KR101774804B1

KR101774804B1 - Molding apparatus for manufacturing lens with core washer

Info

Publication number: KR101774804B1
Application number: KR1020150134148A
Authority: KR
Inventors: 제갈창성; 홍충현; 이정석
Original assignee: 주식회사 세코닉스
Priority date: 2015-09-22
Filing date: 2015-09-22
Publication date: 2017-09-06
Also published as: KR20170035421A

Abstract

The present invention relates to a lens mold apparatus having a cassette type structure, in which a lens mold apparatus having a cassette structure inserted into a mounting frame is provided with a spool at a central portion thereof, A lower core plate formed at a position opposed to the upper core plate and forming a runner and a gate by engagement with the upper core plate, the lower core plate being fixed to the upper core plate, And a lower core fixedly coupled to the lower core plate at a position facing the upper core and forming a cavity in the coupling surface with the upper core by coupling the upper core plate and the lower core plate, The core is formed in a fixed form on the plate so that the integral cassette structure Wherein an upper adjustment washer and a lower adjustment washer are respectively formed at the upper end of the upper core and the lower end of the lower core in the core accommodating portion to adjust the dimension of the core. It is technically essential. Accordingly, the present invention provides a lens mold apparatus in which a core is fixed to a core plate by an adjusting washer to form an integral cassette type structure, and the structure is very simple compared to a device for implementing the ejection method by the conventional core drive Advantageously, the manufacturing is advantageous in shortening the schedule, and the precision of the device can be realized by simplifying the structure and the design.

Description

Technical Field [0001] The present invention relates to a lens mold apparatus having a core adjusting washer,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lens mold apparatus having a cassette type structure to be inserted into a mounting frame, and more particularly to a lens mold apparatus having a core adjusting washer having an integrated cassette type structure in which a core is fixed by a adjusting washer .

2. Description of the Related Art [0002] Recently, the use of mobile phone cameras and digital cameras has been increasing, and demands for diversification of services, such as photographing, image transmission, or communication, have been intensified.

Particularly, in the camera lens module of a mobile phone camera, the demand for the camera lens module is getting stronger. In addition, an extended new concept mobile phone, a so-called camera phone or camara mobile phone, And a camera lens module having an imaging device of 3 megapixel or more in accordance with a demand for high performance has been actively studied.

In order to realize such high-quality and high-performance functions of more than 3 megapixels, at least three to six lenses should be used, and aspherical plastic lenses capable of controlling various types of aberrations are mainly used.

With the increasing use of such plastic lenses, lenses are manufactured by an injection molding method using a lens mold apparatus. Generally, a lens mold apparatus is manufactured by using a processing equipment such as a diamond turning machine (DTM), and a lens is manufactured by injecting resin and injecting it.

1, 2, and 3, the conventional lens mold apparatus has a cassette structure to be inserted into a receiving portion 11 inside a mounting frame 10. In the present invention, And a lens mold apparatus in which the lens mold apparatus is inserted and coupled.

The conventional lens mold apparatus 20 includes an upper core 23 and a lower core 24 coupled to the upper core plate 21 and the lower core plate 22, And a cavity 25 formed between the upper core 24 and the lower core 24 and provided with a resin.

After injection molding, molding, and cooling of the resin in the cavity 25 are completed after the coupling of the upper core plate 21 and the lower core plate 22, the lens mold apparatus 20 having a cassette structure including such a core, After the plates 21 and 22 are separated, the cores 23 and 24 are driven to eject the lens molded by the core.

In order to drive such a core, an ejecting plate 30 must be separately formed in the cassette below the lower core plate 22, and an actuating part for actuating the ejecting plate 30 must be formed, The structure of the mold apparatus is complicated.

In addition, since a constant gap should be formed between the core plate and the core for easy driving of the core, the gap is further increased as the temperature of the core plate increases when the molten lens is injected, So that the accuracy of the lens is lowered.

In addition, since the conventional core is mainly involved in manufacturing the shape of the lens, and the outer diameter of the lens is determined by the shape of the upper core plate and the lower core plate, that is, , There is a problem that the precision of the lens is further lowered.

