KR101775286B1 - Ashes powdered crystals and a method of manufacturing the same - Google Patents

Ashes powdered crystals and a method of manufacturing the same Download PDF

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KR101775286B1
KR101775286B1 KR1020160129500A KR20160129500A KR101775286B1 KR 101775286 B1 KR101775286 B1 KR 101775286B1 KR 1020160129500 A KR1020160129500 A KR 1020160129500A KR 20160129500 A KR20160129500 A KR 20160129500A KR 101775286 B1 KR101775286 B1 KR 101775286B1
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mixture
ash
mixing
molding
powdered bone
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Korean (ko)
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정애자
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정애자
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00—General arrangement or layout of plant
    • B28C9/002—Mixing systems, i.e. flow charts or diagrams; Making slurries; Involving methodical aspects; Involving pretreatment of ingredients; Involving packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0854—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for making screw-threads or the like in the surface of the shaped article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/131—Inorganic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Adornments (AREA)

Abstract

The present invention relates to powdered bone crystal and a method for manufacturing the same wherein the powdered bone crystal has a beautiful external appearance, has various natural colors and gloss maintained without change even after a long period, and is molded to have high strength and resist breakage. According to the present invention, the powdered bone crystal is manufactured by the manufacturing method comprising: a preparing step (10) of removing impurities from powdered bone ground to a particle size of 0.01-0.02 mm, inserting the powdered bone in a dryer with an internal temperature at 300-500C, and drying the powdered bone for 10-20 minutes to have 10-20 wt% of moisture content; a first mixing step (20) of obtaining a first mixture by adding 10-20 wt% of a reinforcing material to 80-90 wt% of the powdered bone and mixing the same; a second mixing step (30) of obtaining a second mixture by adding 0.03-0.05 wt% of a natural mordant to the first mixture and mixing the same; a filling step (40) of filling the second mixture in molding grooves formed to be recessed at horizontal and vertical intervals on a molding plate; and a molding step (50) of inserting the molding plate filled with the second mixture into an electric furnace, heating and melting the second mixture at 800-1,000C for 15-25 minutes, cooling the molten solution, and obtaining the powdered bone crystal by separating the same from the molding plate.

Description

유골분결정체 및 그 제조방법{Ashes powdered crystals and a method of manufacturing the same}[0001] The present invention relates to crystals of ash,

본 발명은 유골분결정체 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 쉽게 파손되지 않도록 고강도로 성형됨과 동시에 외관이 미려하고 장기간이 지나도 천연의 다양한 색상과 광택 등이 그대로 보존되도록 하는 유골분결정체 및 그 제조방법에 관한 것이다.More particularly, the present invention relates to an osteoblastic crystal which is molded into a high strength so as not to be easily broken and which is beautiful in appearance and which preserves various natural hues and luster even after a long period of time. And a manufacturing method thereof.

일반적으로 화장을 하였을 때에는 남은 유골을 분쇄하여 납골함에 넣어 납골당이나 납골묘 등에 안치를 하였는데, 이러한 유골은 고온에서 연소함에 따라 다량의 미세 동공을 갖는 다공성으로 되어 강한 흡착성을 갖기 때문에 주변으로부터 습기나 이물질 또는 세균 등이 흡수·흡착됨에 따라 변질이나 부패가 초래되어 악취가 발생하거나 해충 등에 의해 유골이 훼손되는 등의 문제점이 있었다.In general, when the make-up was done, the remaining ashes were crushed and placed in a crypt oven or a cryptomeria or a cryptomeria. The oyster became porous with a large amount of micropores as it burned at high temperatures, Bacteria and the like are absorbed and adsorbed, resulting in deterioration or corruption, and there is a problem that the odor is generated or the ashes are damaged by pests or the like.

