and wire 131. And the electric wires 132) are arranged in a direction intersecting the arrangement direction (in the present embodiment, the directions orthogonal to each other). In this case, the axial directions of the electric wires 111, 112, 121, 122, 131, 132 are the Z directions orthogonal to the X direction and the Y direction. In the present embodiment, the connecting portion 2 connects a part of the first wire pair 11, a part of the second wire pair 12, and a part of the third wire pair 13.

図3(a)は、連結部2及びその周辺部を拡大して示す拡大図である。連結部2は、導電部10の一部を保持するホルダ3と、ホルダ3に保持された部分の導電部10を覆うように成形されたモールド樹脂からなる樹脂モールド部4とを有している。図3(b)は、樹脂モールド部4を成形する前の、電線111,112,121,122,131,132の一部がホルダ3に保持された状態を示す状態図である。図3(c)は、ホルダ3を示す斜視図である。図4は、ホルダ3の三面図である。図5(a)は、図4のA−A線断面図であり、図5(b)は、図3(a)のB−B線断面図である。図4では、樹脂モールド部4が形成される部分の輪郭を仮想線(二点鎖線)で示している。 FIG. 3A is an enlarged view showing the connecting portion 2 and its peripheral portion in an enlarged manner. The connecting portion 2 has a holder 3 that holds a part of the conductive portion 10 and a resin mold portion 4 made of a mold resin that is molded so as to cover the conductive portion 10 of the portion held by the holder 3. .. FIG. 3B is a state diagram showing a state in which a part of the electric wires 111, 112, 121, 122, 131, 132 is held by the holder 3 before the resin mold portion 4 is molded. FIG. 3C is a perspective view showing the holder 3. FIG. 4 is a three-view view of the holder 3. 5 (a) is a sectional view taken along line AA of FIG. 4, and FIG. 5 (b) is a sectional view taken along line BB of FIG. 3 (a). In FIG. 4, the outline of the portion where the resin mold portion 4 is formed is shown by a virtual line (dashed line).

ホルダ3は、例えば射出成型によって形成された樹脂からなる樹脂部材である。ホルダ3は、Z方向に並ぶ一対の板部31,32と、これら一対の板部31,32の間に設けられた複数(本実施の形態では3つ)の介在部33〜35とを一体に有している。複数の介在部33〜35は、Z方向に延びる棒状である。一対の板部31,32は、樹脂モールド部4に覆われる部分の電線111,112,121,122,131,132の軸方向に沿って複数の介在部33〜35を挟む位置に設けられている。また、一対の板部31,32はそれぞれ、電線111,112,121,122,131,132の軸方向と交差する方向(X方向)に沿って形成された1枚の板状体からなる。 The holder 3 is, for example, a resin member made of a resin formed by injection molding. The holder 3 integrates a pair of plate portions 31, 32 arranged in the Z direction and a plurality of (three in the present embodiment) intervening portions 33 to 35 provided between the pair of plate portions 31, 32. Have in. The plurality of intervening portions 33 to 35 are rod-shaped extending in the Z direction. The pair of plate portions 31, 32 are provided at positions that sandwich the plurality of intervening portions 33 to 35 along the axial direction of the electric wires 111, 112, 121, 122, 131, 132 of the portion covered by the resin mold portion 4. There is. Further, each of the pair of plate portions 31, 32 is composed of a single plate-like body formed along a direction (X direction) intersecting the axial direction of the electric wires 111, 112, 121, 122, 131, 132, respectively.

以下の説明では、一対の板部31,32のうち、電線111,112,121,122,131,132の一端部111a,112a,121a,122a,131a,132a側の板部31を第1板部31とし、他端部111b,112b,121b,122b,131b,132b側の板部32を第2板部32とする。また、複数の介在部33〜35のうち、第1電線対11に対応する介在部33を第1介在部33とし、第2電線対12に対応する介在部34を第2介在部34とし、第3電線対13に対応する介在部35を第3介在部35とする。 In the following description, of the pair of plate portions 31, 32, the plate portion 31 on the one end portions 111a, 112a, 121a, 122a, 131a, 132a side of the electric wires 111, 112, 121, 122, 131, 132 is the first plate. The other end portion 111b, 112b, 121b, 122b, 131b, 132b side plate portion 32 is referred to as a second plate portion 32. Further, among the plurality of intervening portions 33 to 35, the intervening portion 33 corresponding to the first wire pair 11 is referred to as the first intervening portion 33, and the intervening portion 34 corresponding to the second electric wire pair 12 is referred to as the second intervening portion 34. The intervening portion 35 corresponding to the third wire pair 13 is referred to as the third intervening portion 35.

