KR101747248B1

KR101747248B1 - Rice cake manufacturing device

Info

Publication number: KR101747248B1
Application number: KR1020150156359A
Authority: KR
Inventors: 박종률; 박회만; 홍성기; 이선호; 한귀정; 김경미; 김영근
Original assignee: 대한민국
Priority date: 2015-11-09
Filing date: 2015-11-09
Publication date: 2017-06-14
Also published as: KR20170053889A

Abstract

Mixing the ingredients in the oven to stir the oven ㅇ Cooling ㅇ Punching ㅇ A rice cake making machine in which the bottle can be made of one machine is disclosed. Such a rice cake making apparatus includes a main frame, a steaming punching machine, a rice stage, and a controller. The mille-pouring machine includes a mortar barrel having an inner space such that an upper portion thereof is opened; A mortise lower case coupled to a lower portion of the mortar to support the mortar; A mortise cover coupled to the mortar to cover an upper portion of the mortar; A punching module coupled to the mortar and capable of performing rotational motion controlled by the controller to stir or punch the rice flour placed in the mortar; An air inlet module connected to the mortar barrel and controlled by the controller to provide steam and compressed air into the mortar barrel for mixing and cooling the rice flour placed in the mortar barrel; And an air discharge module connected to one of the mortar and the mortar lid and capable of discharging the air in the mortar. As a result, it is possible to carry out all of stirring, mixing and punching with one rice cake manufacturing apparatus.

Description

[0001] RICE CAKE MANUFACTURING DEVICE [0002]

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a rice cakes manufacturing apparatus, and more particularly, to a rice cakes manufacturing apparatus capable of automatically producing rice cakes by putting rice flour together with water.

Generally, various mechanical devices such as a grinder, a steamer, a punching machine, and a machine are needed to produce rice cakes. At this time, the crusher is a device for crushing rice called water, and the steamer generates high-temperature and high-pressure steam to steep the crushed rice, and the punching device is a device for punching the steamed rice flour dough by the steamer, The stage is a device for producing a rice cake by extrusion molding the punched dough.

However, in order to install all the various mechanical devices for manufacturing the rice cakes, a lot of installation space is required, and the efficiency of the work may be reduced due to the mixing of the processes of the machine and the processes of the hands. In addition, the work process becomes complicated, and it can take a lot of labor and power, and it can take a lot of cost.

In addition, the water used in the production of rice cake can be installed separately or connected directly from the faucet, making the workplace dirty. Furthermore, after the work is finished, the machine or tools must be thoroughly cleaned and the disinfecting machine or rice cake manufacturing tool must be disinfected to prevent microbial contamination. However, there is an inconvenience to use disinfectant. In particular, if rice is washed or water is dumped directly into a sewer, wastewater problems will arise and a wastewater treatment facility should be provided.

On the other hand, rice cakes have steamed rice cakes, such as white cress, steamed cakes, shortened cakes, and steamed rice cakes, which are steamed up by steam according to the manufacturing method, and steamed rice, glutinous rice and steamed rice cakes have. There is no such machine that can manufacture various kinds of rice cakes in one machine. Moreover, there is no device to manufacture rice cake with dry rice flour which has various advantages compared to wet rice flour.

SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above problems, and an object of the present invention is to provide a rice cake manufacturing apparatus in which a rice cake material can be mixed with a stirring machine, a steamed rice punching machine, and a machine.

A rice cake manufacturing apparatus according to an embodiment of the present invention includes a main frame, a steam punching machine, a stage, and a controller. The matured punching machine is installed in the main frame, and the rice cake can be manufactured by stirring, steaming, cooling, and punching the rice flour. The stage is provided in the main frame, and the rice cake can be manufactured using the rice cake material. The controller controls the steam-punching machine and the stage.

The steam-punching machine includes a mortar, a mortise lower case, a mortar lid, a punching module, an air inflow module, and an air exhaust module. The mortar has an internal space such that an upper portion thereof is opened. The mortise bottom case is engaged with the lower part of the mortar container to support the mortar container. The mortar lid is engaged with the mortar to cover the upper part of the mortar. The punching module may be coupled to the mortar and controlled by the controller to perform rotational motion to stir or punch the rice flour introduced into the mortar. The air inlet module is connected to the mortar and is controlled by the controller to provide steam and compressed air into the mortar to allow the rice flour injected into the mortar to be boiled and cooled. The air discharge module is connected to one of the mortar and the mortise lid, and can discharge air in the mortar.

The punching module may include a punching rotary shaft, a punching drive motor, and a punching blade. The punching rotation shaft passes through the lower portion of the mortar. The punching drive motor is controlled by the controller, and is disposed in the mortise bottom case to rotate the punching rotation shaft. The punching blade protrudes from the punching rotation shaft toward the side wall of the mortar barrel.

The punching blade may include a plurality of upper blades and a plurality of lower blades. The upper blades are disposed at the same angle with respect to the punching rotation axis. The lower wings are spaced apart from the upper wings toward the lower portion of the mortar and are arranged at the same angle with respect to the punching rotation axis.