따라서, 종래에는 이러한 점들을 해결하기 위해 분쇄한 유골분을 고온용융법이나 유골분과 광물을 배합하고 열처리하여 결정체를 제조하는 방법 등이 제안되기도 하였는데, 이러한 방법들에 의해 제조되는 결정체는 유골분에 포함되어 있는 각종 이물질에 의해 검은 회색이나 검은색을 띠게 되어 거부감을 주게 되는 문제점은 물론 강도가 낮아서 충격이 가해지거나 떨어뜨리면 쉽게 파손되어 장기간 안정되게 보존하는 것이 어려운 문제점도 있었다.Therefore, conventionally, in order to solve these problems, there has been proposed a method of preparing a crystal by mixing a crushed osseous material with a high-temperature melting method, an ash bone and a mineral, and heat-treating the crystals. There is a problem in that it gives a feeling of rejection because of various kinds of foreign substances contained in black gray or black. Of course, there is a problem in that it is difficult to keep it stable for a long period of time.

대한민국 공개특허공보 제10-1999-0078565호Korean Patent Publication No. 10-1999-0078565

본 발명은 종래의 이러한 점들을 감안하여 발명된 것으로서, 그 목적은 쉽게 파손되지 않도록 고강도로 성형됨과 동시에 외관이 미려하고 장기간이 지나도 천연의 다양한 색상과 광택 등이 원형 그대로 보존되어 일반가정 등에서도 거부감 없이 보관할 수 있도록 하는 유골분결정체 및 그 제조방법을 제공하는 것이다.SUMMARY OF THE INVENTION The present invention has been made in view of the above-described conventional problems, and its object is to provide a method of molding a high strength so as not to be broken easily, and at the same time, And to provide a method for producing the same.

본 발명은 이러한 목적을 달성하기 위해, 유골을 미세하게 분쇄한 후 이물질을 제거하고 건조하여 유골분을 얻는 준비단계와, 상기 유골분에 보강재를 투입하고 혼합하여 1차 혼합물을 얻는 제1혼합단계와, 상기 1차 혼합물에 천연매염제를 첨가하고 혼합하여 2차 혼합물을 얻는 제2혼합단계와, 상기 2차 혼합물을 성형판에 형성된 다수의 성형홈에 채워주는 충전단계와, 상기 2차 혼합물이 충전된 성형판을 전기로에 넣어 2차 혼합물을 용융시킨 후 냉각하여 유골분결정체를 얻는 성형단계로 이루어져 쉽게 파손되지 않는 고강도로 됨과 동시에 외관이 미려하고 장기간이 지나도 천연의 다양한 색상과 광택 등이 원형 그대로 보존되기 때문에 일반가정에서도 거부감 없이 장기간 보관할 수 있도록 하는 유골분결정체 및 그 제조방법을 제공한다.In order to accomplish the above object, the present invention provides a method for preparing an ash bone, comprising the steps of: finely crushing the ash, removing the foreign matter, and drying to obtain ossein; and mixing the osseous material with a reinforcing material to obtain a first mixture A second mixing step of adding a natural mordant to the first mixture to obtain a second mixture, filling the plurality of molding grooves formed in the molding plate with the second mixture, It is composed of a molding step in which a charged molded plate is put into an electric furnace to melt a secondary mixture and then cooled to obtain an ash crystal. Thus, it is not easily damaged and has a high appearance. At the same time, The present invention provides an ash crystal and a method of manufacturing the same.

또한, 본 발명은 상기 성형단계에서 얻은 유골분결정체를 연마기에 넣어 표면을 연마하는 연마단계 및 상기 성형단계에서 얻은 유골분결정체 또는 연마단계를 거친 유골분결정체를 선택적으로 원하는 색상의 도료에 넣어 도료가 코팅되게 한 후 꺼내서 자외선램프가 설치된 격실에 넣고 점등하여 살균하면서 도료가 경화되게 하는 코팅단계를 더 포함하여 표면의 광택이 더 향상되도록 함은 물론 색상도 더욱 다양하게 되도록 하는 유골분결정체 및 그 제조방법을 제공한다.In addition, the present invention relates to a method for manufacturing an osteoblastic body, comprising the steps of: polishing a surface of an ossein crystal obtained in the forming step in a polishing machine; And coating the coating material on the surface of the ultraviolet lamp so that the surface of the ultraviolet lamp is coated with the ultraviolet lamp. And a manufacturing method thereof.

