KR101906118B1 - The useful Elven stone Process How to make boiled pig stew and Built pig - Google Patents

The useful Elven stone Process How to make boiled pig stew and Built pig Download PDF

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KR101906118B1
KR101906118B1 KR1020180060842A KR20180060842A KR101906118B1 KR 101906118 B1 KR101906118 B1 KR 101906118B1 KR 1020180060842 A KR1020180060842 A KR 1020180060842A KR 20180060842 A KR20180060842 A KR 20180060842A KR 101906118 B1 KR101906118 B1 KR 101906118B1
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entrails
weight
primary
sauce
minutes
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Korean (ko)
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김성호
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김성호
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/20Meat products; Meat meal; Preparation or treatment thereof from offal, e.g. rinds, skins, marrow, tripes, feet, ears or snouts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/06Meat products; Meat meal; Preparation or treatment thereof with gravy or sauce
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/428Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/36Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Biochemistry (AREA)
  • Molecular Biology (AREA)
  • Mycology (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Seasonings (AREA)

Abstract

The present invention relates to a pork entrails manufacturing method and pork entrails prepared through the same, capable of removing the unique smells of pork entrails by directly firing washed pork entrails on elvan through primary and secondary seasoning mixing procedures, and adding a smoke taste and improving the mouthfeel by regulating moisture content. The method includes: a moisture removing step of defrosting frozen entrails and washing foreign substances off the entrails, and then, heating the entrails in water to remove their odor, and draining the heated entrails through a wicker tray; an aging step of primarily mixing primary seasoning with the drained entrails, and then, aging the entrails in a refrigerator at a medium refrigeration temperature to suppress mesophilic microorganisms; a primary elvan direct firing step of roasting the entrails on heated elvan to maintain the moisture content of the aged entrails; a secondary mixing step of mixing secondary seasoning with the roasted entrails; a secondary aging step of cooling the secondarily mixed entrails in a refrigerator; and a packaging step of packaging the aged entrails by unit and rapidly freezing the entrails, and then, storing the entrails to complete the packaging. Thus, the entrails don′t have a unique smell, while the primary and secondary seasonings with a smoke taste make the entrails tastier, and the direct firing with elvan regulates the moisture content of the entrails.

Description

맥반석 직화공정을 이용한 불맛 막창 제조방법 및 그에 따른 막창{The useful Elven stone Process How to make boiled pig stew and Built pig}Description: TECHNICAL FIELD [0001] The present invention relates to a method for producing a flame-retardant glaze using an elvan flour process,

본 발명은 맥반석 직화공정을 이용한 불맛 막창 제조방법 및 그에 따른 막창에 관한 것으로 이를 보다 상세히 설명하자면 세척된 돼지막창을 1차, 2차 양념혼합과정으로 나누어 맥반석에 직화로 굽도록 제조함으로써 돼지막창의 특유 냄새를 없애고, 막창 고유의 맛과 막창 수분함량을 조절하여 식감을 높이고 불맛이 함께 가미되는 맥반석 직화공정을 이용한 불맛 막창 제조방법 및 그에 따른 막창에 관한 것이다.[0001] The present invention relates to a method for manufacturing a flame-retardant flap using an argon flour quenching process and a flame-retardant flame-retardant flame-retardant flask, And a method for manufacturing a flame-retardant glaze using the process of burning an elvan flake together with a flavor enhancing the texture and controlling the moisture content of the glaze by eliminating the characteristic odor.

일반적으로 돼지막창은 씹을수록 고소한 맛이 우러나는 고단백질 식품으로서 칼슘함량이 쇠고기에 비해 높은데 콜레스테롤이 다량 함유된 스테미너 식품으로 알려져 있다.In general, porcine obtusa is a high-protein food with a chewy taste as it chews up. Its calcium content is higher than that of beef, but it is known as a stamina food containing a large amount of cholesterol.

또 돼지막창은 가격이 상대적으로 저렴하여 어린이, 성인, 노년층에 성장부진 및 구루병 등에 특히 좋다고 알려져 있고, 성인에게는 골다공증 및 골연화증 등의 예방에 큰 효능이 있음과 아울러 위벽보호, 알콜분해, 소화촉진에 도움이 된다.In addition, it is said that the pigs are relatively inexpensive in price, so they are especially good for children, adults, elderly people who are suffering from growth retardation and rickets, and adults have great efficacy in preventing osteoporosis and osteomalacia, It is helpful.

그러나 돼지막창은 특유한 냄새로 인해 조리과정에서 이를 제거하는 것이 관건이었으며 최근에는 이러한 돼지막창 특유의 냄새를 제거하여, 가격이 저렴하고 대중화된 돼지막창에 관련된 다양한 형태의 제조방법으로 이용되는 선행기술이 공지되어 있다.However, it is important to remove the pork gland from the cooking process due to its peculiar smell. In recent years, there has been a tendency to remove the peculiar smell of pork gland, Lt; / RTI >

한 예로 국내 등록특허공보 제10-1513424호(공개일자: 2015.04.21.)에서는 “돼지의 창자를 세척하고, 잡냄새 제거제에 데쳐내는 순대외피데침단계;For example, Korean Patent Registration No. 10-1513424 (published on Apr. 21, 2015) discloses " a step of washing the intestines of pigs and drying them in a deodorizer;

돼지선지 혼합물, 야채혼합물, 양념장 및 돼지껍질을 혼합하는 순대소혼합단계;Pouring the mixture of the pig mixture, the vegetable mixture, the sauce and the pig skin;

상기 순대외피데침단계를 통해 데쳐진 순대외피에 상기 순대소혼합단계를 통해 혼합된 순대소를 충전하는 순대 소충전단계;Filling the sour grains mixed through the slurry mixing step with a slurry shell entrained through the slurry phase decanting step;

상기 순대소충전단계를 통해 순대소가 충전된 순대를 잡냄새 제거제에 투입하고 가열하는 순대삶음단계; 및 상기 순대삶음단계를 통해 삶아진 순대를 냉각하는 냉각단계;로 이루어지고,A step of putting the pellets filled with the pellets into the deodorizer through the pelletizing step, and heating the pellets; And a cooling step of cooling the sauce plowed through the squeeze boiling step,

상기 잡냄새 제거제는 황칠나무 우린물로 이루어지는 것을 특징으로 하는 막창순대의 제조방법”이 있고,Wherein the odor eliminating agent is a process for producing an intumescent pad characterized in that the whitening wood is made of water,

또, 국내 등록특허공보 제10-1593298호(공개일자: 2016.02.18.)에서는 “막 창을 원재료로 하여 훈제 식품으로 제조하는 방법에 있어서:In addition, in Korean Patent Registration No. 10-1593298 (Published Date: Feb. 18, 2016), "a method for producing a smoked food using a membrane as a raw material,

(a) 상기 원재료를 세척하여 이물질을 제거하는 전처리단계;(a) a pretreatment step of washing the raw material to remove foreign matter;

(b) 상기 세척된 원재료를 절단 또는 원래 크기의 상태에서 키위즙, 토코페롤 믹스, 배즙, 생강, 마늘, 양파,(b) cutting or washing the washed raw material to obtain a mixture of kiwi juice, tocopherol mix, juice, ginger, garlic, onion,

옥수수분말, 후추분말, 들깨가루, 된장, 고추장, 다시다, 설탕, 소금, 간장, 식초, 사이다, 겨자, 레몬, 파인애플, 사과를 모두 침지하여 0~15℃의 온도에서 18~72시간 숙성하는 숙성처리단계;It is aged to mature 18 ~ 72 hours at 0 ~ 15 ℃ by soaking corn powder, pepper powder, perilla powder, miso, red pepper paste, red pepper paste, sugar, salt, soy sauce, vinegar, cider, mustard, lemon, pineapple, Processing step;

