KR101888332B1 - Manufacturing equipment of floor mat for automobile - Google Patents

Abstract

The purpose of the present invention is to provide a manufacturing facility of a vehicle flooring material, the manufacturing facility which can prevent that chemical components of raw materials have a bad influence on the health of a worker, can reduce labor costs of the worker, and can maximize manufacturing efficiency by automatically manufacturing flooring material of a vehicle. The present relates to a manufacturing facility of the vehicle flooring material, the manufacturing facility comprising: a winding roll (10) on which a fabric (1) is wound; a cutting machine (20) which cuts the fabric (1) unwound from the winding roll (10); a preheating carriage (30) which fixes both ends of the fabric (1) cut in the cutting machine (20); a preheater (40) which preheats the fabric (1) fixed to the preheating carriage (30); a forming carriage (50) on which the fabric (1) transferred from the preheating carriage (30) is seated; a forming press (60) which presses the fabric (1) seated on the forming carriage (50); a cushion carriage (70) on which an adhesive-applied cushion pad (2) is held; an ascending and descending transfer unit (80) which grasps the fabric (1) seated on the forming carriage (50) and presses the cushion pad (2) held on the cushion carriage (70) to manufacture a flooring material in which the fabric (1) and the cushion pad (2) are bonded; a cutting deck (90) on which the flooring material, transferred by being gripped by the ascending and descending transfer unit (80), is seated on; and a water jet (100) which forms a plurality of holes in the flooring material seated on the cutting deck (90).

Description

Technical Field [0001] The present invention relates to a manufacturing floor of a vehicle flooring,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0002] The present invention relates to an automobile flooring material manufacturing facility capable of automatically manufacturing a floor material of a vehicle.

Generally, during running of a vehicle, noise and vibration sounds generated by the engine and noise and vibration sounds traveling through the door, the headliner, and the floor of the vehicle enter the interior space of the vehicle.

Accordingly, a flooring material has been installed in the interior of the vehicle so as to prevent noise from being transmitted to the engine, to suppress vibration of the engine, to absorb noise, and to transmit the combined energy of low frequency and high frequency generated during traveling to the interior space of the vehicle. Carpets are installed on the upper surface of the flooring considering convenience and beauty. Carpets are made mainly of dust absorbing fibers.

As a technology related to the method of manufacturing the floor material for vehicles, Korean Patent Laid-Open No. 2003-0079359 discloses a method for manufacturing a floor material using a waste urethane bumper, comprising the steps of: a) pulverizing a waste urethane bumper of an automobile to a particle size , b) stirring the collected pulverized material by physical mixing with a polyol and isocianate, and c) injecting the stirred mixture into a mold, after which a polyurethane foam D) fully curing the mixture. D) In the step b), a method for producing a flooring material using a waste urethane bumper having a mixing temperature of 58 to 62 degrees is disclosed.

However, the prior art has a problem that the floor material contains a polyurethane foam which is harmful to the human body, which adversely affects the health of the worker who manufactures the floor material.

Also, in the prior art, since the manufacturing process of the bottom material is performed by hand, the labor cost of the worker is required and the manufacturing efficiency is lowered.

Korean Patent Publication No. 2003-0079359 (Oct. 10, 2003)

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method of manufacturing a floor material of a vehicle which can automatically prevent the chemical composition of a raw material from adversely affecting the health of a worker, And to provide a manufacturing facility for a vehicle flooring material which can maximize manufacturing efficiency.

The apparatus for manufacturing a floor material for a vehicle according to the present invention comprises a winding roll (10) on which a fabric (1) is wound; A cutting device (20) for cutting the fabric (1) wound in the winding roll (10); A preheating balancer 30 for fixing both ends of the fabric 1 cut by the cutting machine 20; A preheater (40) for preheating the fabric (1) fixed to the preheating car (30); A forming carriage (50) on which the fabric (1) conveyed from the preheating carriage (30) is seated; A forming press (60) for pressing the fabric (1) seated on the forming carriage (50); A cushion carriage (70) on which a cushion pad (2) coated with an adhesive is mounted; The fabric 1 is placed on the forming cart 50 and is pressed onto the cushion pad 2 mounted on the cushion carriage 70 to manufacture a flooring material having the fabric 1 and the cushion pad 2 joined together. Descending transfer section 80; A cutting deck (90) on which the conveyed bottom material is held by the ascending / descending conveying unit (80); And a water jet (100) forming a plurality of holes in a floor material seated on the cutting deck (90).

The upward / downward movement conveying unit 80 includes a conveying frame 81 installed at the rear of the forming press 60 and a conveying rail 82 formed at an upper portion of the conveying frame 81 and elongated in the front- A conveyance slide 83 slidable in the front and rear direction along the conveyance rail 82, an ascending and descending actuator 84 mounted on the conveyance slide 83, A lifting / lowering guide 85 vertically moving up and down in cooperation with the lifting and lowering guide 85; and a clamp 86 installed on the circumferential surface of the lifting / lowering guide 85 and holding the edge of the fabric 1.