The number of the upper wings and the lower wings may be equal to each other, and the lower wings may be arranged to correspond to the center between the upper wings.

Each of the upper blades may have a bar shape perpendicular to the punching rotation axis, and each of the lower blades may have a blade shape formed obliquely with respect to the punching rotation axis.

A mortar projection may be formed on the inner surface of the side wall of the mortar barrel at a position corresponding to the punching wing.

The steam smoothing puncher may further include a syringe barrel which can be detachably installed between the mortar lid and the punching rotary shaft.

The syringe barrel may include a bottom portion, a side wall portion, a handle portion, and a packing portion. The bottom portion is formed of a perforated plate for allowing air to pass therethrough and has an axial engaging portion capable of being inserted and coupled with the upper end of the punching rotary shaft. The side wall portion is formed along an edge of the bottom portion. And the handle portion is mounted to the side wall portion. The packing portion is mounted on the outer surface of the side wall portion and contacts the inner surface of the mortar barrel.

The air inlet module may include a steam inlet pipe, a steam inlet valve, a compressed air inlet pipe, and a compressed air outlet valve. The steam inlet pipe connects between the steam generator and the mortar. The steam inlet valve is controlled by the controller, and is installed in the steam inlet pipe to control the inflow of the steam. The compressed air inlet pipe connects between the air compressor and the mortar. The compressed air inflow valve is controlled by the controller, and is installed in the compressed air inflow pipe to control inflow of the compressed air.

The steam inlet pipe and the compressed air inlet pipe may be joined together and connected to the lower end of the mortar.

The matured punching machine may further include a pressure sensor disposed in one of the mortar and the mortar lid to sense the pressure in the mortar.

The air discharge module can control the pressure in the mortar using the pressure value provided from the pressure sensor.

The air exhaust module may include an air exhaust pipe and an air exhaust valve. The air discharge pipe is connected to penetrate through either of the upper end of the mortar and the mortar lid. The air discharge valve is controlled by the controller to be installed in the air discharge pipe to control the discharge of air in the mortar. At this time, the controller controls the air discharge valve to control the pressure in the mortar using the pressure value provided from the pressure sensor.

The rice cake manufacturing apparatus may further include a steam generator installed in the main frame and supplying steam to the air inflow module.

The main frame may include a central frame portion, a first frame portion and a second frame portion. The central frame part is provided with the steam-punching machine. The one frame part is connected to one side of the central frame part, and the steam generator and the second stage are installed. The other frame part is connected to the other side of the central frame part, and the controller is installed.

The one frame portion may be formed in a two-stage frame structure having one side upper space for installing the steam generator and a lower space formed below the one upper space and one side space for installing the steam generator.

The rice cake manufacturing apparatus may further include a tilting module, which is controlled by the controller and is connected to the bottom case of the mortar to control tilting of the mille-pouring punching machine.

The machine may move in one direction in the one lower space, and the tilting module may control the machine steer puncher to tilt in the one direction.

The tilting module may include a first tilting rotary shaft portion, a second tilting rotary shaft portion, and an inclination driving portion. The first tilting rotary shaft portion is rotatably connected at one end to a rotary shaft connecting portion formed at the central frame portion and the other end is connected to one side of the mortise lower case. And one end of the second tilting rotary shaft portion is connected to the other side of the mortise bottom case. The tilt driving part is controlled by the controller, and is connected to the other side of the second tilt rotating shaft part to rotate the second tilt rotating shaft part.

The inclination driving unit may include a brake motor and a shift gear box. The brake motor may be braked such that the steaming tube is fixed at an inclined angle. The transmission gear box changes the rotational power of the brake motor to the second tilted rotary shaft portion by changing the speed and the rotational axis direction.

The other frame portion may be formed in a two-stage frame structure having an upper side upper space for installing the controller and a lower space formed below the upper side upper space and the other side for installing the tilt driving portion.

The one frame portion may be provided with a movement guide portion for guiding the armature to move in one direction.

The stage may include a stage unit, a lower case, a front wheel, a rear wheel, and a wheel driving motor. The stapler module may produce rice cakes using the rice cake material. The lower case of the first stage is coupled with the lower portion of the second stage to support the second stage. And the front wheel portion is mounted on the front end of the lower portion of the lower case. The rear wheel portion is mounted on a lower rear end of the lower case lower case, and is disposed and guided in the movement guide portion. The wheel drive motor is controlled by the controller and provides power to at least one of the front wheel portion and the rear wheel portion.

The machine may be mounted on one side of the lower case of the machine facing the mashing punching machine and may be folded or vertically spread parallel to one side of the lower case of the machine, And may further comprise a mochi material receiving plate capable of moving up and down.

The first stage may be controlled by the controller and may further include a receiving plate driving module capable of moving the rice cake receiving plate upward and downward along one side of the first stage lower case.

