KR101783378B1 - Automated device and an operating method using a cutting roller for producing a gel-coated gel sheet in a conveyor system - Google Patents

Abstract

The present invention relates to a gel sheet manufacturing automation apparatus having a cutting roller for a beauty patch, which cuts a sheet in a form set by a cutting machine and feeds a gel sheet coated with a hydrogel of a beauty material to the cutter, as,
A solidifying unit for spraying the hydrogel to solidify the gel applied to the conveyor system and form a continuous gel sheet in the longitudinal direction; A cutting unit for cutting the gel sheet supplied from the solidifying unit to a predetermined length; A transfer unit for stacking the gel sheets cut in the cutting unit into a plurality of layers on a stacking tray and transferring the stacking tray on which the stacking of gel sheets has been completed to the cutter; And a controller connected to the solidifying unit, the cutting unit, and the transferring unit to control operations of the solidifying unit, the cutting unit, and the transferring unit,
By using the cutting unit and the transfer unit, the hydrogel is automatically cut and stacked to manufacture the gel sheet. By constructing the efficient production process, it is possible to simplify the manufacturing process and automate the production process. It increases efficiency and has effect of quality control and cost reduction.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller,

The present invention relates to an apparatus for automatically producing a gel sheet as a material for a beauty patch, and more particularly, to an apparatus and a method for automatically manufacturing a gel sheet using a gel sheet automatic stacker, To an automatic apparatus for manufacturing a gel applied to a conveyor system by using a cutting roller that improves the quality of a gel sheet, and a method of operating the apparatus.

In general, in order to make up, many kinds of cosmetics having various functions and forms are used according to the user's taste or skin characteristics. Most commonly, makeup base and powder, two-way cake, powder fact, skin cover This is mainly used.

At this time, cosmetics for makeup as described above are formed by injecting a dosage form, which is mostly an oily powdery material, into a dish and pressing it by a press, most of which is compressed and produced in solid form.

Particularly, the above-mentioned powder raw materials are used in combination with pigments for coloring a substrate such as talc, titanium dioxide, mica, silica, nylon powder, polymethylmethacrylate, sericite, kaolin, dyestuff, bismuth oxychloride and the like, Wherein the binder is selected from the group consisting of a silicone oil, a hydrocarbon oil, a higher fatty acid oil, a higher alcohol oil, an ester oil, a glyceride oil, a lanolin oil, an animal oil, Etc. are selectively used.

At this time, the viscosity of the base is not always constant, but the viscosity of the fluid dough is 20 to 50,000 cps, while the basic color base viscosity is 15,000 to 25,000 cps when it is prepared by a general wet molding method Can be used.

The process of making cosmetics for make-up is roughly described as follows. A transporting jig with a cosmetics inner plate mounted thereon is sequentially transported by a transporting means by a conveyor belt. During the transporting process of the transporting jig, , The pressurized molding of the raw material by the press and the oil discharging process are performed, and the container from which the oil is removed is taken out, and is then packed and finished through the casing work.

However, since the makeup cosmetics in recent years have been comprehensive and diversified in user's color preference and purchasing taste, it is necessary to mass-produce products having many kinds of colors in the same product. In case of products such as two-way cake and eye shadow, And it is also filled with formulations having at least two or more colors in one case.

Therefore, in order to mass-produce a product filled with a multicolor formulation as described above, a product of a specific color is produced at a time using a mixer and a filling device storing a monochromatic formulation, and then a new color formulation is applied to the mixer And a process of producing a dish filled with the desired color form through the process is performed, so that it is necessary to continuously perform repetitive and troublesome production processes to produce a single product.

In order to overcome this problem, a plurality of mass production facilities can be operated. However, since the facility cost and the production system tend to be excessively invested in comparison with the production quantity, the mass production of the product is made through the combination of the repetitive production as described above.

Accordingly, when the filling process of a specific color ends, the mixer is cleaned and then the inside thereof is cleanly cleaned. Then, the new color formulations are inputted and set and rework is performed. The cost increase and economic unreasonableness are continuing due to excessive labor expenses.

An example for solving such a problem is disclosed in Korean Utility Model Application No. 20-2006-0030426, " Multi-filling device for high viscosity formulations for cosmetics ".

