KR101778916B1 - Artificial rice processing method - Google Patents

Abstract

The present invention relates to a method to manufacture artificial rice, capable of preventing rice grains from being attached to each other during a manufacturing procedure; improving productivity by enabling consecutive drying for a large amount; solving the congestion of grains during a grinding procedure; and simplifying the adjustment of a grinding gap. According to a proper embodiment of the present invention, the method includes: a step (a) of supplying grains to a grinder and grinding the grains by adjusting the necessary grinding gap without congestion through grinding force between an active grinding roller and a passive grinding roller; a step (b) of inserting the ground grains into a kneading machine and then kneading the grains by rotating a stirring wing; a step (c) of transferring dough to a former and then forming the dough into rice-sized kernels by receiving pressure from a twin screw; a step (d) of placing the kernels on a tray of a tray machine and separating the kernels by horizontally reciprocating the kernels to prevent the kernels from being attached to each other; and a step (e) of placing the kernels on a net belt, which is stacked and arranged in a dryer to be rotated, and sequentially circulating the kernels while drying the kernels with hot air.

Description

TECHNICAL FIELD The present invention relates to an artificial rice processing method,

The present invention relates to a method for producing artificial rice grains from various grains, and in particular, there is no fear of adhesion between the grain of rice grains during the manufacturing process, a large amount of continuous drying is possible, productivity is improved, And a method for producing artificial rice grains in which the crushing clearance can be controlled to a great extent.

It is generally known that it is nutritionally better to cook rice in a grain rather than white rice. However, grains such as soybeans are larger than the size of rice grains, so if you cook rice, you should mix them well later so that you can consume grains. In addition to these reasons, if rice grains are produced with common grains, rice grains can be used to make rice, which can be helpful for adults and adults.

On the other hand, various grains such as brown rice, wheat, barley, soybean, etc. have not only different sizes (grain sizes) but also different physical properties. Therefore, in general, when crushing is performed through a pair of crushing rollers, it is necessary to adjust the crushing clearance between the pair of rollers. In addition, when the amount of grain entering between the pair of crushing rollers is large, a rolling phenomenon occurs. This droplet phenomenon also causes a reduction in the productivity of pulverization. Therefore, if the amount of the grain fed between the pair of crushing rollers can be appropriately adjusted, the crushing can be prevented and efficient crushing can be performed. In addition, when a pair of rollers is used to crush the grain, frictional heat is generated and nutrients contained in the grain are destroyed.

As a background of the present invention, Korean Patent Laid-Open Publication No. 10-2014-0049426 has proposed a method for producing artificial rice using soybean. Removing the fat component of the selected soybeans; Preparing protein powder from the fat-removed soybean; Preparing a white rice, and removing the fat component from the prepared white rice; Pulverizing the white rice from which fat has been removed to prepare white rice powder; Protein powder and white rice powder, and mixing and kneading 60 parts by weight of the mixture and 30 parts by weight of flour and 10 parts by weight of water to prepare a kneaded product; Preparing a kneaded product having a predetermined area and thickness using a rolling mill; Dividing the prepared noodle into a grain size; Followed by drying and cooling of the flaked flour which has been pulverized to the size of rice flour.

However, the background of the electron has to go through the powder process to prepare the soybean powder and the white rice powder separately.

As another technology to be a background of the present invention, Korean Patent Registration No. 10-1012766, a " grain grinder " has been proposed. This means that a plurality of crushing rollers are arranged in a zigzag form from top to bottom so as to be in contact with each other, and there is no means for controlling the crushing force generated between adjacent crushing rollers, In addition, there is a problem that the amount of the grain fed into the crushing roller can not be adjusted in the feed hopper, resulting in crushing.

Korean Patent Laid-Open Publication No. 10-2014-0049426 Korean Patent Registration No. 10-1012766

The present invention relates to a process for the production of artificial rice grains which is free from the risk of adhesion between the grain of the rice grains during the production process, And a manufacturing method thereof.