The receiving plate driving module may include a receiving plate driving motor and a power transmitting unit. The receiving plate drive motor is disposed in the lower case of the first stage. The power transmission unit transfers the rotational power of the receiving plate driving motor to the rice cake receiving plate while changing the rotational axis direction.

The rice cake manufacturing apparatus may further include a steam spray module connected to the steam generator and capable of emitting a steam spray.

The vapor spray module may include a vapor spray tube and a vapor spray unit. The steam spray tube is connected to the steam generator to deliver steam. The vapor spray unit may be connected to the vapor spray tube to discharge a vapor spray.

The vapor spray unit may release the vapor spray only when the eject button is depressed, sensing that any subject is located within a certain distance by the proximity sensor.

The rice cake manufacturing apparatus may further include a second stage cooling module capable of discharging the cooling water to the rice cake discharged from the discharge port of the stage.

The second stage cooling module may include a cooling water pipe and a cooling water discharge unit. The cooling water pipe is mounted on the stage, and transfers the cooling water. The cooling water discharge unit is disposed at a position corresponding to the discharge port of the stage unit and is connected to the end of the cooling water pipe, and the cooling water can be discharged to the rice cake discharged from the discharge port of the stage unit.

As described above, according to the rice cake manufacturing apparatus of the present invention, in order to produce rice cakes with dry rice flour, a process of mixing rice flour with water, steaming it with steam, cooling with compressed air, and extruding the cooked dough are integrated The work efficiency can be further improved as compared with the conventional process in which a person's hands are handled by various machines, and the manufacturing time and manufacturing cost can also be reduced.

In addition, the rice cake manufacturing apparatus has a vapor spray unit for performing sterilizing disinfection, so that the manufacturing tool can be easily disinfected before and after the start of the operation.

In addition, the rice cakes can be produced by adding rice flour, water, salt or the like to a mashing punching machine to produce a rice cake material in a kneaded state, and then to produce a rice cake such as rice cake, slice, When inserting a syringe barrel in a punching machine, a steamed rice cake such as a white syrup, a sirloin, a shortened, or an increased syrup can be produced. That is, the rice cake manufacturing apparatus can produce both the kneading rice cake and the steamed rice cake as one mechanical device.

1 is a perspective view showing a rice cakes manufacturing apparatus according to a first embodiment of the present invention.
FIG. 2 is a perspective view showing a main frame of the rice cake manufacturing apparatus of FIG. 1; FIG.
3 is a perspective view showing a steaming punching machine and a tilting module in the rice cake manufacturing apparatus of FIG.
FIG. 4 is a perspective view of the rice cake manufacturing apparatus of FIG. 1 seen from the rear side; FIG.
5 is a perspective view showing a punching rotary shaft and punching blades of the punching module of the matured punching machine of FIG.
Fig. 6 is a perspective view showing a stage of the rice cake manufacturing apparatus of Fig. 1; Fig.
FIG. 7 is a perspective view showing a state in which the rice cake receiving plate of the stage is unfolded and lowered in the rice cake manufacturing apparatus of FIG. 1, and the steam steaming puncher is inclined by 90 degrees.
Fig. 8 is a perspective view showing a state in which the steaming tube punching machine is raised to 0 degree and the rice cake receiving plate of the stage is raised after the state of Fig. 7;
Fig. 9 is a plan view showing a display portion of the controller of the rice cakes manufacturing apparatus of Fig. 1; Fig.
10 is a perspective view showing a rice cakes manufacturing apparatus according to a second embodiment of the present invention.
Fig. 11 is a perspective view showing a sirloin of a matured punching machine in the rice cake manufacturing apparatus of Fig. 10; Fig.
12 is a rear view showing the rear surface of the rice cake manufacturing apparatus of Fig.
Fig. 13 is a perspective view showing a part of the steam spraying module of the rice cake manufacturing apparatus of Fig. 10; Fig.
Fig. 14 is a perspective view showing a stage of the rice cakes manufacturing apparatus of Fig. 10; Fig.
Fig. 15 is a side view of the stage of Fig. 14 viewed from the side; Fig.
16 is a plan view showing a display portion of the controller among the rice cakes manufacturing apparatus of Fig.

The present invention is capable of various modifications and various forms, and specific embodiments are illustrated in the drawings and described in detail in the text.

It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. The terms first, second, etc. may be used to describe various elements, but the elements should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprising" or "having ", and the like, are intended to specify the presence of stated features, integers, steps, operations, elements, parts, or combinations thereof, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, parts, or combinations thereof.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.

&Lt; Example 1 >

FIG. 1 is a perspective view showing a rice cakes manufacturing apparatus according to a first embodiment of the present invention, and FIG. 2 is a perspective view showing a main frame of the rice cakes manufacturing apparatus of FIG.

1 and 2, a rice cake manufacturing apparatus according to the present embodiment includes a main frame 100, a steam punching machine 200, a steam generator 300, a stage 400, an inclination module 500, and a controller 600).

The main frame 100 provides a frame for supporting the steam-punching machine 200, the steam generator 300, the stage 400, the tilting module 500, and the controller 600. For example, the main frame 100 may include a central frame portion 110, a one-side frame portion 120, and another side frame portion 130.