(c) 상기 숙성된 원재료를 1차 건조하고 2차 훈연한 다음, 3차 화염은 140~180℃에서 10~30분간 가열하여 완숙하는 공정 및 70~120℃에서 5~10분간 가열하여 반숙하는 공정 중에서 택일하여 가열하는 훈제처리단계; 및(c) The aged raw materials are firstly dried and secondly fumigated, and then the third flame is heated at 140 to 180 ° C for 10 to 30 minutes to mature and heated at 70 to 120 ° C for 5 to 10 minutes to be boiled A smoked treatment step of selectively heating and heating; And

(d) 상기 훈제된 제품을 종류별로 구분하여 포장하는 포장단계;를 포함하여 이루어지는 것을 특징으로 하는 훈제 막창의 제조방법”이 있고,(d) a packaging step of sorting and packaging the smoked products according to their kinds, " and "

또 국내 공개특허공보 제10-2017-0076982호(공개일자 : 2017.07.05.) “불고기 맛을 내는 막창 제조방법에 있어서 전처리 공정을 거친 막창 상에 불고기 맛을 내기 위한 불고기양념장, 마늘, 생강, 계피 등으로 적절히 배합한 양념조미 액을 넣어 막창 특유의 냄새를 제거한 공정과 불고기양념장, 마늘, 생강, 계피 등 을 물에 넣고 혼합한 양념조미액과 상기공정을 거친 막창을 섞은 후 숙성시간을 거쳐진공포장 후 냉동보관과 출고로 이어지는 공정으로 구성되는 불고기 맛을 내는 막창 제조방법”이 있고, In addition, Korean Patent Laid-Open No. 10-2017-0076982 discloses a method for producing a gruel meat having a roasted meat flavor on a barbecue prepared by a pretreatment process. The gruel meat sauce, garlic, ginger, Cinnamon, etc., and the process of eliminating the odor of pungmul, and the seasoning solution mixed with water, such as bulgogi sauce, garlic, ginger, cinnamon, etc., A method of manufacturing a gruel to produce a roasted meat flavor consisting of a step of packaging,

또 국내 등록특허공보 제10-1799589호(공개일자 : 2017.11.21.) “(1) 막창을 칠면초 열수 추출액에, 상온에서 12~48시간 동안 침지하는 단계;(1) immersing the glutinous rice pellets in the hot water extract solution at room temperature for 12 to 48 hours;

(2) 상기 침지 후에 막창을 알칼리 환원수로 세척하고, 일정 크기로 절단하는 단계;(2) washing the grate after alkali dipping with alkaline reducing water and cutting to a predetermined size;

(3) 막창의 빈 공간을 인삼으로 충전하는 단계; 및(3) filling the empty space of the blind with ginseng; And

(4) 숯불에 익히는 단계를 포함하는 것을 특징으로 하는 인삼 막창의 제조 방법”가 알려지고 있다.(4) a step of grinding on charcoal fire "is known.

상기와 같이 다양한 형태의 막창관련 선행기술내용이 공지되어 사용되고 있으나, As described above, various types of gutter-related prior art contents are known and used,

등록특허공보 제10-1513424호에서는 잡냄새 제거제인 황칠나무 우린 물에 돼지 막창이 데쳐지면, 황칠나무 우린 물로 인해 돼지 막창 비린내가 감소될 뿐 완전히 없이 지지 않는 문제점이 있어 이러한 냄새제거와 식감을 높일 수 있는 방법이 없는 문제점이 발생하게 된다.In Korean Patent Registration No. 10-1513424, when weighed pork in water is used as a deodorizing agent, we have a problem in that the pork pox shrimp is reduced due to water, but it is not completely eliminated. Therefore, the deodorization and texture are increased There is a problem that there is no way to do this.

또, 등록특허공보 제10-1593298호에서는 훈제처리단계는 1차 건조, 3차 화염으로 가열하는 대신 막창을 끓는 물에 삶거나 막창을 스팀으로 찐 후 훈연하고, 거친 원재료 크기의 막창 내부에 소시지, 만두 속, 치즈, 통마늘, 순대 속 중 어느 하나 이상의 부재료를 넣고 훈제처리단계를 거쳐 완성 후 실온에서 해당포장지에 투입한 다음 진공 압 상태로 밀봉하여 생산하는 방식은 막창의 속의 수분함량을 조절할 수 없어 막창의 식감을 높일 수 없는 제조공정의 문제점이 있다.In addition, in Patent Registration No. 10-1593298, in the smoked treatment stage, instead of heating with a primary drying and tertiary flame, boiling water is boiled in boiling water, steam is steamed and then smoke is generated, and sausage , Dumplings, cheese, whole garlic, and ginseng are added to the wrapping paper at the room temperature after completion of the smokestacking step, and then the bag is sealed in a vacuum state to regulate the moisture content in the bladder There is a problem in the manufacturing process which can not increase the mouthfeel.

또, 공개특허공보 제10-2017-0076982호에서는 양념장, 마늘, 생강, 계피 등In addition, in Japanese Patent Application Laid-Open No. 10-2017-0076982, there is disclosed a sauce, garlic, ginger,

으로 적절히 배합한 양념조미액을 넣어 막창 특유의 냄새를 제거한 공정과 불고기양념장, 마늘, 생강, 계피 등을 물에 넣고 혼합한 양념 조미액과 상기 공정을 거친 막창을 섞은 후 숙성시간을 가지도록 하지만 막창 속에 있는 수분함량이 높아 맛이 떨어지고 양념이 속까지 깊이 스며들지 않아 깊은맛이 나지 않는 문제점이 있다.And the seasoning seasoning solution which is properly mixed with the seasoning solution to remove the unique odor and the seasoning seasoning solution which is mixed with water, such as bulgogi sauce, garlic, ginger, cinnamon, etc., There is a problem that the taste is not high because the moisture content is high and the taste is low and the seasoning does not penetrate deeply.

또한, 등록특허공보 제10-1799589호에서는 막창과 인삼을 동시에 섭취할 수 있는 방법으로 700℃의 참숯불에 100분 동안 훈연 가열하여 완성하지만 참숫불을 통해 내부에 막창 수분함량이 떨어져 맛과 식감이 떨어질 수 있는 문제점이 있어 이에 대한 개선안을 필요로 한다.In addition, Korean Patent Registration No. 10-1799589 discloses a method of simultaneously ingesting gangshin and ginseng, which is accomplished by fuming for 100 minutes on charcoal at 700 ° C. However, There is a problem that it can fall and it needs improvement plan.

즉, 돼지막창은 창자의 마지막 부분으로 항문까지의 직장 부위이므로 아무리 깨끗하게 세척한다 하더라도 특유한 냄새를 제거하기는 어렵고 일반적인 육류와는 그 육질이 현저하게 다르므로 돼지막창의 잔존 수분함량 제어가 어려워 섭취가 용이한 정도로 맛과 식감을 부드럽게 할 수 없는 문제점이 있어 이에 대한 개선안이 요구되고 있는 실정이 있다.That is, it is difficult to remove the peculiar odor even if it is clean, since it is the last part of the intestine and the rectum to the anus, so it is difficult to control the residual moisture content of the pork gland because the meat quality is remarkably different from that of ordinary meat. There is a problem that the taste and texture can not be softened to such an extent as to be easy, and there is a need for an improvement measure therefor.

(특허문헌1)·국내 등록특허공보 제10-1513424호(공개일자 : 2015.04.21.)(Patent Document 1), Korean Patent Registration No. 10-1513424 (Publication date: April 21, 2014) (특허문헌2)·국내 등록특허공보 제10-1593298호(공개일자 : 2016.02.18.)(Patent Document 2), Korean Patent Registration No. 10-1593298 (published on Feb. 201, 2016). (특허문헌3)·국내 공개특허공보 제10-2017-0076982호(공개일자 : 2017.07.05.)(Patent Document 3), Korean Patent Laid-Open Publication No. 10-2017-0076982 (Publication Date: Jul. (특허문헌4)· 국내 등록특허공보 제10-1799589호(공개일자 : 2017.11.21.)(Patent Document 4), Korean Patent Registration No. 10-1799589 (published on November 21, 2017).

