KR101851655B1 - Manufacturing method of patty using mushroom concentrates and bovine satellite cell culture media - Google Patents
Manufacturing method of patty using mushroom concentrates and bovine satellite cell culture media Download PDFInfo
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/67—Reformed meat products other than sausages
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/45—Addition of, or treatment with, microorganisms
- A23L13/46—Addition of, or fermentation with fungi, e.g. yeasts; Enrichment with dried biomass other than starter cultures
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L31/00—Edible extracts or preparations of fungi; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
- A23P20/18—Apparatus or processes for coating with liquid or semi-liquid products by spray-coating, fluidised-bed coating or coating by casting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A—HUMAN NECESSITIES
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Abstract
Description
본 발명은 단백질 공급원으로 단백질 성분이 풍부한 쇠고기의 효능을 보완해 줄 수 있도록 버섯농축액을 결착제로 사용하여, 쇠고기의 유효성분 전체를 패티로 편리하게 섭취할 수 있도록 한, 버섯농축액과 배양액을 이용한 패티 제조 방법에 관한 것이다.The present invention relates to a mushroom concentrate and a patty using a culture medium, in which the whole effective ingredient of beef can be easily ingested by using a mushroom concentrate as a binder so as to supplement the effect of protein-rich beef as a protein source. And a manufacturing method thereof.
2050년이 되면 전 세계 인구는 90억 명에 이르고, 인류의 육류 소비량 역시 465백만 톤에 달할 것으로 추정되고 있으며, 이에 국제연합식량농업기구(FAO)는 증가하는 육류 수요를 맞추기 위해 매년 2억 톤의 추가 생산이 필요함을 발표한 바 있다. By 2050, the world's population will reach 9 billion people, and the meat consumption of humankind is expected to reach 465 million tons. In order to meet growing meat demand, the United Nations Food and Agriculture Organization (FAO) Of the total production.
또, 최근 들어 가축 광우병, 구제역 등의 가축 질병 문제, 가축 내장에 함유되어 있던 병원균이 가공 과정에서 사멸되지 않음으로 인해 각종 질환을 야기시키는 사례가 속속 발생하고 있어 사회적으로 큰 문제점을 야기시키고 있다.Recently, cattle diseases such as cattle mad cow disease, foot-and-mouth disease, and pathogens contained in livestock are not killed in processing, causing various diseases, causing serious problems in society.
이처럼 인구 증가 및 도축 가축에서 발생되는 질환 발생의 문제 등을 해결하기 위한 방안으로 최근 '배양 육(cultured meat)'이 주목 받고 있다.Recently, 'cultured meat' has been attracting attention as a solution to solve the problems of population growth and disease occurrence in slaughter cattle.
'배양육'이란 가축을 사육하는 과정을 거치지 않고, 연구실에서 세포증식을 통해 얻게 되는 식용고기를 의미한다.'Pears' means meat that is obtained through cell proliferation in the laboratory without going through the process of raising livestock.
배양육과 관련된 기술을 살펴보면, "세포 배양법을 이용한 고기의 공업 생산 방법"(미국 특허등록 7270829호, 특허문헌 1)에는 근육 세포 등을 추출한 후, 배지에서 배양하여 3차원 동물 근육 조직을 제조하고, 이를 3차원화 가공하는 기술이 공개되어 있다.As for the technique related to breeding, in the method of industrial production of meat using cell culture method (U.S. Patent No. 7270829, Patent Document 1), muscle cells and the like are extracted and cultured in a medium to produce a three-dimensional animal muscle tissue , And a technique for three-dimensionally processing the same is disclosed.
그러나, 이러한 종래의 제조 방식의 경우 햄버거 패티 1개를 만드는 데 막대한 시간과 비용이 소요되는 문제점이 있었다.However, in the case of such a conventional manufacturing method, there is a problem that it takes a lot of time and cost to make one hamburger patty.
또, 조기 제조 당시 맛이 없고, 식감이 좋지 않다는 문제점도 있었다.In addition, there was a problem that the taste was not good at the time of early manufacture and the texture was not good.
이에 현재 배양육에 대해서는 제조 시간을 단축시키고, 제조 비용을 절감하며, 양질의 맛과 식감을 갖추도록 하는 데에 전세계의 많은 실험실에서 연구가 진행중에 있는 상태이다.Currently, many poultry farms are conducting research in many laboratories around the world in order to shorten manufacturing time, reduce manufacturing costs, and provide high-quality taste and texture.
구체적으로, 현재의 연구 개발 방향은 소의 근육세포 등으로부터 추출된 줄기세포를 출발로 하여 실제 취식시 고기의 육질을 느낄 수 있을 정도로 근육을 형성하거나, 취식시 느껴지는 지방의 느낌도 느껴질 수 있도록 하기 위해 지방세포를 출발로 하여 지방을 형성하고, 이들의 배합을 통해 적절한 식감까지 느껴질 수 있도록 하려는 것으로 전세계적으로 상업성을 인정받은 정도의 기술 개발이 이루어지지 못하고 있는 실정이라 하겠다.Specifically, the current research and development direction is to start from stem cells extracted from bovine muscle cells, to form muscles enough to feel meat quality at the time of eating, or to feel the feeling of fat felt during eating The purpose of this study is to make fat from fat cells to form fat and to make them feel proper texture through their combination.
즉, 현재의 개발 동향은 줄기세포를 출발로 하여 실제 근육이나 지방을 형성한 이후에 이를 식용 제품화하는 데에만 포커스를 맞춰어 연구되고 있는 실정이라 하겠다.In other words, the present development trend is focused on focusing on the production of edible products after stem cells are formed and the actual muscle or fat is formed.
본 발명의 버섯농축액과 배양액을 이용한 패티 제조 방법은 상기와 같은 종래 기술에서 발생하는 문제점을 해소하기 위한 것으로, 일반적으로 햄버거 등에 사용되는 패티의 경우 분쇄육으로 이루어져 있고 소비자들은 이에 대한 거부감이 없는 것에 착안하여, 소의 근육세포에서 추출된 근육 위성 세포(bovine satellite cell)를 배양한 배양액을 활용하여 양질의 식감과 맛을 내는 패티를 보다 손쉽게 제조할 수 있게 하려는 것이다.The method for producing a patty using a mushroom concentrate and a culture medium of the present invention is to solve the problems caused by the conventional techniques as described above. Generally, patties used for hamburgers and the like are made of crushed meat, It is intended to make it easier to manufacture a patty having a good texture and taste by utilizing a culture solution in which bovine satellite cells extracted from bovine muscle cells are cultured.
보다 구체적으로, 소고기 배양액을 가공하여 씨드로 준비한 다음, 버섯농축액을 씨드의 외측으로 유동층 코팅시켜 과립을 제조한 후, 과립에 식용 지방을 혼합한 채 패티 형태로 성형함으로써 근육 위성 세포를 실제 근육화에 도달하는 데에 소요되는 시간과 비용을 절감하면서, 식감(조직감)이 실제 패티에 최대한 근접하게 함으로써 소고기 배양액을 통한 식용 제품의 상업화된 제공이 가능해질 수 있게 하려는 것이다.More specifically, after processing the beef culture liquid to prepare seeds, the mushroom concentrate is coated on the outer side of the seed to form a fluidized bed granule, and then granulated with edible fat to form a patty form, thereby realizing muscular satellite cells (Texture) to be as close as possible to the actual patty, while reducing the time and expense involved in reaching the beef culture.