第1介在部33は、第1電線対11の2本の電線111,112の間に介在している。第2介在部34は、第2電線対12の2本の電線121,122の間に介在している。第3介在部35は、第3電線対13の2本の電線131,132の間に介在している。第1乃至第3介在部33〜35は、その長手方向(Z方向)の全体が樹脂モールド部4に覆われる。つまり、第1乃至第3介在部33〜35は、連結部2における樹脂モールド部4に覆われる部分の全体にわたって設けられている。第1板部31及び第2板部32は、樹脂モールド部4の外部に位置する。 The first intervening portion 33 is interposed between the two electric wires 111 and 112 of the first electric wire pair 11. The second intervening portion 34 is interposed between the two electric wires 121 and 122 of the second electric wire pair 12. The third intervening portion 35 is interposed between the two electric wires 131 and 132 of the third electric wire pair 13. The entire longitudinal direction (Z direction) of the first to third intervening portions 33 to 35 is covered with the resin mold portion 4. That is, the first to third intervening portions 33 to 35 are provided over the entire portion of the connecting portion 2 covered by the resin mold portion 4. The first plate portion 31 and the second plate portion 32 are located outside the resin mold portion 4.

第1介在部33の電線111,112との対向面33a,33b、第2介在部34の電線121,122との対向面34a,34b、及び第3介在部35の電線131,132との対向面35a,35bは、それぞれ電線111,112,121,122,131,132の外径に対応する曲率を有する曲面である。換言すれば、第1乃至第3介在部33〜35には、電線111,112,121,122,131,132の一部を収容する断面円弧状の底面(対向面33a,33b,34a,34b,35a,35b)を有する溝がZ方向に沿って形成されている。 Facing surfaces 33a and 33b of the first intervening portion 33 with the electric wires 111 and 112, facing surfaces 34a and 34b of the second intervening portion 34 with the electric wires 121 and 122, and facing the electric wires 131 and 132 of the third interposing portion 35. The surfaces 35a and 35b are curved surfaces having curvatures corresponding to the outer diameters of the electric wires 111, 112, 121, 122, 131, and 132, respectively. In other words, the first to third intervening portions 33 to 35 have bottom surfaces (opposing surfaces 33a, 33b, 34a, 34b) having an arcuate cross section accommodating a part of the electric wires 111, 112, 121, 122, 131, 132. , 35a, 35b) are formed along the Z direction.

電線111,112,121,122,131,132の外径を2Rとし、第1乃至第3介在部33〜35の対向面33a,33b,34a,34b,35a,35bの曲率半径をrとすると、これらの比r/Rは、0.9≦r/R≦1.1を満たすことが望ましい。 Assuming that the outer diameters of the electric wires 111, 112, 121, 122, 131, 132 are 2R and the radius of curvature of the facing surfaces 33a, 33b, 34a, 34b, 35a, 35b of the first to third intervening portions 33 to 35 is r. It is desirable that these ratios r / R satisfy 0.9 ≦ r / R ≦ 1.1.

また、ホルダ3には、第1乃至第3介在部33〜35の間に、対をなす電線(電線111と電線112、電線121と電線122、及び電線131と電線133)の並び方向(Y方向)の貫通孔301,302が形成されている。貫通孔301は、第1介在部33と第2介在部34との間に形成され、貫通孔302は、第2介在部34と第3介在部35との間に形成されている。本実施の形態では、貫通孔301,302が、第1板部31と第2板部32との間にわたって形成された長孔であるが、これに限らず、第1介在部33と第2介在部34との間、及び第2介在部34と第3介在部35との間に、1つ又は複数の丸孔を貫通孔として形成してもよい。 Further, in the holder 3, a pair of electric wires (electric wires 111 and 112, electric wires 121 and 122, and electric wires 131 and 133) are arranged between the first to third intervening portions 33 to 35 (Y). Through holes 301 and 302 in the direction) are formed. The through hole 301 is formed between the first intervening portion 33 and the second intervening portion 34, and the through hole 302 is formed between the second intervening portion 34 and the third intervening portion 35. In the present embodiment, the through holes 301 and 302 are elongated holes formed between the first plate portion 31 and the second plate portion 32, but the present invention is not limited to this, and the first intervening portion 33 and the second One or more round holes may be formed as through holes between the intervening portion 34 and between the second intervening portion 34 and the third intervening portion 35.

