KR101923422B1 - Suppling apparatus for ultra high pressure water for crack test of engine block - Google Patents
Suppling apparatus for ultra high pressure water for crack test of engine block Download PDFInfo
- Publication number
- KR101923422B1 KR101923422B1 KR1020150154268A KR20150154268A KR101923422B1 KR 101923422 B1 KR101923422 B1 KR 101923422B1 KR 1020150154268 A KR1020150154268 A KR 1020150154268A KR 20150154268 A KR20150154268 A KR 20150154268A KR 101923422 B1 KR101923422 B1 KR 101923422B1
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- KR
- South Korea
- Prior art keywords
- pressure
- water
- pressure water
- ultra
- air
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/12—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/16—Filtration; Moisture separation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
- G01M3/3209—Details, e.g. container closure devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
- G01M3/3236—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers
- G01M3/3272—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers for verifying the internal pressure of closed containers
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D16/00—Control of fluid pressure
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D9/00—Level control, e.g. controlling quantity of material stored in vessel
Abstract
The present invention relates to an apparatus for inspecting cracks in an engine block. More particularly, the present invention relates to an apparatus for inspecting cracks in an engine block. More particularly, the present invention relates to an apparatus for inspecting cracks in an engine block, Pressure water supply device for inspecting an engine block crack by inspecting whether or not an engine block is cracked by injecting the high-pressure water into an engine block by discharging the high-pressure water.
A feature of the present invention is to provide an ultra high-pressure water supply device for inspecting the presence or absence of a crack in an engine block by injecting water at a predetermined position of the engine block, Pressure water cylinder tank, wherein the ultra-high-pressure water cylinder tank has a long cylindrical shape up and down, injects water into the upper portion, injects high-pressure air, and injects ultra-high pressure water into the engine block Pressure water to drain the ultra high-pressure water, and a pressure gauge for measuring the internal pressure of the upper part and a safety valve for lowering the pressure inside the ultra-high-pressure water cylinder tank when abnormal high pressure is formed.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an apparatus for inspecting cracks in an engine block, and more particularly, to an apparatus for inspecting cracks in an engine block, Pressure water supply device for inspecting an engine block crack by inspecting whether or not an engine block is cracked by injecting high-pressure water into an engine block.
Generally, the engine is used as a power generating device in various fields such as automobiles, shelves, aircraft, and railroad. Such an engine generates power by combustion of the fuel and must form a predetermined combustion space for combustion of the fuel.
Most of the combustion space is formed inside the engine block of the metal material and is manufactured to withstand the tremendous pressure in the combustion process. Most of the engines using gasoline, diesel, gas, etc. are burned in the cylinder, and the engine itself has a high temperature environment due to combustion during the combustion process, so that the engine is cooled.
It has been a long time since we started to produce these engines, and the engine manufacturing technology has become quite advanced, so that the engine is not just a combustion process, but also has a configuration capable of various complex operations and sensing. In addition, the durability is also considerable, enabling the engine to be used over a long period of time, which can last for decades. In the operation of the engine for such a long period of time, the impact force or the high temperature state generated during the combustion process of the engine is a factor that prevents the engine from being used for a long time.
Particularly, if minute cracks (cracks) are generated in the engine block, it may cause the engine to be inoperable due to the increase in the impact force of the combustion and the high cracking. Therefore, it is an important factor to find the cracks generated in the engine block early during the process of manufacturing the engine block.
However, the cracks may be located somewhere in a plurality of water flow circuits in the engine block, and there is a problem that such cracks are limited only by the conventional simple sonic detection. Therefore, a more effective crack inspection technique is required.
In order to solve such a problem, the present invention uses an ultra high-pressure water for inspecting a crack generated in an engine block for an engine having a long service life, so that cracks generated in the engine block as well as outside the engine block So that it can be effectively inspected.
Another object of the present invention is to provide high pressure water in an ultra-high pressure water cylinder tank in order to supply high pressure water of high pressure to the engine block, and to have a thick outer wall so that the ultra high pressure water cylinder tank body can withstand high pressure.
It is still another object of the present invention to provide a high-pressure environment by filling high-pressure water into the ultra-high-pressure water cylinder tank first to fill the water to a certain level.
Still another object of the present invention is to make it possible to easily check the water level and to check the state of the pressure.
According to an aspect of the present invention, there is provided an ultra high-pressure water supply device for inspecting the presence or absence of a crack in an engine block by injecting water at a predetermined position of the engine block, Pressure water cylinder tank for supplying ultrahigh-pressure water for supplying water of a very high pressure, wherein the ultra-high-pressure water cylinder tank has a vertically long cylindrical shape, water is injected into the upper portion, high pressure air is injected, And a safety valve for lowering the internal pressure of the ultra-high pressure water cylinder tank when an abnormal high pressure is formed is connected to the pressure gauge for measuring the internal pressure of the upper portion of the super high pressure water tank. Pressure water supply device for an engine block crack.