Further, since the shape and the outer diameter of the lens are determined by the core and the core plate, when the lens is to be changed in size, the entire core and the core plate must be replaced, so that it is not easy to change the dimensions, have.

In addition, gas is inevitably generated in the process of injecting and cooling the resin, and the shape of the lens depends on the emission of the gas. In the case of the conventional lens mold apparatus of the core driving type, So that it is necessary to separate the core to remove the contaminated gas due to fusion of the gas. Therefore, it is troublesome and difficult to remove the contamination.

In addition, since the core is directly coupled to the plate, it is not possible to perform the adjustment according to the core dimension adjustment and the height deviation between the plates, and therefore, it is not easy to manufacture due to the need for highly accurate design and fabrication.

Korea Patent Office Registration No. 10-1418473. Korean Patent Application Publication No. 10-2015-0058906. Korean Patent Application Publication No. 10-2015-0069040.

SUMMARY OF THE INVENTION It is an object of the present invention to provide a lens mold apparatus having a core adjusting washer which is fixed to a core plate by an adjusting washer to form an integral cassette type structure.

In order to achieve the above object, according to the present invention, there is provided a lens mold apparatus of a cassette type structure inserted into a mounting frame, comprising: an upper core plate having a spool formed at a central portion thereof, A lower core plate formed at a position opposed to the core plate and forming a runner and a gate by engagement with the upper core plate and having a core accommodating portion formed therein and an upper core fixedly coupled to the upper core plate, And a lower core fixedly coupled to the lower core plate at an opposed position and forming a cavity in a coupling surface with the upper core by coupling the upper core plate and the lower core plate, And is formed as a fixed cassette structure, And the bottom adjustment washers are respectively formed on the upper end of the upper core and the lower core in the lower end of the core receiving part, and a lens mold apparatus comprising a core adjustment washer, characterized in that for adjusting the dimensions of the core to the technical aspect.

In addition, it is preferable that the cavity is formed on a coupling surface between the upper core and the lower core, and the lens outer diameter forming portion is included in the core.

It is preferable that the upper and lower support plates are coupled to the upper and lower core plates, respectively, and the upper and lower support plates are coupled to the upper and lower cores, respectively.

Further, it is preferable that a center pin is formed on the lower side of the sprue, and an ejecting pin is formed on the lower side of the runner.

Further, it is preferable that the core receiving portions formed on the upper core plate and the lower core plate for joining the upper core and the lower core, respectively, are simultaneously processed by the DTM equipment.

Further, it is preferable that the upper core and the lower core are formed in an endless structure.

Preferably, the cavity is radially formed around the sprue. Specifically, the cavity may be formed of 12 cavities or 16 cavities.

The present invention provides a lens mold apparatus in which a core is fixed to a core plate by an adjusting washer to form an integral cassette type structure, and the structure is very simple compared to a device for implementing an ejection method by a conventional core drive It is advantageous in shortening the schedule, and it is possible to realize high precision of the device by simplifying the structure.

In addition, the adjustment washer according to the present invention is capable of adjusting the individual dimensions of the upper and lower cores, permitting the height deviation of the upper plate and the lower plate to be easily manufactured, and individually adjusting the height of the core up and down It is easy to perform the performance review, and it is easy to manufacture due to the restriction of the height when manufacturing the core, and it is possible to assemble even if there is a difference in height of the core.

As a result, it is very easy to adjust the dimensions of each component, and the height of the core can be adjusted, so that the shape of the cavity can be adjusted, and the control of the thickness and shape of the lens is facilitated.

Further, since there is no need for a gap between the core plate and the core by the fixed core, tilting and decentering of the core are minimized and the precision of the lens is improved.

Further, since the release of the gas generated during the lens molding by the fixed core system is performed along the parting line of the upper core plate and the lower core plate, it is possible to easily remove the fused gas, .

Further, since the cavity for lens molding is contained in the core, the shape and outer diameter of the lens can be simultaneously processed in the same part, so that the accuracy of the lens can be further improved. In the case of changing the lens size, So that it is easy to change the dimensions and the cost can be reduced.