The central frame part 110 provides a central space for installing the mille punching machine 200 and supports the mille punching machine 200 disposed in the central space. At this time, the central frame part 110 may be formed with a rotation axis connecting part 112 used to tilt the mille-pouring machine 200.

The one side frame part 120 is connected to one side of the central frame part 110 and provides a space for installing the steam generator 300 and the staging device 400. For example, the one-side frame part 120 may include one upper space for installing the steam generator 300, and a lower space formed below the one upper space and for installing the stage 400 Stage frame structure having a two-stage frame structure.

The other frame part 130 is connected to the other side of the central frame part 110 and provides a space for installing the tilting module 500 and the controller 600. For example, the other side frame 130 may have an upper side upper space for installing the controller 600 and a lower side space below the upper side upper space for installing the tilting module 500 Stage frame structure.

The one side frame 120, the center frame 110, and the other side frame 130 may be arranged in order.

The matured punching machine 200 is installed in the central frame part 110 and is controlled by the controller 600. The rice cake can be manufactured by stirring, cooking, cooling and punching the rice flour. Hereinafter, the steam-punching machine 200 will be described in detail.

The steam generator 300 is installed in an upper space at one side of the one frame part 120 and provides steam to the air inflow module of the steam-punching machine 200. The steam generator 300 may include a pressure gauge for generating steam, a water level meter, a water pump, a see-through window, an ON / OFF control and the like. If the pressure is higher than the set pressure, . Also, the steam generator 300 may be controlled by the controller 600 to adjust the steam temperature and pressure.

The machine 400 is installed in a lower space of one side of the one frame part 120 and is controlled by the controller 600. The rice cake is molded using the rice cake material manufactured in the machine steaming puncher 200 Can be manufactured. Here, the detailed description of the stamper 400 will be described later.

The tilting module 500 is installed in a lower space at one side of the other frame part 130 and is controlled by the controller 600. The tilting module 500 is connected to the lower case of the mille pouring machine 200, ). Here, a detailed description of the tilt module 500 will be described later.

In the present embodiment, the one side frame part 120 is provided with a movement guide part 122 for guiding the stage unit 400 to move in one direction, for example, in a direction perpendicular to the direction in which the main frame 100 is arranged, Can be formed. As a result, the staging unit 400 can move in the one direction along the movement guide unit 122 in the one lower space. Meanwhile, the tilting module 500 may control the steaming machine 200 to tilt in the one direction.

The controller 600 is installed in an upper space on one side of the other frame part 130 and controls the steam punching machine 200, the stage 400 and the tilting module 500. Optionally, the controller 600 may also control the steam generator 300.

FIG. 3 is a perspective view showing the matured punching machine and the tilting module in the rice cakes manufacturing apparatus of FIG. 1, FIG. 4 is a perspective view of the rice cakes manufacturing apparatus of FIG. 1 viewed from the rear, A rotary shaft and a punching blade.

3 and 4, the mille-pouring machine 200 includes a mortar bore 210, a mortise lower case 220, a mortise lid 230, a punching module 240, an air inflow module 250, a pressure sensor 260, a temperature sensor 265, and an air exhaust module 270. Here, the mille-pouring punching machine 200 is a machine for performing stirring, steaming, cooling, and punching operations on the rice flour for rice cake production.

The mortar (210) has an inner space such that an upper portion thereof is opened, and may have a substantially cylindrical shape. The mortise lower case 220 is installed in the central frame part 110 and can be coupled with the lower part of the mortar 210 to support the mortar 210. The mortar lid 230 may be coupled to the mortar 210 to cover the upper part of the mortar 210 and may have a substantially disc shape. The mortise lid 230 can be fastened to the mortar 210 to maintain airtightness, fastened in a manner such as a clamp or a screw, or the like so that the mortise lid 230 can be easily opened and closed by the user.

The punching module 240 may be coupled to the mortar 210 and may be controlled by the controller 600 to perform rotational motion to stir or punch the rice flour disposed in the mortar 210. For example, the punching module 240 may include a punching rotary shaft 242, a punching drive motor 244, and a punching blade 246.

The punching rotation axis 242 may be disposed to pass through the center of the lower portion of the mortar barrel 210. The punching rotary shaft 242 can be installed so that the shaft does not bend or shake at high speed rotation. The punching drive motor 244 is controlled by the controller 600 and is disposed in the mortise lower case 220 and connected to the punching rotation shaft 242 to rotate the punching rotation shaft 242. The punching blade 246 may protrude from the punching rotation shaft 242 toward the side wall of the mortar 210. The punching blade 246 may be installed to be detachably attached to the punching rotation shaft 242.