또한, 패티 제조 과정에서 가축 지방이나, 어류 지방 등의 지방 성분을 포함시켜 제조함으로써 근육 세포를 출발로 하여 제조됨에도 불구하고 부드러운 식감을 제공할 수 있게 하려는 것이다.In addition, it is intended to provide a soft texture even though it is produced starting from muscle cells by preparing fat containing components such as livestock fat and fish fat during the patty production process.
더불어, 산야초저온발효액에 침지된 분쇄곶감을 양념 원료로 포함시켜 쫄깃한 식감을 제공함으로서 패티의 상품성이 보다 개선될 수 있게 하고, 여타의 다른 양념 첨가와 관계 없이 향에 대한 기호도를 만족시킬 수 있게 하려는 것이다.In addition, it is possible to improve the marketability of patty by providing a chewy texture by containing crushed dried persimmons immersed in low temperature fermentation broth of Sanayasai as a seasoning raw material, and to satisfy preference for fragrance regardless of addition of other seasonings will be.
본 발명의 버섯농축액과 배양액을 이용한 패티 제조 방법은 상기와 같은 과제를 해결하기 위하여, 소의 근육 조직으로부터 추출된 근육 위성 세포를 배양하여 증식시킨 배양액을 씨드 제조용 분무액으로 준비한 다음, 제품온도 90~110℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min의 유동층코팅조건하에서, 상기 씨드 제조용 분무액을 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 1500-2,500 μm 입자크기의 씨드를 제조하는 씨드제조단계와; 버섯농축액을 코팅분무액으로 준비한 후, 상기 씨드를 유동층코팅기 내부에 투입한 후, 상기 코팅분무액을 제품온도 50-60℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min 등의 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 씨드에 코팅하여 쇠고기분말 함량비율이 30 내지 70중량%가 되는 구형 과립을 제조하는 과립제조단계와; 상기 구형과립에 액상의 식용 지방을 혼합 및 교반하여 패티조성물을 제조하는 혼합단계와; 상기 패티조성물을 패티용 틀에 투입하여 성형한 후 경화시켜 패티를 제조하는 성형단계;를 포함하여 구성된다.In order to solve the above problems, a method for producing a patty using a mushroom concentrate and a culture medium according to the present invention is characterized in that a culture solution obtained by culturing and growing muscle satellite cells extracted from bovine muscle tissue is prepared as a spray solution for seed production, Under the fluidized bed coating conditions of 110 ° C, atomizing air pressure of 1.0-3.0 bar, inlet tube temperature of 20-60 ° C, and feeding rate of 5-5,000 g / min, the seed spraying solution was repeatedly sprayed in the form of bottom spray A seed preparation step of producing a seed having a particle size of 1,500 to 2,500 μm through fluidization in the seed; Mushroom concentrate was prepared as a coating spray solution, and the seeds were put into a fluidized bed coater. Then, the coating spray solution was sprayed at a product temperature of 50-60 ° C, a spray air pressure of 1.0-3.0 bar, a feed tube temperature of 20-60 ° C, Granules which form spherical granules having a beef powder content of 30 to 70% by weight by coating the seeds through repetitive fluidization while spraying in a bottom spray form under fluidized bed coating conditions such as a speed of 5-5,000 g / min. A manufacturing step; Mixing the spherical granules with liquid edible fats and stirring to produce a patty composition; And molding the patty composition into a patty frame to form a patty, followed by curing to form a patty.
또는, 소의 근육 조직으로부터 추출된 근육 위성 세포를 배양하여 증식시킨 배양액을 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 1500-2,500 μm 입자크기의 씨드를 제조하는 씨드제조단계와; 버섯농축액을 코팅분무액으로 준비하고, 상기 씨드를 유동층코팅기 내부에 투입한 후, 상기 코팅분무액을 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 씨드에 코팅하여 쇠고기분말 함량비율이 30 내지 70중량%가 되는 구형 과립을 제조하는 과립제조단계와; 상기 구형과립에 액상의 식용 지방을 혼합 및 교반하여 패티조성물을 제조하는 혼합단계와; 상기 패티조성물을 패티용 틀에 투입하여 성형한 후 경화시켜 패티를 제조하는 성형단계;를 포함하여 구성된다.Alternatively, a muscle seed cell extract obtained from bovine muscle tissue is cultivated and grown, and the culture fluid is sprayed in a bottom spray form under fluidized bed coating conditions to produce a seed having a particle size of 1500-2,500 μm through repetitive fluidization ; Mushroom concentrate is prepared as a coating spray liquid and the seed is injected into a fluidized bed coater and sprayed in the form of bottom spray under fluidized bed coating conditions to coat seeds through repeated fluidization, A granule producing step of producing a spherical granule having a powder content ratio of 30 to 70% by weight; Mixing the spherical granules with liquid edible fats and stirring to produce a patty composition; And molding the patty composition into a patty frame to form a patty, followed by curing to form a patty.
상기한 구성에 있어서, 상기 식용 지방은, 가축 지방, 어류 지방, 견과류 지방 중 어느 하나로 이루어진 것을 특징으로 한다.In the above configuration, the edible fat may be any one of livestock fat, fish fat, and nuts fat.
이때, 곶감을 준비한 후 분쇄하여 분쇄곶감을 제조하고, 산야초를 저온에서 발효시킨 산야초저온발효액을 준비하여 상기 분쇄곶감을 산야초저온발효액에 침지시켜 숙성시키는 곶감가공단계;가 더 진행되고, 상기 성형단계에서 상기 숙성된 분쇄곶감이 더 첨가되는 것을 특징으로 한다.At this time, a dried persimmon processing step is performed in which a dried persimmon is prepared, followed by pulverization to prepare a crushed dried persimmon, followed by preparing a low temperature fermentation broth obtained by fermenting a raw fish paste at a low temperature and immersing the ground persimmon in a low temperature fermentation broth, Wherein the aged pulpy persimmons are further added.
보다 구체적으로, 상기 곶감가공단계는, 개망초와 연잎을 준비하여 건조한 후 1 : 2 ~ 3로 혼합하여 산야초혼합물을 제조하는 산야초혼합단계와; 산야초혼합물과 물을 1 : 100 ~ 200의 중량비로 혼합한 다음 3 ~ 5℃의 온도에서 60 ~ 90일 동안 발효시켜 산야초저온발효액을 제조하는 단계와; 상기 분쇄곶감을 산야초저온발효액에 침지시킨 후 3 ~ 5℃의 온도에서 1 ~ 2일 동안 숙성시키는 곶감숙성단계;로 구성되고, 상기 성형단계에서 상기 숙성된 분쇄곶감을 패티조성물 100 중량부 대비 3 ~ 5 중량부 첨가하는 것을 특징으로 한다.More specifically, the dried persimmon processing step comprises: a step of mixing a raw fish leaf and a long leaf, drying and mixing them at a ratio of 1: 2 to 3 to prepare a raw fish product mixture; Mixing a mixture of artificial sweetpotato with water at a weight ratio of 1: 100 to 200, and then fermenting at a temperature of 3 to 5 占 폚 for 60 to 90 days to prepare a low temperature fermentation broth of Sanjia; Wherein the dried persimmons are immersed in a low-temperature fermentation broth of Sanayashi and aged at a temperature of 3 to 5 ° C for 1 to 2 days. In the molding step, the aged pulverized persimmons are mixed with 100 parts by weight of patty composition To 5 parts by weight.