貫通孔301,302には、樹脂モールド部4のモールド樹脂が充填されている。これにより、樹脂モールド部4におけるY方向一側の部分(図5(b)に符号41で示す電線111,121,131の周辺部)と、樹脂モールド部4におけるY方向他側の部分(図5(b)に符号42で示す電線112,122,132の周辺部)とが、貫通孔301,302に充填された部分43,44によって繋がっている。また、本実施の形態では、第1介在部33の第2介在部34とは反対側の部分45、及び第3介在部35の第2介在部34とは反対側の部分46によっても、樹脂モールド部4におけるY方向一側の部分41とY方向他側の部分42とが繋がっている。 The through holes 301 and 302 are filled with the mold resin of the resin mold portion 4. As a result, the portion of the resin mold portion 4 on one side in the Y direction (the peripheral portion of the electric wires 111, 121, 131 indicated by reference numeral 41 in FIG. 5B) and the portion of the resin mold portion 4 on the other side in the Y direction (FIG. The peripheral portions of the electric wires 112, 122, 132 indicated by reference numeral 42 in 5 (b)) are connected by the portions 43, 44 filled in the through holes 301, 302. Further, in the present embodiment, the resin is also formed by the portion 45 of the first intervening portion 33 opposite to the second interposing portion 34 and the portion 46 of the third interposing portion 35 opposite to the second interposing portion 34. The portion 41 on one side in the Y direction and the portion 42 on the other side in the Y direction of the mold portion 4 are connected to each other.

ホルダ3の第1板部31には、樹脂モールド部4を成形する際にZ方向の一端部で電線111,112,121,122,131,132を保持する6つの凹部310が形成されている。また、ホルダ3の第2板部32には、樹脂モールド部4を成形する際にZ方向の他端部で電線111,112,121,122,131,132を保持する6つの凹部320が形成されている。 The first plate portion 31 of the holder 3 is formed with six recesses 310 that hold the electric wires 111, 112, 121, 122, 131, 132 at one end in the Z direction when the resin mold portion 4 is molded. .. Further, the second plate portion 32 of the holder 3 is formed with six recesses 320 that hold the electric wires 111, 112, 121, 122, 131, 132 at the other end in the Z direction when the resin mold portion 4 is molded. Has been done.

(配線部品の製造方法)
配線部品1の製造方法は、ホルダ3を準備する準備工程と、ホルダ3を第1乃至第3介在部33〜35が対をなす電線(電線111と電線112、電線121と電線122、及び電線131と電線133)の間に介在するように金型(後述する金型5)に配置する配置工程と、この金型に溶融したモールド樹脂を注入してホルダ3に保持された部分の導電部10を覆うように樹脂モールド部4を成形して連結部2を構成する成形工程とを有する。
(Manufacturing method of wiring parts)
The manufacturing method of the wiring component 1 includes a preparatory step for preparing the holder 3 and an electric wire (electric wire 111 and electric wire 112, electric wire 121 and electric wire 122, and electric wire) in which the first to third intervening portions 33 to 35 form a pair of the holder 3. The arrangement step of arranging the mold (mold 5 described later) so as to be interposed between the 131 and the electric wire 133), and the conductive portion of the portion held in the holder 3 by injecting the molten mold resin into the mold. It has a molding step of molding the resin mold portion 4 so as to cover the 10 to form the connecting portion 2.

