KR101813095B1 - Semiautomatic ladle opening device using robot system - Google Patents
Semiautomatic ladle opening device using robot system Download PDFInfo
- Publication number
- KR101813095B1 KR101813095B1 KR1020150160875A KR20150160875A KR101813095B1 KR 101813095 B1 KR101813095 B1 KR 101813095B1 KR 1020150160875 A KR1020150160875 A KR 1020150160875A KR 20150160875 A KR20150160875 A KR 20150160875A KR 101813095 B1 KR101813095 B1 KR 101813095B1
- Authority
- KR
- South Korea
- Prior art keywords
- jet lance
- rotary arm
- rod
- cylinder
- electric cylinder
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/44—Consumable closure means, i.e. closure means being used only once
- B22D41/46—Refractory plugging masses
- B22D41/465—Unplugging a vessel discharge port
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
In the present invention, a jet lance is automatically moved to a lower position of a set lace by a PLC control method using a plurality of electric cylinders and a robot joint, and an operator manually finely adjusts a jet lance And a ladle semi-automatic opening device using a robot system whose structure is improved so as to improve the work speed of the operator and improve the working efficiency by automatically returning the jet lance to the correct position after the opening operation .
The ladle semi-automatic opening device using the robot system according to the present invention comprises a main body rotatably operated in a tentative manner by the rotational force of a driving motor, a boom bar rotatably connected to the upper side of the main body, A rotary arm connected to an end of the rotary arm and connected to the jet lance and a first rod arranged to connect the main body and the boom band and being extended and operated as power is applied, A first electric cylinder having an electric cylinder and a second rod arranged to connect the swing arm and the rotary arm and being expanded and retracted as power is applied; and a second electric cylinder arranged to connect the rotary arm and the connector, A third electric cylinder having a third rod that is extended and retracted, Ear to a control unit for controlling the operation of said first, second and third electric cylinder and is composed of a control panel for manual operation with the operation of the first, second and third electric cylinder.
Description
The present invention relates to a ladle semi-automatic opening apparatus using a robot system, and more particularly, to an automatic ladle semi-automatic opening apparatus using a robot system, in which a plurality of electric cylinders and a boom arm are used, In addition, the present invention relates to a ladle semi-automatic opening apparatus using a robot system whose structure is improved so as to improve a working speed and an operation efficiency by automatically returning the jet lance to a predetermined position after the opening operation.
Generally, ladles are used for injecting molten steel from a steelmaking furnace into a tundish. A saw nozzle for injecting molten steel into the tundish and a cassette equipped with a collect nozzle are installed on the bottom of the ladle containing the molten steel And the collecting nozzle is fitted with a sliding nozzle inserted into the tundish.
The saw nozzle serves to inject the molten steel into the tundish through the nozzle hole therein. The saw nozzle protects the saw nozzle and the cassette plate from molten steel initially introduced into the ladle, The wheeler is inserted into the top nozzle hole.
Thereafter, after the sliding nozzle is installed on the collect nozzle of the ladle lower cassette, when the collect nozzle is aligned with the saw nozzle, the wheeler that has blocked the nozzle of the saw nozzle is poured, and the hole is opened and the molten steel is ejected through the sliding nozzle into the tundish will be.
However, since the wheeler layer directly contacting the molten steel in the ladle is hardened by high-temperature molten steel, even if the nozzle is opened as described above, molten steel may not be poured into the hardened wheeler layer.
In the case where the wheeler is hardened, work for opening the wheeler layer should be performed.
In the conventional case, when molten steel is placed in a ladle in a steel making process, the ladle sliding nozzle is opened after seating in a ladle turret, and when the ladle sliding nozzle is opened naturally, the molten steel is injected normally into the tundish.
However, when it is not possible to open the natural hole, the worker stands on the tundish, attaches the oxygen open pipe to the oxygen socket, connects it to the oxygen line, inserts it into the sliding nozzle and blows the high pressure oxygen manually.
However, at the time of opening work by the oxygen torch, the worker has to directly perform the work under the high-temperature molten steel ladle, so that the molten steel is scattered and flowed back frequently, resulting in frequent burn injury of the worker, There was a problem.
As a prior art for improving this, as disclosed in Korean Patent Registration No. 10-1442586 entitled " Semi-automatic open air of a molten steel outlet of a ladle "(registered on Apr. 19, 2014) A rotary assembly installed on the deck to rotate the rotary assembly; an elevating and lowering assembly installed on the rotary assembly and upwardly and downwardly guided along the guide rail; A link means for rotating the link and the auxiliary link about the hinge axis and a torch assembly connected to the link means for opening the molten steel outlet port of the ladle in a horizontal state in accordance with the operation of the link means, The assembly being connected to the link means, the torch device being forward and backward while maintaining a horizontal state according to the tilting of the link means, An oxygen torch pipe coupled to the torch device for opening the molten steel outlet of the ladle and a tension device connected to the oxygen torch pipe inside the torch device to allow the oxygen torch pipe to be tensioned, A tension spring that is connected to the torch pipe to elastically deform the oxygen torch pipe; an angle sensor that is provided at the lower end of the oxygen torch pipe to sense tilting of the oxygen torch pipe; And a controller capable of controlling the motor operation of the open air according to the detection signal of the detection sensor.
