KR101874602B1 - Mmanufacturing method of acorn jelly and starch, and acorn jelly and starch by the method - Google Patents

Abstract

The present invention relates to a manufacturing method for acorn jelly and paste, and acorn jelly and paste manufactured by the same. More specifically, the manufacturing method for acorn jelly and paste comprises: a step of washing acorns before peeling the acorns; a step of immersing the peeled acorns to soak the acorns; a step of grinding the acorns soaked in water with the water; and a step of filtering the ground acorns to remove dregs. The step of filtering the ground acorns to remove the dregs includes: a process of firstly filtering the ground acorns by a filter cloth; a process of secondly filtering the firstly filtered liquid by a vibrating body; and a process of thirdly filtering the secondly filtered liquid by a filter press using a service tank to acquire paste including starch and dissolved solids. According to the present invention, efficiency of the manufacturing processes is excellent, and acorn jelly and paste with the unique rich flavor of acorns without an astringent taste can be manufactured.

Description

[0001] The present invention relates to a method for producing acorn mulch and sediment, an acorn jelly and starch produced by the method, and acorn jelly and starch by the method,

The present invention relates to a process for producing acorn mulch and sediments, an acorn paste and a sediment produced by the method, and more particularly, to a process for producing acorns and sediments which are excellent in the efficiency of the manufacturing process, , An Acrycoat produced by the method, and a sediment.

Acorn is a generic term for Fagaceae fruit which grows in the mountainous area of Korea. It has various shapes such as spherical, oval, elliptical, and various sizes. These acorns contain a lot of carbohydrates and fats.

It is a traditional food of our nation, and it is a symbol food which can enjoy the unique incense, taste and unique texture of acorn. According to Dong-Gook's Dong-Woo Lee, the person who always buckles, There is evidence that it is efficacious to prescribe acromu mucus to the viewer, the person who often pours.

In particular, it is known that it stops diarrhea and strengthens the intestines. In recent years, it has a few calories, it is rich in water and gives a feeling of fullness, and digestion and absorption are good, so that even people with weak stomach and intestines can eat without hesitation. As well as rising popularity as a healthy diet food, but also the effect of releasing toxic substances such as heavy metals accumulated in the body, fatigue and hangover is also effective as a typical slow food is receiving the spotlight.

In addition, the jelly contains plenty of vitamins and minerals as well as dietary fiber. It is also good for fatigue and digestion, and the calories of cooked rice is 300, while the calorie of 100 g of acorn is only 45 유용 and is useful as a low calorie diet food .

Traditionally, acorns are produced by crushing acorns with a mortar and pouring the powder into the salt water, precipitating the starch and dissolved solids particles, and then subjecting the tops to the soaking process. However, these conventional methods have disadvantages such as a long sedimentation time and low working efficiency.

In order to solve the drawbacks of the conventional method, recently, as disclosed in Korean Patent No. 10-0423197, there has been proposed a method of obtaining only starch from crushed acorns using a centrifugal separator. However, when centrifuged, There is a disadvantage that you can not feel the deep flavor inherent to acorn by removing it together.

Also, Korean Patent No. 10-0118466 discloses a method for producing starch extracted from a hull and its jelly, Korean Patent No. 10-0155474, a method for producing a noodle-shaped matured annual starch using starch, and the like However, this prior art document is merely a method for manufacturing functional jelly by adding various additives to jelly, but there is no difference in actual manufacturing method itself.

KR 10-0423197 B1 KR 10-0118466 B1 KR 10-0155474 B1

Accordingly, it is an object of the present invention to provide a method for manufacturing an Acorn Mulberry and a Bottom, which can enhance the efficiency of the process while manufacturing the Acorn Mulberry and the Bottom, and can feel the deep flavor inherent in Acorn.

It also improves the sensuality of the acorn.

According to another aspect of the present invention, there is provided a method for manufacturing acorn sediments comprising the steps of washing and removing acorns, soaking the acorns in water, and pulverizing the acorns called water with water And filtering the crushed acorns to remove debris. The step of filtering the crushed acorns to remove the debris comprises: a first step of filtering the crushed acorns with a filter cloth; and a step A step of secondary filtration of the filtered filtrate with a vibrating sieve and a step of thirdly filtrating the filtered filtrate through a service tank through a filter press to obtain a sediment containing starch and dissolved solids .

