KR102005189B1 - Laminate film for bonding, manudacturing method thereof and light transmitting layered product comprising of the same - Google Patents
Laminate film for bonding, manudacturing method thereof and light transmitting layered product comprising of the same Download PDFInfo
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- KR102005189B1 KR102005189B1 KR1020180050291A KR20180050291A KR102005189B1 KR 102005189 B1 KR102005189 B1 KR 102005189B1 KR 1020180050291 A KR1020180050291 A KR 1020180050291A KR 20180050291 A KR20180050291 A KR 20180050291A KR 102005189 B1 KR102005189 B1 KR 102005189B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10559—Shape of the cross-section
- B32B17/10568—Shape of the cross-section varying in thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/304—Extrusion nozzles or dies specially adapted for bringing together components, e.g. melts within the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10779—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyester
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2379/00—Other polymers having nitrogen, with or without oxygen or carbon only, in the main chain
- B32B2379/08—Polyimides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/006—Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Joining Of Glass To Other Materials (AREA)
- Laminated Bodies (AREA)
Abstract
A laminated film or the like for bonding according to an embodiment of the present invention is a laminated film having a first end and a second end opposite to the first end and contains a polyvinyl acetal resin, A base layer having a thickness gradually increasing from the first end to the first end; And a reinforcing layer sharing a side of the second end and having a thickness gradually becoming thinner toward the second end, wherein the reinforcing layer has a point at a first end and a point at a second end The shape of the section of the laminated film cut along the straight line connecting the two ends is a polygonal shape having a thickness at the first end greater than a thickness at the second end. The laminated film of the present invention can be utilized as a HUD having excellent impact resistance and ductility and good sound insulation performance when bonded to glass or the like.
Description
The present invention relates to a laminated film for bonding having a triangular or trapezoidal cross section, a method for producing the laminated film, and a light transmitting laminate usable as a windshield therefor, which is excellent in impact resistance and ductility, And a laminated film for bonding having a sufficient strength and a sufficient thickness and a sufficient strength.
Polyvinyl acetal is used as an intermediate layer of laminated glass (safety glass) or a light-transmitting laminate. The laminated glass is mainly used for windows, exterior materials and automobile window glass of a building. It does not scatter even when broken and does not allow penetration even with a certain intensity of impact. It is applied to an object or person located inside It is possible to secure stability that can minimize damage or injury.
Recently, automobiles are increasingly equipped with a head-up display (HUD). Specifically, when an image is projected onto a car windshield with a projector in the dashboard area or the loop area, the manner in which the projected image is perceived by the driver is applied. Such a front display device can obtain important data such as current driving information, navigation information and warning message at the same time while watching the road ahead of the driver, thus contributing to convenience of driving and traffic safety considerably.
The front display device reflects the image on both front and rear surfaces of the windshield as the projector image is projected onto the car windshield so that the driver can see both the desired primary image as well as the ghost image ) Are also perceived together with the basic problem. One way to solve this problem is to apply a wedge-shaped vertical cross section to the middle layer between the glasses.
However, such a wedge-type intermediate layer has a problem in that it does not satisfy sufficient impact resistance and puncture resistance performance required for automobile glass at a thin thickness, and does not sufficiently satisfy characteristics such as noise shielding.
The above-described background technology is technical information that the inventor holds for the derivation of the present invention or acquired in the process of deriving the present invention, and can not necessarily be a known technology disclosed to the general public prior to the filing of the present invention.
An object of the present invention is to provide a wedge-shaped multilayer film excellent in impact resistance and penetration resistance. Another object of the present invention is to provide a multilayered film having a sufficient sound-shielding property and a sufficient thickness to have a sufficient thickness.
In order to achieve the above object, a laminated film for bonding according to an embodiment of the present invention is a laminated film having a first end and a second end opposite to the first end, the polyvinyl acetal resin A base layer having a thickness that gradually increases from the first end to the first end; And a reinforcing layer sharing a side of the second end and having a thickness gradually becoming thinner toward the second end, wherein the reinforcing layer has a point at a first end and a point at a second end The shape of the section of the laminated film cut along the straight line connecting the two ends is a polygonal shape having a thickness at the first end greater than a thickness at the second end.
The reinforcing layer may include a first reinforcing layer and a second reinforcing layer.
The first reinforcing layer may contain a resin for reinforcing layer which is one surface with the second terminal and is an ionomer, a polyethylene terephthalate resin, or a polyimide resin.
The second reinforcing layer may contain the polyvinyl acetal resin and the resin for the reinforcing layer, which are located between the base layer and the first reinforcing layer and are non-uniformly mixed with each other.
The base layer may further include a functional layer located inside the base layer.
The functional layer may be one having sound insulation functionality.
Wherein the shape of the cross section of the laminated film has a first end, a first side where one end is connected to the first end and a second end is connected to the second end, a second end, and one end is connected to the second end And the other end is connected to the first end, and the angle ( 2 ) formed by the first surface and the plane parallel to the second surface at the second end is 1 to 4 mrad Can be.