準備工程では、ホルダ3を準備する。ここで、準備するとは、配線部品1の製造に用いられるホルダ3を確保することをいい、例えば射出成型によってホルダ3を製造したり、あるいは購入する等、ホルダ3を確保するための種々の行為が含まれる。 In the preparation step, the holder 3 is prepared. Here, to prepare means to secure the holder 3 used for manufacturing the wiring component 1, and various actions for securing the holder 3, such as manufacturing or purchasing the holder 3 by injection molding, for example. Is included.

図6(a)は、上型51及び下型52からなる金型5のうち、下型52に配置されたホルダ3及び導電部10(電線111,112,121,122,131,132)の一部を上型51の図示を省略して示す平面図である。図6(b)は、上型51と下型52との間に配置されたホルダ3及び導電部10の一部を図6(a)のC−C線断面で示す断面図である。図6(c)は、上型51と下型52との間に配置されたホルダ3及び導電部10の一部を図6(a)のD−D線断面で示す断面図である。なお、図6(a)のE−E線断面は図6(c)に示すD−D線断面と同様であり、図6(a)のF−F線断面は図6(b)に示すC−C線断面と同様である。 FIG. 6A shows the holder 3 and the conductive portion 10 (electric wires 111, 112, 121, 122, 131, 132) arranged in the lower mold 52 among the molds 5 composed of the upper mold 51 and the lower mold 52. It is a top view which shows a part of the upper die 51 by omitting the illustration. FIG. 6B is a cross-sectional view showing a part of the holder 3 and the conductive portion 10 arranged between the upper mold 51 and the lower mold 52 in the cross section taken along the line CC of FIG. 6A. FIG. 6 (c) is a cross-sectional view showing a part of the holder 3 and the conductive portion 10 arranged between the upper mold 51 and the lower mold 52 in the DD line cross section of FIG. 6 (a). The EE line cross section of FIG. 6 (a) is the same as the DD line cross section shown in FIG. 6 (c), and the FF line cross section of FIG. 6 (a) is shown in FIG. 6 (b). It is the same as the CC line cross section.

配置工程では、電線111,112がホルダ3の第1介在部33の対向面33a,33bに、電線121,122がホルダ3の第2介在部34の対向面34a,34bに、また電線131,132がホルダ3の第3介在部35の対向面35a,35bに、それぞれ向かい合うように電線111,112,121,122,131,132及びホルダ3を配置する。その際の具体的な手順は特に限定されないが、例えば下型52の凹溝52a,52b,52cに電線112,122,132の一部が収容されるようにして下型52上に電線112,122,132を配置し、その上にホルダ3を配置し、さらにホルダ3の上に電線111,121,131を配置することによって行うことができる。 In the arranging step, the electric wires 111 and 112 are on the facing surfaces 33a and 33b of the first intervening portion 33 of the holder 3, the electric wires 121 and 122 are on the facing surfaces 34a and 34b of the second interposing portion 34 of the holder 3, and the electric wires 131, The electric wires 111, 112, 121, 122, 131, 132 and the holder 3 are arranged so that the 132 faces the facing surfaces 35a and 35b of the third intervening portion 35 of the holder 3, respectively. The specific procedure at that time is not particularly limited, but for example, the electric wires 112, are placed on the lower mold 52 so that a part of the electric wires 112, 122, 132 is accommodated in the concave grooves 52a, 52b, 52c of the lower mold 52. This can be done by arranging 122, 132, arranging the holder 3 on the holder 3, and arranging the electric wires 111, 121, 131 on the holder 3.

上型51には、電線111,121,131の一部が収容される凹溝51a,51b,51cが形成され、上型51が下型52に突き合わされると、上型51の凹溝51a,51b,51cと下型52の凹溝52a,52b,52cが、第1乃至第3電線対11〜13及びホルダ3を挟んでそれぞれ向かい合う。 The upper mold 51 is formed with recessed grooves 51a, 51b, 51c in which a part of the electric wires 111, 121, 131 is accommodated, and when the upper mold 51 is abutted against the lower mold 52, the concave groove 51a of the upper mold 51 is formed. , 51b, 51c and the concave grooves 52a, 52b, 52c of the lower mold 52 face each other with the first to third electric wire pairs 11 to 13 and the holder 3 interposed therebetween.