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filling device for filling various cosmetic formulations in an inner dish, and more particularly to a filling device for filling various forms of cosmetics into an inner dish, And a nozzle unit for discharging multi-color and multi-type formulations from a plurality of separate mixers on the discharge belt.

The nozzle unit is moved by the rotating screw shaft to discharge the formulations, so that it is possible to simultaneously fill multi-colored and multi-type formulations into a plurality of inserted dishes in a single carrying jig, so that a plate having multi- It is possible to simplify the production process and shorten the production time, thereby simplifying the equipment and greatly reducing the production cost.

It is possible to continuously mass-produce complex cosmetics having multiple colors and various contents through an automated process and continuously use a mixer filled with a specified color, a predetermined viscosity, or a type of formulation, The present invention relates to a multi-filling device for a cosmetic high-viscosity formulation which overcomes the unreasonable necessity of discarding initial production products by mixing different formulations of different colors.

On the other hand, a variety of cosmetic patches can be manufactured using hydrogels. Conventionally, hydrogels are manually cut and laminated in order to make beauty patches. As a result, they are not only time consuming, Lt; / RTI >

Therefore, studies on the cutting and loading methods of hydrogels, which is one of the most important and difficult processes for manufacturing various kinds of cosmetic patches using hydrogels, are actively being studied.

Korean Utility Model No. 20-2008-0001442 (title of the invention: multi-filling device for high viscosities for cosmetics)

SUMMARY OF THE INVENTION The present invention has been made in order to overcome the problems of the prior art as described above, and it is an object of the present invention to provide a method and apparatus for manufacturing a gel, which is applied to a conveyor system using a cutting roller having a function of automatically cutting and loading, And a method of operating the same.

It is also an object of the present invention to provide an automated apparatus for manufacturing a gel applied to a conveyor system using a cutting roller having a function of transporting a loaded hydrogel to a designated work site for remaining work such as molding, For other purposes.

In order to achieve the above-mentioned object, an automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller according to the present invention is formed into a shape set by a cutting machine to produce a beauty patch attached to the skin An apparatus for automated production of a gel sheet having a cutting roller for cosmetic patch for feeding a gel sheet coated with a hydrogel of cosmetic material to the cutter, A solidifying unit for forming a sheet; A cutting unit for cutting the gel sheet supplied from the solidifying unit to a predetermined length; A transfer unit for stacking the gel sheets cut in the cutting unit into a plurality of layers on a stacking tray and transferring the stacking tray on which the stacking of gel sheets has been completed to the cutter; And a controller connected to the solidifying unit, the cutting unit, and the transferring unit to control operations of the solidifying unit, the cutting unit, and the transferring unit.

The solidifying unit may further comprise: a gel injector for injecting the hydrogel; A cooler installed at a portion to cool and solidify the hydrogel to form a gel sheet; A gel spreading conveyor for moving the gel sheet to the cutting unit; And a driver for supplying power to the gel embedding conveyor under the control of the controller.

The cutting unit may further include: a guide roll installed at the outlet side of the solidification unit and guiding the gel sheet toward the stacking tray through rotation; A cutting roll installed opposite to the guide roll and rotating in a direction opposite to the guide roll with a gel sheet interposed therebetween and having a blade at an outer circumferential surface thereof to cut the gel sheet while rotating the blade; And a roll driver connected to the guide roll and the cutting roll and providing power to operate the guide roll and the cutting roll under the control of the controller, wherein the cutting rolls are constituted by a plurality of different circumferences It can be changed depending on the cutting length of the gel sheet.

In addition, the conveying unit may be configured such that as the gel sheet is stacked in a predetermined quantity while reciprocating the stacking tray at a stroke distance corresponding to the length of the cut gel sheet with at least one stacking tray mounted thereon, To the cutter; An atmospheric conveyor installed at one side of the exit portion of the loading conveyor to place the loading tray and take over the loading tray to the loading conveyor; And a conveying conveyor which is installed symmetrically with the standby conveyor with the loading conveyor interposed therebetween, and takes over the stacking tray on which the stacking is completed in the stacking conveyor.

In addition, the gel embedding conveyor may be coated with a polymer resin to prevent contamination of the gel.