The method for producing an acorn product according to the present invention comprises the steps of washing an acorn and peeling the acorn, dipping the acorn in the water, pulverizing the acorn called water together with water, Filtering the acorn to remove the residue to obtain a sediment; mixing the obtained precipitate with water and salt; and heating and forming the sediment mixed with the water and the salt, wherein the pulverized The step of filtering the acorn to remove the debris comprises the steps of: primary filtering the crushed acorn with a filter cloth; secondary filtering the primary filtrated filtrate with a vibrating sieve; and filtering the secondary filtered filtrate And a third step of filtering with a filter press through a service tank to obtain a sediment containing starch and dissolved solids.

At this time, a filter cloth of 60 to 200 mesh is used for the primary filtration, a vibrating body of 200 to 600 mesh is used for the secondary filtration, and a filter press capable of separating particles having a particle diameter of 0.1 μm or more is used .

The acorn sediment according to the present invention is characterized by being manufactured through the above-described method.

The present invention also provides a method for producing the same.

According to the present invention, there is an advantage that it is possible to produce an acorn paste and a sediment which are excellent in the efficiency of the manufacturing process, have no sour taste, and can feel the original flavor of the acorn.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a manufacturing process diagram of acorn sediments according to the present invention. FIG.
Fig. 2 is a manufacturing process diagram of an acorn paste according to the present invention. Fig.

Hereinafter, the present invention will be described in detail.

The most significant feature of the present invention is that the process efficiency of the Acorn refuse is improved, but the particle components of the dissolved solids are not removed, so that the flavor of the acorn can be felt. In addition, the acorn's own unique taste is to be removed as much as possible.

In the present invention, the term 'dissolved solids' means all kinds of suspended solids having a particle size of about 0.1 to 5 μm contained in the crushed acorns.

First, a method for manufacturing acorn sediments according to the present invention will be described with reference to FIG.

A method of making an acorn bottoms according to the present invention comprises the steps of washing and removing the acorns, soaking the acorns in water, pulverizing the acorns called water with water, And filtering the acorn to remove debris. The step of removing the debris by filtering the crushed acorn comprises the steps of: first filtering the crushed acorn with a filter cloth; and filtering the first filtered filtrate And filtering the second filtered filtrate through a service tank with a filter press to obtain a sediment containing starch and dissolved solids.

Hereinafter, these steps will be described in detail.

Washing the acorn to remove it.

First, the acorn is washed with water to remove foreign matter. At this time, the washing method is not limited, and it is sufficient to wash the acorn several times with clean water.

After washing the acorn, remove the acorn shell. The method of removing the shell is also not limited.

remind Peeled  A step where the acorn is dipped in water.

Once the peeling is complete, the peeled acorn is dipped in water. At this time, the amount of water used is not limited, and it is sufficient that the peeled acorn is sufficiently immersed in water, for example, about 100 to 300 parts by weight of water per 100 parts by weight of the peeled acorn.

The reason why the acorn is soaked in water is to give the utmost care to the acorn taste of the acorn. It is called for 1 to 3 days at 1 to 30 ° C while repeating the washing with water.

Crushing said water-borne acorn with water.

Next, the acorn called water is crushed together with water. At this time, the crushed acorn is removed as debris and only the sediment is separated, so that the particle size of the crushed acorn is not limited.

Here, the amount of water to be used for milling is preferably about 80 to 150 parts by weight based on 100 parts by weight of the peeled acorn. If the amount of water used is too small, it is difficult to extract the sediment, to be.

Filtering the crushed acorn to remove debris.

Next, the crushed acorn is filtered to remove debris. Conventionally, such filtration has been performed by using only cotton balls and then removing the supernatant through a brine or using a centrifugal separator. However, when cotton or brine is used, it is difficult to remove sufficient residue, And when centrifugal separator was used, there was a disadvantage in that the fine dissolved solids of the acorn except the starch were removed, so that the nutrients were insufficient and the deep flavor inherent to the acorn was not felt.

