KR101778597B1 - Film forming apparatus for large area substrate - Google Patents
Film forming apparatus for large area substrate Download PDFInfo
- Publication number
- KR101778597B1 KR101778597B1 KR1020160031683A KR20160031683A KR101778597B1 KR 101778597 B1 KR101778597 B1 KR 101778597B1 KR 1020160031683 A KR1020160031683 A KR 1020160031683A KR 20160031683 A KR20160031683 A KR 20160031683A KR 101778597 B1 KR101778597 B1 KR 101778597B1
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- South Korea
- Prior art keywords
- vacuum chamber
- guide
- opening
- beam guide
- film forming
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The present invention relates to a film forming apparatus, and more particularly, to a film forming apparatus capable of forming a large-sized substrate with a high quality, easily performing maintenance, and precisely controlling the scattering direction of the film forming material.
Description
The present invention relates to a film forming apparatus, and more particularly, to a film forming apparatus capable of forming a large-sized substrate with a high quality, easily performing maintenance, and precisely controlling the scattering direction of the film forming material.
Physical vapor deposition (PVD) exists as a method of forming a predetermined film on the surface of an object (hereinafter referred to as "substrate") such as a substrate. In this physical vapor deposition method, a deposition material is scattered in a vacuum chamber using a method such as heating, plasma irradiation, or ion irradiation to form a film in which a film forming material scattered on the substrate surface is deposited.
One of the conventional PVD film forming apparatuses is shown in Fig. As shown in this figure, a conventional
Among them, the
The film forming material M housed in the
The
On the other hand, a film forming apparatus (hereinafter referred to as a horizontal film forming apparatus) for forming a film by horizontally placing the substrate S on the upper portion of the
SUMMARY OF THE INVENTION It is an object of the present invention to provide a film forming apparatus capable of forming a high-quality film having a uniform thickness on the surface of a large-area substrate without risk of breakage.
It is another object of the present invention to provide a film forming apparatus which can enter and exit into a vacuum chamber to facilitate maintenance.
It is another object of the present invention to provide a film forming apparatus capable of precisely focusing plasma incident on a film forming material.
It is another object of the present invention to provide a film forming apparatus capable of precisely controlling the scattering direction of a film forming material scattered on a substrate and the internal temperature of the vacuum chamber to improve the film forming quality.
According to an aspect of the present invention, there is provided a vacuum chamber comprising: a vacuum chamber forming a vacuum space, A material holding portion that is provided on the other inner side surface of the vacuum chamber so as to face the substrate and accommodates a film forming material for forming the film on the substrate, the film holding material accommodating the film forming material in a lateral direction so as to face the substrate; And a plasma beam generating means for irradiating a plasma beam toward the film forming material to cause the film forming material to scatter toward the substrate to thereby form the substrate.
In another preferred embodiment of the present invention, the other side surface of the vacuum chamber is formed of a vertical base cover which can be opened and closed, and when the vertical base cover is opened, a cover opening capable of entering into and out of the vacuum chamber is formed, And is disposed on the inner surface of the vertical base cover.
In a preferred embodiment, the apparatus further includes opening / closing means for supporting opening and closing of the vertical base cover with respect to the cover opening.
In a preferred embodiment, the opening / closing support means comprises: a plurality of open / close guide rods extending from the cover openings of the vacuum chamber to the other sides of the corresponding vertical base cover surrounding regions; And an opening / closing guide block provided on the other side of the cover opening peripheral region of the vacuum chamber and the corresponding vertical base cover peripheral region, and having an opening / closing guide hole coupled to the opening / closing guide rod so as to be relatively movable.
In a preferred embodiment, the opening / closing support means comprises: a pair of side walls of the cover opening and a corresponding one of the side walls of the vertical base cover so as to be relatively rotatable relative to each other; And a plurality of pivoting hinges.
In a preferred embodiment, the open / close support means includes: a guide rail extending outward from at least one side of the cover opening; and a guide rail provided on a side of the vertical base cover corresponding to the guide rail, And a guide roller.
In a preferred embodiment, the vacuum chamber further comprises cover locking means for locking and unlocking the closed state of the vertical base cover.