In addition, according to the present invention, since the fixed core system is implemented, ejection of the lens forming part, runner and gate part is performed by ejecting the runner part by the center pin and the ejecting pin, There is an effect that the stress applied to the lens is minimized while the damage of the lens is prevented, and the precision of the lens is further improved.

1 is a schematic view of a main part of a lens mold apparatus according to the prior art;
Fig. 2 is a schematic view showing a lower core plate in which a cavity according to the related art is formed; Fig.
Fig. 3 is a side view schematically showing a main part of a lens mold apparatus according to the prior art; Fig.
4 is a schematic view of a main part of a lens mold apparatus having a core adjusting washer according to the present invention;
5 is a schematic view showing a lower core plate according to the present invention.
Fig. 6 is a schematic view of a lower core plate having a cavity formed therein according to the present invention ((a) a plan cut incision view, and (b) a vertical incision three-dimensional schematic view).
7 is a schematic view of a lens mold apparatus having a core adjusting washer according to the prior art and the present invention ((a) prior art, (b) present invention).
FIG. 8 is a plan view of a lens mold apparatus having a core adjusting washer according to the prior art and the present invention ((a) prior art, (b) present invention).
FIG. 9 is a view showing a state of the prior art and a cavity arrangement according to the present invention ((a) prior art, (b) 12 cavities, and (c) 16 cavities).

The present invention relates to a lens mold apparatus having a cassette structure inserted into a mounting frame, and more particularly, to a lens mold apparatus in which a core is fixed to a core plate by an adjusting washer to form an integral cassette type structure.

Particularly, since the core is fixedly coupled to the core plate, the structure is very simple compared with the apparatus for implementing the ejection method by the conventional core drive, which is advantageous in shortening the production schedule, and the high precision Can be implemented.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 5 is a schematic view showing a lower core plate according to the present invention, FIG. 6 is a schematic view of a lower core plate according to the present invention (FIG. 4 (a) (A) prior art, (b) present invention), and Fig. 8 is a schematic view of a prior art and a lens mold apparatus according to the present invention, FIG. 9 is a diagram showing a state of a cavity according to the related art and the present invention ((a) prior art, (b) ) 12 cavities, and (c) 16 cavities.

In the lens mold apparatus according to the present invention as shown in the figure, a lens mold apparatus of a cassette type structure inserted into a mounting frame 10 is provided with a spool s at a central portion, The upper core plate 100 and the upper core plate 100 are mounted on the upper core plate 100. The upper core plate 100 and the upper core plate 100 are mounted on the upper core plate 100, A lower core plate 200 having a core accommodating portion 900 formed therein and an upper core 300 fixed to the core accommodating portion 900 of the upper core plate 100, And the upper core plate 100 and the lower core plate 200 are fixedly coupled to the core receiving portion 900 of the lower core plate 200 at a position opposite to the lower core plate 200. Thus, The lower core 4 (4) forming the cavity (c) The upper and lower adjustment washers 310 and 410 are formed integrally with the upper core (not shown) in the core accommodating portion 900, 300) and the lower end of the lower core (400), respectively, so that the dimension of the core can be adjusted.

The present invention is to produce a lens by an injection molding method using a lens mold apparatus. Generally, a lens mold apparatus is manufactured by using processing equipment such as a diamond turning machine (DTM) So that the lens is manufactured.

As shown in FIG. 4, the lens mold apparatus is a cassette structure to be inserted into the accommodating portion 11 in the mounting frame 10, and the lens mold apparatus is inserted and coupled in the form of an integral cassette.

Here, the mounting frame 10 is composed of a plurality of connection blocks, and a sprue bush is provided at an upper center portion. The molten resin passes through the sprue s to form a runner r, a gate g And reaches the cavity c. A plurality of flow passages (not shown) are formed in the connection block constituting the mounting frame 10 so as to circulate the high-temperature heating medium in order to maintain the temperature of the lens mold apparatus uniformly.

A lens mold apparatus having a cassette structure to be accommodated in the mounting frame 10 will be described in detail.