이와 같은 본 발명에 따른 제조방법에 의해 제조되는 유골분결정체는, 쉽게 파손되지 않는 고강도로 됨과 동시에 외관이 미려하고 장기간이 지나도 천연의 다양한 색상과 광택 등이 원형 그대로 보존되기 때문에 일반가정에서도 거부감 없이 장기간 보관할 수 있도록 하는 효과가 있다.The oyster crystals produced by the method according to the present invention have a high strength that is not easily broken, and at the same time, they are beautiful in appearance. Even after a long period of time, various natural colors and lustres are preserved in their original form. So that it can be stored for a long period of time.

도 1은 본 발명 제1 실시 예에 따른 유골분결정체 제조방법의 공정도
도 2은 본 발명 제2 실시 예에 따른 유골분결정체 제조방법의 공정도
도 3는 본 발명 제3 실시 예에 따른 유골분결정체 제조방법의 공정도
도 4는 도 1의 제조방법에 의해 제조된 유골분결정체의 사진1 is a process diagram of a method for manufacturing an ossein crystal according to the first embodiment of the present invention
2 is a process chart of a process for producing osteoblastic crystal according to the second embodiment of the present invention
3 is a process diagram of a method for manufacturing osteoblastic crystal according to the third embodiment of the present invention
Fig. 4 is a photograph of the crystalline granules of the ash-bone produced by the manufacturing method of Fig. 1

이하, 본 발명에 따른 유골분결정체 및 그 제조방법을 첨부된 도면에 의거하여 상세하게 설명하면 다음과 같다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the osteoblastic crystal according to the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명 제1 실시 예에 따른 유골분결정체 제조방법의 공정도이다,1 is a process diagram of a method for manufacturing an ossein crystal according to the first embodiment of the present invention,

도 1의 본 발명 제1 실시 예에 따른 유골분결정체 제조방법은, 유골을 미세하게 분쇄하여 유골분을 얻는 준비단계(10)와, 상기 유골분에 보강재를 투입하고 혼합하여 1차 혼합물을 얻는 제1혼합단계(20)와, 상기 1차 혼합물에 천연염료를 첨가하고 혼합하여 2차 혼합물을 얻는 제2혼합단계(30)와, 상기 2차 혼합물을 성형판에 형성된 다수의 성형홈에 각각 채워주는 충전단계(40)와, 상기 2차 혼합물이 충전된 성형판을 전기로에 넣어 2차 혼합물을 용융시킨 후 냉각하여 유골분결정체를 얻는 성형단계(50)로 이루어지는 것을 특징으로 한다.The method for preparing osteoblastic crystals according to the first embodiment of the present invention as shown in Fig. 1 comprises a preparation step (10) for finely pulverizing osteoblasts to obtain osteoblasts, a step for adding a reinforcing material to the osteoblasts, A second mixing step (30) for adding a natural dye to the primary mixture to obtain a secondary mixture, and a second mixing step (30) for adding the secondary mixture to a plurality of molding grooves And a molding step (50) of placing the molded plate filled with the secondary mixture into an electric furnace to melt the secondary mixture and then cooling the obtained mixture to obtain an osteoblastic crystalline body.

준비단계(10)는, 유골을 분쇄기에 넣어 미세하게 분쇄된 유골분을 얻는 분쇄과정과, 상기 유골분을 선별기에 넣어 이물질을 제거하는 선별과정과, 이물질이 제거된 유골분을 건조하는 건조과정으로 이루어진다.The preparation step (10) comprises a crushing process for obtaining fine crushed ash fractions by putting the ashes in a crusher, a screening process for removing the foreign substances by placing the ash fractions in a separator, a drying process for drying the ashes Lt; / RTI >

이러한 분쇄과정에 의해 얻게 되는 유골분의 입자 크기는 0.01~0.02㎜로 되며, 유골분의 건조과정은 내부온도가 300~500℃로 되는 건조기에서 10~20분간 건조하여 수분함량이 10~20중량%로 되게 한다.The particle size of the ash obtained by this crushing process is 0.01-0.02 mm and the drying process of the ash is 10 ~ 20 minutes in a dryer in which the internal temperature is 300 ~ 500 ° C, %.