없음none

본 발명은 위와 같이 돼지막창을 이용한 제조에 있어 종래 문제점을 해결하기 위함에 그 기술적인 과제를 두고 발명된 것으로, Disclosure of Invention Technical Problem [6] The present invention has been made in view of the above-mentioned technical problem in order to solve the conventional problems in the production using pig pox,

돼지막창에 일정한 식감을 높일 수 있도록 하는 수분함량을 일정하게 유지하여 제조할 수 있도록, In order to be able to manufacture by keeping the water content constant so as to increase a certain texture in the pig stubble,

가열된 맥반석을 이용하여 겉은 바싹하게 익히면서도 막창 속에 있는 육즙의 수분함량을 임의로 조절하여 대량으로 생산할 수 있도록 하고,By using the heated elvan stone, the moisture content of the juice in the gut can be arbitrarily adjusted to produce a large quantity,

상기 막창을 제조함에 있어서, 1차 양념혼합과정과 2차 양념혼합과정 사이에 맥반석을 이용하여 굽는 과정을 실시하게 되므로 돼지막창 내부 수분함량이 일정하게 유지되도록 조절할 수 있는 상태에서 2차 양념혼합과정을 통해 양념이 공급되게 함으로써, 막창의 깊은 풍미를 높일 수 있는 식감을 지님과 동시에 맥반석 직화과정을 통해 불 맛을 가지고 있는 막창을 제조하므로 돼지막창의 고소한 맛을 높일 수 있도록 하고,In the preparation of the above-described gut, the baking process is performed using the elvan stone between the primary seasoning mixing process and the secondary seasoning mixing process, so that the water content in the porcine gut can be controlled so as to be kept constant, , It is possible to increase the deep flavor of the mokjang, and at the same time, it can manufacture the mokjang which has the fire flavor through the process of martian stone flourization,

또한, 돼지막창의 특유의 냄새가 제거되도록 함과 동시에 막창의 식감도 바싹하면서도 부드럽게 하는 맥반석 직화공정을 이용한 불맛 막창 제조방법 및 그에 따른 막창를 제공하는 것을 목적으로 한다.It is another object of the present invention to provide a method for manufacturing a flame-retardant grate using a quartz stone flame-retarding process in which specific odor of a porcine grate is removed and texture of the grate is closely and smoothly smoothed.

본 발명은 1~1.5cm 길이로 균일하게 절단되어 냉동보관된 막창을 -3~5℃에서 24~48시간 해동시키는 해동단계(1); 상기 해동된 막창을 9~15℃의 수돗물이든 담수 된 세척통에 막창 외피의 이물질을 제거하는 세척단계(2); 상기 세척된 막창100kg을 100~110℃온도의 정제수 100kg, 월계수 60g, 대파150g, 다진마늘 60g, 다진생강 60g 과 함께 넣어 30~40분 가열한 채수에 넣어 막창원육이 90℃ 이상이 될때까지 가열하는 가열단계(3); 상기 가열된 막창은 3분이상 채반을 통해 수분함량이 자연배출 되도록 제거시키는 수분제거단계(4); 상기 수분이 제거된 막창에 1차 양념장(100)을 20kg을 혼합하여 15분 이상 교반기를 통해 1차 양념을 혼합하는 1차혼합단계(5); 상기 1차 혼합된 막창의 온도를 진공냉각기를 이용하여 20분이내에 20℃이하로 떨어뜨림으로써, 숙성 및 중온성미생물이 억제되도록 하는 1차숙성단계(6); 상기 숙성된 막창 상에 포함된 수분함량을 30~40%로 유지하여 육즙의 식감을 높이고 1차 양념장이 막창 속까지 침투될 수 있도록 150~170℃로 가열된 맥반석(300)위에 상기 막창을 9~10분간 익혀내는 1차맥반석 직화단계(7); 상기 1차맥반석 직화단계를 통해 굽어진 막창에 2차 양념장(400)을 23kg을 혼합하여 15분이상 교반기를 통해 2차 양념을 혼합하는 2차혼합단계(8); 상기 2차혼합된 막창은 진공냉각기를 이용하여 20분이내로 20℃이하로 떨어트리는 2차숙성단계(9); 상기 냉각된 막창을 단위별로 포장하여 급냉한 후 보관하여 제품박스포장을 완료하는 포장단계(10);를 포함하여 이루어지는 것을 특징으로 하는 맥반석 직화공정을 이용한 불맛 막창 제조방법과,The present invention relates to a thawing step (1) of uniformly cutting at 1 to 1.5 cm in length and defrosting a frozen gut at -3 to 5 ° C for 24 to 48 hours; A washing step (2) of removing the impurities in the jacket shell from the defrosted gutters in a washing tub which is fresh water washed with tap water at 9 to 15 ° C; 100 kg of the washed gangue was poured into 100 kg of purified water at 100-110 ° C, 60 g of laurel water, 150 g of garlic, 60 g of chopped garlic, 60 g of chopped ginger, and the mixture was heated for 30 to 40 minutes. (3); A water removing step (4) for removing the moisture in the heated gut window by allowing the water content to be naturally discharged through the gut for more than 3 minutes; A primary mixing step (5) in which 20 kg of the first sauce 100 is mixed with the moisture-removed sachet and the primary sauce is mixed through a stirrer for 15 minutes or more; A primary aging step (6) in which the temperature of the primary blended grate is lowered to 20 占 폚 or less within 20 minutes by using a vacuum cooler to inhibit aging and mesophilic microorganisms; The moisture content contained in the aged gut is maintained at 30 to 40% to increase the mouthfeel of the juice, and the gut is placed on the elvan stone (300) heated to 150 to 170 DEG C so that the primary sauce can penetrate into the gut The first EBA stage (7); A secondary mixing step (8) in which 23 kg of the second sauce 400 is mixed with the curved gut through the primary elvan flourization step and the secondary sauce is mixed through the agitator for 15 minutes or more; (9) wherein the secondary blended grate is dropped to 20 占 폚 or less in 20 minutes using a vacuum cooler; And a packaging step (10) of packaging the cooled grate by unit, quenching the grate, and storing the cooled grate by unit to complete the product box packaging. The method of claim 1,

또 상기 1차 양념장(100)은, 정제수 3.75중량%, 양파 9.41중량%, 마늘 9.41중량%, 생강 1.13중량%, 참기름 0.75중량%, 미향 1.5중량%, 캡사이신매운맛소스 1.13중량%, 고추장 25.14중량%, 물엿 9.03중량%, 정제소금 1.5중량%, 백설탕 11.29중량%, L-글루타민산나트륨 0.38중량%, 찹쌀가루 0.75중량%, 들깨가루 1.5중량%, 깨소금 0.75중량%, 땅콩가루 1.5중량%, 고춧가루 9.79중량%, 탄산음료 11.29중량%의 비율로 구비하고,The primary sauce 100 contained 3.75 wt% of purified water, 9.41 wt% of onion, 9.41 wt% of garlic, 1.13 wt% of ginger, 0.75 wt% of sesame oil, 1.5 wt% of fresh mint, 1.13 wt% of capsaicin hot sauce, 25.14 wt By weight of starch powder, 9.03% by weight of starch syrup, 1.53% by weight of refined salt, 11.29% by weight of white sugar, 0.38% by weight of sodium L-glutamate, 0.75% by weight of glutinous rice powder, 9.79% by weight, carbonated beverage 11.29% by weight,