Wherein the shape of the cross section of the laminated film has a first end, a first side where one end is connected to the first end and a second end is connected to the second end, a second end, and one end is connected to the second end And a second end connected to the first end is connected to the first end, and an angle (? 1 ) formed by the first end and a plane parallel to the second end at the first end is 0.5 to 0.8 mrad Lt; / RTI >
The correction area P corresponding to one surface of the second reinforcing layer among the first surface or the second surface may have a surface roughness of 30 to 90 탆.
The height (H 500 ) of the reinforcing layer, which is a distance between one point of the second end to which the reinforcing layer is in contact and one point of the reinforcing layer that is the farthest from the second end, may be 1 to 250 mm have.
The thickness of the second end may be less than 0.38 mm.
The thickness at the first end may be 0.2 mm or more thicker than the thickness at the second end.
The laminated film for bonding may be one that satisfies the impact resistance property based on KS L 2007: 2008.
The lamination film for bonding may be one which satisfies the endurance characteristic according to KS L 2007.
A method for producing a laminated film for bonding according to another embodiment of the present invention comprises the steps of extruding a composition for forming a base layer containing a polyvinyl acetal resin in a base layer extruding port, Extruding a composition for forming a reinforcing layer comprising a terephthalate resin or a polyimide resin; The coextruded composition for forming a base layer and the composition for forming a reinforcing layer are moved to a feed block and have a first end and a second end located in a direction perpendicular to an extrusion direction, And a composition for forming a reinforcing layer, wherein the base layer has a shape that gradually increases in thickness as the first end is closer to the first end and the first end shares the first end, And a forming step for producing a laminated film for bonding comprising a reinforcing layer having a shape in which the thickness gradually becomes closer to the second end.
Wherein the lamination film for bonding has a shape in which the cross-sectional shape of the laminated film cut along a straight line connecting one point of the first end and one point of the second end is larger than a thickness at the first end It is a polygonal shape having a larger value.
Wherein the coextruding step further comprises pneumatically delivering a composition for forming a functional layer containing 54 to 76% by weight of a polyvinyl acetal resin and 24 to 46% by weight of a plasticizer, And further forming a functional layer inside the base layer.
A light-transmitting laminate according to another embodiment of the present invention includes: a first light-transmitting layer; A laminated film for bonding described above which is located on one side of the first light transmitting layer; And a second light transmitting layer positioned on the lamination film for bonding.
The laminated film for bonding according to the present invention and the light-transmitting laminated body comprising the laminated film have excellent soundproofing properties with a thin thickness while being excellent in impact resistance and ductility. Further, the light-transmitting laminated body including the laminated film for bonding of the present invention does not form a double image even when projecting display information using a projector, and thus its application to a front display system is also great.
The method for producing a laminated film for bonding according to the present invention can produce a laminated film having a laminated structure having an asymmetric specific cross-sectional shape by producing a laminated film having a triangular or trapezoidal cross section in a coextrusion manner.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a light-transmitting laminate produced according to an embodiment of the present invention. FIG.
2 is a conceptual view illustrating a cross-sectional view of a light-transmitting laminated body manufactured according to an embodiment of the present invention and a front display /
3 is a conceptual view illustrating a cross-sectional structure of a laminated film for bonding manufactured according to another embodiment of the present invention.
4 is a conceptual view illustrating a cross-sectional structure of a laminated film for bonding manufactured according to another embodiment of the present invention.
FIG. 5 is a conceptual view illustrating a cross-sectional view of a light-transmitting laminate manufactured according to another embodiment of the present invention and a front display /
6 (a) and 6 (b) are conceptual diagrams illustrating a cross-sectional structure of a laminated film for bonding according to another embodiment of the present invention;
7 is a conceptual view for explaining a cross-sectional structure of a laminated film for bonding manufactured according to another embodiment of the present invention (a: height of the reinforcing layer, and b is an angle).
Fig. 8 is a conceptual view for explaining each section divided when evaluating endurance and impact resistance in an experimental example of the present invention. Fig.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Like parts are designated with like reference numerals throughout the specification.
The terms "about "," substantially ", etc. used to the extent that they are used herein are intended to be taken to mean an approximation of, or approximation to, the numerical values of manufacturing and material tolerances inherent in the meanings mentioned, Accurate or absolute numbers are used to help prevent unauthorized exploitation by unauthorized intruders of the referenced disclosure.
Throughout this specification, the term "combination thereof " included in the expression of the machine form means a combination or combination of at least one element selected from the group consisting of the constituents described in the expression of the form of a marker, And the like.
Throughout this specification, the description of "A and / or B" means "A, B, or A and B".
Throughout this specification, terms such as "first", "second" or "A", "B" are used to distinguish the same terms from one another, unless otherwise specified.