In a preferred embodiment, at least one of the periphery of the cover opening of the vacuum chamber and the periphery of the vertical base cover corresponding thereto is provided with a sealing member along the circumferential direction.
In a preferred embodiment, the material holding portion comprises: a casing accommodating the film forming material; A beam guide spaced apart from the haul and disposed to surround the haul, the beam guide guiding the plasma beam to the haul side; And a beam guide installing means for adjusting a relative position of the beam guide with respect to the haul by adjusting a position of the beam guide disposed on the other inner side surface of the vacuum chamber.
In a preferred embodiment, the beam guide installing means includes: a vertical supporting portion for supporting the beam guide so that the back surface of the beam guide is in close contact with the other inner surface of the vacuum chamber; And a position setting unit for adjusting a plane mounting position of the beam guide.
In a preferred embodiment, the vertical support comprises: a support flange formed at a lower end of a vertical direction of the beam guide; And a fastening member for coupling the support flange and the other side of the vacuum chamber to each other, wherein a horizontal slot is formed on one side of the other side of the support flange and the vacuum chamber, and a vertical slot is formed on the other side.
In a preferred embodiment, the position setting unit includes: a bar supporting block which is provided on at least one pair of mutually spaced apart peripheral regions of the beam guide and is supported on the other side of the vacuum chamber; And a position adjusting bar which is supported by the bar supporting block so as to be reciprocatable in a direction toward the center of the beam guide and contacts and separates from the beam guide.
In a preferred embodiment, the bar support block is provided with a guide hole having a female screw portion through which the position adjusting bar is inserted, and a male screw portion corresponding to the female screw portion is formed on an outer circumferential surface of the position adjusting bar.
In a preferred embodiment, the end of the position adjustment bar facing the beam guide is provided with a contact portion that contacts and separates from the beam guide.
In a preferred embodiment, at least one inner side surface of the vacuum chamber is provided with cooling means for adjusting the temperature inside the vacuum chamber.
The present invention further provides a display panel, a touch panel, an LED device, or a solar cell panel having a film formation layer formed by the film formation apparatus.
According to the film forming apparatus of the present invention, it is possible to form a high-quality film layer having a uniform thickness on the surface of a base material without risk of breakage of the base material due to warpage since a large-
Further, according to the film forming apparatus of the present invention, since the operator can enter and exit the inside of the vacuum chamber through the cover opening, maintenance of the material holding portion is advantageous.
In addition, since the film forming apparatus of the present invention can precisely adjust the relative position of the beam guide with respect to the haas, it is possible to concentrate the plasma incident on the material, so that the deposition efficiency can be greatly improved.
Further, according to the film forming apparatus of the present invention, since the angle of the haze can be controlled, the film forming quality can be improved and the internal temperature of the vacuum chamber can be maintained at a low temperature through the cooling means. There is a merit that can be formed.
1 is a side sectional view of a conventional film forming apparatus,
2 and 3 are side cross-sectional views of a film forming apparatus according to an embodiment of the present invention,
4 to 6 are views for explaining a beam guide installing means of a film forming apparatus according to an embodiment of the present invention,
7 is a view for explaining a cooling means of a film forming apparatus according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail with reference to the accompanying drawings. In this case, the film forming apparatus according to the present invention will be described by taking an ion plating type as an example, but it goes without saying that the technical idea of the present invention can be applied to various types of film forming apparatus using PVD method.
2 and 3, a
In addition, the present invention can further provide a substrate on which a film formation layer is formed by the
The substrate may be, for example, a display panel, a touch panel, an LED device (panel), or a solar cell panel, and the film formation layer may be an electrode layer, an antireflection layer, a protective layer, or the like.
The
The
The deposition process performed inside the
The
In addition, an atmosphere gas suitable for the film forming process can be supplied from a gas supply unit (not shown) in the
That is, the film forming apparatus (1) of the present invention has a merit that the film formation can be performed even when a substrate having a large area is not warped, and there is no risk of breakage due to stress concentration or the like.