In a preferred embodiment of the present invention, the ultra-high-pressure water cylinder tank has a vertically long cylindrical shape, water is injected into the upper portion, high-pressure air is injected, Pressure water is discharged to the upper portion of the tank, a pressure gauge for measuring the internal pressure of the upper portion and a safety valve for lowering the pressure inside the ultra-high-pressure water cylinder tank when abnormal high pressure is formed are connected, Shell body; A lower cap covering the bottom of the shell body and containing water therein together with the shell body; And a water inlet blind flange for blocking the upper part of the shell body and for blocking the outside and the inside together with the shell body and the lower cap, wherein the water inlet blind flange is provided with a water inlet connection part to which a water inlet line is connected so that water is introduced; A high-pressure air inlet connection part in which a high-pressure air inlet line is connected to introduce high-pressure compressed air; a safety valve connection part in which a safety valve that reduces the pressure by discharging internal air when a high- And a gauge connection unit to which a pressure gauge is connected. A high-pressure water outlet connection unit is connected to one side of the shell body to connect a high-pressure water outlet line through which high-pressure water is discharged, and is installed inside the ultra- A level sensor for sensing the level of the injected water; An internal pressure sensor for measuring a pressure inside the ultra high pressure water cylinder tank; And a device controller for sending a control signal for sending an operation signal of the air compression pump when water is present at a predetermined level in the ultra high pressure water cylinder tank and a predetermined pressure or less and for stopping the operation of the air compression pump when the pressure is equal to or higher than a predetermined pressure; And the water level of the water supplied into the ultra high pressure water cylinder tank is located above the high pressure water outlet connection part.
In a preferred embodiment of the present invention, an air compression pump for compressing air to supply high-pressure compressed air into the ultra-high-pressure water cylinder tank; An air compression tank in which high-pressure compressed air compressed by the air compression pump is stored; An air filter for removing impurities from air introduced into the air compression pump; And an air filter for sensing the flow of air flowing through the air filter to the air compression pump side.
delete
According to the present invention configured as described above, cracks generated in the engine block as well as outside the engine block are effectively cracked by using ultra-high-pressure water for inspecting cracks generated in the engine block for engines having a long service life .
Another advantage of the present invention is that, in order to supply the high pressure water of high pressure to the engine block, the high pressure water is formed in the ultra high pressure water cylinder tank, and the high pressure water cylinder tank body is thickly provided so as to withstand the high pressure, It can be used in the environment.
Further, another effect of the present invention is that a high-pressure environment is formed by filling high-pressure water into the ultra-high-pressure water cylinder tank first to fill the water to a certain level.
Further, another effect of the present invention is that the water level of the water can be easily checked and the state of the pressure can be checked.
1 is a perspective view of an embodiment in which members are assembled with respect to an ultra-high-pressure water supply device for inspecting an engine block crack according to the present invention.
2 is a perspective view of a basic configuration of an ultra-high-pressure water supply device for inspecting an engine block crack according to the present invention.
3 is a view showing an embodiment in which members are connected to an ultra high-pressure water supply device for inspecting an engine block crack according to the present invention.
FIG. 4 is a view showing an example of connection with an engine block that performs crack inspection by high-pressure water supplied from an ultra-high-pressure water supply device for crack inspection of an engine block according to the present invention.
5 is a control block diagram for operation of an ultra high-pressure water supply device for an engine block crack inspection according to the present invention.
6 is a flowchart of a crack inspection method using an ultra high-pressure water supply device for cracking an engine block according to the present invention.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
That is, the method for inspecting an engine block crack using an ultra-high-pressure
The
Therefore, the present invention is intended to check the presence or absence of a crack by injecting high-pressure water into the engine block with the
The ultra-high pressure
The ultra-high-pressure
In addition, in order to inject ultra high-pressure water into the engine block, the high-pressure water is drained from the
The detailed configuration of the ultra high-pressure
And a
A
The inlet and outlet
And a high-pressure air
And a
Pressure water
The ultra high pressure
Further, a drainage
The ultra-high-pressure water supply device (10) is also provided with a structure for supplying high-pressure compressed air to the ultra-high-pressure water cylinder tank (20).
Of course, the air introduced into the
An air filter (41) for removing impurities from the air introduced into the air compression pump (51) is provided to prevent foreign matter from entering.
And an
According to the present invention, there is provided an ultra-high pressure
Then, the valve of the
Thereafter, the
As the high-pressure air is injected in this manner, the pressure inside the ultra-high-pressure
The water in the ultra-high pressure
Also, during the crack inspection by discharging the high-pressure water having a high pressure from the ultra-high-pressure
When the water level displayed on the
In order to inspect the cracks of the continuous engine block, the ultra high-pressure
The control device for discharging the high-pressure water from the ultra-high-pressure
Pressure sensor 63 for measuring the pressure inside the ultra-high-pressure
In this way, the water level and pressure level of the water in the ultra-high pressure
A control signal for stopping the operation of the
The other device control unit 61 may be operable to operate the
Next, a description will be made of a crack inspection method using the ultra high-pressure water supply device for engine block crack inspection according to the present invention.