The clamps 86 are hinged to the circumferential surfaces of the elevating and lowering guide 85 and are pinched and pinched by the pneumatic cylinder 86-2 so that the pair of clamps 86 And a pivot bar 86-1.

Further, the pivot bar 86-1 is formed in an L-shaped structure.

The ascending and descending conveyance unit 80 includes a guide rod 87 which passes through the conveyance slide 83 and is coupled to the ascending and descending guide 85 to guide the ascending and descending of the ascending and descending guide 85 do.

Accordingly, the manufacturing facilities for the vehicle flooring according to the present invention can prevent the adverse effects on the health of the workers who manufacture the flooring material by automatically manufacturing the flooring material of the vehicle, reduce the labor cost of the worker, There is an advantage that it can be maximized.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a manufacturing facility of a flooring for a vehicle according to the present invention. Fig.
2 is a plan view showing a manufacturing facility of a floor material for a vehicle according to the present invention.
3 is a cross-sectional view showing an up-down conveying portion according to the present invention.

Hereinafter, the technical idea of the present invention will be described more specifically with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the technical concept of the present invention, are incorporated in and constitute a part of the specification, and are not intended to limit the scope of the present invention.

FIG. 1 is a cross-sectional view showing a production facility for a floor material for a vehicle according to the present invention, and FIG. 2 is a plan view showing a manufacturing facility for a floor material for a vehicle according to the present invention.

1 and 2, the manufacturing equipment for a vehicle flooring according to the present invention includes a winding roll 10, a cutting machine 20, a preheating truck 30, a preheater 40, a forming truck 50, A press 60, a cushion truck 70, an ascending / descending conveying unit 80, a cutting deck 90, and a water jack.

Since the roll 1 is wound and stored, the roll 10 is a normal roll, and a detailed description thereof will be omitted.

The cutter 20 is provided at the rear of the take-up roll 10, and cuts the raw material 1 wound by the take-up roll 10. At this time, the fabric 1 cut in the cutting machine 20 is formed in a plate structure.

The preheating drum 30 is installed to be movable back and forth along the preheating rail 35 in the backward direction of the cutting machine 20 and fixes both ends of the cutter 1 cut in the cutting machine 20. 1, the preheating rail 35 is elongated in the front-rear direction.

The preheater 40 preheats the fabric 1 fixed to the preheating drum 30 to lower the hardness of the fabric 1. [

The preheater 40 may preheat the raw fabric 1 fixed to the preheating drum 30 to the first and second lanes and the first preheating member 41 and the second preheating member 42, . ≪ / RTI >

The first preheating member 41 and the second preheating member 42 may preheat the fabric 1 at a temperature of 180 to 200 and may be all constituted by an infrared heater.

The foaming carriage 50 is installed behind the preheating carriage 30 so as to be reciprocatable along the forming rail 55 in the forward and backward directions and the fabric 1 conveyed from the preheating carriage 30 is seated. 1, the forming rail 55 is elongated in the front-rear direction.

More specifically, in the forming carriage 50, a molding groove corresponding to the bottom shape of the vehicle is formed on the upper surface on which the fabric 1 is seated.

The forming bogie 50 is formed to be narrower in the lateral direction than the preheating bogie 30 and inserted into the center of the preheating bogie 30 or moved to the lower side of the preheating bogie 30, The fabric 1 separated from the fabric 1 can be placed.

The forming press (60) presses the fabric (1) seated on the forming carriage (50). More specifically, the forming press (60) presses the fabric (1) in a shape corresponding to the seating groove on the lower surface of the fabric (1) pressing the protruding surface corresponding to the bottom shape of the vehicle.

The cushion bogie 70 is installed in the rear of the forming press 60 so as to be reciprocatable in the lateral direction along the cushion rail 76 and is mounted on the cushion pad 70 in a state in which the adhesive sprayed from the adhesive sprayer 75 is applied 2) is mounted. 1, the cushion rail 76 is elongated in the left-right direction.

The lifting and lowering transfer unit 80 grips the fabric 1 seated on the forming carriage 50 and presses the fabric 1 onto the cushion pad 2 held on the cushioning carriage 70 to press the cloth 1 and the cushion pad 2) are bonded to each other.

The cutting deck 90 is caught by the ascending / descending conveying unit 80, and the conveyed flooring material is seated. At this time, the ascending / descending transfer unit 80 is returned to the original position after the bottom material is seated on the cutting deck 90.

The water jet 100 forms a plurality of holes necessary for floor assembly of the vehicle on the floor material seated on the cutting deck 90.

Accordingly, the manufacturing facilities for the vehicle flooring according to the present invention can prevent the adverse effects on the health of the workers who manufacture the flooring material by automatically manufacturing the flooring material of the vehicle, reduce the labor cost of the worker, There is an advantage that it can be maximized.