According to a preferred embodiment of the present invention,

(a) feeding the grain to a crusher and adjusting the crushing clearance without crushing by using the crushing force between the driving crushing roller and the driven crushing crusher;

(b) putting the pulverized grain into a kneader, rotating the stirling blade to stir and knead;

(c) a step of transferring the kneaded product to a molding machine to form a kneaded product having a grain size of a grain size by receiving the twin screw pressing force;

(d) placing the tablets on a tabletop of the tabletop and horizontally reciprocating to separate them without sticking to each other;

(e) a step of placing the tablets which have been subjected to the separation step on a net belt which is stacked on a dryer and rotationally driven, and circulating sequentially and drying in a hot air drying atmosphere.

The crusher includes a crusher main body having a grain feed port at an upper portion and a crushed water outlet at a lower portion, a drive crushing roller disposed below the grain feed port and rotatably supported by the crusher main body, And a driven pulverizing roller supported on the pulverizer main body in parallel to the rollers and rotatably driven to rotate together with the pulverizer main body;

A grains supply rotor disposed below the grains feed port and configured to rotate in conjunction with the driven grinding roller to control a supply amount for supplying grain fed between the driving grinding roller and the driven grinding roller; A grain supply adjusting shutter rotatably supported on the grinder main body side so as to be parallel to the grain supply rotor to change a grain supply gap formed between the grain supply rotor and the grain supply rotor according to the rotation direction; A shutter rotating arm connected and fixed to one end of the grain supply adjusting shutter; A shutter adjusting screw shaft having one end hinged to the shutter rotating arm; And a shutter rotating operation shaft having one end screwed to the other end of the shutter adjusting screw shaft and screwed to a supporting block provided at one side of the crusher main body and having a rotor operating handle at the other end thereof.

A coupling shaft rotatably supported on the main body of the crusher located above the driving crushing roller to intermittently rotate the rotation of the grain feeding rotor; Left and right connecting arms fixed to both ends of the coupling shaft; A rotor driving lever having one end rotatably pivotally coupled to one side of the crusher main body and having a rotor operation handle at the other end; A spring tension adjusting shaft hinged to the rotor driving lever at one end and having a spring tension adjusting handle at the other end and pivotally connected to the right connecting arm; A rotor driven pulley rotatably supported by the grain supply adjusting shutter; A rotor coupler coupled to the grain supply regulating shutter side for interrupting the rotational force of the rotor driven pulley of the drive pulley; And a rotor coupler operating rod having one end hinged to the rotor coupler and the other end pivotally coupled to the left connecting arm.

In order to adjust the crushing clearance between the driving crushing roller and the driven crushing roller, the rotating shaft of the driven crushing roller is supported so as to be linearly movable in the crusher main body and is connected to both ends of the driven crushing roller rotating shaft, A pair of driven crushing roller moving arms pivotally connected to both sides; And a roller gap adjusting shaft which is pivotally connected to both ends of the coupling shaft so as to be pivotally connected to one end of the coupling shaft, the one end being connected to the pair of driven pulverizing roller moving arms and the other end being provided with a pressure adjusting handle .

In order to elastically support the adjusted roller clearance, the roller clearance adjusting shaft is inserted into the roller clearance adjusting shaft, one end of which is supported on the side of the driven crushing roller moving arm and the other end is supported on the end of the roller clearance adjusting shaft, Is installed.

In addition, in order to switch the rotor drive lever from the coupling engagement position to the coupling release position, a couple having a locking groove to which the rotor operation handle is engaged and hinged to the grinder body side near the rotor drive lever And a ring release lever is further provided.

Further, a release lever tension spring having one end connected to the coupling release lever and the other end connected to the right connection arm side is further provided so that the rotation operation of the rotor driving lever occurs when the coupling release lever is rotated in the coupling release operation .

