KR102011819B1 - A stator and a motor having the same - Google Patents
A stator and a motor having the same Download PDFInfo
- Publication number
- KR102011819B1 KR102011819B1 KR1020130024852A KR20130024852A KR102011819B1 KR 102011819 B1 KR102011819 B1 KR 102011819B1 KR 1020130024852 A KR1020130024852 A KR 1020130024852A KR 20130024852 A KR20130024852 A KR 20130024852A KR 102011819 B1 KR102011819 B1 KR 102011819B1
- Authority
- KR
- South Korea
- Prior art keywords
- layer
- unit
- unit core
- core
- stator
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
- H02K1/165—Shape, form or location of the slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
- H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
Abstract
The present invention includes a first layer composed of a plurality of unit cores and a second layer adjacent to the first layer and composed of a plurality of unit cores, wherein the unit core has a left-right asymmetric shape and the first layer The unit core constituting the unit core and the unit core constituting the second layer are provided with a stator and a motor including the same.
Description
The present invention relates to a stator and a motor including the same, and more particularly, to a stator and a motor including the improved performance and efficiency.
The motor according to the present invention may be a motor applied to home appliances such as a washing machine, but the application example is not limited thereto.
In general, the motor transmits the rotational force of the rotor to the rotary shaft, the rotary shaft drives the load. For example, the rotating shaft may be connected to the drum of the washing machine to drive the drum, and may be connected to the fan of the refrigerator to drive the fan to supply cold air to a required space.
On the other hand, in such a motor, the rotor is rotated by electromagnetic interaction with the stator. To this end, a coil is wound around the stator, and as the current is applied to the coil, the rotor rotates with respect to the stator.
The stator includes a stator core, which is made of a conductor. In addition, the stator is a configuration that is generally fixed to the object. Therefore, fixing means are required to fix the stator to an object such as a motor housing, a motor bracket, and a tub of a washing machine.
In addition, a coil is wound around the stator, and insulation means is required between the coil and the stator core. In addition, there is a need for a tab terminal structure for applying power to the coil. Therefore, the stator core needs an insulating structure from the above-mentioned fastening means, coils, and tab terminals. For this insulating structure, an insulator may be provided.
On the other hand, the stator core may be made in one piece or a plurality of split cores. Split cores can automate the winding of coils on the stator teeth, reducing the cost of manufacturing the motor.
Conventionally, in manufacturing a motor, when a core of a stator is manufactured from a plurality of split cores, a method of welding with adjacent split cores in order to join each split core to each other has been used. However, when the split core is joined by welding according to the prior art, there is a problem that the inconvenience of manufacturing due to welding occurs.
The present invention has been made to solve the above problems, and an object of the present invention is to provide a motor that can increase the assembly efficiency of the stator made of the split core and the manufacturing efficiency of the motor.
The present invention includes a first layer composed of a plurality of unit cores and a second layer composed of a plurality of unit cores adjacent to the first layer, in order to achieve the above object, the unit core has asymmetrical shape The unit core constituting the first layer and the unit core constituting the second layer are provided with a stator and a motor including the same.
In addition, the unit core may include an arc-shaped core base and teeth extending from the core base and coils wound thereon, and the teeth may extend in a position eccentrically from the center of the core base to the first side.
In addition, the core base of the unit core may have a through hole formed at a position eccentric to one side.
The through hole is preferably formed at a position eccentric to the second side in the opposite direction to the first side.
Meanwhile, the first layer includes a first unit core, the second layer includes a second unit core and a third unit core adjacent to the second unit core, and the first unit core includes the second unit core. It may be disposed over the unit core and the third unit core.
Preferably, the teeth of the first unit core are aligned with the teeth of the second unit core.
Preferably, the through hole of the first unit core is aligned with the through hole of the third unit core.
In addition, the plurality of unit cores adjacent to the second layer and comprising a plurality of unit cores, and the plurality of unit cores constituting the third layer may be the same as the arrangement of the unit cores of the first layer.
The insulator may further include an insulator surrounding the teeth, and the insulator may have a post inserted into a coupling groove formed in the tooth.
In addition, the present invention comprises the steps of: providing a plurality of unit cores asymmetrically, disposing the plurality of unit cores along the circumferential direction to form a first layer, the plurality of unit cores on the first layer And arranging the second layer along the circumferential direction, wherein the unit core constituting the second layer is inverted left and right with the unit core constituting the first layer. It provides a method of manufacturing.
In this case, the unit core may include an arc-shaped core base and a tooth extending at a position eccentrically to one side from the center of the core base.