The punching blade 246 may include a plurality of upper blades 246a and a plurality of lower blades 246b. The upper blades 246a may be arranged to have the same angle with respect to the punching rotation axis 242. The lower vanes 246b are spaced apart from the upper vanes 246a toward the lower portion of the mortar 210 and disposed at the same angle with respect to the punching rotary shaft 242. [

The number of the upper wings 246a and the lower wings 246b may be equal to each other and the lower wings 246b may be disposed to correspond to the center between the upper wings 246a. For example, the upper wings 246a and the lower wings 246b may be arranged so that two of the upper wings 246a and the lower wings 246b cross each other vertically.

Each of the upper blades 246a may have a bar shape perpendicular to the punching rotation axis 242 and each of the lower blades 246b may have a blade shape formed obliquely with respect to the punching rotation axis.

In this embodiment, a mortise protrusion 212 may be formed on the inner surface of the side wall of the mortar barrel 210 at a position corresponding to the punching blade 246. The mixing, stirring, or punching efficiency can be further improved as the rice flour or the like put into the mortar barrel 210 rotates by the rotation of the punching blades 246 as it collides with the mortar protrusions 212.

The air inlet module 250 may be connected to the mortar 210 and may be controlled by the controller 600 to provide steam into the mortar 210 to simmer the rice flour disposed within the mortar 210. have. At this time, the air inflow module 250 may be connected to the lower end of the mortar 210 to provide steam.

The air inlet module 250 may provide compressed air into the mortar 210 together with the steam. At this time, the compressed air can be used to cool the cooked rice flour dough. For example, the air inlet module 250 may include a steam inlet pipe 252, a steam inlet valve 254, a compressed air inlet pipe 256, and a compressed air inlet valve 258.

The steam inlet pipe 252 may connect between the steam generator 300 and the mortar 210. The steam inlet pipe 252 may further include a water inlet (not shown) for filtering the water contained in the steam. The steam inlet valve 254 is controlled by the controller 600 and may be installed in the steam inlet pipe 252 to control the inflow of the steam.

The compressed air inlet pipe 256 may connect between an air compressor (not shown) and the mortar 210. The compressed air inlet valve 258 is controlled by the controller 600 and may be installed in the compressed air inlet pipe 256 to control the inflow of the compressed air. Here, the air compressor is not installed in the main frame 100 but is disposed outside. Alternatively, the air compressor may be installed in the main frame 100 and integrated therewith.

In this embodiment, the steam inlet pipe 252 and the compressed air inlet pipe 256 may be connected to the lower end of the mortar 210 so that steam and compressed air can spread evenly within the mortar 210. The steam inlet pipe 252 and the compressed air inlet pipe 256 may be disposed between the upper vanes 246a and the lower vanes 246b so as not to be clogged with rice flour or dough.

Meanwhile, the steam inlet pipe 252 and the compressed air inlet pipe 256 may be connected to the lower end of the mortar 210 and may be further equipped with a check valve for preventing backflow. Alternatively, the steam inlet pipe 252 and the compressed air inlet pipe 256 may be separately connected to the lower end of the mortar 210.

The pressure sensor 260 is disposed in either one of the mortar 210 and the mortar lid 230 to generate a pressure value by sensing the pressure in the mortar 210, To the controller (600). For example, the pressure sensor 260 may be disposed below the mortar lid 230, and an electromagnetic pressure gauge may be mounted on the mortise lid 230.

The temperature sensor 265 may be disposed in the mortar barrel 210 to sense the temperature in the mortar barrel 210 to generate a temperature value and then provide the temperature value to the controller 600 in real time. For example, the temperature sensor may be installed at the bottom of the mortar 210.

The air discharge module 270 is connected to one of the mortar 210 and the mortar lid 230 to discharge the air in the mortar 210. At this time, the air discharge module 270 may control the pressure in the mortar 210 by using the pressure value provided from the pressure sensor 260. For example, the air vent module 270 may include an air vent pipe 272 and an air vent valve 274.

The air discharge pipe 272 may be connected to the upper end of the mortar barrel 210 and the mortise lid 230 so as not to be blocked by rice flour or dough. In the figure, the air discharge pipe (272) is connected to penetrate the mortise lid (230).

The air discharge valve 274 is controlled by the controller 600 and may be installed in the air discharge pipe 272 to control the discharge of air in the mortar 210. At this time, the controller 600 may control the air discharge valve 274 to control the pressure in the mortar 210 by using the pressure value provided from the pressure sensor 260. Also, the controller 600 may control the air discharge valve 274 to control the temperature and pressure in the mortar 210 by using the temperature value provided from the temperature sensor. In addition, a manual valve may be further provided so as to enable manual discharge in the event of an emergency, in addition to the air discharge valve 274.

Meanwhile, the steam-punching machine 200 may further include an automatic steam discharging device. The automatic steam discharging device may have a function of discharging the internal vapor of the mortar to the outside according to the internal pressure of the mortar 210.

Referring to FIGS. 1 to 3 again, the tilting module 500 is a machine for tilting the mille-pouring puncher 200 to easily remove the matured and punched dough. The tilting module 500 includes a first tilting rotary shaft part 510, An inclination rotation axis portion 520 and an inclination driving portion 530. [

One end of the first tilting rotary shaft portion 510 is rotatably connected to the rotation shaft connecting portion 112 formed on the central frame portion 110 and the other end of the first tilting rotary shaft portion 510 is connected to one side of the mortise lower case 220.