In addition, the lower part of the main body of the pulverizer is further provided with a brush for eliminating the attachments in order to remove the pulverized material attached to the driving pulverizing roller and the driven pulverizing roller.

According to the grain grinder of the present invention, there is no fear of adhesion between the grain of rice grains by applying a gluing machine, and a large amount of continuous drying is possible in the dryer, thereby improving the productivity.

Further, by controlling the shutter for regulating the supply of grain, it is possible to control the amount of the grain to be fed into the pair of grinding rollers, so that the grains can be pulverized without causing a rolling phenomenon. Further, the crushing gap between the drive crushing roller and the driven crushing roller can be appropriately adjusted, so that the crushing power can be increased while appropriately coping with the kind and size of the grain. In addition, the grain feeder can be stopped immediately if necessary to stop the grain supply.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments of the invention and, together with the description, serve to explain the principles of the invention, Shall not be construed as limiting.
FIGS. 1A and 1B are views showing a process for producing artificial rice grains according to the present invention. FIG.
2 is a perspective view of a pulverizer used in the pulverizing process of the present invention.
3 is a perspective view of the other side of the grinder shown in Fig.
FIG. 4 is a view showing a pulverizing operation according to the driving of the driven driven roller and the driven pulverizing roller installed in FIG. 2;
5A and 5B are a perspective view and a plan view of the driven driven roller and the driven pulverizing roller shown in FIG. 2;
Fig. 6 is a use state diagram showing one side portion of Fig. 2. Fig.
FIG. 7 is a use state diagram showing the other part of FIG. 2; FIG.
8 is a partially enlarged view of Fig.
9 is a photograph showing the production of artificial rice grains produced by the method of manufacturing artificial rice grains according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the embodiments shown in the accompanying drawings, but the present invention is not limited thereto.

As shown in FIGS. 1A and 1B, the method for producing artificial rice grains of the present invention is produced through a pulverizing step (S11), a kneading step (S12), a forming step (S14), a separating step (S15) and a drying step (S17) . The first and second transferring steps S13 and S16 may be added between the kneading step S12 and the molding step S14 and between the separating step S15 and the drying step S17.

The grinding step S11 is a step of feeding the grain to the grinder 10 and grinding the grinding gap without controlling the grinding gap by using the grinding force between the driving grinding roller 24 and the driven grinding roller 26. The detailed configuration and operation of the crusher 10 will be described later. In the crushing step (S11), one crusher (10) can be installed, but several crushers (10) can be installed side by side so that the grains can be pulverized. Grain is not limited to these kinds, such as brown rice, wheat, barley, soybean, corn, and the like.

In the kneading step S12, the pulverized grain is put into the kneader 1000, and then the stirling blade 1002 is rotated to knead in the kneading bucket 1004. At this time, the rotary shaft of the stirling blade 1002 is connected to the driving motor 1006 through a belt means and is rotationally driven. One or more stirling blades 1002 may be provided on the rotating shaft.

The kneaded product produced in the kneader 1000 is introduced into the molding step S14 through the first transferring step S13 and the kneaded product is kneaded in the molding step S14 by the kneading of the twin screw 1102 provided in the molding machine 1100 It is pressed and transported by pressure force, and it is formed into grain size of rice grain. Of course, at the outlet side of the twin screw 1102, a rice ball molding mold is installed. At this time, in the first conveying step (S13), the kneaded material contained in the hopper 1013 is moved upward by the rotation of the conveying screw 1012 directly connected to the conveying motor 1011 of the conveying screw conveyor 1010, .

In the separation step (S15), the grain of the grain size is placed on the tray (1201) of the sorter (1200) and horizontally reciprocated to separate them without sticking to each other. The transducer 1201 can reciprocate the rotary motion by a link mechanism or a cam device. The grain size of the rice grain having passed through the sorter 1200 is put into the dryer 1300 through the second conveying step S16. In the second conveying step (S16), the grain size of the rice grain is transferred using the blowing force of the blower 1211 on the conveying blower conveyor 1210, and is fed into the dryer 1300.