또한, 상기 2차 양념장(400)은, 탄산음료 26.16중량%, 양파 8.09중량%, 마늘 3.09중량%, 생강 0.97중량%, 참기름 0.65중량%, 고추맛기름 10.02중량%, 미향 1.29중량%, 고추장 18.44중량%, 물엿 7.76중량%, 정제소금 1.29중량%, 백설탕 9.7중량%, L-글루타민산나트륨 0.32중량%, 찹쌀가루 0.65중량%, 들깨가루1.23중량%, 땅콩가루 1.29중량%, 깨소금 0.65중량%, 고춧가루 8.4중량%의 비율로 구비되며,The second sauce lot 400 contained 26.16 wt% carbonated beverage, 8.09 wt% onion, 3.09 wt% garlic, 0.97 wt% ginger, 0.65 wt% sesame oil, 10.02 wt% pepper flavor oil, 1.29 wt% By weight of peanut flour, 0.65% by weight of sesame seed powder, 1.27% by weight of peanut butter, 7.76% by weight of starch syrup, 1.29% by weight of refined salt, 9.7% by weight of white sugar, 0.32% by weight of sodium L- glutamate, 0.65% , 8.4% by weight of red pepper powder,

또, 상기 2차혼합단계(8)와 2차숙성단계(9) 사이에는, 2차혼합된 막창의 수분함량을 조절하기 위해 내부가 150~160℃ 유지된 맥반석에서 9분~10분동안 가열하여 막창 외면의 식감을 바싹하게 건조시키고, 내부의 막창의 수분함량을 일정하게 유지할 수 있도록 구성된다.Between the secondary mixing step (8) and the secondary aging step (9), heating is performed for 9 minutes to 10 minutes in a quartz crucible whose inside is maintained at 150 to 160 占 폚 to regulate the moisture content of the secondary blended cullet So that the texture of the outer surface of the grate can be closely dried and the water content of the inner grate can be kept constant.

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상기와 같이 구성된 맥반석 직화공정을 이용한 불맛 막창 제조방법 및 그에 따른 막창은,The method of manufacturing a flame-retardant grate using the above-described quartz glass flourization process,

100~110℃ 온도의 정제수 냄새를 제거하기 위해 투입되어 가열된 채수에 넣어 막창원육이 90℃ 이상이 될 때까지 가열하게 하여 막창원육을 익힘과 동시에 냄새를 없애도록 하고,It is put into heated water to remove the purified water odor of 100 ~ 110 ℃, and it is heated until the gruel becomes 90 ℃ or more so that the gruel is cooked and the smell is eliminated,

불맛을 내는 1차 양념장을 막창에 투입하여 15분 이상 교반시켜 양념장에 의해 특유의 냄새가 양념장에 의해 제거되면서 양념이 막창에 잘 베길 수 있도록 하여 막창의 맛을 증대시킬 수 있도록 하며,The first flavor-rich sauce is put into the mouth, stirred for 15 minutes or more, and the flavor is removed by the sauce, and the flavor is removed by the sauce,

상기 1차 양념장을 교반시킨 막창은 진공냉각공정을 통해 중온성 미생물의 번식을 억제함과 동시에 막창 속까지 양념이 베길 수 있도록 하고,The grate, which is stirred with the primary sauce, is capable of suppressing the propagation of mesophilic microorganisms through a vacuum cooling process,

또 150~170℃로 가열된 맥반석위에 1차 양념장이 교반되어 숙성된 막창을 9~10분간 굽도록 하여 막창속의 수분함량에 의해 식감이 좋은 상태인 30~40%로 유지되도록 하여 수분함량을 조절하여 우수한 막창 식감을 얻을 수 있는 이점이 있고,In addition, the primary sauce is stirred on the elvan stone heated to 150 ~ 170 ℃, and the aged macula is baked for 9 ~ 10 minutes, so that the moisture content is maintained at 30 ~ 40% There is an advantage that excellent mouthwash can be obtained,

1차 굽는 단계를 통해 막창내부 수분이 제거된 상태에서 2차 양념장을 교반시켜 진공냉각 및 숙성단계를 통해 불 맛과 식감을 동시에 얻을 수 있도록 한 상태에서 용기 포장을 통해 단위별로 포장하여 구매자가 쉽게 불맛과 우수한 식감을 얻을 수 있어 그 기대하는 바가 실로 다대한 발명이다.In the first baking step, the second sauce is stirred in the state that moisture is removed from the inside of the buckwheat and it is vacuum-cooled and aged so that the fire and taste can be obtained at the same time. I can get good taste and good taste, and that is what I expect.

도 1은 본 발명에 따른 맥반석 직화공정을 이용한 불맛 막창 제조방법을 나타내는 블록도1 is a block diagram showing a method for manufacturing a flame-retardant grate using a quartz briquetting process according to the present invention

본 발명의 구체적인 실시 예를 도면에 의거 상세히 설명하면 다음과 같다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of the present invention will now be described in detail with reference to the drawings.

돼지막창 특유의 냄새를 제거하고, 불 맛을 내는 1차 양념장, 2차 양념장을 개발하여 막창의 불맛 나도록 섭취를 용이하게 할 수 있도록 개발하고, 막창의 식감을 효율적으로 제어할 수 있도록 맥반석을 이용한 굽는 직화 가열방법으로 제조하여 완성하였다.We developed a first seasoning and a second seasoning to remove the odor of pork curd and make it easy to ingest so that it can be tasted better. Baking direct heating method.

1~1.5cm 길이로 균일하게 절단되어 냉동보관된 막창을 -3~5℃에서 24~48시간 해동시키는 해동단계(1); (1) a thawing step of uniformly cutting at 1 to 1.5 cm in length and defrosting frozen gut at -3 to 5 ° C for 24 to 48 hours;

상기 해동된 막창을 9~15℃의 수돗물이든 담수 된 세척통에 막창 외피의 이물질을 제거하는 세척단계(2);A washing step (2) of removing the impurities in the jacket shell from the defrosted gutters in a washing tub which is fresh water washed with tap water at 9 to 15 ° C;

상기 세척된 막창100kg을 100~110℃온도의 정제수 100kg , 월계수 60g, 대파150g, 다진마늘 60g, 다진생강 60g 과 함께 넣어 30~40분 가열한 채수에 넣어 막창원육이 90℃ 이상이 될때까지 가열하는 가열단계(3);100 kg of the washed gangue was poured into 100 kg of purified water at 100-110 ° C, 60 g of laurel water, 150 g of garlic, 60 g of chopped garlic, 60 g of chopped ginger, and the mixture was heated for 30 to 40 minutes. (3);

상기 가열된 막창을 3분이상 채반을 통해 수분이 자연배출 되도록 제거시키는 수분제거단계(4);A moisture removing step (4) of removing the heated sachet so that water is naturally discharged through the sachet for 3 minutes or more;

상기 수분이 제거된 막창에 1차 양념장(100)을 20kg을 혼합하여 15분 이상 교반기를 통해 1차 양념을 혼합하는 1차혼합단계(5);A primary mixing step (5) in which 20 kg of the first sauce 100 is mixed with the moisture-removed sachet and the primary sauce is mixed through a stirrer for 15 minutes or more;

상기 1차 혼합된 막창의 온도를 진공냉각기를 이용하여 20분이내에 20℃이하로 떨어뜨려, 숙성 및 중온성미생물이 억제되도록 하는 1차숙성단계(6);A first aging step (6) for dropping the temperature of the primary blended grate to 20 占 폚 or less within 20 minutes by using a vacuum cooler to inhibit aging and mesophilic microorganisms;

상기 숙성된 막창 상에 포함된 수분함량을 30~40%로 유지하여 육즙의 식감을 높이고 1차 양념장이 막창 속까지 침투될 수 있도록 150~170℃로 가열된 맥반석(300)위에 상기 막창을 9~10분간 익혀내는 1차맥반석 직화단계(7);The moisture content contained in the aged gut is maintained at 30 to 40% to increase the mouthfeel of the juice, and the gut is placed on the elvan stone (300) heated to 150 to 170 DEG C so that the primary sauce can penetrate into the gut The first EBA stage (7);

상기 1차맥반석 직화단계를 통해 굽어진 막창에 2차 양념장(400)을 23kg을로 혼합하여 15분이상 교반기를 통해 2차 양념을 혼합하는 2차혼합단계(8);A secondary mixing step (8) in which the secondary saffron (400) is mixed with 23 kilograms of the second saffron (400) over the curved opening through the primary elvan flourization step and the secondary sauce is mixed through the agitator for 15 minutes or more;

상기 2차혼합된 막창을 진공냉각기를 이용하여 20분이내로 20℃이하로 떨어트리는 2차숙성단계(9); 상기 냉각된 막창을 단위별로 용기 포장하여 급냉하여 제품박스포장을 완료하여 출하하는 포장단계(10);로 제조된다.A second aging step (9) of dropping the secondary blended blind window to 20 占 폚 or less within 20 minutes using a vacuum cooler; And a packaging step (10) in which the cooled window pane is packed by unit, and the product box is packed and shipped.