下型52は、本体520と、電線112,122,132をホルダ3の第1乃至第3介在部33〜35にそれぞれ押し付けるピン521,522,523とを有している。上型51は、本体510と、電線111,121,131をホルダ3の第1乃至第3介在部33〜35にそれぞれ押し付けるピン511,512,513とを有している。下型52の本体520と上型51の本体510との間には、成形工程において溶融したモールド樹脂が注入されるキャビティ50が形成される。 The lower mold 52 has a main body 520 and pins 521, 522, 523 that press the electric wires 112, 122, and 132 against the first to third intervening portions 33 to 35 of the holder 3, respectively. The upper die 51 has a main body 510 and pins 511, 512, 513 that press the electric wires 111, 121, and 131 against the first to third intervening portions 33 to 35 of the holder 3, respectively. A cavity 50 into which the mold resin melted in the molding process is injected is formed between the main body 520 of the lower mold 52 and the main body 510 of the upper mold 51.

なお、下型52のピン521〜523、及び上型51のピン511〜513を省略してもよい。また、これらのピン521〜523及びピン511〜513を可動式とし、配置工程の完了後、成形工程の前もしくは成形工程の実行中に、ピン521〜523が下型52の本体520に、またピン511〜513が上型51の本体510に、それぞれ収容されるように構成してもよい。 The pins 521 to 523 of the lower mold 52 and the pins 511 to 513 of the upper mold 51 may be omitted. Further, these pins 521 to 523 and pins 511 to 513 are made movable, and the pins 521 to 523 are attached to the main body 520 of the lower mold 52 after the completion of the placement process, before the molding process or during the execution of the molding process. Pins 511 to 513 may be configured to be housed in the main body 510 of the upper die 51, respectively.

成形工程では、下型52の本体部520に設けられた注入孔520aから金型5のキャビティ50内に加熱によって溶融したモールド樹脂を注入する。この際、ホルダ3の貫通孔301,302にモールド樹脂が充填される。このモールド樹脂は、キャビティ50内の導電部10を覆い、固化して樹脂モールド部4となる。これにより、連結部2が形成される。ホルダ3の第1及び第2の板部31,32は、キャビティ50に注入されたモールド樹脂が漏れ出すことを防ぐ側壁として機能する。 In the molding step, the mold resin melted by heating is injected into the cavity 50 of the mold 5 from the injection hole 520a provided in the main body 520 of the lower mold 52. At this time, the through holes 301 and 302 of the holder 3 are filled with the mold resin. This mold resin covers the conductive portion 10 in the cavity 50 and solidifies to become the resin mold portion 4. As a result, the connecting portion 2 is formed. The first and second plate portions 31 and 32 of the holder 3 function as side walls to prevent the mold resin injected into the cavity 50 from leaking out.

その後、下型52から上型51を外し、下型52から形成された連結部2を導電部10と共に取り出すことで、配線部品1が得られる。 After that, the wiring component 1 is obtained by removing the upper mold 51 from the lower mold 52 and taking out the connecting portion 2 formed from the lower mold 52 together with the conductive portion 10.

(実施の形態の作用及び効果)
以上説明した実施の形態によれば、以下のような作用及び効果が得られる。
(Actions and effects of embodiments)
According to the embodiment described above, the following actions and effects can be obtained.

(1)図7を参照して説明したように複数の電線対の間にスライド型の移動スペースをあける必要がないので、第1乃至第3電線対11〜13を一体に連結する連結部2をモールド成形により形成しながら、第1乃至第3電線対11〜13の間隔を狭くして小型化を図ることが可能となる。 (1) As described with reference to FIG. 7, since it is not necessary to provide a slide-type moving space between the plurality of electric wire pairs, the connecting portion 2 for integrally connecting the first to third electric wire pairs 11 to 13. It is possible to reduce the size by narrowing the distance between the first to third electric wire pairs 11 to 13 while forming the above by molding.