4, the lens mold apparatus according to the present invention is formed in a cassette-type structure to be inserted into and coupled with the center of the mounting frame 10, and includes an upper core plate 100, a lower core plate 200, A support plate is formed on upper and lower sides of the upper core plate 100 and the lower core plate 200, respectively.

The upper core plate 100 is formed with a sprue s at its center and is driven to move up and down. The lower core plate 200 is positioned at a position opposite to the upper core plate 100 And the opening and closing operations of the cavity c are realized by the up-and-down movement of the upper core plate 100. That is, the joining surfaces of the upper core plate 100 and the lower core plate 200 become parting lines in the mold.

The lower core plate 200 is formed at a position opposite to the upper core plate 100 and forms a runner r and a gate g by engagement with the upper core plate 100.

The lower core plate 200 is realized in the form of a fixed mold and the upper core plate 100 is implemented in the form of a driving mold so that the runner r ), The gate (g), and the cavity (c) for resin injection are formed to be hermetically sealed.

Is guided by the guide pins formed at the four corners of each of the upper core plate 100 and the lower core plate 200 to be engaged at a predetermined position.

5 and 6 show a lower core plate 200 according to the present invention in which a runner r and a gate g are formed radially around a sprue s, The receiving portion 900 is formed radially. A core is inserted and coupled to the radially formed core accommodating portion 900 and four corners of the lower core plate 200 are formed with a through hole to be engaged with a guide pin for precise positioning with the upper core plate 100 .

It is preferable that the cavity (c) is formed radially for efficient arrangement of the space, and it is possible to realize a larger number of cavities (c) as compared with the conventional arrangement, thereby improving the production efficiency. 9 (a)) by a complicated mold structure as shown in FIGS. 8 and 9, but in the present invention, in the cassette structure of the same size, 12 cavities (FIG. 9 (b) , Fig. 9 (c)).

6 (a) is a schematic plan view of the lower core plate 200 and FIG. 6 (b) is a vertical cut-away stereoscopic view of the lower core plate 200, And the lower support plate 600 is coupled to the lower support plate 600.

The upper core 300 is fixedly coupled to the core receiving portion 900 of the upper core plate 100 and the lower core 400 is fixed to the lower core plate 300 at a position opposite to the upper core 300. [ A cavity c is formed on the coupling surface with the upper core 300 by coupling the upper core plate 100 and the lower core plate 200 to the core receiving portion 900 of the upper core 300, .

That is, the upper and lower cores 300 and 400, which are fixedly coupled by the coupling of the upper core plate 100 and the lower core plate 200, The cavity c for forming the lens is formed by the shape of the top surface of the lens 400.

Here, the cavity (c) is formed on a coupling surface between the upper core 300 and the lower core 400, and the lens outer diameter forming portion is included in the core.

Since the conventional core is mainly concerned with the production of the shape of the lens and the outer diameter of the lens is determined by the shape of the upper core plate 100 and the lower core plate 200 surrounding the core, There is a problem that the precision of the lens is further lowered due to the structure that is processed by each of the other parts such as the plate

However, according to the present invention, the cavity (c) is completely formed in the core, so that not only the shape of the lens but also the outer diameter of the lens can be simultaneously processed inside the core. Thus, the accuracy of the lens can be further improved, Conventionally, the core and the entire plate have to be replaced. However, in the present invention, since only the core part needs to be replaced, the dimensions can be easily changed and the cost can be reduced.

An upper support plate 500 and a lower support plate 600 are coupled to the upper and lower core plates 100 and 200 so that the upper and lower cores 300, As shown in FIG.

4, an upper support plate 500 and a lower support plate 600 are formed on the upper side of the upper core plate 100 and the lower side of the lower core plate 200, And is coupled to the upper end of the upper and lower cores 300 and 400, respectively, so that the core is fixedly coupled to the core plate. That is, the core and the core plate are screwed together with the end of the core to integrally join and support the core and the core plate.

Here, the upper support plate 500 and the lower support plate 600 are coupled to the upper core plate 100 and the lower core plate 200, respectively. More preferably, the core is coupled to the core plate with the adjustment washer 410 therebetween.