The second tilting rotary shaft portion 520 is disposed on the other side of the mortise lower case 220 so as to face the first tilting rotary shaft portion 510 and has one end connected to the other side of the mortise lower case 220 .

The tilting driving unit 530 may be controlled by the controller 600 and connected to the other side of the second tilting rotary shaft 520 to rotate the second tilting rotary shaft 520. For example, the tilt driving part 530 may include a brake motor 532 and a shift gear box 534. [

The brake motor 532 is controlled by the controller 600 and can be braked so that the mille-pouring puncher 200 is fixed at an inclined angle. For example, the brake motor 532 may be braked so that the mille-pouring punching machine 200 is fixed at 0 degrees or tilted at 90 degrees.

The transmission gear box 534 can change the rotational power of the brake motor 532 to the second tilting rotary shaft 520 by changing the speed and the rotational axis direction. For example, the transmission gear box 534 may decelerate the rotation speed of the brake motor 532 to transmit the rotation speed to the second tilting rotary shaft 520.

Meanwhile, the tilting module 500 may be controlled by the controller 600 so that the tilting lid 230 is not operated in a closed state. For example, the controller 600 may control the tilting module 500 by receiving a sensing signal from a lid sensing sensor (not shown) that can detect whether the loudspeaker lid 230 is closed.

Fig. 6 is a perspective view showing a stage of the rice cakes manufacturing apparatus of Fig. 1, Fig. 7 is a perspective view showing a state in which the rice cakes material receiving plate of the stage is unfolded and lowered in the rice cakes manufacturing apparatus of Fig. 1, Fig. 8 is a perspective view showing a state in which the steaming tube punching machine is raised to 0 degree and the rice cake receiving plate of the stage is raised after the state of Fig. 7;

6 to 8, the stage 400 includes a stage unit 410, a lower case 420, a front wheel 430, a rear wheel 440, a wheel driving motor 450 A rice cake receiving plate 460, and a receiving plate driving module 470. [

The stapler module 410 may produce rice cakes using the rice cake material produced in the mille-pouring machine 200. For example, the stapler module 410 may include a moat material input portion 412 to which the mochi material is input and a mochi forming portion 412 to extrude the mochi material input through the mochi material input portion 412, (414).

The lower stage case 420 may be coupled to the lower stage unit 410 to support the stage unit module 410. The front wheel portion 430 may be mounted on the lower front end of the lower case 420 of the first stage. The rear wheel portion 440 may be mounted on the lower rear end of the lower case 420 of the stage and may be disposed in the movement guide portion 122 formed on the one side frame portion 120 to be guided in the one direction .

The wheel driving motor 450 is controlled by the controller 600 and may provide power to at least one of the front wheel portion 430 and the rear wheel portion 440. [ In the drawing, the wheel driving motor 450 provides power to the rear wheel 440 to move the stage 400 along the one direction.

The mochi material receiving plate 460 may be mounted on one side of the lower stage case 420 facing the matured punching machine 200. The moat material receiving plate 460 may be folded or vertically folded in parallel with one side of the lower case 420 of the first stage and may move up and down along one side of the lower stage 420 of the stage.

The receiving plate driving module 470 is controlled by the controller 600 and can move the mochi material receiving plate 460 up and down along one side of the lower stage case 420.

Fig. 9 is a plan view showing a display portion of the controller of the rice cakes manufacturing apparatus of Fig. 1; Fig.

Referring to FIG. 9, the controller 600 includes a display unit for displaying a control input to a user.

In the display portion of the controller 600, the main power switch, the main power lamp, the ammeter, the stirring / punching speed, the internal temperature, the internal pressure, Disinfection, disinfection, advancement of the first stage, and backward stage of the second stage. In order from the left, stirring / punching, stirring / punching speed adjustment (volume), steaming, pressure valve, cooling, have.

As described above, according to the present embodiment, all of the processes from the rice cake manufacturing apparatus to the rice bran to mix rice with the rice flour, steam with steam, cool with compressed air, and extrude the cooked dough in order to produce rice cakes with rice flour , It is possible to further improve the working efficiency and reduce the manufacturing time and the manufacturing cost as compared with the case where the human hand uses many kinds of machines as in the past.

&Lt; Example 2 >

FIG. 10 is a perspective view illustrating a rice cake manufacturing apparatus according to a second embodiment of the present invention, and FIG. 11 is a perspective view showing a silo cylinder of the matured punching machine in the rice cake manufacturing apparatus of FIG.

The rice cake manufacturing apparatus according to the present embodiment is substantially the same as the rice cake manufacturing apparatus according to the first embodiment described with reference to Figs. 1 to 9, except that it further includes a silo cylinder, a steam spray module, Therefore, the same constituent elements as those of the first embodiment are denoted by the same reference numerals, and a detailed description thereof will be omitted.