3 is a cross-sectional view showing the up-down transferring unit 80 according to the present invention.

3, the ascending / descending conveying unit 80 includes a conveying frame 81, a conveying rail 82, a conveying slide 83, an ascending / descending actuator 84, an ascending and descending guide 85, (86).

The transfer frame 81 is provided behind the forming press 60.

The conveying rail 82 is installed on the upper part of the conveying frame 81 and is formed long in the forward and backward directions.

The conveying slide 83 is slid in the front-rear direction along the conveying rail 82.

The up-and-down actuator 84 is installed on the feed slide 83, and the rod is moved up and down.

The up-and-down guide 85 is moved up and down in conjunction with the up-and-down movement of the rod of the up-down actuator 84.

The clamp 86 is installed on the circumferential surface of the lifting / lowering guide 85 to hold the edge of the fabric 1. [

At this time, the clamps 86 are hinged to the circumferential surfaces of the elevating and lowering guides 85 and are opened and closed by a pneumatic cylinder 86-2 (not shown), so that the edges of the fabric 1 And a pair of pivot bars 86-1 for holding the pivot bar 86-1.

That is, the clamp 86 can very easily hold or place the rim of the fabric 1 through the opening and closing of the pair of pivot bars 86-1.

On the other hand, the pivot bar 86-1 may have an L-shaped structure. Accordingly, the rotation bar 86-1 can prevent the fabric 1 from being detached by grasping the edge of the fabric 1 like a human tooth.

The ascending and descending conveyance unit 80 includes a guide rod 87 which passes through the conveyance slide 83 and is coupled to the ascending and descending guide 85 to guide the ascending and descending of the ascending and descending guide 85 can do.

Accordingly, the guide rod 87 can prevent the upward / downward guide 85 from shifting in the vertical direction.

On the other hand, a plurality of protrusions (not shown) are formed on the facing surfaces of the pair of pivot bars 86-1 so that the rim of the fabric 1 can be held more firmly.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

1: Fabric
2: Cushion pad
10: Winding roll
20: Cutting machine
30: Preheating truck
35: Preheating rail
40: preheater
41: a first preheating member
42: a second preheating member
50: Forming carriage
55: forming rail
60: Forming press
70: Cushion carriage
75: Adhesive sprayer
76: Cushion rail
80: Upward descent transmission
81: Feed frame
82: Feed rail
83: Feed slide
84: Up / down actuator
85: Up and down guide
86: Clamp
86-1: Rotating bar
86-2: Pneumatic cylinder
87: guide rod
90: Cutting deck
100: Waterjet

Claims (5)

A winding roll (10) on which the fabric (1) is wound;
A cutting device (20) for cutting the fabric (1) wound in the winding roll (10);
A preheating balancer 30 for fixing both ends of the fabric 1 cut by the cutting machine 20;
A preheater (40) for preheating the fabric (1) fixed to the preheating car (30);
A forming carriage (50) on which the fabric (1) conveyed from the preheating carriage (30) is seated;
A forming press (60) for pressing the fabric (1) seated on the forming carriage (50);
A cushion truck 70 on which the cushion pad 2 in a state in which the adhesive injected from the adhesive injector 75 is applied is mounted;
The fabric 1 is placed on the forming cart 50 and is pressed onto the cushion pad 2 mounted on the cushion carriage 70 to manufacture a flooring material having the fabric 1 and the cushion pad 2 joined together. Descending transfer section 80;
A cutting deck (90) on which the conveyed bottom material is held by the ascending / descending conveying unit (80); And
And a water jet (100) forming a plurality of holes in the bottom material seated on the cutting deck (90) under the pressure of water pressure,
The ascending / descending transfer unit 80 includes a transfer frame 81 provided at the rear of the forming press 60,
A conveying rail 82 provided on the conveying frame 81 and elongated in the forward and backward directions,
A conveyance slide 83 slidable in the longitudinal direction along the conveyance rail 82,
An up-down actuator 84 mounted on the transfer slide 83,
A lifting / lowering guide 85 raised / lowered in conjunction with the lifting / lowering of the rod of the lifting / lowering actuator 84,
A pair of pivoting bars 86-1 hinged to the circumferential surface of the ascending / descending guide 85 and opened and closed by the pneumatic cylinder 86-2 to hold the rim of the fabric 1 And a clamp (86)
The forming bogie 50 is narrower in the left and right direction than the preheating bogie 30 and inserted into the center of the preheating bogie 30 or moved to the lower side of the preheating bogie 30, And the detached fabric (1) can be placed on the floor.
delete delete 2. The apparatus according to claim 1, wherein the pivot bar (86-1)
A manufacturing facility for a vehicle flooring formed of an L-shaped structure.
2. The apparatus according to claim 1, wherein the up-down transferring unit (80)
And a guide rod (87) penetrating through the conveying slide (83) and coupled to the elevating and lowering guide (85) to guide the ascending and descending of the elevating and lowering guide (85).

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