상기 1차 양념장(100)은, 정제수 3.75중량%, 양파 9.41중량%, 마늘 9.41중량%, 생강 1.13중량%, 참기름 0.75중량%, 미향 1.5중량%, 캡사이신매운맛소스 1.13중량%, 고추장 25.14중량%, 물엿 9.03중량%, 정제소금 1.5중량%, 백설탕 11.29중량%, L-글루타민산나트륨 0.38중량%, 찹쌀가루 0.75중량%, 들깨가루 1.5중량%, 깨소금 0.75중량%, 땅콩가루 1.5중량%, 고춧가루 9.79중량%, 탄산음료 11.29중량%의 비율로 구비됨이 바람직하고,The primary sauce 100 contained 3.75 wt% of purified water, 9.41 wt% of onion, 9.41 wt% of garlic, 1.13 wt% of ginger, 0.75 wt% of sesame oil, 1.5 wt% of mint, 1.13 wt% of capsaicin hot sauce, 25.14 wt% 9.0 wt% of starch syrup, 1.5 wt% of refined salt, 11.29 wt% of white sugar, 0.38 wt% of sodium L-glutamate, 0.75 wt% of glutinous rice powder, 1.5 wt% of perilla seed powder, 0.75 wt% of sesame seed powder, 1.5 wt% of peanut powder, By weight, carbonated beverages in an amount of 11.29% by weight,

상기 2차 양념장(400)은, 탄산음료 26.16중량%, 양파 8.09중량%, 마늘 3.09중량%, 생강 0.97중량%, 참기름 0.65중량%, 고추맛기름 10.02중량%, 미향 1.29중량%, 고추장 18.44중량%, 물엿 7.76중량%, 정제소금 1.29중량%, 백설탕 9.7중량%, L-글루타민산나트륨 0.32중량%, 찹쌀가루 0.65중량%, 들깨가루1.23중량%, 땅콩가루 1.29중량%, 깨소금 0.65중량%, 고춧가루 8.4중량%의 비율로 구비됨이 바람직하며,The second sauce lot 400 contained 26.16 wt% carbonated beverage, 8.09 wt% onion, 3.09 wt% garlic, 0.97 wt% ginger, 0.65 wt% sesame oil, 10.02 wt% pepper flavor oil, 1.29 wt% 7.76% by weight of starch syrup, 1.29% by weight of refined salt, 9.7% by weight of white sugar, 0.32% by weight of sodium L-glutamate, 0.65% by weight of glutinous rice powder, 1.23% by weight of perilla seed powder, 1.29% by weight of peanut flour, 0.65% By weight, preferably 8.4% by weight,

상기 2차혼합단계(8)와 2차숙성단계(9) 사이에는, 2차혼합된 막창의 수분함량을 조절하기 위해 내부가 150~160℃ 유지된 맥반석에서 9분~10분동안 가열하여 막창 외면의 식감을 바싹하게 건조시키고, 내부의 막창의 수분함량을 일정하게 유지할 수 있도록 구비됨이 바람직하고,Between the secondary mixing step (8) and the second aging step (9), the inside of the bladder is heated at 150-160 占 폚 for 9- It is preferable that the food is provided so that the texture of the outer surface is closely dried and the moisture content of the inner gut can be kept constant,

상기 1차 혼합단계에는, 1차양념장(100)을 통해 혼합된 막창에 5~10kg의 고추기름과 10~15kg 매실액기스을 함께 혼합하여 구비될 수 있고,In the primary mixing step, 5 to 10 kg of hot pepper oil and 10 to 15 kg of plum liquor may be mixed together in the mixed mouth through the primary sauce 100,

상기 제조방법을 이용하여 1차양념장(100), 2차양념(400)이 혼합된 막창을 맥반석(300)의 열기에 의해 굽도록 제조된 막창을 얻을 수 있다.The sash formed to bend the blinds mixed with the primary sauce 100 and the secondary sauce 400 by the heating of the elbow stone 300 can be obtained by using the above manufacturing method.

상기와 도시된 맥반석 직화공정을 이용한 불맛 막창 제조방법 및 그에 따른 막창은,The method for manufacturing a flame-retardant glaze panel using the above-described elvan flame-grinding process and the thus-

도 1에 도시된 바와 같이 막창의 식감과 맛을 증진 시키기 위해 양념장이 잘 스며들 수 있도록 하기 위해 1~1.5cm 길이로 균일하게 절단된 냉동보관된 막창을 -3~5℃에서 24~48시간 자연적으로 해동시는 해동단계(1)를 통해 막창의 외부 손상을 방지하도록 한 다음,As shown in Fig. 1, in order to improve the texture and taste of the mouth, the frozen diced mouthpiece, uniformly cut to a length of 1 to 1.5 cm, was placed at -3 to 5 ° C for 24 to 48 hours After naturally thawing, the thawing step (1) is used to prevent external damage to the gut,

상기 해동된 막창을 9~15℃의 수돗물이든 담수 된 세척통에 담구어 작업자가 막창 외피에 묻은 이물질을 세척하는 세척단계(2)를 통해 이물질을 제거한 후에,After the defrosted sludge is immersed in a fresh water washing tank of tap water of 9 to 15 ° C, a worker removes foreign matter through a washing step (2)

상기 세척된 막창100kg을 100~110℃온도의 정제수 100kg , 월계수 60g, 대파150g, 다진마늘 60g, 다진생강 60g 과 함께 넣어 30~40분 가열한 채수에 넣어 막창원육이 90℃ 이상이 될 때까지 가열단계(3)를 통해 가열되도록 하고,100 kg of the washed tongue was poured into 100 kg of purified water at 100 to 110 ° C, 60 g of laurel water, 150 g of garlic, 60 g of chopped garlic, 60 g of chopped ginger, and the mixture was heated in water for 30 to 40 minutes. To be heated through the heating step (3)

상기 가열된 막창은 3분이상 자연배출이 원활이 되도록 하기 위해 다수개의 구멍이 천공된 채반을 통해 수분이 자연배출 되도록 수분제거단계(4)를 통해 배출되도록 하며,The heated grate is discharged through a water removing step (4) so that water is naturally discharged through a plurality of perforated trays to allow natural discharge to be smooth for more than 3 minutes,

상기 수분이 제거된 막창에는, In the ditch where the moisture is removed,

1차 양념장(100)은, 정제수 3.75중량%, 양파 9.41중량%, 마늘 9.41중량%, 생강 1.13중량%, 참기름 0.75중량%, 미향 1.5중량%, 캡사이신매운맛소스 1.13중량%, 고추장 25.14중량%, 물엿 9.03중량%, 정제소금 1.5중량%, 백설탕 11.29중량%, L-글루타민산나트륨 0.38중량%, 찹쌀가루 0.75중량%, 들깨가루 1.5중량%, 깨소금 0.75중량%, 땅콩가루 1.5중량%, 고춧가루 9.79중량%, 탄산음료 11.29중량%의 비율로 구비된 1차 양념장(100)을 20kg을 혼합하여 15분 이상 1차혼합단계(5)를 통해 교반하여 막창에 1차양념장이 잘 섞여 불맛이 나도록 교반하고,The primary sauce 100 contained 3.75 wt% of purified water, 9.41 wt% of onion, 9.41 wt% of garlic, 1.13 wt% of ginger, 0.75 wt% of sesame oil, 1.5 wt% of omega, 1.13 wt% of capsaicin hot sauce, 9.0% by weight of starch syrup, 1.5% by weight of refined salt, 11.29% by weight of white sugar, 0.38% by weight of sodium L-glutamate, 0.75% by weight of glutinous rice powder, 1.5% by weight of perilla seed powder, 0.75% by weight of sesame seed powder, 1.5% by weight of peanut powder, , And carbonated beverages (11.29% by weight). The mixture was stirred for 15 minutes or more through the primary mixing step (5), and the primary sauce was well mixed and stirred so as to have a bitter taste ,

