KR101967888B1 - Substrate treatment apparatus and substrate tretment method - Google Patents
Substrate treatment apparatus and substrate tretment method Download PDFInfo
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- KR101967888B1 KR101967888B1 KR1020150178202A KR20150178202A KR101967888B1 KR 101967888 B1 KR101967888 B1 KR 101967888B1 KR 1020150178202 A KR1020150178202 A KR 1020150178202A KR 20150178202 A KR20150178202 A KR 20150178202A KR 101967888 B1 KR101967888 B1 KR 101967888B1
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- substrate
- conveyor belt
- load lock
- lock chamber
- buffer
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67706—Mechanical details, e.g. roller, belt
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/6773—Conveying cassettes, containers or carriers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67748—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber horizontal transfer of a single workpiece
Abstract
The present invention relates to a substrate processing apparatus and a substrate processing method for processing a semiconductor substrate or a display substrate. The substrate processing apparatus includes a conveyor belt for conveying a substrate; A buffer cassette for loading a substrate on a conveying path of the conveyor belt by a lifting / lowering operation; An atmospheric robot for exchanging substrates with either the conveyor belt or the buffer cassette; A cluster device comprising a load lock chamber for exchanging substrates with the atmospheric robot, at least one process chamber coupled with a transfer chamber and a transfer chamber coupled to the load lock chamber and having a vacuum robot installed therein; . Thus, by transferring the substrate to a sheet by using the conveyor belt, the waiting time of the substrate can be shortened, thereby improving the processing speed of the substrate.
Description
The present invention relates to a substrate processing apparatus and a substrate processing method for processing a semiconductor substrate or a display substrate.
In order to manufacture a substrate for a semiconductor or a substrate for a display, various processes are performed. Examples of a process for manufacturing the substrate include a deposition process, an etching process, and a cleaning process.
In order to perform these processes, it is repeatedly required to transfer the substrate to the apparatus for processing each process. In the process of transferring or storing the substrate, the substrate is contaminated with contaminants such as dust, moisture, and various organic substances. Therefore, the substrate is housed and transported in a separate substrate container to protect the substrate from contaminants.
An example of such a substrate container is a FOUP (FOUP, Front Opening Unified Pod). Generally, the substrate container houses about 25 substrates and is transported to each processing apparatus. Therefore, the substrate container transferred to one processing apparatus has to wait until each of the 25 substrates in turn is processed in order, so that the production time is long and the production efficiency is not good.
In addition, each processing apparatus had to have a separate space for the substrate container to stand in order to draw out the substrate from the substrate container and draw the processed substrate back into the substrate container. Because of this, each processing apparatus occupies a lot of installation space and production efficiency is low. Particularly, these problems are increasing due to the large area trend of substrates in recent years.
In order to solve this problem, in accordance with Korean Unexamined Patent Publication No. 2003-0029850, there is proposed a method of controlling a conveying apparatus that includes a conveyor for conveying a substrate to a plurality of processing apparatuses, a finger provided on the conveyor for conveying the substrate to a sheet, And a robot that moves the substrate at a constant speed.
However, since the substrates are exchanged between the continuously moving fingers and the substrate fingers operating at the same speed, if the driving speed of the conveyor is high, the substrate may not fall down or the fingers may not be positioned at the correct positions.
Further, since the FOUP, the buffer cassette, and the device stage are disposed around the robot located on the side of the conveyor, the entire installation space is occupied, and all the transporting operations of the substrate are performed by one robot, .
It is an object of the present invention to provide a substrate processing apparatus and a substrate processing method in which a transfer path of a substrate is reduced to increase a production speed.
It is another object of the present invention to provide a substrate processing apparatus in which space for installing a substrate processing apparatus is reduced to improve space efficiency.
According to an aspect of the present invention, there is provided a substrate processing apparatus comprising: a conveyor belt for conveying a substrate; A buffer cassette for loading the substrate on the conveying path of the conveyor belt by an ascending / descending operation; An atmospheric robot for exchanging a substrate with either one of the conveyor belt and the buffer cassette; A cluster device including a load lock chamber for exchanging substrates with the atmospheric robot, a transfer chamber coupled to the load lock chamber and having a vacuum robot installed therein, and at least one process chamber coupled to the transfer chamber; .
Preferably, the conveyor belt includes an upstream conveyor belt, a middle conveyor belt, and a downstream conveyor belt along the substrate travel path, and the intermediate conveyor belt is disposed to pass through the buffer cassette.
Preferably, the intermediate conveyor belt includes a speed regulating unit for regulating the speed of progress.
Preferably, the stopper stops the advancement of the substrate between the intermediate conveyor belt and the downstream conveyor belt.