In the drying step (S17), the grain size of the grain size of the rice is dried in the hot air drying atmosphere of the dryer (1300). At this time, the drying unit 1300 is placed on a net belt 1302 which is stacked and rotationally driven, and drying is carried out while circulating it sequentially. Accordingly, the drying productivity can be increased in the dryer 1300, and the length of the dryer 1300 can be reduced.

2 to 5, the pulverizer 10 includes a pulverizer main body 22 having a grain feed port 22a at the top and a pulverized water outlet 22b at the bottom. The pulverizer main body 22 may be fixed to the support frame 12 by way of example. On the side of the grain feed port 22a, a hopper 20 to which grains are fed may be provided.

The crusher main body 22 is provided with a drive crushing roller 24 and a driven crushing roller 26 for crushing the grain fed from the grain feed port 22a side. The driving pulverizing roller 24 and the driven pulverizing roller 26 are disposed below the grain feeding port 22a and arranged in parallel. The driving pulverization roller 24 receives the rotational force of the driving motor 14 provided on the supporting frame 12 through the driving belt 15 and the driving pulley 16 as shown in FIG. The driven pulverizing roller 26 receives the rotational force of the timing belt 18 wound on the friction pulley 17 connected to the rotating shaft of the driving pulverizing roller 24 by the timing gear 19, And is driven to rotate in the opposite direction.

7, the timing belt 18 is also connected to the idle pulley 121 and the tension pulley 122. The tension pulley 122 includes a tension control lever 132 pivotally coupled to one side of the pulverizer main body 22 And the other end of the tension adjusting lever 132 is pivotally connected to a tension adjusting shaft 131 screwed to a tension bracket 25 provided on one side of the pulverizer main body 22. The tension of the timing belt 18 is adjusted by moving the tension pulley 122 by the tension adjusting lever 132 in accordance with the rotation direction of the tension adjusting shaft 131.

5, the outer peripheral surfaces of the driving pulverization roller 24 and the driven pulverizing roller 26 preferably have a tooth groove angle? In the range of 40 to 70 degrees and a tooth groove angle? Helical grinding teeth 241 and 261 having a tilting angle beta are formed, respectively.

Since the helical pulverized gears 241 and 261 are inclined at an inclination angle? Of 12 degrees, the drive pulverizing roller 24 and the driven pulverizing roller 26 are not line-contact pulverized but pulverized in a multi-point contact manner Heat generation is suppressed. Further, due to the tooth groove angle? In the range of 40 ° to 70 °, the grain crushed material easily deviates from the tooth groove formed between the helical pulverized teeth 241 and 261, and there is no time for heat transfer. As a result, the nutrient destruction of the crushed grains can be prevented.

The grain feeder rotor 32 and the grain feed regulating shutter 34 are provided as shown in FIG. 4 to control the feeding amount of the grain fed between the driving pulverizing roller 24 and the driven pulverizing roller 26. The grain feeder rotor 32 is disposed below the grain feed port 22a and rotates in conjunction with the driven pulverizing roller 26. [ The grain feeder rotor 32 receives the rotational force of the rotor driven pulley 9 coupled to the driven pulverizing roller 26 side and the rotor driven pulley 60 connected via the belt 8 as shown in Fig. 5 . It is preferable that the grain feeding rotor 32 is formed with a tooth profile on its outer circumferential surface. The teeth formed on the outer peripheral surface of the grain feeder rotor 32 are preferably helical. The grain supply regulating shutter 34 is rotatably supported on the grinder main body 22 side so as to be parallel to the grain feed rotor 32. The grain supply regulating shutter 34 is formed in an arc shape in section. Therefore, the grain supply control shutter 34 changes the grain supply gap formed between the grain feeder rotor 32 and the grain feeder rotor 32 in accordance with the rotation direction of the grain so that the amount of grain supplied to the gap between the drive pulverizer roller 24 and the driven pulverizer roller 26 The supply amount can be controlled. Thus, by feeding a proper amount of grain between the drive crushing roller 24 and the driven crushing roller 26, it is possible to eliminate the rubbing phenomenon that the grain can not be crushed