본 발명에 의해, 일반적으로 햄버거 등에 사용되는 패티의 경우 분쇄육으로 이루어져 있고 소비자들은 이에 대한 거부감이 없는 것에 착안하여, 소의 근육세포에서 추출된 근육 위성 세포를 배양한 배양액이나, 배양액을 증식시켜 근육세포로 분화시켜 배양육을 형성하되 근섬유 형성 이전 단계의 배양육을 활용하여 양질의 식감과 맛을 내는 패티가 제공된다.According to the present invention, in the case of a patty used in a hamburger or the like in general, the meat is made of crushed meat, and consumers do not have a sense of resistance, so that a culture solution in which muscle satellite cells extracted from bovine muscle cells are cultured, Cells are differentiated into embryonated embryos. Embryonic stem cells before embryogenesis are used to provide a good quality texture and taste.
보다 구체적으로, 소고기 배양액이나 초기 배양육을 가공하여 씨드로 준비한 다음, 버섯농축액을 씨드의 외측으로 유동층 코팅시켜 과립을 제조한 후, 과립에 식용 지방을 혼합한 채 패티 형태로 성형함으로써 근육 위성 세포를 실제 근육화에 도달하는 데에 소요되는 시간과 비용을 절감하면서, 식감(조직감)이 실제 패티에 최대한 근접하게 함으로써 소고기 배양액을 통한 식용 제품의 상업화된 제공이 가능해질 수 있게 된다.More specifically, the beef culture medium and the initial embryo are processed to prepare seeds, and then the mushroom concentrate is fluidized to the outer side of the seed to produce granules. Then, the granules are mixed with edible fat to form a patty form, (Texture) to the actual patty as much as possible while reducing the time and cost required to reach the actual muscularisation, thereby enabling the commercialized provision of edible products through the beef culture.
또한, 패티 제조 과정에서 가축 지방이나, 어류 지방 등의 지방 성분을 포함시켜 제조함으로써 근육 세포를 출발로 하여 제조됨에도 불구하고 부드러운 식감을 제공할 수 있게 된다.In addition, it is possible to provide a smooth texture even though it is produced starting from muscle cells by preparing fat containing fat such as livestock fat or fish fat during the patty production process.
더불어, 산야초저온발효액에 침지된 분쇄곶감을 양념 원료로 포함시켜 쫄깃한 식감을 제공함으로서 패티의 상품성이 보다 개선될 수 있게 하고, 여타의 다른 양념 첨가와 관계 없이 향에 대한 기호도를 만족시킬 수 있게 된다.In addition, the dried persimmon dipped in the low temperature fermentation broth of Sanayasoto is included as a seasoning raw material to provide a chewy texture, thereby further improving the marketability of the patty and satisfying the preference for the flavor regardless of the addition of other seasonings .
도 1은 추출된 근육 세포와 증식된 근육 세포를 나타낸 현미경 사진.
도 2는 증식된 근육세포를 분화 유도한 후 시간에 따른 변화를 나타낸 현미경 사진.Figure 1 is a micrograph showing extracted muscle cells and proliferated muscle cells.
FIG. 2 is a microphotograph showing time-dependent changes in proliferated muscle cells after inducing differentiation. FIG.
이하, 첨부된 도면을 통해 본 발명의 버섯농축액과 배양액을 이용한 패티 제조 방법에 대해 구체적으로 설명하기로 한다.Hereinafter, a method for manufacturing a patty using a concentrated liquid of mushroom and a culture solution of the present invention will be described in detail with reference to the accompanying drawings.
1. 씨드제조단계1. Seed production step
소의 근육 조직으로부터 추출된 근육 위성 세포를 배양하여 증식시킨 배양액을 씨드 제조용 분무액으로 준비한다.A muscle fluid obtained by culturing and growing muscle satellite cells extracted from bovine muscle tissue is prepared as a seed solution for seed production.
구체적으로, 살아 있거나 도축 직전, 후의 소에서 근육 조직을 적출한 후, 근육 조직으로부터 근육 위성 세포를 추출한다.Specifically, after extracting muscle tissue from living or just before and after slaughter, muscle satellite cells are extracted from muscle tissue.
추출 방식은 공지의 근육 위성 세포 추출 방식이 적용될 수 있다.As the extraction method, a known method of extracting muscle satellite cells can be applied.
더불어, 추출된 근육 위성 세포는 근육 위성 세포의 증식을 위한 영양 성분이 포함된 배지에 투입되어 적게는 하루에서부터 많게는 5 일간에 걸쳐 증식시켜 배양액을 제조한다.In addition, the extracted muscle satellite cells are introduced into a medium containing nutrients for the proliferation of muscle satellite cells, and the culture medium is prepared by propagating the medium for at least five days.
도 1에는추출된 근육 위성 세포와, 증식 후의 근육 세포가 나타나 있으며, 도 2에는 분화 유도 후의 시간에 따른 변화가 도시되어 있다.FIG. 1 shows extracted muscle satellite cells and post-proliferation muscle cells, and FIG. 2 shows changes with time after induction of differentiation.
제조된 배양액은 그대로 씨드 제조용 분무액으로 활용될 수 있고, 또는 배양액 중에서 근육 위성 세포나, 영양 단백질 외의 잉여 성분을 필터링한 후 사용될 수 있다.The prepared culture solution can be used as a spray solution for seed production as it is, or it can be used after filtering surplus components other than muscle satellite cells and nutritional proteins in the culture solution.
배양 방식의 예로는 추출된 소의 근육 위성 세포는 10% FBS, 1% P/S가 첨가된 DMEM 배지에서 증식될 수 있다.As an example of the culture method, extracted bovine muscle satellite cells can be proliferated in DMEM medium supplemented with 10% FBS and 1% P / S.
이와 같은 씨드 제조용 분무액을 활용하는 경우 근육 위성 세포를 근 섬유 조직까지 발달시킬 필요가 없기 때문에 종래의 방식에 비해 시간과 비용을 현저하게 줄일 수 있는 장점을 갖게 된다.When such a spray solution for seed production is used, since it is not necessary to develop muscle satellite cells to the myofiber tissue, the time and cost can be remarkably reduced compared to the conventional method.
씨드 제조용 분무액이 준비된 후, 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 1500-2,500 μm 입자크기의 씨드를 제조한다.After the seed spraying liquid is prepared, a seed of 1500-2,500 μm particle size is prepared through repetitive fluidization while spraying in the form of bottom spray under fluidized bed coating conditions.
씨드의 크기가 상기한 범위보다 작은 경우 패티 섭취시 육류 특유의 조직감을 거의 느끼지 못하게 되며, 씨드의 크기가 상기한 범위보다 작은 경우에는 목표로 하는 과립의 크기를 형성하기 위해 필요한 유동층 코팅 회수가 증가되어 생산성이 떨어지게 될 뿐만 아니라, 유동화 코팅 회수가 적어지게 되면 최종 생산되는 과립이 적어지게 되며, 이 경우 역시 패티 섭취시의 조직감이 나빠져 취식 선호도를 떨어뜨리게 된다.When the size of the seed is smaller than the above range, the texture of the meat is hardly felt at the time of intake of the patty. When the size of the seed is smaller than the above range, the number of the fluidized bed coating necessary for forming the target granule size is increased Not only the productivity is lowered but also the number of granules to be finally produced is decreased when the number of times of fluidized coating is decreased. In this case, too, the texture feeling at the time of taking the patty becomes worse and the eating preference is lowered.
바람직한 유동층 코팅 조건은 제품온도 90~110℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min가 적합하다.Preferred fluidized bed coating conditions are a product temperature of 90-110 ° C, a spray air pressure of 1.0-3.0 bar, a feed tube temperature of 20-60 ° C, and a feed rate of 5-5,000 g / min.