한편, 선별과정에서 유골분으로부터 이물질을 제거하는 것은, 이물질을 제거하지 않은 유골분을 용융하여 결정체를 성형하였을 때 이물질에 의해 결정체의 색 상이 검은 회색이나 검은색을 띠게 되어 거부감이 주게 되는 현상 등이 발생하는 것을 방지하기 위한 것이다.On the other hand, the removal of foreign matter from the osseoids during the screening process is a phenomenon in which when the oyster which has not removed the foreign substance is melted and molded into a crystal, the color of the crystal becomes black or gray due to the foreign substance, In order to prevent the occurrence of this problem.

또한, 유골분을 건조하여 수분함량을 낮추는 것은, 수분함량이 높은 유골분을 그대로 열처리하여 용융시키는 과정에서 극소량의 수분이라도 잔류하게 되는 경우에 결정체의 내부에 물방울이 맺히게 되는 불량품이 발생하지 않도록 하기 위한 것이다.In addition, drying the ossein to lower the moisture content is effective in preventing defects such as water droplets from being formed in the inside of the crystal when a very small amount of moisture remains in the process of heat-treating and melting the osseous material having a high moisture content as it is .

제1혼합단계(20)는, 준비단계에서 수분함량이 10~20중량%로 되게 건조된 유골분 80~90중량%에 보강재로 입자 크기가 0.01~0.02㎜로 되게 분쇄한 가리비·굴·전복·진주조개 등의 각종 조개류들 패각분 중 어느 1종 또는 2종 이상을 혼합한 것 중 어느 하나를 선택하여 10~20중량% 투입하고 혼합하여 1차 혼합물을 얻는 단계이다.In the first mixing step 20, 80 to 90% by weight of osseoids dried so as to have a moisture content of 10 to 20% by weight in the preparing step are mixed with scallop, oyster, abalone , Pearl shells, and the like, and 10 to 20% by weight of a mixture selected from the mixture of at least one of shellfish and shellfish is mixed and mixed to obtain a first mixture.

이와 같이 유골분에 보강재로 패각분을 혼합하는 것은, 패각은 종에 따라 무기물의 함량비가 다르기는 하지만 대략 탄산칼슘은 89∼99%이고 인산칼슘은 1∼2%로 매우 견고하고 쉽게 변질되지 않기 때문에 유골분만으로 제조되는 결정체에 비하여 고강도로 되어 쉽게 파손되지 않도록 함으로써 수명단축이 방지되어 장기간 보존할 수 있도록 하기 위한 것이다.Mixing the shell as a reinforcing material in the skeleton thus obtained shows that the content of inorganic matter varies depending on species, but the calcium carbonate is 89 to 99% and the calcium phosphate is 1 to 2% Therefore, it is higher in strength than crystals produced only by osseouses, so that it is not easily broken, thereby preventing a shortening of the life span and preserving it for a long time.

제2혼합단계(30)는, 1차 혼합물에 치자·울금·황토·쪽·리튬보레이트·붕산나트륨·산화아연·철·붕산나트륨·무기질·커피찌꺼기분말 등의 천연매염제들 중 어느 1종 또는 2종 이상 중 혼합한 것 중 어느 하나를 선택하여 0.03~0.05중량% 첨가하고 혼합하여 2차 혼합물을 얻는 단계이다.The second mixing step 30 is a step of mixing the first mixture with any one of natural mordants such as gardenia, wool, yellow loam, lithium borate, sodium borate, zinc oxide, iron, sodium borate, Or a mixture of two or more of them is selected and added in an amount of 0.03 to 0.05 wt% to obtain a second mixture.

이렇게 1차 혼합물에 천연매염제를 첨가하면, 상기 천연매염제들의 종류에 따라 유골분결정체들이 각기 다른 천연의 다양한 색상으로 되게 제조된다.When the natural mordant is added to the first mixture, the osteoblastic crystals are produced in various natural hues according to the types of the natural mordants.