A shutter rotating arm 36 connected to one end of the grain supply adjusting shutter 34 to adjust the rotating angle of the grain supply adjusting shutter 34 and a shutter 36 having one end hinged to the shutter rotating arm 36, One end of which is screwed to the other end of the shutter adjusting screw shaft 38 and the other end of which is screwed to a supporting block 42 provided on one side of the pulverizer main body 22, And a shutter rotation operation shaft 40 provided with the shutter 401.

The shutter 34 for controlling the supply of grain is rotated through the shutter rotating arm 36 connected to the shutter rotating operation shaft 40 in accordance with the rotating operation direction of the rotor manipulating handle 401, The gap between the supply adjusting shutters 34 is increased or decreased to control the feed amount of the grain fed between the driving pulverizing roller 24 and the driven pulverizing roller 26.

On the other hand, an apparatus for interrupting the rotational drive of the grain feed rotor 32 for the purpose of interrupting the supply of the grain is included. The coupling shafts 52 are disposed on the upper side of the driving pulverizing roller 24 and are rotatably supported by the pulverizer main body 22 and the left and right coupling arms 52 fixed to both ends of the coupling shaft 52. [ A rotor driving lever 56 having one end rotatably pivotally coupled to one side of the pulverizer main body 22 and having a rotor manipulating knob 561 at the other end thereof, A spring tension adjusting shaft 58 which is hingedly connected to the right side connecting arm 54 and has a spring tension adjusting handle 581 at the other end and pivotally coupled to the right connecting arm 54b, A rotor driven pulley 60 rotatably driven in conjunction with the crushing roller 26 and a rotor coupler 62 coupled to the grain supply adjusting shutter 34 side for interrupting the rotational force of the rotor driven pulley 60 of the drive pulley, , One end is hinged to the rotor coupler (62), and the other end is hinged to the left side A rotor coupler operating rod 64, which is coupled to the pivot arm (54a) can be configured by further comprising.

7, when the rotor driving lever 56 is rotated to one coupling position, the right connecting arm 54b connected to the spring tension adjusting shaft 58 is rotated The coupling shaft 52 rotates to rotate the left connecting arm 54a on the other side to one side so that the rotor coupler operating rod 64 rotates the rotor coupler 62 to rotate the rotor A coupling tooth 601 provided on the pulley 60 and a coupling tooth 321a transmitting rotational force to the grain supply rotor 32 side are combined. Thus, the rotational force of the rotor driven pulley 60 is transmitted to the grain feeder rotor 32, and the grain feeder rotor 32 rotates to feed the grain.

On the contrary, when the rotor driving lever 56 is rotated to the other position which is the coupling release position, the coupling shaft 52 rotates through the right connecting arm 54b connected to the spring tension adjusting shaft 58, The coupling arm 54a is rotated to the other side so that the rotor coupler operating rod 64 rotates the rotor coupler 62 to rotate the coupling tooth 601 provided in the rotor driven pulley 60, The coupling teeth 321a for transmitting the rotational force to the side of the coupling tooth 321 are released. As a result, the rotational force of the rotor driven pulley 60 is not transmitted to the grain feeding rotor 32, so that the rotation of the grain feeding rotor 32 is stopped to interrupt the feeding of the grain.