유동층 코팅 조건이 상기 온도 미만일 경우에는 배양액 제조 과정, 운반 과정 등에서 발생 가능한 병원균, 오염 등의 문제가 발생할 수 있으며, 상기 코팅 온도를 초과할 경우 씨드가 쉽게 부서지기 쉬워져 과립 제조시의 유동화 코팅 과정에서 과립 형성이 불균일해지는 문제점이 발생할 수 있다.If the fluidized bed coating temperature is less than the above temperature, problems such as pathogens and contamination that may occur in the process of manufacturing the culture liquid and the transportation process may occur. If the temperature exceeds the above-mentioned coating temperature, the seeds are easily broken, The granules may be unevenly formed in the granules.
2. 과립제조단계2. Granulation stage
버섯농축액을 코팅분무액으로 준비하고, 상기 씨드를 유동층코팅기 내부에 투입한 후, 상기 코팅분무액을 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 씨드에 코팅하여 씨드 함량 비율이 30 내지 70중량%가 되는 구형 과립을 제조한다.Mushroom concentrate was prepared as a coating spray solution and the seeds were put into a fluidized bed coater and sprayed in a bottom spray form under the fluidized bed coating conditions to coat the seeds through repeated fluidization, To produce spherical granules having a content ratio of 30 to 70% by weight.
씨드 함량 비율이 30 중량% 미만인 경우 유동화 공정의 횟수가 과도하게 증가하게 되어 생산성이 떨어지게 되며, 반대로 씨드 함량이 70중량%를 초과하는 경우에는 제조된 과립의 형상이 구형을 벗어나 불규칙해지게 되며, 이는 패티를 제조하기 위한 성형 과정에서 기공 형성이 적어지게 되고, 이로 인해 지방 성분의 침투가 원할이 이루어지지 못하여 취식시의 조직감이 저하되게 된다.If the seed content ratio is less than 30% by weight, the number of fluidization steps is excessively increased and productivity is lowered. On the contrary, when the seed content exceeds 70% by weight, the shape of the granules is irregular, This results in less formation of pores in the molding process for producing the patty, which makes it difficult to penetrate the fat component, resulting in lowered texture at the time of eating.
유동화 코팅의 횟수는 유동화가 진행될때마다 성형되는 중간 과립의 크기에 따라 다양하게 이루어질 수 있다.The number of fluidized coatings can be varied depending on the size of the intermediate granules being formed each time fluidization proceeds.
제조가 완료된 구형과립의 크기는 1.5 ~ 3.5mm 정도의 크기가 바람직하다.The size of the spherical granules that have been manufactured is preferably about 1.5 to 3.5 mm.
더불어, 유동층 코팅 조건은 제품온도 50-60℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min 등의 조건이 적합하다.In addition, conditions for fluidized bed coating are suitable such as product temperature 50-60 ° C, spray air pressure 1.0-3.0 bar, inlet tube temperature 20-60 ° C, and feed rate 5-5,000g / min.
과립제조시의 유동층 코팅 온도가 씨드 제조시보다 낮은 것은 씨드의 손상을 방지하고, 코팅 과정에서 버섯농축액이 급속하게 분말화되는 것을 방지하면서 원할하게 씨드 표면에 코팅될 수 있도록 하기 위함이다.The lower temperature of the fluidized bed coating temperature during granule production is to prevent damage to the seeds and to allow the mushroom concentrate to be uniformly coated on the seed surface while preventing the powder from being rapidly pulverized during the coating process.
버섯농축액은 공지되어 있는 다양한 버섯농축액이 활용될 수 있으나, 물 단독으로 추출된 농축액은 지양하며, 최소 알콜 함량이 50% 이상 첨가된 희석 주정을 이용하여 버섯 중의 지용성 성분이 다량 추출될 수 있도록 한다.The mushroom concentrate may be a variety of known mushroom concentrates, but it does not contain the concentrated extracts of water alone and allows the lipid soluble components in the mushrooms to be extracted in a large amount using a dilution alcohol having a minimum alcohol content of at least 50% .
이는 코팅분무액이 알콜에 의해 추출되는 지용성 성분인 경우 수용성인 경우에 비해 씨드에 원할하게 코팅 흡착되기 때문이다.This is because when the coating spray liquid is a lipid soluble component extracted by alcohol, it is more uniformly adsorbed on the seed than when it is water-soluble.
이를 위한 버섯농축액은 표고버섯, 느타리버섯, 양송이 버섯 등의 식용 버섯을 단일 혹은 다종 혼합한 다음 이들의 버섯에 알콜 80 중량%, 물 20 중량%가 혼합되어 구성된 희석 주정을 첨가한다.For this purpose, the edible mushrooms such as shiitake mushroom, oyster mushroom and mushroom mushroom are mixed singly or multiply, and then a dilution alcohol consisting of a mixture of 80 wt% of alcohol and 20 wt% of water is added to the mushroom.
희석 주정의 중량은 혼합되는 버섯 중량의 3 ~ 7배 정도가 적합하다.The weight of the diluted alcohol is preferably about 3 to 7 times the weight of the mushroom to be mixed.
이어 이 혼합액을 60 ~ 80℃에서 5시간 가열하여 추출액을 수득한 후, 수득된 추출액을 여과시킨 후 50℃, 70mmHg 조건에서 진공 농축하여 수득된 것으로 이루어질 수 있다.The resulting mixture is heated at 60 to 80 ° C for 5 hours to obtain an extract. The resulting extract is filtered, and the filtrate is concentrated under vacuum at 50 ° C and 70 mmHg.
3. 혼합단계3. Mixing step
상기 구형과립에 액상의 식용 지방을 혼합 및 교반하여 패티조성물을 제조한다.The liquid granular edible fats are mixed and agitated to produce a patty composition.
식용 지방의 첨가 비율은 구형 과립 100 중량부 대비 5 ~ 30 중량% 이루어질 수 있으며, 상기 범위 내에서 제조할 패티의 종류에 따른 소비자 기호도에 따라 가감될 수 있다.The addition amount of the edible fat may be 5 to 30% by weight based on 100 parts by weight of the spherical granules, and may be increased or decreased according to the consumer preference according to the type of patty to be produced within the above range.
액상의 식용 지방은 가축 지방, 어류 지방, 견과류 지방 등 다양한 식용 지방이 가능하다.Liquid edible fats are available in various edible fats such as livestock, fish, and nuts.
이중에서도 견과류와 같은 식물성 지방을 사용하는 것이 바람직하다 할 것인데, 이는 가축의 근육 위성 세포를 활용하여 패티를 제조하는 근본적인 목적이 가축 수요 부족 및 가축 질환으로 인한 인체 감염을 방지하기 위한 목적인 바에 근거한다.Of these, it is desirable to use vegetable fats such as nuts, which is based on the objective of preventing cattle infestation due to lack of livestock demand and livestock diseases, .
4. 성형단계4. Forming step
상기 패티조성물을 패티용 틀에 투입하여 성형한 후 경화시켜 패티를 제조한다.The patty composition is put into a patty frame, molded and cured to produce a patty.
패티용 틀은 제조하고자 하는 패티의 형상에 따라 원, 타원 등 다양한 형태로 이루어질 수 있다.The patty frame may have various shapes such as a circle and an ellipse according to the shape of the patty to be manufactured.