In this specification, the position of B on A means that B can be located on A or on A, and B can be located on B or other layer between B and A, And is not interpreted.
In this specification, the singular < RTI ID = 0.0 > terms < / RTI > are to be interpreted as including the singular or plural unless context dictates otherwise.
In the present specification, the sizes of the respective constituent elements may be exaggerated for explanatory purposes of the invention, and may differ from the actually applied size.
The inventors of the present invention have found that when a wedge-shaped bonding film is formed, the thickness of the bonding film is inevitably reduced. When such a bonding film is applied to a laminated glass, It has been recognized that there is a problem that the properties related to the stability of the tempered glass such as penetration are worsened, and while studying a method for solving these problems, it is possible to solve such a problem by applying a heterogeneous resin to a specific structure And completed the present invention.
Hereinafter, one embodiment of the present invention will be described in detail.
FIG. 1 is a schematic view for explaining a top view of a
A laminated
The bonding laminated
Thus, the
The cross-sectional shape of the
The bottom surface of the reinforcing
The reinforcing
The reinforcing
The bottom surface of the second reinforcing
The bottom surface of the first reinforcing
The
As the
The
The lamination film for bonding (100) is characterized in that the shape of the section of the laminated film cut along a straight line connecting one point (A) of the first end and one point (B) of the second end is different from that of the first end the thickness (T 120) is the first may be a thickness (T 140) thicker than the triangular or trapezoidal shape according to the second terminal.
The cross-sectional shape of the laminated film may be such that the length of the bottom surface of the triangular or trapezoidal cross section of the
I) the
In this case, it is advantageous to simultaneously satisfy both the functional characteristics such as the sound insulation characteristic of the
The cross-sectional shape of the
The cross-sectional shape of the
This angle allows the laminated film to impart sufficient mechanical strength while applying a minimum of polymeric resin. When the angle is set to be such an angle, on one of the first surface and the second surface, a line connecting an angle at the first end and a line connecting an angle at the second end meet, Break "occurs.
Such a portion tends to cause bubbles to remain when the
Specifically, the correction area P, which is a portion corresponding to one surface of the second reinforcing layer among the
The reinforcing
When the reinforcing
The thickness (T 120 ) at the first end may be 0.2 mm or more thicker than the thickness (T 140 ) of the second end, and may be 0.2-0.8 mm thick, more specifically 0.3-0.6 mm It may be thicker. In this case, the display information projected in the form of light from the outside has a double effect and can be suitable for HUD application.
The thickness (T 140 ) of the second end may be less than 0.38 mm. Specifically, the thickness (T 140 ) of the second end may be in a range of 0.1 mm or more and less than 0.38 mm, and may be 0.1 to 0.36 mm. The laminated film for bonding 100 can have such a considerably thin thickness while satisfying physical properties such as sufficient hardenability and penetration resistance.
The thickness (T 120 ) of the first end may be 0.95 mm or less. Specifically, the thickness (T 120) of the first terminal may be a thickness (T 120) is 0.1 to 0.85 mm of the first end, it may be a 0.1 to 0.75 mm. The laminated film for bonding 100 can have such a considerably thin thickness while satisfying physical properties such as sufficient hardenability and penetration resistance.
The laminated film for bonding 100 can satisfy the impact resistance characteristics based on KS L 2007: 2008. The impact resistance property is evaluated after being made of the bonded glass according to the above-mentioned specification.
The laminated film for bonding 100 may be one that satisfies the impact resistance property based on KS L 2007: 2008 in a portion having a thickness of 0.65 mm or less.
The lamination film for bonding 100 may be one which satisfies the endurance characteristics based on KS L 2007. The above-mentioned inherent flexibility characteristic is evaluated after being made of a bonded glass according to the above-mentioned specifications.
The bonding laminated
The
The
The polyvinyl acetal resin applied to the
When the polyvinyl acetal resin having such characteristics is applied, the
The polyvinyl acetal resin of the
The polyvinyl acetal resin may be a synthesized polyvinyl alcohol and an aldehyde, and the kind of the aldehyde is not limited. Specifically, the aldehyde may be any one selected from the group consisting of n-butylaldehyde, isobutylaldehyde, n-barrel aldehyde, 2-ethylbutylaldehyde, n-hexylaldehyde and blend resins thereof. When n-butylaldehyde is used as the aldehyde, the produced polyvinyl acetal resin may have a refractive index characteristic having a small difference from the refractive index of the glass and having a property of excellent bonding strength with glass.
The
Specific examples of the plasticizer include triethylene glycol bis 2-ethylhexanoate (3G8), tetraethylene glycol diheptanoate (4G7), triethylene glycol bis 2-ethylbutyrate (3GH), triethylene glycol bis 2- (DBA), dibutyl sebacate (DBS), bis-2-hexyl adipate (DHA), and combinations thereof. May be applied. Specifically, triethyleneglycol di-2-ethylbutylate, triethyleneglycol di-2-ethylhexanoate, triethyleneglycol di-n-heptanoate and combinations thereof , And more specifically, triethylene glycol bis 2-ethylhexanoate (3G8) may be applied.