A method of operating an automatic apparatus for manufacturing a gel sheet using an automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller according to the present invention, the method comprising: The gel sheet is transferred to the cutting unit through the gel embedding conveyor while cooling with the cooler; A gel sheet cutting step of cutting the gel sheet transferred through the gel impregnated conveyor to a predetermined length using the cutting unit; A gel sheet stacking step of stacking the cut gel sheet on the stacking tray while making left-right reciprocating motion with the stacking conveyor; And a gel sheet transporting step of transporting the stacking tray on which the gel sheet is loaded to the cutter using the conveying conveyor.

An automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller of the present invention as a gel sheet and a method for operating the automatic apparatus include a method of automatically cutting and loading a hydrogel by using a cutting unit and a transfer unit, , The production process is simplified by simplifying the manufacturing process by automating the production process, reducing the defect rate and reducing the manpower.

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of an automated apparatus for making a gel applied to a conveyor system using a cutting roller according to an embodiment of the present invention as a gel sheet.
2 is a side view of the automation apparatus.
3 is a front view of the automation apparatus;
4 is a plan view of the automation apparatus.
5 is a flowchart showing a method of operating an automated apparatus for manufacturing a gel applied to a conveyor system using a cutting roller according to an embodiment of the present invention.

The following detailed description of the invention refers to the accompanying drawings, which illustrate, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. It should be understood that the various embodiments of the present invention are different, but need not be mutually exclusive. For example, certain features, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the invention in connection with one embodiment. It should also be understood that the position or arrangement of individual components within each disclosed embodiment may be varied without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the invention is to be limited only by the appended claims, along with the full scope of equivalents to which such claims are entitled. In the drawings, like reference numerals refer to the same or similar functions throughout the several views.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present invention.

FIG. 1 is a perspective view of an automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller according to an embodiment of the present invention. FIG. 2 is a side view of the automatic apparatus, and FIG. And FIG. 4 is a plan view of the automation apparatus.

As shown in Figs. 1 to 4, the present invention may be a structure including the solidification unit 100, the cutting unit 200, the transfer unit 300, and the controller 400. Fig.

The solidifying unit 100 may form a continuous gel sheet 40 in the longitudinal direction by spraying a hydrogel to solidify the gel sheet 40.

The operator prevents the gel or gel type hydrogels from adhering to each other and separates them one by one and injects them into the solidifying unit 100 to solidify the gelatin sheet 40, which is the fabric of various beauty patches, .

The solidification unit 100 may be a gel injector 120, a cooler 110, a gel embedding conveyor 130, and a driver 140 configuration.

The gel injector 120 may inject the hydrogel onto a gel-embedding conveyor 130 to be described later.

The operator can continuously spray the hydrogel in the form of a fluid onto the gel embedding conveyor 130 using the gel injector 120 to obtain the gel sheet 40 having a desired shape.

The cooler 110 may be installed in a part of the solidification unit 100 to cool and solidify the hydrogel to form the gel sheet 40.

The gel embedding conveyor 130 can move the gel sheet to the cutting unit 200 and form the gel sheet 40 while solidifying the hydrogel with the cooler 110.

Here, in the gel embedding conveyor 130, a high-temperature liquid hydrogel is injected to form a solidified gel sheet 40. The operator holds the gel embedding conveyor 130 at a high temperature The solidified gel sheet 40 can be coated with a polymer resin such as PET (polyethylene terephthalate) or PEN (polyethylene naphthalate) so that the solidified gel sheet 40 can be easily separated without being contaminated.

The driver 140 may provide power to the gel embedding conveyor 130 under the control of the controller 400.

That is, the operator allows the gel injected from the gel injector 120 to form the gel sheet 40 through the gel-filled conveyor 130 in the form of an endless track, and the hydrogel having a high temperature and high fluidity is allowed to stand at room temperature The cooler 110 can be used while being exposed or can be cooled naturally.

The driving unit 140 includes a motor and the like. The motor may be a DC motor, a stepping motor, a brushless motor, an induction motor, a linear motor, an ultrasonic motor, and a coreless motor Coreless Motor) can be used to provide power to move the tray holder 212 horizontally or vertically.