충전단계(40)는, 소정두께의 장방체로 되는 성형판에 종횡일정간격으로 내면이 곡면으로 되게 소정깊이로 함몰형성되는 성형홈들에 각각 2차 혼합물을 충전하여 이루어진다.The filling step 40 is performed by filling a molding mixture having a predetermined depth into the molding grooves formed on the molding plate having a predetermined thickness and curving the inner surface at regular intervals in the vertical and horizontal directions.

성형단계(50)는, 각 성형홈들에 2차 혼합물이 충전된 성형판을 전기로에 넣고 800~1000℃의 비교적 저온에서 단시간인 15~25분 동안 가열하여 용융하는 과정과, 용융완료 후 용융액을 냉각하고 성형판에서 분리하는 과정으로 이루어진다.The forming step 50 is a step of putting a molded plate filled with a secondary mixture in each of the molding grooves into an electric furnace and melting by heating for a short time of 15 to 25 minutes at a relatively low temperature of 800 to 1000 DEG C, And separating it from the molding plate.

이와 같이 2차 혼합물을 용융하면 액체의 표면이 스스로 수축하여 가능한 한 작은 면적을 취하려는 힘인 표면장력에 의해 용융액은 구형을 이루게 되며, 이러한 상태에서 용융을 종료한 후 냉각하면 구형의 유골분결정체를 얻게 된다.When the secondary mixture is melted, the surface of the liquid is self-contracted, and the surface of the melt becomes spherical due to the surface tension to take as small an area as possible. Upon completion of the melting in this state, .

이렇게 얻게 되는 유골분결정체는, 이물질을 제거한 유골분에 매우 견고하고 쉽게 변질되지 않는 특성을 갖는 패각분이 혼합되어 고강도로 제조되는 것이므로 쉽게 파손되지 않기 때문에 장기간 원형 그대로 보존할 수 있게 된다.The obtained osteoblastic crystals can be preserved as a prototype for a long period of time because the osteoblastic crystals obtained are highly resistant to osteoblasts from which foreign substances are removed and are mixed with shell fragments having characteristics that they are not easily altered.

또한, 패각분을 혼합한 유골분에 색상이 각기 다른 천연매염제들을 첨가하여 제조하는 것이므로, 유가족이 원하는 색상의 유골분결정체를 제공할 수 있게 되는 특징도 있다.In addition, since the natural mordants having different colors are added to oysters mixed with shell fractions, it is also possible to provide oyster crystals of the desired color to the family members.

도 2는 본 발명 제2 실시 예에 따른 유골분결정체 제조방법의 공정도이다,2 is a process diagram of a method for manufacturing an ossein crystal according to the second embodiment of the present invention,

도 2의 본 발명 제2 실시에 따른 유골분결정체 제조방법은, 유골을 미세하게 분쇄한 후 이물질을 제거하고 건조하여 유골분을 얻는 준비단계(10)와, 상기 유골분에 보강재를 투입하고 혼합하여 1차 혼합물을 얻는 제1혼합단계(20)와, 상기 1차 혼합물에 천연염료를 첨가하고 혼합하여 2차 혼합물을 얻는 제2혼합단계(30)와, 상기 2차 혼합물을 성형판에 형성된 다수의 성형홈에 각각 채워주는 충전단계(40)와, 상기 2차 혼합물이 충전된 성형판을 전기로에 넣어 2차 혼합물을 용융시킨 후 냉각하고 성형판에서 분리하여 유골분결정체를 얻는 성형단계(50) 및 상기 성형단계에서 얻은 유골분결정체를 연마하는 연마단계(60)를 포함하여 이루어지는 것을 특징으로 한다.The method for producing osteoblastic crystals according to the second embodiment of the present invention shown in Fig. 2 comprises a preparation step (10) for finely pulverizing ashes and removing foreign matter and drying to obtain ossein fractions, a step (10) A second mixing step (30) of adding a natural dye to the first mixture to obtain a second mixture to obtain a first mixture, and a second mixing step (30) A molding step (40) for filling the plurality of molding grooves, respectively, and a molding step (40) for filling the molded mixture filled with the secondary mixture into an electric furnace to melt the secondary mixture, 50) and a polishing step (60) for polishing the ossein crystals obtained in the molding step.