The
The
The polyvinyl acetal resin of the
The polyvinyl acetal resin of the
The
A detailed description of the plasticizer will be omitted because it overlaps with the description of the
Particularly, the
The
When the
The reinforcing
The ionomer is a conjugated polymer containing an olefinic repeating unit and a carboxylic acid repeating unit, and an ionic compound containing a metal ion in an acidic functional group can be applied.
Specifically, the ionomer may be an olefin-based ionomer, more specifically, a copolymer of a repeating unit derived from an alpha olefin having 2 to 4 carbon atoms and an alpha, beta ethylenically unsaturated carboxylic acid repeating unit having 3 to 6 carbon atoms Lt; / RTI > The ionomer may be an ionic compound containing a metal ion in the side chain having an acidic functional group.
The ionomer may include 20 to 95% by weight, 20 to 90% by weight, 40 to 95% by weight, and 40 to 75% by weight of the olefinic repeating unit can do. The carboxylic acid repeating unit may be contained in an amount of 5 to 80% by weight, 10 to 80% by weight, 5 to 60% by weight, and 25 to 60% by weight .
As the metal ion, a monovalent, divalent or trivalent metal ion can be applied. Specifically, Na + , K + , Li + , Cs + , Ag + , Hg + , Cu + , Be 2+ , Mg 2 + , Ca 2+ , Sr 2+ , Ba 2+ , Cu 2+ , Cd 2+ , Hg 2+ , Pb 2+ , Fe 2+ , Co 2+ , Ni 2+ , Zn 2+ , Al 2+ , Sc 3+ , Fe 3+ , Al 3+ and Yt 3+ may be applied. Specifically, it is preferable to apply Mg 2+ , Na + and Zn 2+ as the metal ion.
The ionomer may be a copolymer of an ethylenic repeating unit having 2 to 4 carbon atoms and an ethylenically unsaturated carboxylic acid repeating unit having 3 to 6 carbon atoms and may include at least 5 mol% of an acidic side chain, Ionic compound capable of binding to an ion.
The polyethylene terephthalate resin may have a degree of crystallinity of 0% to 80%, 10% to 70%, and more specifically 40% to 60%. The polyethylene terephthalate resin may be a copolymer resin, and the copolymerized polyethylene terephthalate may be a glycol component in which ethylene glycol and neopentyl glycol are copolymerized.
The polyimide resin is a resin that is prepared by preparing a polyamic acid derivative by solution-combining an aromatic dianhydride with an aromatic diamine or an aromatic diisocyanate and then imidizing the polyamic acid derivative. Specifically, the polyimide resin is an aromatic acid diimine including biphenyltetracarboxylic acid anhydride But is not limited to, those obtained by imidizing a polyamic acid resin synthesized from an aromatic diamine containing water and para-phenylenediamine.
The
The
Further, the
In addition, since the laminated film for bonding 100 can have a considerable mechanical strength even with a considerably thin thickness, the thickness of the glass itself can be thinly applied to the laminated glass, and the lighter of the laminated glass can be induced .
A method for producing a laminated film for bonding according to another embodiment of the present invention comprises the steps of extruding a composition for forming a base layer containing a polyvinyl acetal resin in a base layer extruding port, Extruding a composition for forming a reinforcing layer comprising a terephthalate resin or a polyimide resin; The coextruded composition for forming a base layer and the composition for forming a reinforcing layer are moved to a feed block and have a
Wherein the shape of a section cut along a straight line connecting one point (A) of the first end and one point (B) of the second end of the bonding laminated film (100) 120 ) is thicker than the thickness (T 140 ) at the second end.
In the above-described manufacturing method, the
The co-extruding step may further include pneumatically delivering a composition for forming a functional layer containing 54 to 76% by weight of a polyvinyl acetal resin and 24 to 46% by weight of a plasticizer, and in the forming step, The
The composition for forming the base layer, the composition for forming the functional layer, and the composition for forming the reinforcing layer each have the composition of the base layer and the composition of the functional layer described above. And a composition of the components contained in the reinforcing layer, or a composition containing each of these monomers or an oligomer, and may further include a solvent, if necessary.