A
Thereafter, a water inflow step (S10) is performed in which water is filled into the ultra-high pressure water cylinder tank (20) at a predetermined water level to achieve a predetermined water level. Accordingly, the water is filled in the ultra-high-pressure
Next, the water is filled in the ultra-high-pressure
In this state, in the state in which the pressure inside the ultra-high pressure
And a crack inspection step for causing water having a high pressure supplied from the ultra-high pressure
When the pressure is decreased corresponding to the volume of high pressure water drained during the crack inspection of the
In this way, water is supplied to high-pressure high-pressure water for engine block crack inspection, and crack inspection can be easily performed.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The technical idea of the present invention should not be construed as being limited.
10: super high-pressure water supply device 11: engine block
20: super high-pressure water cylinder tank 21: flow-in blind flange
24: Shell body 26: Water level gauge
41: air filter 51: air pump
Claims (5)
Pressure water cylinder tank for supplying ultra-high-pressure water for injection to a predetermined position of an engine block,
The ultra high pressure water cylinder tank,
A cylindrical shape is formed up and down, water is injected into the upper part, high pressure air is injected,
In one side, the ultra high-pressure water is drained to inject the ultra high-pressure water into the engine block,
A pressure gauge for measuring the inner pressure of the upper portion and a safety valve for lowering the pressure inside the super high pressure water cylinder tank when the abnormal high pressure is formed,
The ultra high pressure water cylinder tank,
A shell body in the form of a cylindrical tank;
A lower cap covering the bottom of the shell body and containing water therein together with the shell body; And
And an outlet blind flange which covers the upper part of the shell body and blocks the outside and the inside together with the shell body and the lower cap,
In the inflow blind flange,
A water inlet connection portion to which a water inlet line is connected to allow water to flow therein;
A high-pressure air inlet connection portion to which a high-pressure air inlet line is connected so that high-pressure compressed air flows;
A safety valve connection portion to which a safety valve for reducing the pressure by discharging the internal air when the high pressure is formed is connected; And
A gauge connection portion to which a pressure gauge is connected,
And a high-pressure water outlet connection portion to which a high-pressure water outlet line through which the high-pressure water is discharged is provided at one side of the shell body,
A water level sensor installed inside the ultra-high pressure water cylinder tank for sensing a level of the injected water;
An internal pressure sensor for measuring a pressure inside the ultra high pressure water cylinder tank; And
A device controller for sending an operation signal of an air compression pump when a predetermined level of water is present in the ultra high pressure water cylinder tank and a pressure lower than a predetermined pressure, and a control signal for stopping the operation of the air compression pump when the pressure is higher than a predetermined pressure;
Lt; / RTI >
Wherein the water level of the water supplied into the ultra high pressure water cylinder tank is positioned above the high pressure water outlet connection portion.
An air compression pump for compressing air to supply high-pressure compressed air into the ultra-high-pressure water cylinder tank;
An air compression tank in which high-pressure compressed air compressed by the air compression pump is stored;
An air filter for removing impurities from air introduced into the air compression pump; And
And an air filter for sensing the flow of air flowing through the air filter to the air compression pump side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150154268A KR101923422B1 (en) | 2015-11-04 | 2015-11-04 | Suppling apparatus for ultra high pressure water for crack test of engine block |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150154268A KR101923422B1 (en) | 2015-11-04 | 2015-11-04 | Suppling apparatus for ultra high pressure water for crack test of engine block |
Publications (2)
Publication Number | Publication Date |
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KR20170052160A KR20170052160A (en) | 2017-05-12 |
KR101923422B1 true KR101923422B1 (en) | 2018-11-29 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150154268A KR101923422B1 (en) | 2015-11-04 | 2015-11-04 | Suppling apparatus for ultra high pressure water for crack test of engine block |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110441009B (en) * | 2019-08-14 | 2021-07-16 | 临沂金盛机械配套有限公司 | Airtight detection device of automobile reducer casing |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101224192B1 (en) * | 2012-04-06 | 2013-01-21 | 유종훈 | High temperature high pressure valve test device |
KR200475667Y1 (en) * | 2013-02-14 | 2014-12-19 | 한전케이피에스 주식회사 | Leak test device and method for close torque control moter operated parallel gate valve |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100448123B1 (en) * | 2002-10-04 | 2004-09-10 | 현대자동차주식회사 | Device for knowing crack of cylinder head |
KR100684068B1 (en) * | 2006-07-14 | 2007-02-20 | 고려검사주식회사 | An apparatus for controlling the gas pressure |
KR20130003225U (en) * | 2011-11-23 | 2013-05-31 | 한국철도공사 | test apparatus for membrane pump of KTX |
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2015
- 2015-11-04 KR KR1020150154268A patent/KR101923422B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101224192B1 (en) * | 2012-04-06 | 2013-01-21 | 유종훈 | High temperature high pressure valve test device |
KR200475667Y1 (en) * | 2013-02-14 | 2014-12-19 | 한전케이피에스 주식회사 | Leak test device and method for close torque control moter operated parallel gate valve |
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