Accordingly, the present invention provides a method for removing crushed acorns by filtering the crushed acorns, the method comprising the steps of: (1) filtering the crushed acorns with a filter cloth; (2) And filtering the second filtered filtrate through a service tank with a filter press to obtain a sediment containing starch and dissolved solids.

That is, the pulverized acorn is firstly filtered with a filter cloth such as a cotton cloth to remove the residue, that is, the beans are removed, and then the filter is subjected to secondary filtration using a vibrating body to remove residual debris, that is, insides. Finally, the filtrate from which the suspended solids are removed is stored in a service tank, and the stored filtrate is supplied to the filter press to separate the starch and the dissolved solids together.

Here, since the filter cloth used in the primary filtration removes the bees out of the acorn residue, it is sufficient to use conventional cotton cloths, such as 60 to 200 mesh filter bags. The vibrating body is for removing the hollow bead, and it is preferable to use a sieve having a size of about 200 to 600 mesh. The filter press uses a microfiltration membrane to remove particles having a size of 0.1 μm or more, about 0.1 to 23 μm Thereby separating the dissolved solids together with the starch.

The present invention is advantageous in that it is possible to extract the solid solids inherent to the starch and the acorn together to obtain the intense flavor inherent in the acorn while sufficiently removing the scraps such as beans and beans by filtration through the three times of filtration. In addition, the tannin components contained in the acorn are removed to some extent through the three filtration processes, and thus the pungent taste can be removed. In addition, there is also an advantage that the efficiency of the process is superior to the conventional method.

A method of manufacturing an acorn of the present invention will be described in detail with reference to FIG.

According to the present invention, there is also provided a method for producing acorn mulch, comprising the steps of: obtaining an acorn sediment through the above-mentioned method; mixing water and salt into the obtained sediment; heating and molding the sediment mixed with water and salt; .

Acorn residue is obtained.

Since the step of obtaining the acorn sediment has been fully described above, a detailed description thereof will be omitted.

remind The obtained  Mixing the water and salt in the sediment.

Next, water and salt are mixed into the obtained sediments.

The mixing amount of the water and the salt is not limited to 300 to 600 parts by weight of water and 1 to 5 parts by weight of the salt based on 100 parts by weight of the obtained sediment.

Heating and molding the sediment mixed with the water and the salt.

Then, the sediment mixed with the water and the salt is gelled at 75 to 95 캜. At this time, it is sufficient that the aging time is about 10 to 60 minutes.

Then, the molten sediment is put into a mold, and the molten sediment is cooled to remove the acorn moss. Here, the shape and size of the molding die are not limited.

Next, the molded and cooled jelly are packed and shipped.

As described above, as described above, there is no pungent taste, and only a deep taste of the acorn can be obtained, thereby improving the sensibility.

In the meantime, in order to remove the tannin components in the acorn paste or sediments, the step of soaking the acorns in the water is followed by immersing the acorns in the milk for 5 to 10 hours, and the acorns immersed in the milk are washed with water The method further comprising the steps of:

That is, when the acorns are immersed in milk, the tannin components in the acorns are eluted into milk, thereby further eliminating the bitter taste.

At this time, the amount of milk to be used is not limited, so long as the so-called acorn can sufficiently be immersed, and the immersion temperature is about 1 to 30 ° C.

Hereinafter, the present invention will be described in more detail with reference to specific examples.

(Example 1)

The acorn was cleaned and then peeled off. 1 kg of the peeled acorn was immersed in 2 kg of water at 20 캜 for 3 days. At this time, the water was changed every 24 hours. Next, 1 kg of water was added to 1 kg of acorn called water with a pulverizer, and then pulverized with a blender. Then, the pulverized pulverized liquid was firstly filtered with a 200 mesh filter cloth, followed by secondary filtration with a vibrating sieve of 500 mesh, and then stored in a service tank. Then, this was supplied to a filter press capable of separating particles having a particle diameter of 0.1 mu m or more and finally filtered to obtain a separated sediment.