The
FIG. 1 is a schematic view for explaining a top view of a
The
The bonding laminated
Thus, the
The cross-sectional shape of the
One surface of the reinforcing
One surface of the reinforcing
Other functional layers may be disposed between one surface of the reinforcing
The
The
The
As the
At the
Means that the thickness T 500 of the reinforcing layer at the
The first means at the terminal 120 is not a zero-thickness (T 500) of the enhancement layer relative to the base layer thickness (T 300) 10 substantially above in terms of the thickness (T 120) of the first end It means that the reinforcing
At the
The second is the base layer thickness at the ends (140) (T 300) the enhancement-layer thickness (T 500) the sense of zero on the basis of 10 is substantially the thickness of the second end (T 140) the base in the surface It means that
The meaning that the thickness T 300 of the base layer at the
At this time, the
I) the
In this case, it is advantageous to simultaneously satisfy both the functional characteristics such as the sound insulation characteristic of the
I) the
The thickness (T 120 ) at the first end may be 0.2 mm or more thicker than the thickness (T 140 ) of the second end, and may be 0.2-0.8 mm thick, more specifically 0.3-0.6 mm It may be thicker. In this case, the display information projected in the form of light from the outside has a double effect and can be suitable for HUD application.
The thickness (T 140 ) of the second end may be less than 0.38 mm. Specifically, the thickness (T 140 ) of the second end may be in a range of 0.1 mm or more and less than 0.38 mm, and may be 0.1 to 0.36 mm. The laminated film for bonding 100 can have such a considerably thin thickness while satisfying physical properties such as sufficient hardenability and penetration resistance.
The thickness (T 120 ) of the first end may be 0.95 mm or less. Specifically, the thickness (T 120) of the first terminal may be a thickness (T 120) is 0.1 to 0.85 mm of the first end, it may be a 0.1 to 0.75 mm. The laminated film for bonding 100 can have such a considerably thin thickness while satisfying physical properties such as sufficient hardenability and penetration resistance.
The laminated film for bonding 100 can satisfy the impact resistance characteristics based on KS L 2007: 2008. The impact resistance property is evaluated after being made of the bonded glass according to the above-mentioned specification.
The laminated film for bonding 100 may be one that satisfies the impact resistance property based on KS L 2007: 2008 in a portion having a thickness of 0.65 mm or less.
The lamination film for bonding 100 may be one which satisfies the endurance characteristics based on KS L 2007. The above-mentioned inherent flexibility characteristic is evaluated after being made of a bonded glass according to the above-mentioned specifications.
The bonding laminated
The composition of the
The composition of the
The
When the
When the
The reinforcing
The description of the ionomer, the polyethylene terephthalate resin, and the polyimide resin is the same as that described above, so that the description thereof will be omitted.
The
The
Further, the
In addition, since the laminated film for bonding 100 can have a considerable mechanical strength even with a considerably thin thickness, the thickness of the glass itself can be thinly applied to the laminated glass, and the lighter of the laminated glass can be induced .
A method for producing a laminated film for bonding according to another embodiment of the present invention comprises the steps of extruding a composition for forming a base layer containing a polyvinyl acetal resin in a base layer extruding port, Extruding a composition for forming a reinforcing layer comprising a terephthalate resin or a polyimide resin; The coextruded composition for forming a base layer and the composition for forming a reinforcing layer are then transferred to a feed block and the first and second coextruded layers are disposed in a direction perpendicular to the direction of the extrusion progress (direction in which the laminated film for bonding to be manufactured moves) A base layer (300) having a terminal (120) and a second terminal (140) and having a form in which the thickness gradually increases as the base layer composition is closer to the first terminal, and a second layer And a forming step of producing a laminated film for bonding 100 comprising a reinforcing
Wherein the shape of a section cut along a straight line connecting one point (A) of the first end and one point (B) of the second end of the bonding laminated film (100) 120 have a triangular or trapezoidal shape that is thicker than the thickness T 140 at the second end.
In the above-described manufacturing method, the
The co-extruding step may further include pneumatically delivering a composition for forming a functional layer containing 54 to 76% by weight of a polyvinyl acetal resin and 24 to 46% by weight of a plasticizer, and in the forming step, The
The
The composition for forming the base layer, the composition for forming the functional layer, and the composition for forming the reinforcing layer each have the composition of the base layer and the composition of the functional layer described above. And a composition of the components contained in the reinforcing layer, or a composition containing each of these monomers or an oligomer, and may further include a solvent, if necessary.
The
Another light-transmitting
The first
The light transmission layered
In addition, the light-transmitting
The light-transmitting
The
The detailed description of the light-transmitting
The light-transmitting
The light-transmitting
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Manufacturing example
The components used in the following examples are as follows.
First polyvinyl butyral resin: Polyvinyl alcohol having an average degree of polymerization of 1700, a hydroxyl group content of 45 mol%, an acetyl group content of 1 mol%
Second polyvinyl butyral resin: polyvinyl alcohol having an average degree of polymerization of 2400, a hydroxyl group content of 20 mol%, an acetyl group content of 11 mol%
Plasticizer: triethylene glycol bis 2-ethylene hexanoate (3G8) (available from PROVIRON Corporation PROVIST 1766)
Ionomer: poly (ethylene-co-methacrylic acid) salt (available from SK Innovation)
1) Experimental Example 1
Example
The base layer used was a composition for forming a base layer comprising 73 wt% of a first polyvinyl butyral resin and 27 wt% of a plasticizer, and the functional layer contained 65 wt% of a second polyvinyl butyral resin and 35 wt% of a plasticizer , And the reinforcing layer is formed by applying a composition for forming a reinforcing layer containing 100% by weight of an ionomer, coextruding through each of the extruding ports to form three layers of a base layer, a functional layer, and a reinforcing layer .