The other side of the
In addition, when the
In addition, the
The
The
Further, although not shown, a power supply unit for maintaining the ground potential of the
A solid-state film material M in the form of a solid is mounted on the inside of the
When the solid-phase film material M is heated by irradiation with the plasma beam (P), the tip portion of the solid film-forming material M toward the substrate S is evaporated and scattered toward the base material S side And is mounted in the transverse direction inside.
Further, the film forming material particles to be scattered are ionized by the plasma, moved to the
In addition, the solid-phase film material M mounted on the
Further, although not shown, the
For example, the angle adjusting means may be a ball joint, an angle adjusting bracket, a gonio stage rotatable along a curved rail, or the like.
The
In addition, the
The permanent magnet varies the magnetic field around the
The
4 to 6, the beam guide installation means 40 includes a
However, the
The
The
A guide hole (not shown) having a female threaded portion (not shown) through which the
The film forming apparatus according to the present invention having such a structure can be constructed such that the
At this time, the
Then, the installation position of the
Then, when the
Thus, even if the
The position of the
Thus, the film forming apparatus according to the present invention provides a beam guide installation structure optimized for a vertical film forming apparatus that performs a film forming process on a vertical substrate.
The plasma beam generating means 30 may be in the form of a pressure gradient, and a main body portion thereof is provided in the region of the beam passage opening 15 of the
The open / close support means 61 includes a plurality of open /
2 and 3, which show a preferred embodiment of the present invention, a plurality of open /
Of course, although not shown, the opening / closing support means may be provided in various forms other than the above-described examples.
For example, the opening / closing support means supports one side of the
In addition, the film forming apparatus according to the present invention may have various forms of cover locking means 68 for firmly maintaining the closed state of the
The film forming apparatus according to the present invention having such a constitution can be easily operated by the operator by opening the
Therefore, according to the film forming apparatus of the present invention, it is very convenient to perform maintenance such as repairing or replacing the components inside the vacuum chamber including the configurations of the material holding part, and at the same time, safety of the operator can be assured.
Referring to FIG. 7, the
The cooling means 70 may include at least one
However, the cooling
Further, although not shown, the cooling unit 70 further includes a temperature sensor in the
Therefore, according to the film forming apparatus of the present invention, since the temperature inside the vacuum chamber can be appropriately adjusted, there is an advantage that high-quality film formation can be performed.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, Various changes and modifications will be possible.
10: Vacuum chamber 19: Cover opening
20: Material holding section 21: Haas
23: beam guide 30: plasma beam generating means
40: beam guide installation means 41: vertical support
46: Position setting section 50: Base plate
60: vertical base cover 61: opening / closing support means
68: cover locking means 70: cooling means
Claims (14)
A material holding portion which is provided on the other inner side surface of the vacuum chamber so as to face the substrate and accommodates a film forming material for forming a film on the substrate, the material holding portion for holding the film forming material in a lateral direction so as to face the substrate; And
And a plasma beam generating means for irradiating a plasma beam toward the film forming material to cause the film forming material to scatter toward the substrate to form the substrate,
The material holding portion:
A hearth accommodating the film forming material;
A beam guide spaced apart from the haul and disposed to surround the haul, the beam guide guiding the plasma beam to the haul side; And
And a beam guide installing means for adjusting a relative position of the beam guide with respect to the haul by adjusting a position at which the beam guide is disposed on the other inner side surface of the vacuum chamber,
The beam guide installing means includes:
A vertical support for supporting the beam guide such that the back surface of the beam guide is in close contact with the other inner surface of the vacuum chamber; And
And a position setting unit for adjusting a plane mounting position of the beam guide.
Wherein the other side surface of the vacuum chamber is formed of a vertical base cover which can be opened and closed, and a cover opening is formed which can enter and exit into the vacuum chamber when the vertical base cover is opened,
And the material holding portion is disposed on the inner surface of the vertical base cover.
And opening / closing means for supporting opening and closing of the vertical base cover with respect to the cover opening.
The opening / closing support means includes:
A plurality of open / close guide rods extending from one side of the cover opening peripheral region of the vacuum chamber and the corresponding vertical base cover peripheral region to the other side; And
And an opening / closing guide block provided on the other side of the cover opening circumferential region of the vacuum chamber and the corresponding vertical base cover peripheral region, and having an opening / closing guide hole coupled to the opening / closing guide rod so as to be relatively movable. Film deposition apparatus.