상기 1차혼합된 막창을 진공냉각기를 이용하여 20분이내로 20℃이하로 떨어뜨림과 동시에 1차양념장이 막창 속까지 잘스며들 수 있도록 미생물의 대사 및 증식속도를 억제하고, 특히 미생물 중에서도 중온성 미생물은 25~40℃에서 증식이 잘되므로 이의 증식을 억제하기 위해서 진공냉각기에서 20분이내로 20℃이하로 빠르게 떨어뜨리는 1차숙성단계(6)를 통해 숙성 및 중온성미생물이 억제와 동시에 양념이 스며들 수 있도록 숙성하며,The primary blended jaws are dropped to 20 占 폚 or less within 20 minutes by using a vacuum cooler, the rate of metabolism and proliferation of the microorganisms is suppressed so that the primary sauce can penetrate well into the gut, Microorganisms can grow well at 25 ~ 40 ℃. Therefore, in order to inhibit the growth of microorganisms, aging and mesophilic microorganisms are inhibited and spiced at the same time through the first aging step (6), which rapidly falls below 20 ℃ in 20 minutes in a vacuum cooler Aging to permeate,

상기 숙성된 막창 상에 포함된 수분함량을 30~40%로 유지하여 육즙의 식감을 높이고 1차 양념장이 막창 속까지 침투될 수 있도록 하기 위해 반암에 속하는 암석. 석영과 장석이 섞여 보리밥으로 만든 주먹밥(맥반)같다는 형태의 맥반석을 이용하되, (맥반석은 무수규산, 산화알루미늄이다.) 누런 백색을 띤 주성분으로 하여 150~170℃로 1차맥반석 직화단계(7)로 막창을 9~10분간 익혀내고,In order to increase the texture of gravy by keeping the moisture content of the aged gut at 30-40% and to allow the first sauce to penetrate into the gut, the rock belongs to porphyry. (Elvan silica is anhydrous silicic acid and aluminum oxide). The main component is white oval, and it is heated to 150 ~ 170 ℃ by the primary molten stone flourization step (7). ) For 9 ~ 10 minutes,

상기 1차맥반석 직화단계를 통해 굽어진 막창에 2차 양념장(400)을 23kg을 혼합하여 15분이상 교반기를 통해 탄산음료 26.16중량%, 양파 8.09중량%, 마늘 3.09중량%, 생강 0.97중량%, 참기름 0.65중량%, 고추맛기름 10.02중량%, 미향 1.29중량%, 고추장 18.44중량%, 물엿 7.76중량%, 정제소금 1.29중량%, 백설탕 9.7중량%, L-글루타민산나트륨 0.32중량%, 찹쌀가루 0.65중량%, 들깨가루1.23중량%, 땅콩가루 1.29중량%, 깨소금 0.65중량%, 고춧가루 8.4중량%의 비율로 2차혼합단계(8)를 통해 혼합하며,23 kg of the second sauce 400 was added to the curved gut through the primary granite flouring step and 26.16% by weight of carbonated drinks, 8.09% by weight of onion, 3.09% by weight of garlic, 0.97% by weight of ginger, 0.75% by weight of sesame oil, 10.02% by weight of pepper flavor oil, 1.29% by weight of tastes, 18.44% by weight of hot pepper paste, 7.76% by weight of starch syrup, 1.29% by weight of purified salt, 9.7% by weight of white sugar, 0.32% by weight of sodium L- glutamate, (8) at a ratio of 1.23 wt.%, Perilla powder 1.23 wt.%, Peanut powder 1.29 wt.%, Sesame seed 0.65 wt.%, Red pepper powder 8.4 wt.%,

상기 2차혼합된 막창은 진공냉각기에서 20분이내로 20℃이하로 빠르게 떨어뜨리는 2차냉각단계를 거쳐 단위별로 포장하여 급냉하여 포장박스에 포장하는 포장단계(10)를 거쳐 보관하거나 출하하게 된다.The secondary blended grate is stored or shipped through a packing step (10) where the grate is packed in units of a second cooling step which falls rapidly to below 20 캜 within 20 minutes in a vacuum cooler and is packed in a packaging box.

또 선택적으로 불맛과 단맛을 증진시키기 위해 2차혼합단계(8)후 수분함량을 조절하기 위해 내부가 150~160℃ 유지된 맥반석에 30초~1분사이에 급속으로 가열하여 막창 외면의 식감을 바싹하게 건조시키고, 내부의 막창의 수분함량을 일정하게 유지되도록 제조될 수도 있고,In order to improve the sweetness and taste, the mixture is heated rapidly for 30 seconds to 1 minute in the elvan which is maintained at 150 ~ 160 ℃ to control the water content after the second mixing step (8) It may be manufactured so that it is closely dried and the water content of the inner blind is kept constant,

상기 1차 혼합단계에는, 1차양념장(100)을 통해 혼합된 막창에 5~10kg의 고추기름과 10~15kg 매실액기스을 함께 혼합하여 제조함으로써 불맛과 단맛을 좋게 하도록 제조할 수 있다.In the primary mixing step, 5 to 10 kg of red pepper oil and 10 to 15 kg of plum liquor may be mixed together in a blind hole mixed through the first sauce 100 to produce a hot and sweet taste.

실시예Example 1 One

1~1.5cm 길이로 균일하게 절단되어 냉동보관된 막창을 -3~5℃에서 24~48시간 해동시킨다음, 1 ~ 1.5cm in length and uniformly frozen and stored at -3 ~ 5 ℃ for 24 ~ 48 hours.

상기 해동된 막창을 9~15℃의 수돗물이든 담수 된 세척통에 막창 외피의 이물질은 제거하고,The defrosted gutters were washed with tap water at 9 to 15 DEG C to remove foreign substances from the gut skin,

상기 이물질이 제거된 막창 100kg을 100~110℃온도의 정제수 100kg , 월계수 60g, 대파150g, 다진마늘 60g, 다진생강 60g 과 함께 넣어 30~40분 가열한 채수에 넣어 막창원육이 90℃ 이상이 될때까지 가열한 후, 상기 가열된 막창을 3분이상 채반을 통해 수분이 자연배출 되도록 제거하고,100 kg of the gut removed from the foreign substance is put into the water which is heated for 30 to 40 minutes with 100 kg of purified water of 100 to 110 ° C, 60 g of laurel water, 150 g of garlic, 60 g of chopped garlic and 60 g of chopped ginger, , And then the heated gut window was removed for 3 minutes or more to allow water to be naturally discharged through the gut,

상기 막창에 1차 양념장(100)을 20kg을 혼합하여 15분 이상 교반기를 통해 1차 양념을 혼합하여 진공냉각기를 이용하여 1차냉각시켜 숙성 및 중온성미생물이 억제되도록 하는 숙성하며,20 kg of the first sauce 100 was mixed in the above-mentioned jar and the primary sauce was mixed through a stirrer for 15 minutes or more, and the mixture was first cooled using a vacuum cooler to aged to inhibit aging and mesophilic microorganisms.