The unit core has a through hole formed at a position eccentrically to one side, and the first unit core of the first layer is disposed over the second unit core and the second unit core of the second layer and the first unit core. The teeth of the unit core and the second unit core may be arranged to align, and the through holes of the first unit core and the third unit core may be arranged to align.
The method may include coupling the first layer and the second layer by coupling the coupling member to the through hole. The coupling member may be a rivet.
And the present invention provides a motor including the stator described above.
The present invention also provides a home appliance comprising the stator and / or motor described above.
The home appliance may be a washing machine or a dryer. In addition, the motor may rotate the drum of the washing machine or dryer.
The present invention has the advantage of reducing the manufacturing cost required for manufacturing the unit core as a structure for laminating a plurality of layers using the unit core of the same shape.
In addition, by simply combining the plurality of layers without welding, there is an advantage that can reduce the cost required for welding.
1 is a perspective view showing a stator of a motor according to an embodiment of the present invention.
2 and 3 are perspective views showing a combination of a layer constituting the stator and a unit core constituting each layer.
4 is a plan view showing a unit core constituting the first layer.
5 is a plan view showing a unit core constituting the second layer.
6 and 7 are perspective views showing the insulator coupled to the teeth of the stator.
Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.
The motor according to an embodiment of the present invention includes a stator in which a coil is wound. In addition, the stator may include a rotor that rotates by electromagnetic action.
The rotor may include a conductor or a magnet and is rotatably provided by an electromagnetic action with a coil wound on the stator. In addition, a rotation shaft is connected to the center of the rotor, and the rotation shaft is coupled to the motor. Since the structure of the rotor is a known configuration, a detailed description thereof will be omitted.
Hereinafter, with reference to the drawings, looks at the specific configuration and structure of the stator according to an embodiment of the present invention.
Referring to FIG. 1, the stator 1 includes a
The stator 1 has a structure in which a plurality of layers L1, L2, and L3 are stacked. The plurality of layers L1, L2, and L3 may be coupled to each other by at least one of the
2 to 5, the unit core constituting the layer and the coupling structure of the layer will be described in detail.
The stator 1 according to an embodiment of the present invention includes a plurality of layers L1, L2, and L3. In addition, each of the layers L1, L2, and L3 includes a plurality of
According to the present invention, the
Referring to FIG. 4, the
The
According to an embodiment of the present invention, the
In other words, each of the
Meanwhile, the
In addition, at least one
2 and 3, the stator 1 includes a plurality of layers L1, L2, and L3. In this case, the stator may be composed of a total of N layers, the
FIG. 4 is a diagram illustrating a
Substantially, the
Meanwhile, referring to FIG. 2, the stator 1 is stacked by combining N layers, and has a predetermined height by stacking the N layers. As described above, each of the N layers L1, L2, and L3 includes a plurality of
In addition, the through hole of the third unit core C3 of the layer (i + 1) is aligned with the through hole of the first unit core C1. Here, the third unit core C3 means a unit core adjacent to the second unit core C2. Since the second unit core C2 and the third unit core C3 form the same layer, the second unit core C2 and the third unit core C3 are adjacent to each other along the circumferential direction.
Therefore, as illustrated, the first unit core C1 of the layer i may be disposed to span the second unit core C2 and the third unit core C3 of the layer (i + 1). That is, the lower surface of one side of the first unit core C1 is in contact with a portion of the other upper surface of the second unit core C2, and the lower surface of the other side of the first unit core C1 is the third unit core. In contact with the upper surface of one side of (C3). The one side and the other side means opposite directions to each other. At this time, the
Meanwhile, the fourth unit core C4 of the (i + 2) th layer L3 is disposed to completely overlap the first unit core C1 of the ith layer L1. The fourth unit core C4 refers to a unit core positioned below (or above) the first unit core C1. That is, the plurality of
According to the arrangement of the first unit core C1 to the fourth unit core C4, the first unit core C1 may partially cover the second unit core C2 and the third unit core C3. Wrapped in and under.
According to the arrangement described above, the unit cores of the respective layers may be arranged in an annular shape to form the
Hereinafter, referring to the coupling of each layer, the N layers may be combined by inserting the
In addition, the posts 215 (see FIG. 6) may be inserted into the coupling holes 115 and 125 formed in the
2, 6, and 7, the
The
Since the
The
The
In addition, the
At least one of the
As described above, each unit core constituting the plurality of layers to be stacked may be coupled and fixed by the
Hereinafter, a method of manufacturing the stator described above with reference to FIGS. 1 to 7 will be described.
First, the
The plurality of
The second layer L2 is formed after the first layer L1 is disposed. The second layer L2 is provided on the upper portion (or lower portion) of the first layer L1.