At this time, in order to switch the rotor driving lever 56 from the coupling engagement position to the coupling release position, a locking groove 80a to be engaged with the rotor control knob 561 is provided and the rotor driving lever 56 And a coupling release lever 80 hinged to the pulverizer main body 22 side is further installed. In this case, when the rotor driving lever 56 is hooked to the locking groove 80a of the coupling release lever 80 as shown in FIG. 6, coupling engagement is made so that the tributary feed rotor 32 is rotated, When the spring tension adjusting shaft 58 is pulled out by releasing the engagement between the locking groove 80a and the coupling release lever 80 by rotating the coupling arm 80, the right coupling arm 54b is rotated as described above, .

One end is connected to the coupling release lever 80 and the other end is connected to the right connection arm 54b so that the rotation operation of the rotor driving lever 56 is performed when the coupling release lever 80 is released from the coupling release operation, And a release lever tension spring 82 connected to the release lever spring 82 is further installed. Here, the tension of the release lever tension spring 82 is adjusted by the rotation operation of the spring tension adjustment shaft 58.

On the other hand, in order to adjust the crushing gap between the driving crushing roller 24 and the driven crushing roller 26, a pair of driven crushing roller moving arms 70 and a roller gap adjusting shaft 72 may be further comprised . The pair of driven crushing roller moving arms 70 are provided in such a manner that the rotating shaft 26a of the driven crushing roller 26 is linearly movably supported by the crusher main body 22 and coupled to both ends of the rotating shaft of the driven crushing roller 26 And are pivotally connected to both sides of the pulverizer main body 22. The roller gap adjusting shaft 72 is pivotally connected to both ends of the coupling shaft 52 so that one end thereof is connected to the pair of driven crushing roller moving arms 70 and the other end is provided with a pressure adjusting handle 721, Respectively.

Accordingly, when the roller gap adjusting shaft 72 is rotated by the pressure adjusting handle 721, the pair of driven crushing roller moving arms 70 are rotated, whereby the driven crushing roller 26 is moved to the driving crushing roller 24) to adjust the crushing clearance.

Here, the roller gap adjusting shaft 72 is inserted in the roller gap adjusting shaft 72 so as to elastically support the adjusted roller gap, one end of which is supported on the side of the driven crushing roller moving arm 70, A gap supporting spring 74 supported at the end of the gap 72 may be further provided. The gap supporting spring 74 is disposed inside the cylindrical spring housing 75.

Further, on the lower side of the pulverizer main body 22, attachment-detachment brushes 90a and 90b may be further provided to remove the pulverized material attached to the driving pulverizing roller 24 and the driven pulverizing roller 26, respectively. It is preferable that the attachment detaching brushes 90a and 90b are preferably implanted with ostrich hair 901.

The reference numeral '1' is a 'grain guide upper plate', and '2' is a grain guide lower plate.

A manufacturing method through the manufacturing process of the artificial rice balls will be described.

First, the operation and action of the crusher 10 applied to the crushing process S11 will be described.

7, when the drive motor 14 is driven in a state in which the loader drive lever 56 is locked to the coupling release lever 80, the drive pulverization roller 24 is driven by the drive pulley 16 via the drive pulley 16, In the clockwise direction. Simultaneously, the timing belt 18 connected to the friction pulley 17 on the driving pulverization roller 24 rotates in the same clockwise direction. Whereby the driven crushing roller 26 rotates counterclockwise through the timing gear 19 connected to the timing belt 18. [

The rotor driven pulley 60 is rotated by the belt 8 connected to the driven pulley 9 on the side of the driven pulverizer roller 26 so that the grain feed rotor 32 rotates counterclockwise in Fig. (For example, brown rice, rice bran, barley, soybean, wheat and the like) which is introduced into the hopper 20 is introduced into the grain feeding port 22a and thereafter fed into the hopper 20 between the grain feeding rotor 32 and the grain feeding regulating shutter 34 And pulverized between the driving pulverizing roller 24 and the driven pulverizing roller 26 by a predetermined amount.