The opening / closing support means includes:
And a plurality of turning hinges supporting one side of the cover opening and one side of the vertical base cover corresponding to the one side of the cover opening so as to be rotatable relative to each other and spaced apart from each other along the longitudinal direction of the one side, Film deposition apparatus.
The opening / closing support means includes:
A guide rail extending outwardly from at least one side of the cover opening: and
And a guide roller provided on a side of the vertical base cover corresponding to the guide rail and rolling along the guide rail.
Wherein the vacuum chamber further comprises cover locking means for locking and unlocking the closed state of the vertical base cover.
Wherein a sealing member is provided along at least one of a circumference of the cover opening of the vacuum chamber and a circumference of the vertical base cover corresponding thereto.
The vertical support portion includes:
A support flange formed at a lower end of the beam guide in the vertical direction; And
And a coupling member for coupling the support flange and the other side of the vacuum chamber to each other,
Wherein a horizontal slot is formed on one side of the support flange and the other side of the vacuum chamber, and a vertical slot is formed on the other side.
Wherein the position setting unit:
A bar support block provided on at least one pair of mutually spaced apart peripheral regions of the beam guide and supported on the other side of the vacuum chamber; And
And a position adjusting bar supported by the bar supporting block so as to be reciprocatable in a direction toward the center of the beam guide and contacted with and spaced from the beam guide.
Wherein the bar support block is formed with a guide hole having a female screw portion through which the position adjusting bar is inserted,
And a male screw portion corresponding to the female screw portion is formed on an outer circumferential surface of the position adjusting bar.
Wherein an end portion of the position adjusting bar facing the beam guide is provided with a contact portion contacting and spaced from the beam guide.
Wherein at least one inner side surface of the vacuum chamber is provided with cooling means for controlling the temperature inside the vacuum chamber.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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KR20150041184 | 2015-03-25 | ||
KR1020150041184 | 2015-03-25 |
Publications (2)
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KR20160115730A KR20160115730A (en) | 2016-10-06 |
KR101778597B1 true KR101778597B1 (en) | 2017-09-14 |
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KR1020160031683A KR101778597B1 (en) | 2015-03-25 | 2016-03-16 | Film forming apparatus for large area substrate |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102188241B1 (en) * | 2018-05-14 | 2020-12-09 | 주식회사 야스 | Target Source-Substrate Distance Automatic Controllable Deposition System |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002030426A (en) * | 2000-07-07 | 2002-01-31 | Sumitomo Heavy Ind Ltd | Method and system for film deposition |
JP2006348318A (en) | 2005-06-13 | 2006-12-28 | Sumitomo Heavy Ind Ltd | Hearth mechanism, handling mechanism and film-forming apparatus |
WO2007032297A1 (en) | 2005-09-16 | 2007-03-22 | Oshima Electric Works Co., Ltd. | Vacuum film forming apparatus and vacuum film forming method |
JP2013147684A (en) | 2012-01-17 | 2013-08-01 | Sumitomo Heavy Ind Ltd | Film deposition apparatus |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006283152A (en) | 2005-04-01 | 2006-10-19 | Sumitomo Heavy Ind Ltd | Film-thickness-correcting mechanism, film-forming apparatus and film-forming method |
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- 2016-03-16 KR KR1020160031683A patent/KR101778597B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002030426A (en) * | 2000-07-07 | 2002-01-31 | Sumitomo Heavy Ind Ltd | Method and system for film deposition |
JP2006348318A (en) | 2005-06-13 | 2006-12-28 | Sumitomo Heavy Ind Ltd | Hearth mechanism, handling mechanism and film-forming apparatus |
WO2007032297A1 (en) | 2005-09-16 | 2007-03-22 | Oshima Electric Works Co., Ltd. | Vacuum film forming apparatus and vacuum film forming method |
JP2013147684A (en) | 2012-01-17 | 2013-08-01 | Sumitomo Heavy Ind Ltd | Film deposition apparatus |
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