In order to form the second layer L2, the plurality of
When the plurality of
The arrangement of the second layer L2 may later constitute the third layer L3. The third layer L3 is provided adjacent to the second layer L2. The third layer L3 is provided at an upper portion (or lower portion) of the second layer L2.
In order to form the third layer L3, the plurality of
Thereafter, the above-described process may be repeated to add N layers.
After stacking all the plurality of layers, the plurality of layers are combined by coupling the
In addition, the
At this time, the
On the other hand, the stator of the motor described above can be applied to home appliances including washing machines and dryers and other home appliances including motors.
In particular, when the motor is applied to a washing machine and a dryer, the motor may drive the drum of the washing machine and the dryer.
Meanwhile, in the above-described embodiment, the member coupled to the through hole has been described as the
When the coupling member is a bolt or a screw, it is preferable that a thread is formed in the through hole.
The present invention described above is capable of various substitutions, modifications, and changes without departing from the technical spirit of the present invention for those skilled in the art to which the present invention pertains. It is not limited by the drawings.
100
103
300 rivets
110, 120, 130 unit core
111, 121
117, 127 through
210
L1, L2, L3 First Layer, Second Layer, Third Layer
C1, C2, C3 First core, second core, third core
Claims (13)
The layer is ,
A first layer composed of a plurality of unit cores; And
And a second layer adjacent to the first layer and composed of a plurality of unit cores.
The unit core has a left and right asymmetric shape,
The unit core constituting the first layer and the unit core constituting the second layer are arranged inverted left and right,
The unit core,
Arc-shaped core base; And
Includes a tooth extending from the center of the core base in the eccentric position, the coupling hole is formed;
The stator is,
And an insulator surrounding the teeth and having a post inserted into the coupling hole, wherein the post is inserted into the coupling hole to fix the layer.
The core base of the unit core is a stator, characterized in that the through-hole is formed in a position eccentric to one side.
The through hole is a stator, characterized in that formed in a position eccentric to the second side in the opposite direction to the first side.
The first layer includes a first unit core,
The second layer includes a second unit core and a third unit core adjacent to the second unit core.
The first unit core is a stator, characterized in that disposed over the second unit core and the third unit core.
The tees of the first unit core are aligned with the teeth of the second unit core.
The through hole of the first unit core is aligned with the through hole of the third unit core.
A third layer adjacent to the second layer and composed of a plurality of unit cores,
The plurality of unit cores constituting the third layer is the same as the arrangement of the unit core of the first layer.
Comprising a plurality of unit cores of the left and right asymmetry;
Arranging the plurality of unit cores along a circumferential direction to form a first layer; And
And arranging the plurality of unit cores along the circumferential direction on an upper portion of the first layer to form a second layer.
The unit core constituting the second layer is inverted left and right with the unit core constituting the first layer,
The unit core may be an arc-shaped core base; And
A tooth extending in a position eccentrically from the center of the core base to the first side and having a coupling hole formed therein;
The stator is,
A method for manufacturing a stator of a motor including an insulator surrounding the tooth and having a post inserted into the coupling hole.
The unit core has a through hole formed in a position eccentric to the second side in the opposite direction to the first side,
The first unit core of the first layer is disposed over the second unit core and the second unit core of the second layer,
The teeth of the first unit core and the second unit core are arranged to be aligned,
And stating the through-holes of the first unit core and the third unit core to be aligned.
Coupling the first layer and the second layer by coupling the coupling member to the through hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130024852A KR102011819B1 (en) | 2013-03-08 | 2013-03-08 | A stator and a motor having the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130024852A KR102011819B1 (en) | 2013-03-08 | 2013-03-08 | A stator and a motor having the same |
Publications (2)
Publication Number | Publication Date |
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KR20140111149A KR20140111149A (en) | 2014-09-18 |
KR102011819B1 true KR102011819B1 (en) | 2019-08-19 |
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KR1020130024852A KR102011819B1 (en) | 2013-03-08 | 2013-03-08 | A stator and a motor having the same |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010183700A (en) * | 2009-02-04 | 2010-08-19 | Aichi Elec Co | Motor and assembling/fixing method of resin insulation and stator of motor |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3461552B2 (en) * | 1994-01-28 | 2003-10-27 | 多摩川精機株式会社 | Method of manufacturing stator and split laminated core |
JPH11289728A (en) * | 1998-04-02 | 1999-10-19 | Nissan Motor Co Ltd | Stator for reluctance motor |
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2013
- 2013-03-08 KR KR1020130024852A patent/KR102011819B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010183700A (en) * | 2009-02-04 | 2010-08-19 | Aichi Elec Co | Motor and assembling/fixing method of resin insulation and stator of motor |
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KR20140111149A (en) | 2014-09-18 |
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