At this time, by rotating the rotor rotation operating shaft 40, the gap between the grain supply adjusting shutter 34 and the grain feeding rotor 32 is adjusted so that the amount of the grain fed into the driving pulverizing roller 24 and the driven pulverizing roller 26 It is possible to prevent the droplet phenomenon that is not properly pulverized and accumulated.

On the other hand, when it is necessary to stop the supply of the grain, when the coupling release lever 80 is lowered and rotated in the counterclockwise direction as shown in Fig. 7, the release lever tension spring 82 causes the rotor- The right connection arm 54b rotates in the counterclockwise direction via the spring tension adjusting shaft 58 while rotating back to the home position so that the coupling shaft 52 also rotates in the same counterclockwise direction and the left connection arm 54a Is rotated to rotate the rotor coupler 62 via the rotor coupler operating rod 64 to release the coupling coupling so that the rotational force of the rotor driven pulley 60 can not be transmitted to the grain feed rotor 32, The rotation of the rotor 32 is stopped immediately and the supply of the grain is stopped.

Thereafter, the crushing gap between the driving crushing roller 24 and the driven crushing crushing roller 26 can be adjusted by rotating the roller gap adjusting shaft 72 and adjusting the elastic repulsive force of the gap supporting spring 74. The rotation operation of the roller gap adjusting shaft 72 can be performed even before the crushing is started.

The pulverized grains are introduced into the kneader 1000 of FIG. 1A and then rotated by driving the stirling blade 1002 to be kneaded by the conveying screw conveyor 1010 to the molding machine 1100 And is pressed into the twin screw 1102 to be shaped into a grain of grain size.

Thereafter, the grain is horizontally reciprocated after being put on the trays of the turntable 1200 of Fig. 1B and separated without sticking to each other.

Thereafter, the lysine subjected to the separation step is introduced into the dryer 1300 by the conveying blower conveyor 1210, and the graininess of the grain size is raised on the net belt 1302 which is stacked and rotated in the dryer 1300, And dried rapidly in a hot air drying atmosphere to produce artificial rice grains as shown in FIG.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the above teachings. will be. The invention is not limited by these variations and modifications, but is limited only by the claims appended hereto.

10: Grinder
22:
24: Driving crushing roller
26: driven pulverizing roller
32: Grain supply rotor
34: Grain feed control shutter
36: shutter rotating arm
38: Shutter adjusting screw shaft
40: Shutter rotation operation shaft
52: Coupling shaft
54a, 54b: Left and right connecting arms
56: lever for driving the rotor
58: spring tension adjusting axis
60: Rotor driven pulley
62: Rotor coupler
64: Rotor coupler operating rod
70: driven pulverizing roller moving arm
72: Roller gap adjustment axis
74: spring for gap holding
80: Coupling release lever
82: release lever tension spring
90a, 90b: Brush for attaching detachment
1000: kneader
1100: Molding machine
1200: Jam machine
1300: dryer

Claims (8)