한편, 상술한 혼합단계에서 첨가되는 식용 지방이 식물성 지방의 경우 동물성 지방에 비해 점성이 부족하고, 이 식물성 지방이 포함된 채 패티가 제조된 경우 쫄깃한 조직감이 저하되는 문제점이 발생할 수 있다.On the other hand, the edible fat added in the mixing step is insufficient in viscosity of animal fat compared to animal fat, and when the patty containing the vegetable fat is produced, the texture of chewy gum may be deteriorated.
이 경우 식물성 원료이면서 쫄깃한 느낌을 제공하는 원료를 첨가할 수 있다.In this case, it is possible to add a raw material which is a vegetable raw material and provides a chewy feeling.
쫄깃한 느낌을 제공하는 원료로는 건포도, 곶감 등과 같이 반건조 과일류가 있다 할 것이다.There are semi-dried fruit varieties such as raisins, dried persimmons, etc., which provide a chewy feeling.
그런데, 이러한 반건조 과일류들은 통상적으로 과일 자체의 특유의 향과 달콤한 맛이 있는데, 이 경우 해당하는 맛과 향을 선호하는 사람에게는 별다른 거부감이 없겠지만, 다양한 종류의 음식에 범용으로 활용되기 위한 기본 패티를 제공하려는 경우에는 적절하지 못하다.However, these semi-dried fruit varieties usually have a unique flavor and sweet taste of the fruit itself. In this case, there is no sense of resistance to those who prefer the corresponding flavor and aroma. However, It is not appropriate to provide patty.
즉, 본 발명에서 요구되는 것은 패티와 같은 조직감을 제공하면서도 고기와 다른 맛과 향은 최소화시켜야 하는 것이다.That is, what is required in the present invention is to minimize the taste and flavor of meat while providing texture like patty.
이에 본 발명이 연구한 결과 곶감을 가공 처리하는 곶감가공단계를 진행하고, 이 가공된 곶감을 상기 성형단계에서 상기 더 첨가함으로써 이러한 문제를 해결할 수 있음을 알게 되었다.As a result of the study of the present invention, it has been found that the problem can be solved by proceeding with a process of processing a dried persimmons and further adding the processed persimmon in the above-mentioned molding step.
그 방법은, 곶감을 준비한 후 분쇄하여 분쇄곶감을 제조하고, 산야초를 저온에서 발효시킨 산야초저온발효액을 준비하여 상기 분쇄곶감을 산야초저온발효액에 침지시켜 숙성시키는 것이라 하겠다.In this method, a dried persimmon is prepared by preparing a dried persimmon, crushed dried persimmon, and a low-temperature fermentation product of a sanayasawa fermented at low temperature, and the ground persimmon is immersed in a low temperature fermentation solution.
산야초를 저온에서 발효시키게 되면 산야초 특유의 풀냄새는 적어지면서 곶감의 단맛과 향을 저감시켜주게 된다.When the hay fever is fermented at low temperature, the unique grass odor of the hay fever is reduced and the sweetness and aroma of the dried persimmon are reduced.
그런데, 산야초발효액의 경우 시중에 매우 다양한 종류가 제시되어 있는데, 그 종류에 따라서는 곶감 특유의 맛과 향을 저감시키는 효과가 미비한 것도 발생할 수 있다.However, in the case of the fermentation broth of Sanayasai, a wide variety of varieties have been proposed in the market. Depending on the kind of the fermented broth, the flavor and aroma unique to the persimmon may not be effectively reduced.
이를 해결하기 위해 본 출원의 발명자의 다수 실험에 따르면 보다 구체적으로 곶감가공단계는, In order to solve this problem, according to a number of experiments of the inventor of the present application, more specifically,
개망초와 연잎을 준비하여 건조한 후 1 : 2 ~ 3로 혼합하여 산야초혼합물을 제조하는 산야초혼합단계와;A mixture of raw fish leaves and leaves, dried and then mixed at a ratio of 1: 2 to 3 to produce a mixture of legumes;
산야초혼합물과 물을 1 : 100 ~ 200의 중량비로 혼합한 다음 3 ~ 5℃의 온도에서 60 ~ 90일 동안 발효시켜 산야초저온발효액을 제조하는 단계와;Mixing a mixture of artificial sweetpotato with water at a weight ratio of 1: 100 to 200, and then fermenting at a temperature of 3 to 5 占 폚 for 60 to 90 days to prepare a low temperature fermentation broth of Sanjia;
상기 분쇄곶감을 산야초저온발효액에 침지시킨 후 3 ~ 5℃의 온도에서 1 ~ 2일 동안 숙성시키는 곶감숙성단계;로 구성되며,And aging the dried persimmon sauce by immersing the ground persimmon in a low temperature fermentation broth of Sanjiao, and aging at a temperature of 3 to 5 ° C for 1 to 2 days,
상기 성형단계에서는 숙성된 분쇄곶감을 패티조성물 100 중량부 대비 3 ~ 5 중량부 첨가하는 것이 바람직하다.In the molding step, it is preferable to add 3 to 5 parts by weight of aged pulpy persimmons to 100 parts by weight of the patty composition.
연잎은 국내의 몇 문헌에서 악취 억제에 효과가 있는 것으로 알려져 있으며, 개망초에 대해서는 식용이 가능하다고 알려져 있으나, 맛이 좋은 편이 아니어서 널리 활용되고 있지는 아니하며, 한방에서는 설사, 발열, 염증에 효과가 있다고 알려져 있으나 약효가 약해 이 역시도 널리 활용되지 아니하는 것으로 알려져 있다.Yeonpyeon is known to be effective in suppressing odor in several domestic documents. It is known that it can be edible for the ginseng, but it is not widely used because it is not good in taste, and it is effective for diarrhea, fever and inflammation in herbal medicine. It is known that the drug is weak and it is not widely used.
한편, 연잎을 이용한 냄새 억제 방식의 경우 역시 그 자체로 활용되지 아니하였으며, 여타의 다른 약재와 함께 사용되는 것이 대부분 알려져 있다.On the other hand, the odor suppression method using the lotus leaves was not utilized as such, and most of them are used together with other medicinal materials.
본 출원인은 여러 산야초를 찾아 실험해보던 중 상기한 구성을 취할 경우 패티의 식감을 개선하기 위해 사용되는 곶감을 상기와 같은 조건으로 처리하였을 때 그 맛과 향이 거의 느껴지지 않을 정도가 되어 곶감 자체가 갖고 있는 쫄깃한 식감이 패티에 적용됨을 알게 되었다.The present inventors have found that when the dried persimmons used to improve the texture of the patty are treated with the above-described conditions, the taste and flavor of the dried persimmons are almost invisible, I found that the chewy texture I had was applied to Patty.
이하에서는 실시예를 들어 본 발명의 버섯농축액과 배양액을 이용한 패티 제조 방법에 대해 보다 구체적으로 설명하지만, 하기의 실시예에 의해 본 발명의 범위가 제한되는 것은 아니라 하겠다.Hereinafter, a method for producing a patty using a mushroom concentrate and a culture solution of the present invention will be described in more detail with reference to the following examples, but the scope of the present invention is not limited by the following examples.
소의 근육 조직으로부터 추출된 근육 위성 세포를 근육 위성 세포 분화를 위한 영양분이 담긴 배지에 투입하여 3일간 증식시켜 배양액을 제조하여, 씨드 제조용 분무액으로 준비하였다.Muscle satellite cells extracted from bovine muscle tissue were added to a medium containing nutrients for muscle cell differentiation and cultured for 3 days to prepare a culture solution, which was prepared as a seed solution for seed production.