(2)ホルダ3の第1乃至第3介在部33〜35は、樹脂モールド部4に覆われる部分の全体にわたって設けられているので、ホルダ3による第1電線対11における電線111,112の間、第2電線対12における電線121,122の間、及び第3電線対13における電線131,132の間にモールド樹脂が充填されない空間が形成されることを抑制することができる。 (2) Since the first to third intervening portions 33 to 35 of the holder 3 are provided over the entire portion covered by the resin mold portion 4, between the electric wires 111 and 112 in the first electric wire pair 11 by the holder 3. It is possible to suppress the formation of a space in which the mold resin is not filled between the electric wires 121 and 122 in the second electric wire pair 12 and between the electric wires 131 and 132 in the third electric wire pair 13.

(3)ホルダ3の第1介在部33における電線111,112との対向面33a,33b、第2介在部34における電線121,122との対向面34a,34b、及び第3介在部35における電線131,132との対向面35a,35bは、それぞれ電線111,112,121,122,131,132の外径に対応する曲率を有する曲面であるので、モールド樹脂が充填されない空間の発生をより確実に抑制できると共に、成形工程における電線111,112,121,122,131,132のホルダ3に対する位置ずれが抑えられる。 (3) The surfaces 33a and 33b facing the electric wires 111 and 112 in the first interposing portion 33 of the holder 3, the surfaces 34a and 34b facing the electric wires 121 and 122 in the second interposing portion 34, and the electric wires in the third interposing portion 35. Since the surfaces 35a and 35b facing the 131 and 132 are curved surfaces having curvatures corresponding to the outer diameters of the electric wires 111, 112, 121, 122, 131 and 132, respectively, it is more reliable to generate a space in which the mold resin is not filled. In addition to being able to suppress the displacement of the electric wires 111, 112, 121, 122, 131, 132 with respect to the holder 3 in the molding process.

(4)ホルダ3に形成された貫通孔301,302に樹脂モールド部4のモールド樹脂が充填されるので、樹脂モールド部4がホルダ3から分離してしまうことが抑制され、連結部2の強度が向上する。 (4) Since the through holes 301 and 302 formed in the holder 3 are filled with the mold resin of the resin mold portion 4, the resin mold portion 4 is prevented from being separated from the holder 3, and the strength of the connecting portion 2 is suppressed. Is improved.

(実施の形態のまとめ)
次に、以上説明した実施の形態から把握される技術思想について、実施の形態における符号等を援用して記載する。ただし、以下の記載における各符号は、特許請求の範囲における構成要素を実施の形態に具体的に示した部材等に限定するものではない。
(Summary of embodiments)
Next, the technical idea grasped from the above-described embodiment will be described with reference to the reference numerals and the like in the embodiment. However, each reference numeral in the following description is not limited to the member or the like in which the components in the claims are specifically shown in the embodiment.

[1]対をなす電線(111,112、121,122、131,132)からなる電線対(11,12,13)を複数有してなる導電部(10)と、前記複数の電線対(11,12,13)を一体に連結する連結部(2)とを備え、前記連結部(2)は、前記導電部(10)の一部を保持するホルダ(3)と、前記ホルダ(3)に保持された部分の前記導電部(10)を覆うように成形されたモールド樹脂からなる樹脂モールド部(4)とを有し、前記ホルダ(3)は、対をなす電線(111,112、121,122、131,132)の間にそれぞれ介在する複数の介在部(33〜35)を有する、配線部品(1)。 [1] A conductive portion (10) having a plurality of electric wire pairs (11, 12, 13) composed of a pair of electric wires (111, 112, 121, 122, 131, 132) and the plurality of electric wire pairs ( A connecting portion (2) for integrally connecting 11, 12, and 13) is provided, and the connecting portion (2) includes a holder (3) for holding a part of the conductive portion (10) and the holder (3). The holder (3) has a resin mold portion (4) made of a mold resin molded so as to cover the conductive portion (10) held by the holder (3), and the holder (3) is a pair of electric wires (111, 112). , 121, 122, 131, 132), respectively, a wiring component (1) having a plurality of intervening portions (33 to 35).

[2]前記複数の介在部(33〜35)は、前記樹脂モールド部(4)に覆われる部分の全体にわたって設けられている、前記[1]に記載の配線部品(1)。 [2] The wiring component (1) according to the above [1], wherein the plurality of intervening portions (33 to 35) are provided over the entire portion covered by the resin mold portion (4).