The three layers were each moved to a pit block and molded into a laminated film for bonding of the embodiment having the structure and shape of Fig.
Comparative Example
The reinforcing layer of the comparative example having the same composition as that of the base layer of the example was formed in the same shape and size as those of the reinforcing layer of the example in place of the reinforcing layer of the embodiment, .
Property evaluation
Evaluation of Inner Tube Capacity
KS L 2007, the endurance of the bonded glass (optical transparent laminate) to which the laminated films for bonding prepared in Examples and Comparative Examples were bonded was evaluated.
A laminate was prepared by stacking a glass of 2.1 cm in thickness of 300 mm x 300 mm and a lamination film for lamination of the examples and comparative examples in a laminated structure of glass-lamination film-glass, preliminarily bonding the laminate to a vacuum and performing degassing and edge sealing Edge sealing. Thereafter, the present bonding was carried out at 150 ° C for 2 hours using a high-pressure autoclave to prepare a sample for evaluation of physical properties.
The sample for evaluating physical properties was prepared by felling 2.27 kg of steel balls at the positions of the respective zones shown in Fig. 8 at 20 캜, and measuring the height (MBH) at which the test piece penetrated. In this case, fail is indicated when the penetration is less than 4 m, and pass when the penetration is more than 4 m.
Evaluation of impact resistance
KS L 2007: 2008, the impact resistance of the laminated glass bonded to the laminated films for bonding prepared in Examples and Comparative Examples was evaluated.
The laminate was a laminate structure of a laminate film for glass-bonding and a laminate film of glass, and samples for evaluating physical properties were prepared in the same manner as in the above evaluation of inherent flexibility.
The low temperature evaluation was carried out as follows: 227 g of steel balls were stored at 20 ° C for 4 hours, dropped at a height of 9 m from the height of each zone shown in FIG. 8, and the impacted specimen was broken, Fail if not greater than 15 g, pass if the impacted specimen is not broken or the glass is scattered and the amount of glass falling from the sheet is less than 15 g.
At room temperature, 227 g of steel balls were stored at 40 캜 for 4 hours, then dropped at a height of 10 m from each of the zones shown in Fig. 8, and the impacted specimen was broken and the amount of glass Fail in the case of 15 g or more, pass if the impacted specimen is not broken or the glass is scattered and the amount of glass falling from the sheet is less than 15 g.
Evaluation of car sound
A 2.1 cm thick glass of 300 mm x 25 mm and a laminated film of the examples and comparative examples were heated in a laminator at a temperature of 130 DEG C for 15 minutes in a laminated structure of 2.1T glass-laminated film for joining-2.1T glass, The specimens were bonded by pressurization and aged for 1 hour in a constant temperature chamber at 0 ° C, 20 ° C, or 30 ° C, respectively.
The vibration specimens were excited by a vibration generator for damping test, the obtained vibration characteristics were amplified by a mechanical impedance amplifier, and the obtained vibration spectrum was analyzed by an FFT (fast Fourier transform) spectrum analyzer to draw a graph. The loss factor at a frequency of about 2,000 to 4,000 Hz was calculated using the 1 dB method.
The higher the loss factor, the better the sound insulation performance and the ordinary sound insulation film has a loss factor of 0.35 at 20 ° C. As a result of the evaluation, when the loss factor of zero is 0.35 or more, it is indicated as fall when the pass is less than 0.35.
Evaluation of dual images
A laminated glass (light transmission laminate) manufactured in the same manner as the above-mentioned inherent toughness tester was placed on a windshield of a vehicle by a windshield, and a projector was installed on a lower part of the windshield. Then, display information was projected on the laminated glass, After displaying the images, the presence or absence of duplicate images was evaluated with naked eyes. Passages were judged to be unidentified.
Average thickness evaluation
The real-time thickness data were continuously checked through the thickness profile (X-ray) in the film, and the average value thereof was shown.
Bubble occurrence
A glass bonded specimen was prepared and evaluated for the presence of bubbles in the glass bonded to the entire area including the correction area. When the bubbles were not left, the bubbles remained, but when the maximum bubble diameter was 50 μm or less, , And bubbles were present, and when the maximum diameter exceeded 50 μm, it was evaluated as X.
After leaving the specimen at 130 DEG C for 2 hours, the presence or absence of air bubbles in the bonded glass was evaluated in the same manner as above.