그런 다음 제품온도 90~110℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min의 유동층코팅조건하에서 상기 씨드 제조용 분무액을 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 2,000 μm 입자크기의 씨드를 제조하였다.Then, the seed spraying solution is sprayed on the bottom spray under a fluidized bed coating condition of a product temperature of 90 to 110 ° C, a spray air pressure of 1.0 to 3.0 bar, a feed pipe temperature of 20 to 60 ° C and a feeding rate of 5 to 5,000 g / Seeds with a particle size of 2,000 [mu] m were produced through repetitive fluidization while spraying in the form.
한편, 알콜 80%, 물 20%의 희석 주정을 준비하고, 표고버섯을 분쇄하여 준비한 후, 표고버섯 중량 대비 5배의 희석 주정을 혼합하여 70℃ 분위기에서 5시간 동안 가열하여 추출액을 수득한 다음, 수득된 추출액을 여과시킨 후 50℃, 70mmHg 조건에서 진공 농축하여 버섯농축액을 제조하여 코팅분무액으로 준비하였다.On the other hand, a diluted alcohol of 80% alcohol and 20% water was prepared, and the shiitake was crushed and prepared. After mixing 5 times dilution of the shiitake with respect to the weight of the shiitake, the mixture was heated at 70 캜 for 5 hours to obtain an extract , And the obtained extract was filtered and concentrated in vacuo at 50 ° C under 70 mmHg to prepare a mushroom concentrate to prepare a coating spray solution.
상기 제조된 씨드를 유동층코팅기 내부에 투입한 후 코팅분무액을 제품온도 50-60℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min 의 유동층코팅조건하에서 상기 코팅분무액을 분무하여 반복적인 유동화를 통해 씨드에 코팅분무액을 코팅하여 구형 과립을 제조하였다.The prepared seeds were put into a fluidized bed coater, and then the coating solution was sprayed onto a fluidized bed coating at a product temperature of 50-60 ° C, a spray air pressure of 1.0-3.0 bar, a feeding tube temperature of 20-60 ° C, and a feeding rate of 5-5,000 g / The coating spray solution was sprayed onto the seeds through repetitive fluidization under the conditions to prepare spherical granules.
그런 다음 식용 지방으로 소 지방을 준비한 후, 제조된 구형 과립 100 중량부를 기준으로 15 중량부 계량하여 혼합한 다음 교반하여 패티조성물을 제조하였다.Subsequently, small fat was prepared as edible fat, and 15 parts by weight of 100 parts by weight of the prepared spherical granules were weighed and mixed, followed by stirring to prepare a patty composition.
제조된 패티조성물을 원형의 패티용 틀에 투입하여 성형한 후 경화시켜 패티를 제조하였다.The patty composition thus prepared was put into a round patty mold, molded and cured to prepare a patty.
실시예 1과 동일하게 진행하되, 식용 지방으로 참치 오일을 구형 과립 100 중량부를 기준으로 15 중량부 계량하여 사용하여 패티를 제조하였다.Proceeding in the same manner as in Example 1, tuna oil was weighed as edible fat in an amount of 15 parts by weight based on 100 parts by weight of spherical granules, to prepare a patty.
실시예 1과 동일하게 진행하되, 식용 지방으로 아마씨유를 구형 과립 100 중량부를 기준으로 15 중량부 계량하여 사용하여 패티를 제조하였다.Proceeding in the same manner as in Example 1, 15 parts by weight of flaxseed oil as edible fat was weighed based on 100 parts by weight of spherical granules, and patties were prepared.
실시예 1과 동일하게 진행하되, 건포도를 분쇄하여 준비한 다음, 패티조성물 100 중량부 대비 4 중량부 계량하여 패티조성물에 혼합한 다음 성형, 경화시켜 패티를 제조하였다.Proceeding as in Example 1, the raisins were prepared by grinding and then weighed 4 parts by weight relative to 100 parts by weight of the patty composition and mixed into the patty composition, followed by molding and curing to prepare a patty.
실시예 4와 동일하게 진행하되, 건포도 대신 곶감을 분쇄하여 준비한 다음, 패티조성물 100 중량부 대비 4 중량부 계량하여 패티조성물에 혼합한 다음 성형, 경화시켜 패티를 제조하였다.The procedure of Example 4 was followed except that the dried persimmon was ground in place of the raisins and prepared by weighing 4 parts by weight relative to 100 parts by weight of the patty composition and mixing it with the patty composition followed by molding and curing to prepare a patty.
실시예 5와 동일하게 진행하되, 산야초발효액을 이용하여 곶감을 발효시킨 다음 패티조성물에 첨가하고, 성형 및 경화시켜 패티를 제조하였다.Proceeding in the same manner as in Example 5, dried persimmons were fermented using a fermentation solution of Sanayasaka, and then added to a patty composition, followed by molding and curing to prepare a patty.
발효는 4℃의 온도에서 2일 동안 발효시켰다.Fermentation was carried out at a temperature of 4 ° C for 2 days.
이때, 산야초발효액은 쇠비름과 질경이를 원료로 하여 제조된 산야초발효액을 구입하여 제조하였다.At this time, the fermentation broth of Sanayasato was prepared by purchasing a fermented broth of Sanayasai which was produced from Pepper and plantain.
실시예 6과 동일하게 진행하되, 민들레를 원료로 하는 산야초발효액을 이용하여 곶감을 발효시킨 후 패티를 제조하였다.Proceeding as in Example 6, a patty was prepared by fermenting dried persimmon using a fermented solution of Sanayasai using dandelion as a raw material.
실시예 6과 동일하게 진행하되, 직접 제조한 특정 산야초발효액을 이용하여 패티를 곶감을 발효시킨 후 패티를 제조하였다.Proceeding in the same manner as in Example 6, a patty was prepared by fermenting a patty with a dried persimmon using a specific fermented solution of a saccharide produced directly.
이 경우의 산야초발효액은 개망초와 연잎을 준비하여 건조한 후 1 : 2의 중량비로 혼합하여 산야초혼합물을 제조하고, 제조된 산야초혼합물과 물을 1 : 100의 중량비로 혼합한 다음 4℃의 온도에서 70일 동안 발효시켜 산야초저온발효액을 제조하였다.In this case, the fermentation broth of Sorae basidiomycetes was prepared by preparing Sorghum and Yeonpyeo, and then dried and mixed at a weight ratio of 1: 2 to prepare a sanjayo mixture. The mixture was mixed with water at a weight ratio of 1: 100, Day fermentation broth.
<실험예 1> 조직감(식감)에 대한 관능평가<Experimental Example 1> Sensory evaluation on texture (texture)
비교예 1로, 소 부위 중 가장 부드럽고 연하며, 지방이 적은 부위인 안심을 갈아 패티로 성형하여 준비하였고, 비교예 2로 소 부위 중 가장 퍽퍽한 느낌을 갖는 목심을 이용하여 패티로 성형하여 준비하였으며, 비교예 3은 소 부위 중 양지를 이용하여 패티를 준비하였고, 비교예 4는 시중에서 콩으로 만든 패티를 구입하여 준비하였다.In Comparative Example 1, the softest, softest, and less fatty portion of the bovine portion was molded into a shaved patty. In Comparative Example 2, the bovine neck having the strongest whiff of the bovine portion was used to form a patty. In Comparative Example 3, a patty was prepared using a light spot of a small region, and in Comparative Example 4, a patty made of a soybean was purchased and prepared.
이어 실시예와 비교예들의 패티를 팬 위에 올려 가열하여 조리하였으며, 최소한의 미각을 느낄 수 있을 정도로 모두 동일량의 소금을 뿌린 채 조리하였다.Then, the patties of the examples and comparative examples were heated on a pan, cooked, and cooked while spraying the same amount of salt so that a minimum taste could be felt.