Then, 2 kg of water and 5 g of salt were mixed with 500 g of the obtained precipitate, and the mixture was gelled at 75 to 95 ° C for 20 minutes, and then put into a mold and cooled.

(Example 2)

The same procedure as in Example 1 was carried out except that 2 kg of milk at 20 ° C was added to 1 kg of acorns and dipped for 5 hours and further washed with water. Then, the washed acorns were washed with a mixer Respectively.

(Comparative Example 1)

A doritum mush prepared through a conventional method (dipping starch with salt water) commercially available was prepared.

(Test Example 1)

For each of the above-mentioned Examples 1 and 2 and Comparative Example 1, a 20-point rating scale was used to evaluate five items such as appearance, flavor, taste, texture, and general preference degree using a 5-point scoring test Respectively. The score was rated as 5 points for the best, 4 points for the good, 3 points for the normal, 2 points for the poor, and 1 point for the bad. The results are shown in Table 1 below.

At this time, in order to prevent the sensory characteristics of the previous sample from affecting the next sample during the experiment, the mouth was rinsed for 10 minutes before the evaluation of each sample, and then the sensory test was performed on the sample. The samples were supplied in the same amount.

Results of Test Example 1 division Exterior incense flavor Texture Comprehensive likelihood Example 1 3.8 3.5 4.0 4.1 3.8 Example 2 3.7 3.4 4.5 4.0 4.0 Comparative Example 1 3.6 3.4 3.2 3.5 3.2

As can be seen in Table 1, it was confirmed that Examples 1 and 2 had higher evaluation results in taste, texture, and overall acceptability than Comparative Example 1. On the other hand, there was no significant difference in appearance and flavor.

The invention being thus described, it will be obvious that the same way may be varied in many ways. Such modifications are intended to be within the spirit and scope of the invention as defined by the appended claims.

Claims (6)

Washing the acorns to remove them,
100 parts by weight of the peeled acorn is soaked in 100-300 parts by weight of water and is washed at 1 to 30 DEG C for 1 to 3 days while repeating washing and watering,
Pulverizing the water-soaked acorn together with water, pulverizing together 80 to 150 parts by weight of water based on 100 parts by weight of the peeled acorn;
Filtering the crushed acorn to remove debris,
The step of filtering the crushed acorns to remove debris comprises:
Filtering the crushed acorn with a filter cloth;
Filtering the primary filtrated filtrate with a vibrating sieve;
And a third step of filtering the secondary filtered filtrate through a service tank through a filter press to obtain a sediment containing starch and dissolved solids,
The primary filtration was carried out using a filter cloth of 60 to 200 mesh,
The secondary filtration uses a vibrating body of 200 to 600 mesh,
Wherein the tertiary filtration uses a filter press capable of separating particles having a particle diameter of 0.1 to 23 mu m or more.
delete An acorn sediment produced by the method of claim 1.
Washing the acorns to remove them,
100 parts by weight of the peeled acorn is soaked in 100-300 parts by weight of water and is washed at 1 to 30 DEG C for 1 to 3 days while repeating washing and watering,
Pulverizing the water-soaked acorn together with water, pulverizing together 80 to 150 parts by weight of water based on 100 parts by weight of the peeled acorn;
Filtering the crushed acorn to remove debris to obtain a sediment;
Mixing the obtained precipitate with water and salt, mixing 300 to 600 parts by weight of water and 1 to 5 parts by weight with respect to 100 parts by weight of the obtained precipitate,
Heating and molding the sediment mixed with water and salt at 75 to 95 캜,
The step of obtaining a sediment by filtering the crushed acorn to remove debris,
Filtering the crushed acorn with a filter cloth;
Filtering the primary filtrated filtrate with a vibrating sieve;
And a third step of filtering the secondary filtered filtrate through a service tank through a filter press to obtain a sediment containing starch and dissolved solids,
The primary filtration was carried out using a filter cloth of 60 to 200 mesh,
The secondary filtration uses a vibrating body of 200 to 600 mesh,
Wherein the third filtration uses a filter press capable of separating particles having a particle diameter of 0.1 to 23 mu m or more.
delete 5. An acorn paste produced by the method of claim 4.

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