이러한 제2 실시 예에 따른 유골분결정체 제조방법에서의 준비단계(10)·제1혼합단계(20)·제2혼합단계(30)·충전단계(40)·성형단계(50)는, 상기 제1 실시 예와 동일하게 이루어지는 것이므로 구체적인 설명은 제1 실시 예로 대체한다.The preparing step 10, the first mixing step 20, the second mixing step 30, the filling step 40, and the molding step 50 in the method for manufacturing osteoblastic crystal according to the second embodiment are the same as the steps It is the same as that of the first embodiment, and therefore, the concrete description will be replaced with the first embodiment.

연마단계(60)는, 성형단계(50)에서 얻은 유골분결정체들을 연마기에 넣어 표면을 연마하는 단계이다.The polishing step 60 is a step of grinding the surface of the ossein crystals obtained in the forming step 50 into a polishing machine.

이렇게 표면을 연마하는 것은, 성형단계(50)를 수행하는 과정이나 완료 후에 성형틀에서 분리하는 과정 등에서 표면에 이물질이 묻게 되는 경우에는 이를 제거함과 동시에 표면의 광택을 더 높여 주기 위해 수행된다.The polishing of the surface is performed in order to remove the foreign matter on the surface in the process of performing the forming step 50 or in the process of separating from the forming mold after the completion of the forming step 50, and to improve the gloss of the surface.

따라서, 유골분결정체의 연마는 표면을 깎아낸다는 의미보다는 표면을 문질러서 반질반질하게 한다는 것이다.Therefore, the polishing of the ossein crystals does not mean that the surface is shaved, but rather rubs the surface and makes it rough.

도 3은 본 발명 제3 실시 예에 따른 유골분결정체 제조방법의 공정도이다,FIG. 3 is a process diagram of a process for producing oyster crystals according to the third embodiment of the present invention.

도 3의 본 발명 제3 실시에 따른 유골분결정체 제조방법은, 유골을 미세하게 분쇄한 후 이물질을 제거하고 건조하여 유골분을 얻는 준비단계(10)와, 상기 유골분에 보강재를 투입하고 혼합하여 1차 혼합물을 얻는 제1혼합단계(20)와, 상기 1차 혼합물에 천연염료를 첨가하고 혼합하여 2차 혼합물을 얻는 제2혼합단계(30)와, 상기 2차 혼합물을 성형판에 형성된 다수의 성형홈에 각각 채워주는 충전단계(40)와, 상기 2차 혼합물이 충전된 성형판을 전기로에 넣어 2차 혼합물을 용융시킨 후 냉각하고 성형판에서 분리하여 유골분결정체를 얻는 성형단계(50)와, 상기 성형단계에서 얻은 유골분결정체를 연마하는 연마단계(60) 및 코팅단계(70)를 포함하여 이루어지는 것을 특징으로 한다.The method for producing osteoblastic crystals according to the third embodiment of the present invention as shown in Fig. 3 comprises a preparing step (10) for finely grinding ashes and removing foreign matter and drying to obtain osteoblasts, a step (10) A second mixing step (30) of adding a natural dye to the first mixture to obtain a second mixture to obtain a first mixture, and a second mixing step (30) A molding step (40) for filling the plurality of molding grooves, respectively, and a molding step (40) for filling the molded mixture filled with the secondary mixture into an electric furnace to melt the secondary mixture, 50), and a polishing step (60) and a coating step (70) for polishing the osteoblastic crystal obtained in the forming step.

이러한 제3 실시 예에 따른 유골분결정체 제조방법에서의 준비단계(10)·제1혼합단계(20)·제2혼합단계(30)·충전단계(40)·성형단계(50)·연마단계(60)는, 상기 제2 실시 예와 동일하게 이루어지는 것이므로 구체적인 설명은 제2 실시 예로 대체한다.The preparatory steps 10, the first mixing step 20, the second mixing step 30, the filling step 40, the molding step 50, and the polishing step 50 in the method for producing osteoblastic crystals according to the third embodiment, (60) is the same as that of the second embodiment, and thus a detailed description thereof is replaced with the second embodiment.