Preferably, the load lock chamber comprises an inlet load lock chamber for drawing the untreated substrate into the transfer chamber and an outlet load lock chamber for withdrawing the process substrate from the transfer chamber, Chamber between the inlet / outlet load lock chamber and the inlet / outlet load lock chamber.
Preferably, respective gates formed in the inlet / outlet load lock chamber and exchanging substrates with the atmospheric robot are disposed opposite each other.
Preferably, the buffer cassette is arranged to face the atmospheric robot.
Preferably, the buffer cassette comprises first and second buffer cassettes along a substrate travel path, and the intermediate conveyor belt comprises first and second intermediate conveyor belts corresponding to the first and second buffer cassettes, Wherein the first buffer cassette loads the unprocessed substrate from the first intermediate conveyor belt and the second buffer cassette seats the processing substrate via the first intermediate conveyor belt from the second intermediate conveyor belt .
Preferably, the load lock chamber comprises an inlet load lock chamber for drawing the untreated substrate into the transfer chamber and an outlet load lock chamber for withdrawing the process substrate from the transfer chamber, And the substrate is exchanged with the incoming / outgoing load lock chamber while reciprocating in front of the chamber.
Preferably, the buffer cassette comprises first and second buffer cassettes along a substrate travel path, and the intermediate conveyor belt comprises first and second intermediate conveyor belts corresponding to the first and second buffer cassettes And the first buffer cassette loads the unprocessed substrate from the first intermediate conveyor belt, and the second buffer cassette loads the processed substrate by the atmospheric robot.
Preferably, the atmospheric robot transfers an unprocessed substrate from the buffer cassette or the conveyor belt to the load lock chamber.
Preferably, the atmospheric robot transfers the untreated substrate from the conveyor belt to the load lock chamber when the unprocessed substrate load of the buffer cassette is low or absent.
Preferably, the atmospheric robot transfers the processing substrate from the load lock chamber to the conveyor belt.
Preferably, the plurality of buffer cassettes are disposed on a substrate traveling path of the conveyor belt, and the atmospheric robots and the cluster devices are alternately disposed on one side or the other of the respective buffer cassettes based on a substrate traveling path.
Preferably, the plurality of buffer cassettes are disposed on a substrate advancing path of the conveyor belt, and the atmospheric robot and the cluster device are disposed facing each other on both sides of the respective buffer cassettes with respect to the substrate advancing path.
According to another aspect of the present invention, there is provided a substrate processing method including: transferring an untreated substrate to a conveyor belt; Elevating the buffer cassette during transfer to load the unprocessed substrate; Transferring the unprocessed substrate on the loaded unprocessed substrate or the conveyor belt to the load lock chamber with the atmospheric robot; Introducing the transferred untreated substrate into the process chamber with a vacuum robot in the transfer chamber; Transferring a processed substrate processed in the process chamber to the load lock chamber by a vacuum robot in the transfer chamber; And transferring the processed substrate to the conveyor belt with the atmospheric robot; .
The substrate processing apparatus and the substrate processing method of the present invention can shorten the standby time of the substrate by transferring the substrate to a sheet by using the conveyor belt, thereby improving the processing speed of the substrate.
Further, the present invention can reduce the transfer path of the substrate by arranging the atmospheric robot between the inlet / outlet load lock chambers. As a result, the installation space of the substrate processing apparatus can be reduced.
Further, according to the present invention, the space efficiency of the substrate processing apparatus can be increased by arranging the cluster apparatus on both sides of the conveyor belt alternately or facing each other.
Further, by arranging the intermediate conveyor belt to pass through the inside of the buffer cassette, the present invention can load the substrate from the conveyor belt to the buffer cassette only by lifting and lowering the buffer cassette without a separate robot.
Further, according to the present invention, by providing the stopper, the substrate on the continuously moving conveyor belt can be loaded at the same position of the buffer cassette.
1 is a schematic diagram according to a first embodiment of the present invention;
2 is a sectional view according to the first embodiment of the present invention;
3 is a perspective view showing a buffer cassette according to a first embodiment of the present invention;
4 is a partial schematic view of a second embodiment of the present invention;
5 is a partial schematic view according to a third embodiment of the present invention;
6 is a schematic view according to a fourth embodiment of the present invention;
7 is a schematic view according to a fifth embodiment of the present invention;
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The substrate processing apparatus of the present invention can be classified into the first to fifth embodiments, and the constituent elements of each embodiment are basically the same, but there are differences in some configurations. In addition, among the various embodiments of the present invention, the same reference numerals in the drawings are used for the same functional elements and functions.