상기 숙성된 막창에 2차 양념장(400)을 23kg을로 혼합하여 15분이상 교반기를 통해 2차 양념을 혼합하여 진공냉각기를 이용하여 2차 냉각시켜 단위별로 진공포장되어 맥반석 직화공정을 이용한 불맛 막창을 완성하였다.Secondary sauce 400 was mixed with the second sauce 400 at a rate of 15 kg or more for 15 minutes or more, and then the mixture was cooled in a vacuum cooler and vacuum-packed for each unit. .

실시예Example 2 2

1~1.5cm 길이로 균일하게 절단되어 냉동보관된 막창을 -3~5℃에서 24~48시간 해동시킨다음, 1 ~ 1.5cm in length and uniformly frozen and stored at -3 ~ 5 ℃ for 24 ~ 48 hours.

상기 해동된 막창을 9~15℃의 수돗물이든 담수 된 세척통에 막창 외피의 이물질을 제거하고,The defrosted gutters were washed with tap water of 9 to 15 ° C to remove foreign substances from the gut skin,

상기 이물질이 제거된 막창은 100~110℃온도의 정제수 100kg , 월계수 60g, 대파150g, 다진마늘 60g, 다진생강 60g 과 함께 넣어 30~40분 가열한 채수에 넣어 막창원육이 90℃ 이상이 될때까지 가열한 후, 상기 가열된 막창을 3분이상 채반을 통해 수분이 자연배출 되도록 제거하고,The gland from which the foreign substances have been removed is put into a water tank heated for 30 to 40 minutes with 100 kg of purified water at a temperature of 100 to 110 ° C, 60 g of laurel water, 150 g of garlic, 60 g of chopped garlic and 60 g of chopped ginger, After the heating, the heated gut is removed for 3 minutes or more to allow water to be naturally discharged through the gut,

상기 막창에 1차 양념장(100)을 20kg을 혼합하여 15분 이상 교반기를 통해 1차 양념을 혼합하여 중온 냉장온도를 유지하는 냉장실에 5~10℃에서 60~70분간 숙성시켜 숙성 및 중온성미생물이 억제되도록 하는 숙성하며,20 kg of the first sauce 100 was mixed in the above-mentioned blend, and the primary sauce was mixed for 15 minutes or more with a stirrer. The mixture was aged at 5 to 10 ° C for 60 to 70 minutes in a refrigerator room where the mid- , ≪ / RTI >

상기 숙성된 막창에 포함된 수분함량을 30~40%로 유지하여 육즙의 식감을 높이고 1차 양념장이 막창 속까지 침투될 수 있도록 150~170℃로 가열된 맥반석(300)위에 상기 막창을 9~10분간 구워낸 다음,The moisture content of the aged mucin was maintained at 30 to 40% to increase the mouthfeel of the juice, and the mucin was heated to 150 to 170 캜 so that the primary sauce could penetrate into the mucus, After baking for 10 minutes,

상기 굽어진 막창에 2차 양념장(400)을 23kg을로 혼합하여 15분이상 교반기를 통해 2차 양념을 혼합하여 진공냉각기에서 20분이내로 20℃이하로 빠르게 냉각시켜 단위별로 진공포장되어 맥반석 직화공정을 이용한 불맛 막창을 완성하였다.Secondary sauce (400) was mixed in the curved gut at a rate of 23 kg, and the secondary sauce was mixed through a stirrer for 15 minutes or more. The sauce was quickly cooled to 20 ° C or less in a vacuum cooler for 20 minutes, Was completed.

비교예Comparative Example 1 One

균일하게 절단된 냉동된 막창을 자연해동한 다음, 상기 해동된 막창을 수돗물이든 담수 된 세척통에 막창 외피의 이물질은 제거하고,After uniformly cutting the frozen grate, the defrosted grate is removed from the grate outer shell in the wash tub,

상기 이물질이 제거된 막창은 정제수에 가열한 후, 상기 가열된 막창은 채반을 통해 수분이 자연배출 되도록 제거하며,After the foreign substance is removed from the gut window, the gut window is heated to the purified water,

상기 막창에 1차 양념장을 혼합하여 15분 이상 교반기를 통해 1차 양념을 혼합하여 진공냉각기를 통해 숙성시켜 숙성 및 중온성미생물이 억제되도록 하는 불맛 막창을 완성하였다. The primary sauce was mixed in the above-mentioned gut mixture, and the primary sauce was mixed through a stirrer for 15 minutes or longer, and the mixture was aged through a vacuum cooler to complete aging and mesophilic microorganisms.

비교예Comparative Example 2 2

균일하게 절단된 냉동된 막창을 자연해동한 다음, 상기 해동된 막창을 수돗물이든 담수 된 세척통에 막창 외피의 이물질은 제거하고,After uniformly cutting the frozen grate, the defrosted grate is removed from the grate outer shell in the wash tub,

상기 이물질이 제거된 막창은 정제수에 가열한 후, 상기 가열된 막창은 채반을 통해 수분이 자연배출 되도록 제거하며,After the foreign substance is removed from the gut window, the gut window is heated to the purified water,

상기 막창에 2차 양념장을 혼합하여 교반기를 통해 2차 양념을 혼합하여 진공냉각기에 냉각시켜 단위별로 진공포장되어 맥반석 직화공정을 이용한 불맛 막창을 완성하였다. The saucer was mixed with the second sauce, and the second sauce was mixed through a stirrer. The sauce was cooled in a vacuum cooler and packed in a vacuum packed unit.

상기 실시예 1, 실시예 2, 비교예 1 및 비교예 2의 돼지막창을 50인으로 구성되는 패널에게 시식하게 하고 다음 표1에 기재된 각 항목에 대하여 5점 척도법에 따라 점수를 부여하게 하고, 그 평균값을 다음 표 1에 나타내었다.The piglets of Example 1, Example 2, Comparative Example 1 and Comparative Example 2 were sampled by a panel consisting of 50 persons, and scores were given according to the 5-point scale method for each item shown in the following Table 1, The average values are shown in Table 1 below.

또한, 가장 선호되는 막창을 지정하게 하고 그 인원수를 다음 표 1에 나타내었다.In addition, the most preferred terminal is designated and the number of the terminal is shown in Table 1 below.

실시예 1Example 1 실시예 2Example 2 비교예 1Comparative Example 1 비교예 2Comparative Example 2 냄새(1~5점)Odor (1 to 5 points) 4.44.4 4.84.8 2.52.5 3.23.2 식감(1~5점)Texture (1 ~ 5 points) 4.34.3 4.94.9 2.62.6 3.53.5 질감(1~5점)Texture (1 ~ 5 points) 4.54.5 4.94.9 3.53.5 3.63.6 불맛(1~5점)Flavor (1 ~ 5 points) 4.44.4 4.64.6 3.23.2 3.73.7 전체적인 선호도(명)Overall preference (persons) 1717 2525 33 55

상기 표 1에 나타난 바와 같이, 본 발명의 돼지막창은 기존의 일반막창인 비교예 1보다 냄새, 식감, 질감, 불맛 및 전체적인 선호도에서 매우 우수함을 알 수 있었으며, 맥반석 없이 일반가열 방식으로 굽도록 한 돼지막창인 비교예 2와 비교하여도 비교적 우수한 결과를 나타냄을 확인하였다.As shown in Table 1, the porcine sash of the present invention was superior to Comparative Example 1, which is a conventional sieve, in terms of odor, texture, texture, flavor and overall preference. It was confirmed that Comparative Example 2, which is a swine germ, shows comparatively excellent results.