[3]前記ホルダ(3)は、前記樹脂モールド部(4)に覆われる部分の前記電線(111,112,121,122,131,132)の軸方向に沿って前記複数の介在部(33〜35)を挟む一対の板部(31,31)を有する、前記[2]に記載の配線部品(1)。 [3] The holder (3) has the plurality of intervening portions (33) along the axial direction of the electric wires (111, 112, 121, 122, 131, 132) of the portion covered by the resin mold portion (4). The wiring component (1) according to the above [2], which has a pair of plate portions (31, 31) sandwiching (35).

[4]前記介在部(33〜35)における前記電線(111,112,121,122,131,132)との対向面(33a,33b,34a,34b,35a,35b)は、前記電線(111,112,121,122,131,132)の外径に対応する曲率を有する曲面である、前記[1]乃至[3]の何れか1つに記載の配線部品(1)。 [4] The surfaces (33a, 33b, 34a, 34b, 35a, 35b) facing the electric wires (111, 112, 121, 122, 131, 132) in the intervening portions (33 to 35) are the electric wires (111). , 112, 121, 122, 131, 132) The wiring component (1) according to any one of [1] to [3] above, which is a curved surface having a curvature corresponding to the outer diameter.

[5]前記ホルダ(3)には、対をなす電線(111,112、121,122、131,132)の並び方向の貫通孔(301,302)が前記複数の介在部(33〜35)の間に形成されており、前記樹脂モールド部(4)のモールド樹脂が前記貫通孔(301,302)に充填されている、前記[1]乃至[4]の何れか1つに記載の配線部品(1)。 [5] In the holder (3), through holes (301, 302) in the arrangement direction of paired electric wires (111, 112, 121, 122, 131, 132) are provided in the plurality of intervening portions (33 to 35). The wiring according to any one of the above [1] to [4], which is formed between the above and the mold resin of the resin mold portion (4) is filled in the through holes (301, 302). Parts (1).

[6]対をなす電線(111,112、121,122、131,132)からなる電線対(11,12,13)を複数有してなる導電部(10)と、前記複数の電線対(11,12,13)を一体に連結する連結部(2)とを備えた配線部品(1)の製造方法であって、前記導電部(10)の一部を保持すると共に対をなす電線(111,112、121,122、131,132)の間にそれぞれ介在する複数の介在部(10)を有するホルダ(3)を準備する準備工程と、前記ホルダ(3)を前記複数の介在部(33〜35)が対をなす電線(111,112、121,122、131,132)の間に介在するように金型(5)に配置する配置工程と、前記金型(5)に溶融したモールド樹脂を注入して前記ホルダ(3)に保持された部分の前記導電部(10)を覆うように樹脂モールド部(4)を成形して前記連結部(2)を構成する成形工程と、を有する配線部品(1)の製造方法。 [6] A conductive portion (10) having a plurality of electric wire pairs (11, 12, 13) composed of a pair of electric wires (111, 112, 121, 122, 131, 132) and the plurality of electric wire pairs ( A method for manufacturing a wiring component (1) including a connecting portion (2) for integrally connecting 11, 12, and 13), which holds a part of the conductive portion (10) and forms a pair of electric wires ( A preparatory step of preparing a holder (3) having a plurality of intervening portions (10) intervening between 111, 112, 121, 122, 131, 132) and the holder (3) being placed in the plurality of interposing portions (3). The arrangement step of arranging the mold (5) so that 33 to 35) are interposed between the paired electric wires (111, 112, 121, 122, 131, 132) and the melting into the mold (5). A molding step of injecting a mold resin and molding a resin mold portion (4) so as to cover the conductive portion (10) of a portion held by the holder (3) to form the connecting portion (2). A method for manufacturing a wiring component (1) having the above.

[7]前記ホルダ(3)には、対をなす電線(111,112、121,122、131,132)の並び方向の貫通孔(301,302)が複数の前記介在部(33〜35)の間に形成され、前記成形工程では、前記モールド樹脂を前記貫通孔(301,302)に充填する、前記[6]に記載の配線部品(1)の製造方法。 [7] The holder (3) has a plurality of intervening portions (33 to 35) having through holes (301, 302) in the arrangement direction of paired electric wires (111, 112, 121, 122, 131, 132). The method for manufacturing a wiring component (1) according to the above [6], wherein the through holes (301, 302) are filled with the mold resin in the molding step.