Another prior art related to the conventional ladle open air is disclosed in Korean Patent Registration No. 10-0798072, entitled " Ladle Automatic Opening Device "(registered on January 18, 2008) Down cylinder which is installed between the pair of main frames and is equipped with a manipulator arm for performing an opening operation by fixing an oxygen pore pipe at an end thereof, A down sensor installed at a front side of the fixing base to detect a fall of the up-down cylinder, an up-down device mounted on the up-down cylinder for lifting up and down the cylinder along a pair of main frames, And an operation panel for controlling the operation panel.
Conventionally, the structure of the moving means for guiding the open air of the jet lance or the like to the correct position on the lower side of the ladle has been complicated in the ladle openings of the ladle openings, and the open air is moved manually There is a disadvantage in that a precise work skill is required to move it.
The object of the present invention is to provide a method and apparatus for automatically moving a jet lance to a lower position of a set lace by a PLC control method using a plurality of electric cylinders and robot joints, The operator manually moves the jet lance to fine adjustment by using the operation unit to open the jet lance, and the jet lance is automatically returned to the correct position after the jetting operation, thereby improving the work speed of the operator and improving the work efficiency The present invention relates to a ladle semi-automatic opening device using a robot system having an improved structure.
Another object of the present invention is to provide a ladle semi-automatic opening device using a robot system whose structure is improved so as to prevent collision with a ladle or peripheral equipment due to erroneous operation during fine adjustment of a jet lance .
According to an aspect of the present invention, there is provided an elevator system comprising a main body rotatably driven by a driving motor, a boom bar rotatably connected to an upper side of the main body, a rotary arm rotatably connected to an end of the boom bar, A first electric cylinder having a connection port rotatably connected to an end portion of the rotary arm and coupled to the jet lance and having a first rod arranged to connect the main body and the boom frame and being expanded and contracted when power is applied, A second rod arranged to connect the rotary arm and having a second rod that is extended and retracted when power is applied, and a third rod arranged to connect the rotary arm and the connector, And a control unit for controlling the operation of the first, second, and third electric cylinders so as to move the jet lance to the set position or to return the jet lance to the home position. It characterized by comprising an operation for the manual control and the operation of the first, second and third electric cylinder for controlling the control panel.
The first electric cylinder has left and right first cylinder bodies pivotably connected to the left and right upper portions of the main body respectively. The first and second electric cylinders are provided at the left and right ends of the left and right first cylinder bodies, And a left and a right first rod connected to each other.
The second electric cylinder includes a second cylinder body rotatably connected to an intermediate portion of the boom frame, a second rod body provided so as to protrude / retract from the second cylinder body and to be connected to one end of the rotary arm by a pin, .
A third cylinder body rotatably connected to an intermediate portion of the rotary arm, a third cylinder body provided so as to protrude / retract from the third cylinder body, and an end portion connected to one end of the connecting rod by a pin, .
And a buffering means disposed inside the connection port for buffering an impact transmitted to the jet lance and restoring the shock to a position before impact, wherein the buffer means includes a support bearing member for rotatably supporting an end portion of the jet lance, A plurality of spring members having one end symmetrically connected to the outer circumference of the jet lance in at least four directions and the other end connected to the connecting port.
In the present invention, the jet lance is automatically moved to the lower position of the set lanes by the PLC control method using the first, second and third electric cylinders and the robot joint motion, and the operator manually moves By moving the jet lance to the fine adjustment and automatically returning the jet lance to the correct position after the opening work, the work speed of the worker is improved and the laying operation of the ladle is performed without requiring higher work skill So that it is possible to improve the working efficiency.
Further, the present invention is characterized in that, when one end of the jet lance hits against the ladle or other equipment during manual operation of the operator using the operation unit, the jet lance is rotated about the support bearing member and connected to the periphery of the jet lance in all directions The spring member is restored to its original position so that the bent end of the jet lance is directed toward the molten steel outlet side by the restoring elastic force of the spring member, thereby buffering impact transmitted to the jet lance side to prevent breakage.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing a configuration of a ladle semi-automatic opening apparatus using a robot system according to the present invention;
Fig. 2 is a perspective view showing the openable structure of the present invention from another angle; Fig.
FIGS. 3A to 3F are explanatory diagrams showing the state of use of the first, second, and third electric power cylinder ladder according to the present invention, sequentially illustrating the openings.
FIGS. 4A to 4F sequentially illustrate operations of returning the jet lance of the present invention to the original position. FIG.
5 is a cross-sectional view schematically showing the buffer means of the present invention.
1 to 5, a ladle semi-automatic opening device using a robot system according to the present invention comprises a
1 and 2, the
One end (lower end) of the
The
In addition, the
The first
The left and right
The second
The
The third
The
As shown in FIG. 5, the present invention further includes a buffering means 700 disposed inside the
The buffer means 700 includes a
That is, when the one end of the
When the
3A, the
The first
3C, when the
Then, as shown in FIG. 3D, the first
3E, the
The operation of moving the
Next, the operation of the first and second electric cylinders is manually performed by the operator using the
At this time, as shown in FIG. 3F, the operator drives the second
Although the operations of the first, second and third
When the
4A to 4F, the contraction and extension operations of the first, second, and third rods are operated in reverse to the previously described opening operation.