Referring to FIGS. 10 and 11, the steam mashing punching machine 200 may further include a syringe barrel 280 disposed between the mortar lid and the punching rotary shaft so as to be removable. For example, the syringe barrel 280 may include a bottom portion 282, a side wall portion 284, a handle portion 286, and a packing portion 288.

The bottom portion 282 may include a piercing plate for allowing air to pass therethrough and an axial coupling portion 282a that can be inserted and coupled with the upper end of the punching rotation shaft. The side wall portion 284 may be formed along the edge of the bottom portion 282. The pair of grip portions 286 may be mounted on the inner side surface of the side wall portion 284. The packing part 288 may be mounted on the outer surface of the side wall part 284 and may contact the inner surface of the mortar barrel 210. Thus, when the packing 288 contacts the inner surface of the mortar 210, the vapor in the mortar 210 can only pass through the bottom 282.

Fig. 12 is a rear view showing the rear side of the rice cake manufacturing apparatus of Fig. 11, and Fig. 13 is a perspective view showing a part of the steam spraying module of the rice cake manufacturing apparatus of Fig.

12 and 13, the rice cake manufacturing apparatus may further include a steam spray module 700 connected to the steam generator 300 to discharge steam spray. For example, the vapor spray module 700 may include a vapor spray tube 710 and a vapor spray unit 720.

The steam spray pipe 710 may be connected to the steam generator 300 to transmit steam and be flexible so as to be bent. The vapor spray unit 720 may be connected to the vapor spray tube 710 to emit a vapor spray. For example, the vapor spray unit 720 may have a spray gun shape, and only when the eject button 724 is depressed, sensing that any object is located within a certain distance by the proximity sensor 722, Spray can be released. Here, the subject may be a manufacturing tool requiring disinfection.

FIG. 14 is a perspective view showing a stage of the rice cake manufacturing apparatus of FIG. 10, and is a side view of the stage of FIG. 14 viewed from the side.

Referring to FIGS. 14 and 15, the rice cake manufacturing apparatus may further include a second stage cooling module 800 capable of discharging the cooling water to the rice cake discharged from the discharge port of the stage unit module 410. For example, the first stage cooling module 800 may include a cooling water pipe 810 and a cooling water discharge unit 820.

The cooling water pipe 810 is mounted to the stowage unit 410 and is connected to an external cooling water supply device to transfer cooling water. The cooling water discharge unit 820 is disposed at a position corresponding to the discharge port of the staging module 410 and connected to the end of the cooling water pipe 810, Cooling water can be discharged and cooled. Here, the cooling water discharge unit 820 may discharge the cooling water only when the rice cake is discharged from the discharge port of the staging unit module 410 by the proximity sensor.

Meanwhile, the receiving plate driving module 470 may include a receiving plate driving motor 472 and a power transmitting unit 474. The receiving plate driving motor 472 may be disposed and mounted in the lower case 420 of the stage. The power transmitting unit 474 can transmit the rotational power of the receiving plate driving motor 472 to the mochi material receiving plate 460 while changing the rotational axis direction.

16 is a plan view showing a display portion of the controller among the rice cakes manufacturing apparatus of Fig.

Referring to FIG. 16, the display unit of the controller 600 is arranged in the order of the main power switch, the main power lamp, the ammeter, the stirring / punching speed, the internal temperature, Disinfection, disinfection, disinfection, disinfection and disinfection, forwarding of the first stage, and backward of the second stage, and from the left, stirring / punching, stirring / punching speed adjustment (volume) , Pressure valve, cooling, tilting of the mortar and mortar.

The controller 600 stores the control program in the memory so that the manual operation and the automatic operation can be performed according to the operation of the operation selection switch. Here, the forward and backward movement of the stage 400 can be operated independently of manual operation and automatic operation. Also, the tilt of the mortar and the mortise can not be activated during automatic operation. On the other hand, the control program may be changeable.

First, manual operation by the controller 600 will be described.

- Stirring / Punching ON / OFF: Press once to operate the motor according to the timer set in minutes and seconds, and press again to stop the motor operation

- Agitation / Punching speed adjustment volume: Adjusting speed of wing rotation in mortar

- Steam ON / OFF: Press once to supply steam according to the timer set in minutes - seconds, and press again to cut off steam supply (cut off supply of compressed air if set (safety) pressure is exceeded)

- Cooling ON / OFF: Press once to supply compressed air according to the timer set in minutes and seconds, and press again to shut off the compressed air supply even if the set time is not reached.

- Pressure valve ON / OFF: Press once to close and press again to open. Valve should open automatically when set safety pressure is exceeded

- Tilt the bulb: The bulb tilts while pressing the button, and must be released automatically when the button is released or fully tilted (should not be activated when the lid is closed)

- Set up the mortar: When the mortar is raised and the button is released while the button is pressed, or when it is completely raised, it should be stopped automatically

- Independent operation or simultaneous operation for each device (tilting / lifting, except for stage)

Next, automatic operation by the controller 600 will be described.