The operator is not limited to the motors described above, and can select and use the best one among the motors according to the working environment or the situation.

The cutting unit 200 can cut the gel sheet supplied from the solidifying unit to a predetermined length.

The cutting unit 200 may be a configuration of the guide roll 210, the cutting roll 220, and the roll driver 230.

The guide roll 210 may be installed at a lower portion of the outlet side of the solidification unit 100 and guide the gel sheet 40 toward the stacking tray 50 through rotation.

The cutting roll 220 is installed facing the guide roll 210 and rotates in a direction opposite to the guide roll 210 with the gel sheet 40 interposed therebetween. The gel sheet 40 can be cut.

The roll driver 230 is connected to the guide roll 210 and the cutting roll 220 and may provide power to operate the guide roll 210 and the cutting roll 220 under the control of the controller 400.

In addition, the operator can manufacture the gel sheet 40 of a desired size by making the cutting roll 220 in a plurality of different circumferences and replacing and cutting the cut sheet in accordance with the cutting length of the gel sheet 40.

The transfer unit 300 may be a configuration of the loading conveyor 310, the atmospheric conveyor 320, and the conveying conveyor 330.

The stacking conveyor 310 is configured to move the stacking tray 50 in a reciprocating manner at a stroke distance corresponding to the length of the cut sheet 40 cut with the at least one stacking tray 50 mounted thereon, The stacking tray 50 can be transferred to the cutter as it is stacked in a predetermined quantity.

The waiting conveyor 320 is installed on one side of the outlet portion of the loading conveyor 310 so that the loading tray 50 is placed and the loading tray 50 can be carried over to the loading conveyor 310.

The conveying conveyor 330 may be installed symmetrically with the waiting conveyor 320 with the stacking conveyor 310 interposed therebetween so as to take over the stacking tray 50 which has been stacked on the stacking conveyor 310.

The operator can load the gel sheet 40, which has been cut to a predetermined length in the cutting unit 200, falling in a plurality of layers while reciprocally moving the stacking tray 50 on the stacking conveyor 310 under the control of the controller 400 Whereby a desired beauty patch fabric can be manufactured.

The operation of the atmospheric conveyor 320 and the conveyor conveyor 330 provided on both sides of the conveyor 310 can be controlled by the operator directly moving the tray 50 to the respective conveyors 310, Or the waiting conveyor 320 and the conveying conveyor 330 are continuously connected to the loading conveyor 310 and connected to the controller 400 to automatically move the loading tray 50 under the control of the controller 400 It may be a way to provide power to enable.

The controller 400 is connected to the solidification unit 100, the cutting unit 200 and the feed unit 300 to control the operation of the solidification unit 100, the cutting unit 200 and the feed unit 300 .

The operator can install a plurality of tray holders on the waiting conveyor 320 and fix the stacking tray 50 on the tray holder so that the stacking tray 50 can sequentially stack the gel sheets 40 and continuously You can do the work.

Also, a horizontally moving device or the like may be installed on the tray holder so that the tray 50 can be reciprocated in the lateral direction.

5 is a flowchart showing a method of operating an automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller according to an embodiment of the present invention.

According to the flowchart, the method for operating the automatic sheet production apparatus having the cutting roller of the present invention includes the steps of feeding a gel sheet (S100), cutting a gel sheet (S200), loading a gel sheet (S300) S400).

The step of injecting the gel sheet S100 may be performed while the gel sheet 40 is cooled by the cooler 110 in the solidifying unit 100. The gel sheet 40 may be continuously injected onto the gel impregnating conveyor 130 through the gel injector 120, To the loading tray 50 through the exit side of the gel embedding conveyor 130 while cooling it.

The step of cutting the gel sheet (S200) is a step of cutting the gel sheet (40) transferred through the gel embedding conveyor (130) to a length set by the cutting unit (200).

The cutting roll 220 can cut the gel sheet 40 to a predetermined length according to the rotation of the cutting roll 220 on the outer circumferential surface.

It is also possible to manufacture the gel sheet 40 of a desired size by changing the cutting rolls 220 of various peripheral sizes.