코팅단계(70)는, 성형단계(50)에서 얻은 유골분결정체 또는 연마단계(60)를 거친 유골분결정체를 선택적으로 다공성(망)의 틀에 서로 겹쳐지지 않도록 담아서 원하는 색상의 도료가 수용되어 있는 통에 넣어 침지시켜 도료가 소정두께로 코팅되게 하는 과정과, 상기 도료의 코팅완료 후 꺼내서 자외선램프가 설치된 격실에 넣고 점등하여 살균하면서 코팅된 도료를 경화시켜 주는 경화과정으로 이루어진다.In the coating step 70, osseointegrae crystals obtained in the molding step 50 or osseointegrated crystals obtained through the polishing step 60 are selectively placed in a porous (mesh) frame so as not to overlap with each other, And then curing the coating material by sterilizing the coating material by putting it in a compartment provided with an ultraviolet lamp.

이렇게 원하는 색상의 도료를 코팅하면, 유골분결정체의 색상을 더욱 다양하게 구현할 수 있게 됨과 동시에 자외선에 의해 살균되기 때문에 코팅단계완료 후 투명재로 진공포장을 하면 장기간 세균 등에 의한 오염이나 변질 등이 효과적으로 방지된다.Coating the paint of the desired color makes it possible to realize more various colors of the ash crystal, and at the same time, it is sterilized by the ultraviolet ray. Therefore, if the vacuum packaging is performed with a transparent material after completion of the coating step, contamination or deterioration by bacteria .

도 4는 도 1의 제조방법에 의해 제조된 유골분결정체의 사진이다.Fig. 4 is a photograph of the ossein crystallite produced by the manufacturing method of Fig. 1;

도 4에서와 같이 본 발명 제1~3 실시 예에 따른 제조방법에 의해 제조된 유골분결정체는, 그 크기나 색상은 물론 그 형태도 다양하게 된다.As shown in FIG. 4, the ossein crystals produced by the manufacturing method according to the first to third embodiments of the present invention vary in size and color as well as shapes thereof.

이와 같은 유골분결정체는, 이물질을 제거한 유골분에 매우 견고하고 쉽게 변질되지 않는 특성을 갖는 패각분이 혼합되어 고강도로 제조되는 것이므로 쉽게 파손되지 않아 장기간 원형 그대로 보존할 수 있게 되는 것임은 물론 패각분을 혼합한 유골분에 색상이 각기 다른 천연매염제들을 첨가하여 제조하거나 표면에 원하는 색상의 도료를 코팅하여 제조하는 것이므로, 더욱 다양한 색상의 유골분결정체를 제공할 수 있게 된다.Since such ossein crystals are produced by mixing oyster fractions having a very strong and easily deteriorated nature with oyster fractions from which foreign substances have been removed, they are not easily broken and can be preserved for a long time in a circular form. It is prepared by adding natural mordants different in color to mixed ashes, or by coating a paint of a desired color on the surface, so that it is possible to provide omega-3 crystals of more various colors.

10 : 준비단계 20 : 제1혼합단계
30 : 제2혼합단계 40 : 충전단계
50 : 성형단계 60 : 연마단계
70 : 코팅단계10: preparation step 20: first mixing step
30: second mixing step 40: charging step
50: forming step 60: polishing step
70: coating step

Claims (6)