(a) feeding the grain to the crusher 10 and controlling the crushing gap without crushing by using the crushing force between the driving crushing roller 24 and the driven crushing roller 26;
(b) putting the pulverized grain into the kneader 1000, rotating the stirling blade 1002 to stir and knead;
(c) transferring the kneaded product to a molding machine 1100, receiving the pressure force of the twin screw 1102, and molding the kneaded product into a grain size of a grain size;
(d) placing the tablets on a tabletop of the tablet dispenser 1200 and horizontally reciprocating to separate them without sticking to each other;
(e) a step of placing the tablets having been subjected to the separation step on a net belt 1302 which is stacked on a dryer 1300 and rotationally driven, and circulating sequentially, and drying the tablets in a hot air drying atmosphere Process for the production of artificial rice grains. The method according to claim 1,
The crusher 10 includes a crusher main body 22 having an upper grain feed opening 22a and a lower crushing water discharge opening 22b and a crusher main body 22 located below the grain feed opening 22a, And a driven pulverization roller 26 which is supported by the pulverizer main body 22 in parallel to the drive pulverizing roller 24 and rotatably driven to rotate together with the drive pulverizing roller 24 But;
In order to control the feed rate for feeding the grain fed between the drive crushing roller 24 and the driven crushing roller 26,
A grain supply rotor 32 disposed below the grain feed port 22a and adapted to rotate in conjunction with the driven crushing roller 26;
A grain supply regulating shutter 34 rotatably supported on the grinder main body 22 side so as to be parallel to the grain feeder rotor 32 and changing a grain feed gap formed between the grain feeder rotor 32 and the grain feeder rotor 32, Wow;
A shutter rotating arm 36 connected and fixed to one end of the grain supply adjusting shutter 34;
A shutter adjusting screw shaft 38 whose one end is hingedly connected to the shutter rotating arm 36;
And the other end of which is screwed to the other end of the shutter adjusting screw shaft 38 and is screwed to a support block 42 provided on one side of the pulverizer main body 22, And a rotary operation shaft (40). 3. The method of claim 2,
In order to control the rotational drive of the grain feeding rotor 32,
A coupling shaft 52 located above the driving crushing roller 24 and rotatably supported by the crusher main body 22;
Left and right connecting arms 54a and 54b respectively fixed to both ends of the coupling shaft 52;
A rotor driving lever 56 having one end rotatably pivotally coupled to one side of the crusher main body 22 and having a rotor operation handle 561 at the other end;
A spring tension adjusting shaft 58 hinged to the rotor driving lever 56 at one end and having a spring tension adjusting handle 581 at the other end and pivotally coupled to the right connecting arm 54b;
A rotor driven pulley 60 rotatably driven by the grain supply adjusting shutter 34;
A rotor coupler (62) coupled to the grain supply regulating shutter (34) side for interrupting the rotational force of the rotor driven pulley (60) of the drive pulley;
And a rotor coupler operating rod (64) having one end hinged to the rotor coupler (62) and the other end pivotally coupled to the left connecting arm (54a). The method of claim 3,
In order to adjust the crushing clearance between the drive crushing roller 24 and the driven crushing roller 26,
A rotary shaft of the driven crushing roller 26 is supported movably in the crusher main body 22 so as to be linearly movable and connected to both ends of the rotary shaft of the driven crushing roller 26, A pair of driven crushing roller moving arms 70;
A roller clearance adjustment mechanism in which one end of the coupling shaft is pivotally connected to both ends of the coupling shaft 52 so that one end thereof is connected to the side of the pair of driven crush roller moving arms 70 and the other end is provided with a pressure control handle 721, And a shaft (72) formed on the surface of the rice ball. 5. The method of claim 4,
In order to elastically support the adjusted roller clearance, the roller clearance adjusting shaft 72 is inserted into the roller clearance adjusting shaft 72 so that one end thereof is supported by the driven crushing roller moving arm 70 and the other end is supported by the roller clearance adjusting shaft 72) is further provided with a gap supporting spring (74) supported at an end of the gap (72). The method of claim 3,
And has a locking groove 80a to be engaged with the rotor operation handle 561 to switch the rotor driving lever 56 from the coupling engagement position to the coupling release position and to be close to the rotor driving lever 56 And a coupling release lever (80) hinged to the crusher main body (22) side. The method according to claim 6,
One end is connected to the coupling release lever 80 and the other end is connected to the coupling arm 54b on the right side so that the rotation operation of the rotor driving lever 56 takes place during the coupling release operation of the coupling release lever 80 And a release lever tension spring (82) connected to the release lever spring (82). 3. The method of claim 2,
Disposed on the lower side of the pulverizer main body 22 are attachment-detachment brushes 90a and 90b for dropping the pulverized materials attached to the driving pulverizing roller 24 and the driven pulverizing roller 26, respectively Wherein the method comprises the steps of:

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