The gel sheet stacking step S300 is a step of stacking the gel sheet 40 cut in the gel sheet cutting step S200 onto the stacking tray 50 while causing the stacking conveyor 310 to reciprocate right and left.

That is, the beauty patch fabric can be manufactured by loading the gel sheet 40 in a plurality of layers desired by the operator under the control of the controller 400.

The gel sheet transporting step S400 is a step for transporting the stacking tray 50 on which the gel sheet 40 is loaded in the gel sheet stacking step S300 to the cutter using the transporting unit 300, And the like.

While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, And such variations and modifications are intended to fall within the scope of the appended claims.

b: blade
40: Gel sheet
50: Loading tray
100: Solidification unit
110: cooler
120: Gel injector
130: Gel-embossing conveyor
140:
200: Cutting unit
210: guide roll
220: Cutting roll
230: roll actuator
300: transfer unit
310: Loading conveyor
320: Atmospheric conveyor
330: conveying conveyor
400: controller

Claims (6)

A cutting device for a cosmetic patch, comprising: a cutting roller for a beauty patch for cutting a cut sheet in a form set by a cutter to feed a gel sheet coated with a hydrogel of a cosmetic material to the cutter,
The hydrogel is prevented from adhering to each other and separated from the gel or gel type hydrogels, and the hydrogel is injected for the sake of convenience of use. The hydrogel is solidified, ;
A cutting unit composed of a guide roll, a cutting roll, and a roll actuator, for cutting the gel sheet supplied from the solidifying unit to a predetermined length;
A conveying unit configured by a stacking conveyor, a waiting conveyor, and a conveying conveyor, stacking a plurality of layers of the gel sheet cut from the cutting unit on a stacking tray, and conveying the stacking tray on which the stacking of the gel sheets has been completed to the cutter;
A controller connected to the solidifying unit, the cutting unit, and the transferring unit to control operations of the solidifying unit, the cutting unit, and the transferring unit;
The solidifying unit includes:
A gel injector for injecting the hydrogel;
A cooler installed at a portion to cool and solidify the hydrogel to form a gel sheet;
A gel spreading conveyor for moving the gel sheet to the cutting unit; And
A driver for providing power to the gel embossing conveyor under control of the controller;
The cutting unit includes:
A guide roll installed at the outlet side of the solidification unit and guiding the gel sheet toward the stacking tray through rotation;
A cutting roll installed opposite to the guide roll and rotating in a direction opposite to the guide roll with a gel sheet interposed therebetween and having a blade at an outer circumferential surface thereof to cut the gel sheet while rotating the blade; And
And a roll driver connected to the guide roll and the cutting roll and providing power to operate the guide roll and the cutting roll under the control of the controller,
Wherein the cutting roll
Plural pieces are formed around different circumferences and are changed according to the cutting length of the gel sheet,
The transfer unit
The stacking tray is moved to the cutter in such a manner that the stacking tray is moved at a stroke distance corresponding to the length of the cut sheet in the state where at least one stacking tray is mounted, conveyor;
An atmospheric conveyor installed at one side of the exit portion of the loading conveyor to place the loading tray and take over the loading tray to the loading conveyor; And
A conveying conveyor installed symmetrically with the waiting conveyor with the loading conveyor interposed therebetween to take over the loading tray loaded on the loading conveyor;
The gel embedding conveyor may comprise:
Wherein the surface is coated with a polymer resin, and the gel applied to the conveyor system is formed into a gel sheet by using a cutting roller.
delete delete delete delete A method of operating an automatic apparatus for manufacturing a gel sheet using an automatic apparatus for manufacturing a gel applied to a conveyor system using a cutting roller according to claim 1,
A gel sheet injecting step of transferring the hydrogel injected from the solidifying unit to the cutting unit through a gel embedding conveyor while cooling the gel with a cooler;
A gel sheet cutting step of cutting the gel sheet transferred through the gel impregnated conveyor to a predetermined length using the cutting unit;
A gel sheet stacking step of stacking the cut gel sheet on the stacking tray while making left-right reciprocating movement with a stacking conveyor; And
And a gel sheet transporting step of transporting the stacking tray on which the gel sheet is loaded to the cutter using a conveying conveyor. The automatic sheet- How to operate the device.

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