以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 Although the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. It should also be noted that not all combinations of features described in the embodiments are essential to the means for solving the problems of the invention.

また、本発明は、その趣旨を逸脱しない範囲で適宜変形して実施することが可能である。例えば、上記実施の形態では、電線111,112,121,122,131,132がエナメル線からなる場合について説明したが、これに限らず、電線111,112,121,122,131,132を、銅等の良導電性の金属からなる導線が絶縁体によって被覆された絶縁電線によって構成してもよい。この場合、各電線111,112,121,122,131,132の両端部では、絶縁体が除去されて導線が露出する。 Further, the present invention can be appropriately modified and implemented without departing from the spirit of the present invention. For example, in the above embodiment, the case where the electric wires 111, 112, 121, 122, 131, 132 are made of enamel wire has been described, but the present invention is not limited to this, and the electric wires 111, 112, 121, 122, 131, 132 are not limited to this. A conductor made of a good conductive metal such as copper may be composed of an insulated wire coated with an insulator. In this case, at both ends of each of the electric wires 111, 112, 121, 122, 131, 132, the insulator is removed and the conducting wire is exposed.

1…配線部品
10…導電部
11,12,13…第1乃至第3電線対
111,112,121,122,131,132…電線
111a,112a,121a,122a,131a,132a…一端部(接続部)
111b,112b,121b,122b,131b,132b…他端部(接続部)
2…連結部
3…ホルダ
33〜35…介在部
33a,33b,34a,34b,35a,35b…対向面
301,302…貫通孔
4…樹脂モールド部
5…金型
1 ... Wiring component 10 ... Conductive parts 11, 12, 13 ... First to third electric wire pairs 111, 112, 121, 122, 131, 132 ... Electric wires 111a, 112a, 121a, 122a, 131a, 132a ... One end (connection) Department)
111b, 112b, 121b, 122b, 131b, 132b ... The other end (connection part)
2 ... Connecting portion 3 ... Holders 33 to 35 ... Intervening portions 33a, 33b, 34a, 34b, 35a, 35b ... Facing surfaces 301, 302 ... Through holes 4 ... Resin mold portion 5 ... Mold

Claims (3)

複数の電線を有してなる導電部と、
前記複数の電線を一体に連結する連結部と、
を備え、
前記連結部は、
前記導電部の一部を保持するホルダと、
前記ホルダに保持された部分の前記導電部を覆うように成形されたモールド樹脂からなる樹脂モールド部と、
を有し、
前記ホルダは、
前記複数の電線のうち2本の電線の間に介在し、前記電線との対向面が前記電線の外径に対応する曲率を有する曲面である介在部と、
前記電線を収容し前記曲面と連なって形成されている凹部を有し、前記介在部よりも幅が広い板部と、
を有し、
前記板部は、前記樹脂モールド部から露出している、
配線部品。
A conductive part having multiple electric wires and
A connecting portion that integrally connects the plurality of electric wires,
With
The connecting part
A holder that holds a part of the conductive part,
A resin mold portion made of a mold resin molded so as to cover the conductive portion of the portion held by the holder, and a resin mold portion.
Have,
The holder
An intervening portion that is interposed between two electric wires of the plurality of electric wires and whose surface facing the electric wire is a curved surface having a curvature corresponding to the outer diameter of the electric wire.
A plate portion that accommodates the electric wire and has a recess formed so as to be connected to the curved surface and is wider than the intervening portion.
Have,
The plate portion is exposed from the resin mold portion.
Wiring parts.
前記複数の電線は、導線の周囲にエナメル被覆が形成された断面円形状のエナメル線である、
請求項1に記載の配線部品。
The plurality of electric wires are enamel wires having a circular cross section in which an enamel coating is formed around the conducting wires.
The wiring component according to claim 1.
前記複数の電線のそれぞれの一端部には、モータ用の巻線に接続される巻線接続部が形成されている、
請求項1または2に記載の配線部品。
A winding connection portion connected to the winding for the motor is formed at one end of each of the plurality of electric wires.
The wiring component according to claim 1 or 2.
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