Results of physical property evaluation
Table 1 below shows the results of the above evaluation using the comparative example and the example sample.
area
Average thickness
(Low temperature)
(Room temperature)
image
area
Average thickness
(Low temperature)
(Room temperature)
image
Referring to the results shown in Table 1, both of the laminated glass of the examples and the laminated glass of the comparative example are excellent in the evaluation of the differential image and the double image, but show a large difference in the penetration resistance and the impact resistance.
In particular, the samples to be compared were characterized by the characteristics of the wedge-shaped film having a triangular or trapezoidal cross section in the 2-1 to 2-4, 3-1 to 3-4 zones measured at an average thickness of 600 [mu] m and 300 [ The results show that the impact resistance and penetration resistance are remarkably decreased. This shows that the reinforced glass has no sufficient impact resistance and endurance characteristics at the thin portion.
On the other hand, the samples of the examples were prepared in the same manner as in Examples 1 to 2-4, 3-1 to 3-4 It is evaluated that both the impact resistance and the ductility are excellent in the region. In the present invention, both the sound insulation performance and the dual image are evaluated at the same level or more, while having sufficient impact resistance and penetration performance even at a thin thickness by applying the reinforcement layer.
2) Experimental Example 2
Example
The base layer used was a composition for forming a base layer comprising 73 wt% of a first polyvinyl butyral resin and 27 wt% of a plasticizer, and the functional layer contained 65 wt% of a second polyvinyl butyral resin and 35 wt% of a plasticizer , And the reinforcing layer was co-extruded through each extrusion port by applying a composition for forming a reinforcing layer containing 100 wt% of the ionomer to form a base layer, a functional layer, and a reinforcing layer .
The three layers were each moved to a pit block and were molded into a laminated film for bonding of the embodiment having the structure and shape corresponding to Fig. 3 (b). The correction region (P) of the laminated film for bonding formed was formed on one side of the second reinforcing layer and gave a surface roughness of 40 to 70 mu m.
Comparative Example
The reinforcing layer of the comparative example having the same composition as that of the base layer of the example was formed in the same shape and size as those of the reinforcing layer of the example in place of the reinforcing layer of the embodiment, .
Results of physical property evaluation
The method of evaluating the physical properties was applied in the same manner as in Experimental Example 1, and the results are shown in Table 2 below.
area
Average thickness
(Low temperature / room temperature)
(Immediately after bonding / after leaving)
image
area
Average thickness
(Low temperature / room temperature)
(Immediately after bonding / after leaving)
image
Referring to the results of Table 2 above, both of the laminated glass of the examples and the laminated glasses of the comparative examples are excellent in the evaluation of the differential image and the double image, but show a large difference in the penetration resistance and impact resistance.
In particular, the samples to be compared were characterized by the characteristics of the wedge-shaped film having a triangular or trapezoidal cross section in the 2-1 to 2-4, 3-1 to 3-4 zones measured at an average thickness of 600 [mu] m and 300 [ The results show that the impact resistance and penetration resistance are remarkably decreased. This shows that the reinforced glass has no sufficient impact resistance and endurance characteristics at the thin portion.
On the other hand, the samples of the examples were prepared in the same manner as in Examples 1 to 2 to 4, 3-1 to 3- It is evaluated that both the impact resistance and the ductility are excellent in the 4th zone. In the present invention, both the sound insulation performance and the dual image performance are evaluated to be equal to or more than the reference value while having sufficient impact resistance and penetration performance even at a thin thickness by applying the reinforcement layer.
In the laminated film for bonding according to the present invention in which the dissimilar resin-reinforced layer is positioned at the second end, a kind of "bent portion" caused by a difference in thickness increase ratio between the reinforcing layer and the base layer may occur However, in the present invention, a correction region is set in the bent portion and the surface roughness is raised to correct the tilting. In this way, And it was confirmed experimentally that there is substantially no bubble formation at the time of glass bonding.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, Of the right.
100: laminated film for bonding 110: first side
120: first end 130: second side
140: second end 160: shade band
200: first light transmitting layer 300: base layer
320: first base layer 340: second base layer
400: functional layer 500: reinforcing layer
520: first reinforcing layer 540: second reinforcing layer (non-uniform reinforcing layer)
600: second light transmitting layer 700: light transmitting laminate
800: Projector 900: Front display system
A: One point at the first end B: One point at the second end
T 120 : the thickness of the laminated film for bonding at the first end
(The distance between the first surface and the second surface in the cross section cut by the AB line)
T 140 : the thickness of the laminated film for bonding at the second end
(The distance between the first surface and the second surface in the cross section cut by the AB line)
T 300 : thickness of base layer T 400 : thickness of functional layer
T 500 : Thickness of the reinforcing layer
H 500 : height of reinforcing layer H 520 : height of first reinforcing layer
H 540 : height of the second reinforcing layer (non-uniform reinforcing layer)
P: correction area
Claims (14)
A base layer containing a polyvinyl acetal resin and sharing one side with the first end and having a thickness gradually getting closer to the first end; And a reinforcing layer having a thickness that gradually decreases as the one of the first and second ends is closer to the second end,
Wherein the shape of the cross section of the laminated film cut along a straight line connecting one point of the first end and one point of the second end is such that the thickness at the first end is larger than the thickness at the second end And the second end has a polygonal shape with a thickness of less than 0.38 mm.