관능평가는 쫄깃함, 부드러움, 뻑뻑함으로 구분하여 9점 평정법을 이용하여 평가하였으며, 시식 과정에서 시식 대상에 대해서는 알려주지 않은 채 진행하였다.The sensory evaluation was evaluated by using the 9 point rating method, which was divided into 'Kosi', 'Softness' and 'Stiffness'.
더불어 실험참가자는 연령과 성별을 고려하여 20 대 ~ 60 대 성인 남녀를 각각 연령대별로 10 명씩 총 50 명을 선발하였다.In addition, in consideration of age and gender, 50 participants were selected for each age group of 20 males and 60 females.
아래 표 1은 조직감에 대한 실험 결과를 나타낸 것이다.Table 1 below shows the test results for texture.
*관능검사 수치(9: 아주 높음, 0 : 아주 낮음)* Sensory test values (9: very high, 0: very low)
상기 표 1에 나타나 있는 바와 같이 실제 소의 각 부위를 이용하여 만든 비교예 1 내지 3과 비교할 때, 실시예 1 내지 8의 조리된 패티의 경우 부드러운 정도가 안심 패티에 미치지는 못하나, 목심이나 양지에 비해서는 부드럽게 느껴져 충분히 활용할 수 있을 정도인 것으로 판단된다.As shown in Table 1, the cooked patties of Examples 1 to 8 were not as smooth as those of Comparative Examples 1 to 3 made using actual parts of cattle, It seems to be soft enough to be able to utilize enough.
그중에서도 실시예 5 내지 8의 경우 같은 실시예들중에서도 더 부드러운 느낌을 제공하고, 실시예 8은 실제 안심과 거의 유사한 부드러운 정도로 나타났다.Among them, the embodiments 5 to 8 provide a softer feeling among the same embodiments, and the embodiment 8 shows a softness almost similar to the actual safety.
더불어, 뻑뻑한 정도의 경우는 안심을 이용한 패티와 비슷하게 나타나 전체적으로 만족스럽게 나타났으며, 목심을 이용하여 만든 패티보다 덜 뻑뻑하게 느껴지는 것으로 나타났다.In addition, the degree of stiffness appeared to be similar to patty using relief, and it appeared to be satisfactory overall, and it appeared to be less tough than the patty made with the neck.
또한, 질긴 정도에 있어서는 전체적으로 소의 각 부위로 만든 패티보다 오히려 덜 질기게 느껴지는 것으로 나타났다.In addition, the overall degree of toughness was felt to be less tough than the patty made of cow parts.
<실험예 2> 맛에 대한 관능평가<Experimental Example 2> Sensory evaluation on taste
실험예 1과 동일하게 패티를 조리하여 준비하고, 관능평가는 맛에 있어서 실제 고기 맛, 단 맛, 짠 맛, 쓴 맛으로 구분하여 9점 평정법을 이용하여 평가하였으며, 시식 과정에서 시식 대상에 대해서는 알려주지 않은 채 진행하였다.In the same manner as in Experimental Example 1, patties were cooked and prepared. The sensory evaluation was evaluated by dividing the taste into actual meat taste, sweet taste, salty taste and bitter taste using a 9-point rating method. I went ahead without telling you.
더불어 실험참가자는 연령과 성별을 고려하여 20 대 ~ 60 대 성인 남녀를 각각 연령대별로 10 명씩 총 50 명을 선발하였다.In addition, in consideration of age and gender, 50 participants were selected for each age group of 20 males and 60 females.
아래 표 2는 맛에 대한 실험 결과를 나타낸 것이다.Table 2 below shows the results of the experiment on the taste.
*관능검사 수치(9: 아주 높음, 0 : 아주 낮음)* Sensory test values (9: very high, 0: very low)
상기한 맛에 대한 실험 결과 가장 중요한 기준인 고기 맛에 대해 실시예들이 비록 실제 고기로 만들어진 패티인 비교예 1 내지 3과 동일한 수준까지는 아니나, 콩으로 만든 패티인 비교예 4와 비교할 때 상대적으로 고기 맛이 더 느껴지게 되는 것으로 나타났다.As a result of the experiment on the above-mentioned taste, the meat taste, which is the most important criterion, is comparatively higher than that of Comparative Example 4, which is a patty made of soybeans, though not to the same level as Comparative Examples 1 to 3, And the taste became more felt.
더불어, 실시예 중에서도 실시에 8의 경우 실제 고기맛에 가장 근접한 것으로 나타났다.In addition, in the case of Example 8, among the examples, it was found to be closest to actual meat taste.
단 맛에 대해서는 비교예와 실시예들이 전체적으로 비슷하게 나타났으나, 다만 실시예 4 내지 7은 비교적 단맛이 더 느껴지는 것으로 나타났다.For the sweet taste, the comparative examples and the examples were shown to be generally similar, but the sweet taste was relatively more felt in Examples 4 to 7.
쓴 맛의 경우 비교예와 실시예들이 비슷했으나, 다만 실시예 6의 경우 쓴 맛이 강하게 느껴지는 것으로 나타났다.In the case of bitter taste, the comparative examples and the examples were similar, but in the case of Example 6, bitterness was felt strongly.
<실험예 3> 향에 대한 관능평가<Experimental Example 3> Sensory evaluation on fragrance
실험예 1과 동일하게 패티를 조리하여 준비하고, 관능평가는 향에 있어서, 고기 냄새, 과일 향으로 구분하여 9점 평정법을 이용하여 평가하였으며, 시식 과정에서 시식 대상에 대해서는 알려주지 않은 채 진행하였다.In the same manner as in Experimental Example 1, the patty was cooked and prepared. The sensory evaluation was evaluated using the 9-point rating method in terms of flavor, meat odor and fruit flavor.
더불어 실험참가자는 연령과 성별을 고려하여 20 대 ~ 60 대 성인 남녀를 각각 연령대별로 10 명씩 총 50 명을 선발하였다.In addition, in consideration of age and gender, 50 participants were selected for each age group of 20 males and 60 females.
아래 표 3은 향에 대한 실험 결과를 나타낸 것이다.Table 3 below shows the results of the experiment on the fragrance.
*관능검사 수치(9: 아주 높음, 0 : 아주 낮음)* Sensory test values (9: very high, 0: very low)
상기한 향에 대한 실험 결과 가장 중요한 기준인 고기 향에 대해 실시예들이 비록 실제 고기로 만들어진 패티인 비교예 1 내지 3과 동일한 수준까지는 아니나, 큰 차이가 없어 냄새 면에서 취식에 대한 거부감이 덜할 것으로 판단된다.As a result of the experiment on the above-mentioned fragrance, the most important criterion of the meat flavor is not the same as that of Comparative Examples 1 to 3, which is a patty made of actual meat, but there is not much difference, .
특히, 콩으로 만든 패티인 비교예 4와 비교할 때 상대적으로 고기 향을 더 느끼게 되는 것으로 나타났다.Particularly, compared with Comparative Example 4, which is a patty made of soybean, it was found that the meat smell was felt relatively more.
이상, 살펴본 바와 같이 본 발명에 따른 실시예들을 살펴볼 때, 패티 취식에 있어 가장 중요한 요소인 식감(조직감)이 실제 소의 각 부위로 만든 패티와 큰 차이를 느끼지 못하게 되는 것으로 나타났다.As described above, according to the embodiments of the present invention, it can be seen that the texture (texture), which is the most important factor in the patty eating, is not significantly different from the patty made in each part of the cattle.