1 to 3, the substrate processing apparatus according to the first embodiment of the present invention comprises a
The
The
The
The
When the
The
The
The
The
The driving
The
The
Specifically, the first
As a result, the
In addition, since the extra unprocessed substrate to be processed in the
The
The
When the substrate is loaded on the
At this time, the atmospheric robot 30 is arranged to face the buffer cassette 20 to facilitate the exchange of the substrates between the buffer cassette 20 and the atmospheric robot 30.
The
The
The
The
The
The second embodiment of the present invention differs from the first embodiment in the structure of the conveyor belt and the buffer cassette. Hereinafter, components different from the first embodiment will be described with reference to FIG.
The
The buffer cassette 220 comprises a
The intermediate conveyor belt comprises a first
The
Specifically, the unprocessed substrate is loaded on the
By thus including the second
In addition, by arranging the
The third embodiment of the present invention differs from the first embodiment in the structure of the conveyor belt, the buffer cassette and the atmospheric robot. Hereinafter, the components different from the first embodiment will be described with reference to FIG.
The
The buffer cassette 320 comprises a
The intermediate conveyor belt comprises a first
The
Specifically, the untreated substrate is loaded on the
By providing the first and second
The fourth embodiment of the present invention differs from the first embodiment in the arrangement structure of the cluster apparatus. Hereinafter, the components different from the first embodiment will be described with reference to FIG.
A plurality of
Each of the
As a result, more cluster devices can be installed in the same space, and the space efficiency of the substrate processing apparatus can be improved.
The fifth embodiment of the present invention differs from the fourth embodiment in the arrangement structure of the cluster apparatus. Hereinafter, the components different from the fourth embodiment will be described with reference to FIG.
A plurality of
Therefore, the two
As a result, more cluster devices can be installed in the same space, and the space efficiency of the substrate processing apparatus can be improved.
The substrate processing method according to another aspect of the present invention can use the substrate processing apparatus of the above-described embodiment, and a method of processing the substrate will be described step by step.
Transferring the unprocessed substrate to a conveyor belt, elevating the buffer cassette during transfer to load the unprocessed substrate, transferring the unprocessed substrate on the loaded unprocessed substrate or the conveyor belt to the load lock chamber by the atmospheric robot, Transferring the processed substrate processed in the process chamber to the load lock chamber by the transfer chamber vacuum robot, and transferring the transferred processed substrate to the conveyor belt by the atmospheric robot, .
Specifically, referring to the first embodiment described above, the unprocessed substrate is transferred onto the upstream conveyor belt toward the cluster apparatus.
When the transferred substrate is placed on the intermediate conveyor belt during transfer, the substrate is stopped by the stopper, and at the same time, the buffer cassette is lifted and the unprocessed substrate is loaded on the buffer cassette.
The unprocessed substrate loaded on the buffer cassette is transferred to the load lock chamber by the atmospheric robot. At this time, when there are no or few unprocessed substrates loaded on the buffer cassette, the unprocessed substrates on the intermediate conveyor belt are transferred to the load lock chamber.
The transferred untreated substrate is introduced into the process chamber by a vacuum robot in the transfer chamber, and processed in the process chamber such as deposition, etching, and cleaning.
The processed substrate processed in the process chamber is transferred to the load lock chamber by the vacuum robot in the transfer chamber.
The transported substrate is placed on the intermediate conveyor belt by an atmospheric robot and the processed substrate on the intermediate conveyor belt is transported to the downstream conveyor belt in accordance with the traveling path of the conveyor belt.
Although the substrate processing method by the substrate processing apparatus of the first embodiment has been described above, it is needless to say that the substrate processing apparatuses of the second to fifth embodiments can be used.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
110: Conveyor belt
111: upstream conveyor belt
112: intermediate conveyor belt
113: downstream conveyor belt
114:
115: Stopper
120: Buffer cassette
130: Atmospheric robot
40: Cluster device
41: load lock chamber
42: transfer chamber
43: Process chamber
Claims (16)
A buffer cassette for loading the substrate on the conveying path of the conveyor belt by an ascending / descending operation;
An atmospheric robot for exchanging a substrate with either one of the conveyor belt and the buffer cassette; And
A cluster device including a load lock chamber for exchanging substrates with the atmospheric robot, a transfer chamber coupled to the load lock chamber and having a vacuum robot installed therein, and at least one process chamber coupled to the transfer chamber; Lt; / RTI >
Wherein the atmospheric robot transfers an untreated substrate from the buffer cassette or the conveyor belt to the load lock chamber and transfers the unprocessed substrate from the conveyor belt to the load lock chamber when the unprocessed substrate load of the buffer cassette is low or absent, And the substrate processing apparatus.