맥반석 가열온도(℃)Heating temperature of elvan (℃) 가열시간(분)Heating time (min) 막창 수분 함량(중량%)Moisture Content (% by weight) 50~10050-100 25~4025 to 40 50~6050 to 60 100~150100 to 150 15~2515-25 40~5040 to 50 150~170150-170 10~1510 to 15 30~4030 to 40 170~200170 ~ 200 5~105 to 10 5~305 to 30

1: 해동단계 2: 세척단계
3: 가열단계 4: 수분제거단계
5: 1차혼합단계 6: 1차숙성단계
7: 1차맥반석 직화단계 8: 2차혼합단계
9: 2차숙성단계 10: 포장단계
100: 1차 양념장 300: 맥반석
400: 2차 양념장
1: thawing Step 2: washing step
3: heating step 4: water removal step
5: primary mixing step 6: primary aging step
7: primary molten stone flouring Step 8: secondary mixing step
9: Second aging Step 10: Packaging step
100: the first sauce 300: the elbow
400: Second sauce

Claims (6)

1~1.5cm 길이로 균일하게 절단되어 냉동보관된 막창을 -3~5℃에서 24~48시간 해동시키는 해동단계(1); 상기 해동된 막창을 9~15℃의 수돗물이든 담수 된 세척통에 막창 외피의 이물질을 제거하는 세척단계(2); 상기 세척된 막창100kg을 100~110℃온도의 정제수 100kg, 월계수 60g, 대파150g, 다진마늘 60g, 다진생강 60g 과 함께 넣어 30~40분 가열한 채수에 넣어 막창원육이 90℃ 이상이 될때까지 가열하는 가열단계(3); 상기 가열된 막창은 3분이상 채반을 통해 수분이 자연배출 되도록 제거시키는 수분제거단계(4); 상기 수분이 제거된 막창에 1차 양념장(100)을 20kg을 혼합하여 15분 이상 교반기를 통해 1차 양념을 혼합하는 1차혼합단계(5); 상기 1차 혼합된 막창의 온도를 진공냉각기를 이용하여 20분이내에 20℃이하로 떨어뜨림으로써, 숙성 및 중온성미생물이 억제되도록 하는 1차숙성단계(6); 상기 숙성된 막창 상에 포함된 수분함량을 30~40%로 유지하여 육즙의 식감을 높이고 1차 양념장이 막창 속까지 침투될 수 있도록 150~170℃로 가열된 맥반석(300)위에 상기 막창을 9~10분간 익혀내는 1차맥반석 직화단계(7); 상기 1차맥반석 직화단계를 통해 구워진 막창에 2차 양념장(400)을 23kg를 혼합하여 15분이상 교반기를 통해 2차 양념을 혼합하는 2차혼합단계(8); 상기 2차혼합된 막창을 진공냉각기를 이용하여 20분이내로 20℃이하로 떨어트리는 2차숙성단계(9); 상기 2차숙성된 막창을 단위별로 포장하여 급냉한 후 보관하여 보관하여 제품박스포장을 완료하는 포장단계(10);를 포함하는 돼지막창을 이용한 막창 제조방법에 있어서,

상기 2차혼합단계(8)와 2차숙성단계(9) 사이에는,
2차혼합된 막창의 수분함량을 조절하기 위해 내부가 150~160℃ 유지된 맥반석에서 9분~10분동안 가열하여 막창 외면의 식감을 바싹하게 건조시키고, 내부의 막창의 수분함량을 일정하게 유지할 수 있도록 구비되는 것을 특징으로 한 맥반석 직화공정을 이용한 불맛 막창 제조방법
(1) a thawing step of uniformly cutting at 1 to 1.5 cm in length and defrosting frozen gut at -3 to 5 ° C for 24 to 48 hours; A washing step (2) of removing the impurities in the jacket shell from the defrosted gutters in a washing tub which is fresh water washed with tap water at 9 to 15 ° C; 100 kg of the washed gangue was poured into 100 kg of purified water at 100-110 ° C, 60 g of laurel water, 150 g of garlic, 60 g of chopped garlic, 60 g of chopped ginger, and the mixture was heated for 30 to 40 minutes. (3); A moisture removing step (4) for removing moisture to be naturally discharged through the heated sash window for more than 3 minutes while being stirred; A primary mixing step (5) in which 20 kg of the first sauce 100 is mixed with the moisture-removed sachet and the primary sauce is mixed through a stirrer for 15 minutes or more; A primary aging step (6) in which the temperature of the primary blended grate is lowered to 20 占 폚 or less within 20 minutes by using a vacuum cooler to inhibit aging and mesophilic microorganisms; The moisture content contained in the aged gut is maintained at 30 to 40% to increase the mouthfeel of the juice, and the gut is placed on the elvan stone (300) heated to 150 to 170 DEG C so that the primary sauce can penetrate into the gut The first EBA stage (7); A secondary mixing step (8) in which 23 kg of the second sauce 400 is added to the grate baked through the primary elvan flourization step and the secondary sauce is mixed through the agitator for 15 minutes or more; A second aging step (9) of dropping the secondary blended blind window to 20 占 폚 or less within 20 minutes using a vacuum cooler; And a packaging step (10) of packing the secondary aged gang by unit, quenching it, storing and storing the product, and completing product box packaging, the method comprising the steps of:

Between the secondary mixing step (8) and the second aging step (9)
In order to control the water content of the secondary blended blinds, it is heated for 9 to 10 minutes in the elvan, which is kept at 150 ~ 160 ℃, to dry the outer blinds closely and keep the water content of the blinds constant The method comprising the steps of:
제1항에 있어서,
상기 1차 양념장(100)은,
정제수 3.75중량%, 양파 9.41중량%, 마늘 9.41중량%, 생강 1.13중량%, 참기름 0.75중량%, 미향 1.5중량%, 캡사이신매운맛소스 1.13중량%, 고추장 25.14중량%, 물엿 9.03중량%, 정제소금 1.5중량%, 백설탕 11.29중량%, L-글루타민산나트륨 0.38중량%, 찹쌀가루 0.75중량%, 들깨가루 1.5중량%, 깨소금 0.75중량%, 땅콩가루 1.5중량%, 고춧가루 9.79중량%, 탄산음료 11.29중량%의 비율로 구비되는 것을 특징으로 한 맥반석 직화공정을 이용한 불맛 막창 제조방법
The method according to claim 1,
The primary sauce-well 100,
3.75 wt% of purified water, 9.41 wt% of onion, 9.41 wt% of garlic, 1.13 wt% of ginger, 0.75 wt% of sesame oil, 1.5 wt% of mint, 1.13 wt% of capsaicin hot sauce, 25.14 wt% of hot pepper paste, 9.03 wt% By weight of peanut powder, 9.79% by weight of red pepper powder, 11.29% by weight of carbonated beverages, 11.29% by weight of white sugar, 0.38% by weight of sodium L-glutamate, 0.75% by weight of glutinous rice powder, 1.5% by weight of perilla seed powder, The method according to claim 1,
제1항에 있어서,
상기 2차 양념장(400)은,
탄산음료 26.16중량%, 양파 8.09중량%, 마늘 3.09중량%, 생강 0.97중량%, 참기름 0.65중량%, 고추맛기름 10.02중량%, 미향 1.29중량%, 고추장 18.44중량%, 물엿 7.76중량%, 정제소금 1.29중량%, 백설탕 9.7중량%, L-글루타민산나트륨 0.32중량%, 찹쌀가루 0.65중량%, 들깨가루1.23중량%, 땅콩가루 1.29중량%, 깨소금 0.65중량%, 고춧가루 8.4중량%의 비율로 구비되는 것을 특징으로 한 맥반석 직화공정을 이용한 불맛 막창 제조방법












The method according to claim 1,
The secondary sauce pans 400 are,
The content of the syrup was 26.16% by weight, the content of onion was 8.09% by weight, the content of garlic was 3.09% by weight, the content of ginger was 0.97% by weight, the content of sesame oil was 0.65%, the content of peppermint oil was 10.02% , 1.27% by weight of white sugar, 0.32% by weight of sodium L-glutamate, 0.65% by weight of glutinous rice powder, 1.23% by weight of perilla seed powder, 1.29% by weight of peanut flour, 0.65% by weight of sesame seeds and 8.4% by weight of red pepper powder Method for manufacturing flameproof flakes using an elvan flaking process












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KR102581629B1 (en) * 2023-06-07 2023-09-25 주식회사 앤리치 Method for adding flame flavor to meat

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