이는 근육 위성 세포를 배양 후 실제 근육 세포까지 제조한 후 이를 식제품화하려는 기술 동향과 비교해 볼때, 생산성을 만족시키는 것은 물론 소비자 기호도까지 만족시킬 수 있는 것으로 매우 주목할 만하다 할 것이다.It is very noteworthy that this can satisfy not only the productivity but also the consumer's preference when compared with the technology trend to manufacture the muscle cell after culturing the muscle cell.
Claims (5)
소의 근육 조직으로부터 추출된 근육 위성 세포를 배양하여 증식시킨 배양액을 씨드 제조용 분무액으로 준비한 다음, 제품온도 90~110℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min의 유동층코팅조건하에서, 상기 씨드 제조용 분무액을 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 1500-2,500 μm 입자크기의 씨드를 제조하는 씨드제조단계와;
버섯농축액을 코팅분무액으로 준비한 후, 상기 씨드를 유동층코팅기 내부에 투입한 후, 상기 코팅분무액을 제품온도 50-60℃, 분무공기압력 1.0-3.0 bar, 투입관온도 20-60℃, 피딩속도 5-5,000g/min의 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 씨드에 코팅하여 씨드 함량 비율이 30 내지 70중량%가 되는 구형 과립을 제조하는 과립제조단계와;
상기 구형과립에 액상의 식용 지방을 혼합 및 교반하여 패티조성물을 제조하는 혼합단계와;
상기 패티조성물을 패티용 틀에 투입하여 성형한 후 경화시켜 패티를 제조하는 성형단계;를 포함하여 구성된,
버섯농축액과 배양액을 이용한 패티 제조 방법.
In the patty production process,
The muscle temperature was adjusted to 90-110 ° C, the spray air pressure was 1.0-3.0 bar, the inlet tube temperature was 20-60 ° C, and the feeding rate was 5 ° C. A seed preparation step of preparing a seed having a particle size of 1,500 to 2,500 μm through repetitive fluidization while spraying the seed solution for spraying in the form of a bottom spray under fluidized bed coating conditions of -5,000 g / min;
Mushroom concentrate was prepared as a coating spray solution, and the seeds were put into a fluidized bed coater. Then, the coating spray solution was sprayed at a product temperature of 50-60 ° C, a spray air pressure of 1.0-3.0 bar, a feed tube temperature of 20-60 ° C, Granulation process for producing spherical granules having a seed content ratio of 30 to 70% by weight is coated on the seeds through repetitive fluidization while spraying in a bottom spray form under fluidized bed coating conditions at a rate of 5-5,000 g / Wow;
Mixing the spherical granules with liquid edible fats and stirring to produce a patty composition;
Molding the patty composition into a patty frame to form a patty and then curing the patty to form a patty;
A method for producing a patty using a mushroom concentrate and a culture medium.
소의 근육 조직으로부터 추출된 근육 위성 세포를 배양하여 증식시킨 배양액을 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 1500-2,500 μm 입자크기의 씨드를 제조하는 씨드제조단계와;
버섯농축액을 코팅분무액으로 준비하고, 상기 씨드를 유동층코팅기 내부에 투입한 후, 상기 코팅분무액을 유동층코팅조건하에서 바텀스프레이(bottom spray) 형태로 분무하면서 반복적인 유동화를 통해 씨드에 코팅하여 씨드 함량 비율이 30 내지 70중량%가 되는 구형 과립을 제조하는 과립제조단계와;
상기 구형과립에 액상의 식용 지방을 혼합 및 교반하여 패티조성물을 제조하는 혼합단계와;
상기 패티조성물을 패티용 틀에 투입하여 성형한 후 경화시켜 패티를 제조하는 성형단계;를 포함하여 구성된,
버섯농축액과 배양액을 이용한 패티 제조 방법.
In the patty production process,
A seed preparation step of preparing seeds having a particle size of 1500-2,500 μm through repetitive fluidization while spraying a culture solution obtained by culturing and growing muscle satellite cells extracted from bovine muscle tissue in a bottom spray form under fluidized bed coating conditions; ;
Mushroom concentrate was prepared as a coating spray liquid and the seeds were put into a fluidized bed coater and sprayed in a bottom spray form under the fluidized bed coating conditions to coat the seeds through repeated fluidization, A granule producing step of producing a spherical granule having a content ratio of 30 to 70% by weight;
Mixing the spherical granules with liquid edible fats and stirring to produce a patty composition;
Molding the patty composition into a patty frame to form a patty and then curing the patty to form a patty;
A method for producing a patty using a mushroom concentrate and a culture medium.
상기 식용 지방은, 가축 지방, 어류 지방, 견과류 지방 중 어느 하나로 이루어진 것을 특징으로 하는,
버섯농축액과 배양액을 이용한 패티 제조 방법.
3. The method according to any one of claims 1 to 2,
Wherein the edible fat is composed of any one of livestock fat, fish fat, and nuts fat.
A method for producing a patty using a mushroom concentrate and a culture medium.
곶감을 준비한 후 분쇄하여 분쇄곶감을 제조하고, 산야초를 3 ~ 5℃의 온도에서 발효시킨 산야초저온발효액을 준비하여 상기 분쇄곶감을 산야초저온발효액에 침지시켜 숙성시키는 곶감가공단계;가 더 진행되고,
상기 성형단계에서 상기 숙성된 분쇄곶감이 더 첨가되는 것을 특징으로 하는,
버섯농축액과 배양액을 이용한 패티 제조 방법.
The method of claim 3,
Preparing a dried persimmon after preparing a dried persimmon, crushing the ground persimmon, preparing a raw fish paste fermented at a temperature of 3 to 5 ° C, and immersing the ground persimmon in a low temperature fermentation solution of a sanjayo,
Characterized in that the aged milled persimmons are further added in the shaping step.
A method for producing a patty using a mushroom concentrate and a culture medium.
상기 곶감가공단계는,
개망초와 연잎을 준비하여 건조한 후 1 : 2 ~ 3의 중량비로 혼합하여 산야초혼합물을 제조하는 산야초혼합단계와;
산야초혼합물과 물을 1 : 100 ~ 200의 중량비로 혼합한 다음 3 ~ 5℃의 온도에서 60 ~ 90일 동안 발효시켜 산야초저온발효액을 제조하는 단계와;
상기 분쇄곶감을 산야초저온발효액에 침지시킨 후 3 ~ 5℃의 온도에서 1 ~ 2일 동안 숙성시키는 곶감숙성단계;로 구성되고,
상기 성형단계에서 상기 숙성된 분쇄곶감을 패티조성물 100 중량부 대비 3 ~ 5 중량부 첨가하는 것을 특징으로 하는,
버섯농축액과 배양액을 이용한 패티 제조 방법.5. The method of claim 4,
In the drying step,
A mixture of raw fish leaves and leaves, dried and then mixed at a weight ratio of 1: 2 to 3 to produce a raw fish product mixture;
Mixing a mixture of artificial sweetpotato with water at a weight ratio of 1: 100 to 200, and then fermenting at a temperature of 3 to 5 占 폚 for 60 to 90 days to prepare a low temperature fermentation broth of Sanjia;
Wherein the dried persimmons are immersed in a low temperature fermentation broth of Sanayashi and aged at a temperature of 3 to 5 ° C for 1 to 2 days,
Wherein the aged milled persimmons are added in an amount of 3 to 5 parts by weight based on 100 parts by weight of the patty composition in the molding step.
A method for producing a patty using a mushroom concentrate and a culture medium.
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