The adjustment washers 310 and 410 are inserted into the core accommodating portion 900 such that the support plates 500 and 600 and the adjustment washers 310 and 410 and the cores 300 and 400 are screwed And the coils 300 and 400 are fixedly coupled to the core plates 100 and 200. [

Accordingly, the support plates 500, 600, the core plates 100, 200, and the cores 300, 400 are coupled around the adjustment washers 310, 410, So that it is coupled to the receiving portion 11 inside the mounting frame 10.

The integrated cassette structure according to the present invention is different from the prior art in that the core is fixedly coupled to the plate via the adjustment washer, so that the structure is very simple compared to the apparatus for implementing the ejection method by the conventional core drive, It is advantageous in shortening, and simplification of the structure and simplification of the design can realize high precision for the device.

FIG. 7 is a schematic view of a conventional lens mold apparatus (a) and a lens mold apparatus (b) according to the present invention. The lens mold apparatus of a cassette structure including a core according to the related art includes a lower core plate 100, After the injection of the resin in the cavity c, the molding and the cooling of the cavity are completed, the core after the separation of the upper and lower core plates 200 and 300 is driven to project the lens molded by the core, (not shown).

In order to drive such a core, as shown in Fig. 7 (a), an ejecting plate must be separately formed in the cassette below the fixed side plate, and an actuating part for actuating the ejecting plate must be formed, The structure of the mold apparatus for ejecting driving becomes complicated.

As shown in FIG. 7 (b), a lens mold apparatus according to the present invention is a system in which a core, rather than a core drive system, is fixedly coupled to a core plate, and an apparatus for implementing an ejection system by a conventional core drive So that it is possible to realize high precision of the device by simplifying the structure.

Since the gap between the core plate and the core is not required by the fixed core, the tilting and decentering phenomenon of the core can be minimized and the accuracy of the lens can be further improved. Further, Is formed only along the parting line of the upper core plate 100 and the lower core plate 200. Therefore, it is easy to remove the fused gas, which is advantageous in that maintenance and management costs are reduced.

The upper and lower cores 300 and 400 are coupled to the support plates 500 and 600 through the control washers 310 and 410 to rotate the cores 300 and 400, To be fixedly coupled to the core plates 100 and 200. That is, although the core is conventionally coupled directly to the plate, in the present invention, the adjustment washer is formed at the end of the core and is fixed to the support plate.

These adjustment washers 310 and 410 are capable of adjusting the individual dimensions of each of the upper and lower cores 300 and 400 and by permitting the height deviation of the upper core plate 100 and the lower core plate 200 It is easy to make, easy to check the performance by individually adjusting the height of the core up and down, easy to manufacture due to the restriction of the height when manufacturing the core, and it is possible to assemble even if there is a difference in height of the core.

For ejecting according to the present invention, a center pin 700 formed on the lower side of the sprue s and an ejecting pin 800 formed on the lower side of the runner r are realized. The center pin 700 is formed on the lower side of the sprue s so as to hold the molded lens portion so as not to come off due to the separation of the core plate. (R) and the gate (g) from the core to be ejected.

That is, according to the present invention, the ejection of the lens forming part, the runner r, and the gate g is performed by the center pin 700 and the ejecting pin 800, The present invention aims at minimizing the stress applied to the lens while improving the accuracy of the lens while preventing damage to the lens as compared with ejecting the lens forming portion directly.

The fixed core system according to the present invention is fixedly coupled to the plate to form a unitary cassette structure. By this, as shown in FIGS. 8 and 9, the spatial arrangement of the cavity (c) can be efficiently performed .

In other words, the arrangement of the cavities c can be radially realized, and a larger number of cavities c can be realized as compared with the conventional arrangements (Figs. 8 (a) and 9 (a) .

The core accommodating portion 900 formed on the upper core plate 100 and the lower core plate 200 for joining the upper core 300 and the lower core 400 according to the present invention can be used for diamond turning Machine (DTM) equipment.