삭제delete 삭제delete 삭제delete 유골을 분쇄하여 입자 크기가 0.01~0.02㎜로 되는 유골분을 얻는 분쇄과정과, 상기 유골분에서 이물질을 제거하는 선별과정과, 이물질이 제거된 상기 유골분을 내부온도가 300~500℃로 되는 건조기에서 10~20분간 건조하여 수분함량이 10~20중량%로 되게 건조하는 건조과정으로 이루어지는 준비단계(10)와;
상기 수분함량이 10~20중량%로 되게 건조된 유골분 80~90중량%에 입자 크기가 0.01~0.02㎜로 되게 분쇄한 가리비·굴·전복·진주조개를 포함하는 조개류의 패각분들 중 어느 1종 또는 2종 이상을 혼합한 것 중 어느 하나로 되는 보강재를 10~20중량% 투입하고 혼합하여 1차 혼합물을 얻는 제1혼합단계(20)와;
상기 1차 혼합물에 치자·울금·쪽·리튬보레이트·붕산나트륨·산화아연·철·붕산나트륨·무기질·커피찌꺼기분말들 중 어느 1종 또는 2종 이상을 혼합한 것 중 어느 하나로 되는 천연매염제를 0.03~0.05중량% 첨가하고 혼합하여 2차 혼합물을 얻는 제2혼합단계(30)와;
상기 2차 혼합물을 성형판에 내면이 곡면으로 되게 종횡일정간격으로 함몰형성된 성형홈들에 각각 충전하는 충전단계(40)와;
상기 2차 혼합물이 충전된 성형판을 전기로에 넣고 800~1000℃에서 15~25분 가열하여 용융하는 과정과, 상기 용융완료 후 용융액을 냉각하고 성형판에서 분리하여 유골분결정체를 얻는 과정으로 되는 성형단계(50)와;
상기 성형단계(50)에서 얻은 유골분결정체를 연마기에 넣어 표면을 연마하는 연마단계(60); 및
상기 성형단계(50)에서 얻은 유골분결정체 또는 연마단계(60)를 거친 유골분결정체를 선택적으로 원하는 색상의 도료에 침지하여 도료가 코팅되게 한 후 꺼내서 자외선램프가 설치된 격실에 넣고 점등하여 살균하면서 도료를 경화시키는 코팅단계(70)를 포함하여 이루어지는 것을 특징으로 하는 유골분결정체 제조방법.A crushing process for crushing ashes to obtain an ash content of 0.01 to 0.02 mm in particle size; a screening process for removing foreign substances from the ash; and a step for removing the ash from the ash, A drying step of drying in a drier for 10 to 20 minutes to dry the water to a moisture content of 10 to 20% by weight;
The shell parts of the shellfish including the scallop, oyster, abalone, and pearl shells crushed to a particle size of 0.01 to 0.02 mm to 80 to 90% by weight of the ash remnants dried to have a moisture content of 10 to 20 wt% A first mixing step (20) in which 10 to 20% by weight of a reinforcing material selected from the group consisting of a mixture of two kinds or more is mixed and mixed to obtain a first mixture;
A natural mordant which is one of any one or a mixture of two or more kinds of powder of gardenia, wool, lime, lithium borate, sodium borate, zinc oxide, iron, sodium borate, inorganic coffee, 0.03 to 0.05 wt.%, And mixing to obtain a second mixture (30);
A filling step (40) of filling the molding compound with the molding compound, the molding compound being formed on the molding plate so as to have a curved surface and being recessed at regular intervals;
A step of placing the molded mixture filled with the secondary mixture into an electric furnace and melting the mixture by heating at 800 to 1000 ° C for 15 to 25 minutes and cooling the melt after completion of the melting to obtain the ash crystal Forming step (50);
A polishing step (60) of polishing the surface by putting the ossein crystals obtained in the forming step (50) into a polishing machine; And
The oily bone powder crystals obtained in the forming step (50) or the oily bone powder crystals obtained through the polishing step (60) are selectively immersed in a paint of a desired color so that the paint is coated, taken out and placed in a compartment provided with an ultraviolet lamp And a coating step (70) for curing the coating material. 삭제delete 제4항의 제조방법에 의해 제조되는 것을 특징으로 하는 유골분결정체.The ossein crystals produced by the method of claim 4.
KR1020160129500A 2016-10-07 2016-10-07 Ashes powdered crystals and a method of manufacturing the same KR101775286B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220022676A (en) * 2020-08-19 2022-02-28 정애자 Inactivated gas infusion type urn molding method
KR20230088060A (en) 2021-12-10 2023-06-19 홍연정 Method for manufacturing crystal of ashes

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220022676A (en) * 2020-08-19 2022-02-28 정애자 Inactivated gas infusion type urn molding method
KR102377335B1 (en) 2020-08-19 2022-03-21 정애자 Inactivated gas infusion type urn molding method
KR20230088060A (en) 2021-12-10 2023-06-19 홍연정 Method for manufacturing crystal of ashes

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