Wherein the conveyor belt comprises an upstream conveyor belt, a middle conveyor belt and a downstream conveyor belt along a substrate travel path,
Wherein the intermediate conveyor belt is disposed inside the buffer cassette.
Wherein the intermediate conveyor belt comprises a speed adjusting unit for adjusting an advancing speed.
And a stopper for stopping the progress of the substrate between the intermediate conveyor belt and the downstream conveyor belt.
Wherein the load lock chamber comprises an inlet load lock chamber for drawing the untreated substrate into the transfer chamber and an outlet load lock chamber for withdrawing the process substrate from the transfer chamber,
Wherein the atmospheric robot is disposed between the inlet / outlet load lock chambers to exchange substrates with the inlet / outlet load lock chambers.
Wherein the at least one gate formed in the inlet / outlet load lock chamber and adapted to exchange the substrate with the atmospheric robot is disposed to face each other.
Wherein the buffer cassette is disposed opposite to the atmospheric robot.
Wherein the buffer cassette comprises first and second buffer cassettes along a substrate advancing path,
Wherein the intermediate conveyor belt comprises first and second intermediate conveyor belts corresponding to the first and second buffer cassettes,
Wherein the first buffer cassette is configured to load the unprocessed substrate from the first intermediate conveyor belt,
Wherein the second buffer cassette seats the processed substrate via the first intermediate conveyor belt from the second intermediate conveyor belt.
Wherein the load lock chamber comprises an inlet load lock chamber for drawing the untreated substrate into the transfer chamber and an outlet load lock chamber for withdrawing the process substrate from the transfer chamber,
Wherein the atmospheric robot exchanges substrates with the inlet / outlet load lock chamber while reciprocally driving the front of the inlet / outlet load lock chamber.
Wherein the buffer cassette comprises first and second buffer cassettes along a substrate advancing path,
Wherein the intermediate conveyor belt comprises first and second intermediate conveyor belts corresponding to the first and second buffer cassettes,
Wherein the first buffer cassette is configured to load the unprocessed substrate from the first intermediate conveyor belt,
Wherein the second buffer cassette loads the processed substrate by the atmospheric robot.
Wherein the atmospheric robot transfers the processed substrate from the load lock chamber to the conveyor belt.
A plurality of buffer cassettes are arranged on a substrate traveling path of the conveyor belt,
Wherein the atmospheric robot and the cluster device are arranged alternately on one side or the other side of each of the buffer cassettes based on a substrate traveling path.
A plurality of buffer cassettes are arranged on a substrate traveling path of the conveyor belt,
Wherein the atmospheric robot and the cluster device are disposed facing each other on both sides of the respective buffer cassettes based on the substrate traveling path.
Transferring the untreated substrate to the conveyor belt;
Elevating the buffer cassette during transfer to load the unprocessed substrate;
Transferring the unprocessed substrate or the unprocessed substrate on the conveyor belt to the load lock chamber by the atmospheric robot;
Withdrawing the transferred untreated substrate into the process chamber with the vacuum robot in the transfer chamber;
Transferring a processed substrate processed in the process chamber to the load lock chamber by the vacuum robot in the transfer chamber; And
Transporting the transported substrate to the conveyor belt with the atmospheric robot; Wherein the substrate is a substrate.
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KR1020150178202A KR101967888B1 (en) | 2015-12-14 | 2015-12-14 | Substrate treatment apparatus and substrate tretment method |
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KR1020150178202A KR101967888B1 (en) | 2015-12-14 | 2015-12-14 | Substrate treatment apparatus and substrate tretment method |
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KR20170070546A KR20170070546A (en) | 2017-06-22 |
KR101967888B1 true KR101967888B1 (en) | 2019-04-10 |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2004075203A (en) * | 2002-08-09 | 2004-03-11 | Dainippon Printing Co Ltd | Buffer device |
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KR100490702B1 (en) * | 2002-11-21 | 2005-05-19 | 주성엔지니어링(주) | Multi cluster module |
KR100965511B1 (en) * | 2005-08-01 | 2010-06-24 | 엘아이지에이디피 주식회사 | System for transferring the substrate |
KR100959680B1 (en) * | 2005-08-01 | 2010-05-26 | 엘아이지에이디피 주식회사 | System for transferring the substrate |
JP4884039B2 (en) * | 2006-03-14 | 2012-02-22 | 東京エレクトロン株式会社 | Substrate buffer apparatus, substrate buffering method, substrate processing apparatus, control program, and computer-readable storage medium |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2004075203A (en) * | 2002-08-09 | 2004-03-11 | Dainippon Printing Co Ltd | Buffer device |
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