After the upper core plate 100 and the lower core plate 200 are coupled with each other, the upper core plate 100 and the lower core plate 200 are simultaneously So that the design error can be minimized and the centering of the core can be well matched to enable precise lens processing.

The core accommodated in the core accommodating portion 900 is formed into a cylindrical shape and is formed into an endless structure, which is easy to manufacture. Accordingly, it is easy to manufacture a core plate, and simplification of the core- As a result, machining time and accuracy can be further increased, thereby making it possible to secure inventory by standardizing the outer diameter of the core.

As described above, the present invention relates to a lens mold apparatus having a cassette-type structure inserted into a mounting frame, and more particularly, to a lens mold apparatus in which a core is fixed to a core plate to form an integral cassette-type structure.

Particularly, since the core is fixedly coupled to the core plate via the fixing washer, the structure is very simple compared with the apparatus for implementing the ejection method by the conventional core drive, which is advantageous in shortening the manufacturing schedule and simplifying the structure and design So that a high precision of the device can be realized.

In addition, the adjustment washer can adjust the individual dimensions of the upper and lower cores, permitting the height deviation of the upper plate and the lower plate to be easily manufactured, and individually adjusting the height of the core up and down. Easy to manufacture, easy to manufacture due to less constraint on the height of the core, and it is possible to assemble even if there is a difference in height of the core. It is very easy to adjust the dimensions of each part and adjust the height of the core. So that it is easy to control the lens thickness and shape.

Further, since the fixed core does not need a gap between the core plate and the core, tilting or decentering of the core is minimized, thereby improving the precision of the lens.

Further, since the cavity for lens molding is contained in the core, the shape and outer diameter of the lens can be simultaneously processed in the same part, so that the accuracy of the lens can be further improved. In the case of changing the lens size, It is easy to change the dimensions and the cost is reduced accordingly.

In addition, according to the present invention, since the fixed core system is implemented, ejection of the lens forming part, runner and gate part is performed by ejecting the runner part by the center pin and the ejecting pin, , The stress applied to the lens is minimized while the damage to the lens is prevented, thereby further improving the accuracy of the lens.

10: mounting frame 11: accommodating portion
100: upper core plate 200: lower core plate
300: upper core 310: upper adjustment washer
400: Lower core 410: Lower adjustment washer
500: upper support plate 600: lower support plate
700: Center pin 800: ejecting pin
900: Core accommodating portion
c: cavity s: spruce
r: runner g: gate

Claims

A lens mold apparatus having a cassette structure inserted into a mounting frame,
An upper core plate formed with a spout in a central portion and formed with a core accommodating portion and driven up and down;
A lower core plate formed at a position opposed to the upper core plate and forming a runner and a gate by engagement with the upper core plate and having a core receiving portion;
An upper core fixedly coupled to the core receiving portion of the upper core plate; And
And a lower core fixedly coupled to the core receiving portion of the lower core plate at a position opposite to the upper core and forming a cavity in the coupling surface with the upper core by coupling the upper core plate and the lower core plate And a core is fixedly formed on the core plate to form a unitary cassette structure,
The cavity
A lens outer diameter forming portion formed on a coupling surface of the upper core and the lower core so as to be included in the core,
Ejecting the lens forming part, the runner and the gate part is performed by ejecting the runner part by a center pin formed on the lower side of the sprue and an ejecting pin formed on the lower side of the runner,
The upper and lower adjustment washers are formed on the upper and lower cores of the upper and lower cores respectively so as to adjust the dimension of the cores and the upper support plate and the lower support plate are provided on the upper support plate and the lower support plate, And the lower support plate are coupled to each other, and the core is coupled to the core plate with the upper adjustment washer and the lower adjustment washer interposed therebetween.

delete

The core washer according to claim 1, wherein the core receiving portions formed on the upper core plate and the lower core plate for joining the upper core and the lower core respectively are simultaneously processed by DTM equipment Mold device.

[2] The apparatus of claim 1,
Wherein the projection is formed in an endless structure.

2. The lens mold apparatus according to claim 1, wherein the cavity is radially formed around the sprue.

9. The method of claim 8,
Wherein the cavity is formed of 12 cavities or 16 cavities.