The reinforcing layer comprising a first reinforcing layer and a second reinforcing layer,
Wherein the first reinforcing layer contains a resin for reinforcing layer which is one surface common to the second end and is an ionomer, a polyethylene terephthalate resin, or a polyimide resin,
Wherein the second reinforcing layer contains the polyvinyl acetal resin and the resin for the reinforcing layer which are located between the base layer and the first reinforcing layer and are nonuniformly mixed with each other.
Wherein the base layer further comprises a functional layer located inside the base layer,
Wherein the functional layer has a sound insulating function.
Wherein the shape of the cross section of the laminated film has a first end, a first side where one end is connected to the first end and a second end is connected to the second end, a second end, and one end is connected to the second end And a second end connected at the other end to the first end,
And an angle (? 2 ) between the first surface and a plane parallel to the second surface at the second end is 1 to 4 mrad.
Wherein the shape of the cross section of the laminated film has a first end, a first side where one end is connected to the first end and a second end is connected to the second end, a second end, and one end is connected to the second end And a second end connected at the other end to the first end,
And an angle (? 1 ) between the first face and a plane parallel to the second face at the first end is 0.5 to 0.8 mrad.
Wherein the correction region (P), which is a portion corresponding to one surface of the second reinforcing layer among the first surface or the second surface, has a surface roughness of 30 to 90 탆.
Wherein a height (H 500 ) of the reinforcing layer, which is a distance between one point of the second end to which the reinforcing layer is in contact and one point of the reinforcing layer that is furthest from the second end, is 1 to 250 mm, Laminated film for bonding.
Wherein the thickness at the first end is 0.2 mm or more thicker than the thickness at the second end.
Wherein the laminated film for bonding satisfies the impact resistance property according to KS L 2007: 2008.
Wherein said lamination film for lamination satisfies an inherent flexibility characteristic based on KS L 2007. [
Wherein the coextruded base layer forming composition and the composition for forming a reinforcing layer are moved to a feed block and have a first end and a second end located in a direction perpendicular to the extrusion direction, And a composition for forming a reinforcing layer which has a shape that gradually increases in thickness as it is closer to the first end, and a composition for forming a reinforcing layer, which shares one surface with the second terminal, And forming a reinforcing layer having a shape in which the thickness gradually becomes thinner toward the second end,
Wherein the lamination film for bonding has a shape in which the cross-sectional shape of the laminated film cut along a straight line connecting one point of the first end and one point of the second end is larger than a thickness at the first end And the second end has a polygonal shape with a thickness of less than 0.38 mm.
Wherein the coextruding step further comprises pneumatically delivering a composition for forming a functional layer containing 54 to 76% by weight of a polyvinyl acetal resin and 24 to 46% by weight of a plasticizer, And a functional layer is further formed inside the base layer.
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KR1020180050291A KR102005189B1 (en) | 2018-04-30 | 2018-04-30 | Laminate film for bonding, manudacturing method thereof and light transmitting layered product comprising of the same |
CN202210385821.6A CN114670518B (en) | 2018-03-30 | 2018-08-13 | Laminate film for bonding and light-transmitting laminate |
CN201821303284.1U CN208906630U (en) | 2018-03-30 | 2018-08-13 | Engagement laminated film and light transmission layered product comprising the engagement laminated film |
CN201810917091.3A CN110315822A (en) | 2018-03-30 | 2018-08-13 | Engagement laminated film and light transmission layered product comprising the engagement laminated film |
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KR102231719B1 (en) * | 2019-11-13 | 2021-03-23 | 에스케이씨 주식회사 | Film for bonding and light transmitting layered product comprising of the same |
KR102231718B1 (en) * | 2019-11-13 | 2021-03-23 | 에스케이씨 주식회사 | Film for bonding and light transmitting layered product comprising of the same |
KR102252498B1 (en) * | 2020-10-05 | 2021-05-13 | 에스케이씨 주식회사 | Film comprising thiourethane layer, composition for manufacturing thiourethane layer and manufacturing method of the same |
CN114379178A (en) * | 2020-10-05 | 2022-04-22 | Skc株式会社 | Film for glass bonding, method for producing film, and light-transmitting laminate |
US11548262B2 (en) | 2019-08-09 | 2023-01-10 | Skc Co., Ltd. | Bonding film, and light-transmitting laminate including same |
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US11548262B2 (en) | 2019-08-09 | 2023-01-10 | Skc Co., Ltd. | Bonding film, and light-transmitting laminate including same |
KR102231719B1 (en) * | 2019-11-13 | 2021-03-23 | 에스케이씨 주식회사 | Film for bonding and light transmitting layered product comprising of the same |
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