4A, to separate the jet lances 600 that have entered the molten steel outlet of the
4D, the left and right
In the present invention as described above, the jet lances are automatically moved to the lower positions of the set lanes by the PLC control method using the first, second and third electric cylinders and the robot joint motion, The jet lance is manually moved to the fine adjustment and the jet lance is automatically returned to the correct position after the jetting operation. Thus, the work speed of the operator is improved, Thereby making it possible to improve the working efficiency.
The present invention can also be applied to a case where the
10: ladle 100: body
110: support bracket 122: first connection shaft
124: second connection shaft 126: third connection shaft
210: drive motor 300: boom
310: first connection bracket 400: rotary arm
410: second connection bracket 500: connection
600:
615A, 615B: first rod 620: second electric cylinder
625: second rod 630: third electric cylinder
635: third load 700: buffer means
710: Support bearing member 720: Spring member
800: control unit 900:
Claims (5)
A boom bar 300 rotatably connected to the upper side of the main body 100;
A rotary arm 400 rotatably connected to an end of the boom frame 300;
A coupling 500 rotatably connected to an end of the rotary arm 400 and coupled to the jet lance 600;
First power cylinders 610A and 610B having first rods 615A and 615B arranged to connect the main body 100 and the boom bar 300 and expanded and contracted when power is applied;
A second electric cylinder 620 having a second rod 625 arranged to connect the swing arm 300 and the rotary arm 400 and being expanded and retracted as power is applied;
A third electric cylinder 630 having a third rod 635 arranged to connect the rotary arm 400 and the connector 500 and being expanded and retracted as power is applied;
A control unit 800 for controlling the operation of the first, second and third electric cylinders 610A, 610B, 620 and 630 so as to move the jet lance 600 to a predetermined position or return to the home position;
An operation unit 900 for manually operating the first, second, and third electric cylinders 610A, 610B, 620, and 630; And
And a buffering means (700) disposed inside the connector (500) for buffering an impact transmitted to the jet lance (600) and restoring the shock to a position before impact,
The buffering means 700 includes a support bearing member 710 for rotatably supporting an end portion of the jet lance 600 and a support bearing member 710 having one end symmetrically connected to the outer circumference of the jet lance 600 in at least four directions And a plurality of spring members (720) connected at the other end to the connector (500).
The first electric cylinders 610A and 610B include left and right first cylinder bodies 612A and 612B which are rotatably connected to the left and right upper portions of the main body 100,
And a left and a right first rod 615A and 615B connected to the left and right sides of the boom bar 300. The first and second rods 615A and 615B protrude from the ends of the left and right first cylinder bodies 612A and 612B, Semi - automatic opening device of ladle used.
The second electric cylinder 620 includes a second cylinder body 622 rotatably connected to an intermediate portion of the boom frame 300,
And a second rod (625) provided so as to protrude / retract from the second cylinder body (622) and whose ends are connected to one end of the rotary arm (400) by a pin. .
The third electric cylinder 630 includes a third cylinder body 632 rotatably connected to an intermediate portion of the rotary arm 400,
And a third rod (635) provided so as to protrude / retract from the third cylinder body (632) and have an end connected to one end of the connector (500) by a pin connection.
Priority Applications (1)
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KR1020150160875A KR101813095B1 (en) | 2015-11-17 | 2015-11-17 | Semiautomatic ladle opening device using robot system |
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KR1020150160875A KR101813095B1 (en) | 2015-11-17 | 2015-11-17 | Semiautomatic ladle opening device using robot system |
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KR20170057577A KR20170057577A (en) | 2017-05-25 |
KR101813095B1 true KR101813095B1 (en) | 2017-12-29 |
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KR1020150160875A KR101813095B1 (en) | 2015-11-17 | 2015-11-17 | Semiautomatic ladle opening device using robot system |
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CN114669735B (en) * | 2022-03-31 | 2024-02-06 | 广东韶钢松山股份有限公司 | Water gap dredging method and water gap dredging device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100335363B1 (en) * | 1996-04-30 | 2002-10-12 | 볼보 컨스트럭션 이키프먼트 홀딩 스웨덴 에이비 | Excavator control equipment |
KR101442586B1 (en) * | 2014-04-11 | 2014-09-22 | 포스마텍 주식회사 | Semi auto hole opener for ladle molten outlet |
-
2015
- 2015-11-17 KR KR1020150160875A patent/KR101813095B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100335363B1 (en) * | 1996-04-30 | 2002-10-12 | 볼보 컨스트럭션 이키프먼트 홀딩 스웨덴 에이비 | Excavator control equipment |
KR101442586B1 (en) * | 2014-04-11 | 2014-09-22 | 포스마텍 주식회사 | Semi auto hole opener for ladle molten outlet |
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KR20170057577A (en) | 2017-05-25 |
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