- It should be able to operate independently by separating into 'stirring / punching - steaming - cooling', 'steamed rice cake', and 'sterilization / disinfection'

- Stirring / punching - Steaming - The cooling operation is performed in the order of 'pressure valve closed → stirring / punching start → (after 0.5 seconds) start of steam cooking → steam cooking stop → pressure valve opening → cooling start → cooling stop → stirring / punching stop , Start button

- Stirring / Punching - Steaming - In the cooling operation, the stirring / punching initial speed starts at 55 rpm, and from immediately after the internal temperature reaches 80 ℃, the stirring / steaming speed must be changed according to the speed set by the rotating speed adjusting volume. The time from the start of the mashing to the stopping of the mashing is made from immediately after the internal temperature reaches 80 ° C to the time set in the mashing timer, and the time from the start of cooling to the stopping of cooling is performed for the time set in the cooling timer

- Steaming rice cake operation consists of 'closing of pressure valve → start of steam cooking → stop of steam cooking → opening of pressure valve', and the time from the start of steam cooking to the steam cooking stop is set to the steam cooking timer And the time from the start of cooling to the stop of cooling is set for the time set in the cooling timer, and operation is started by pressing the steamed rice cake button

- Sterilization / disinfection operation is carried out in the order of "pressure valve closed → steam start → steam steep → stop valve → cooling start → cooling stop". The time from the start of steam steaming to the steam steaming is from 80 ℃ During the time set in the ramp timer, the time from the start of cooling to the stop of cooling is made until the internal temperature of the mortar becomes 35 ° C, and the operation starts with the sterilization / sterilization button

- During agitation / punching operation, stirring / punching lamp ON, steaming ramp ON, cooling operation ON Cooling lamp ON, tingling Valve operation ON Valve lamp ON display

- All automatic operation is stopped by pressing the stop button.

- If you press the reset button while the operation is stopped by pressing the stop button during automatic operation, the operation status is initialized. To start the operation again, press the start button or corresponding operation operation button.

- Operation should start when the pressure and temperature of the steam generator reaches the set value

- If the operation selection is set to automatic, each device should not be operated individually (except for the forward of my weapon and the reverse of my weapon)

Hereinafter, a process of producing rice cakes by the rice cakes manufacturing apparatus will be briefly described.

The rice cake production by the rice cake manufacturing apparatus can be carried out through different processes depending on which rice cake is produced, such as rice cake, rice cake, sirloin cake, short meal, and increasing rice cake.

The rice flour, water, salt and the like are first put into the mortar 210, and then the rotational speed and the rotation time are set through the controller 600. Thereafter, the steam-punching machine 200 stirs the steam-punching module 240 with steam, pours the steam while pouring the steam, and continues the process until the rotation time passes. Thereafter, when the buzzer sounds, the rice straw receiving unit 460 is rotated 90 degrees and descended, and the mortar lid 230 is opened. Thereafter, the marsh punching machine 200 is rotated 90 degrees It tilts. Thereafter, when the worker takes out the mochi material produced in the mille-pouring punching machine 200 and lifts it up to the mochi material receiving table 460, the mochi material receiving stand 460 automatically rises again, And then put into the stowing machine module 410 to produce rice cakes.

Then, a raw material preliminarily mixed with rice flour, water, salt and the like is preliminarily put into the above-mentioned silo container 280, and then the above-mentioned silo container 280 is poured into the punching rotation shaft 242 ). Thereafter, the steam-punching machine 200 supplies steam to produce steam-boiling rice cakes, and the operator can complete the manufacturing process by raising the sieve cylinder 280.

Thus, according to the present embodiment, the rice cake manufacturing apparatus includes the steam spray pipe 700 for performing sterilizing disinfection, so that the manufacturing tool can be easily disinfected before and after the start of the operation.

In addition, the rice cake manufacturing apparatus can produce a rice cake to be kneaded through the stage 400 after rice cake, water, salt or the like is put into the matured punching machine 200 to produce a rice cake material in a kneaded state, When the syringe barrel 280 is inserted into the steaming-state punching machine 200, a steamed rice cake can also be produced. That is, the rice cake manufacturing apparatus can produce both the kneading rice cake and the steamed rice cake as one mechanical device.

While the present invention has been described in connection with what is presently considered to be practical and exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

100: main frame 110: central frame part
112: rotation axis connecting rod 120:
122: movement guide part 130:
200: steaming puncher 210: mortar
212: mortar projection 220: mortise bottom case
230: mortar cover 240: punching module
242: Punching rotary shaft 244: Punching drive motor
246: punching blade 246a: upper blade
246b: lower blade 250: air inlet module
252: Steam inlet pipe 254: Steam inlet valve
256: Compressed air inlet pipe 258: Compressed air inlet valve
260: Pressure sensor 270: Air exhaust module
272: air discharge pipe 274: air discharge valve
280: Shiruba barrel 282:
282a: shaft coupling portion 284: side wall portion
286: Handle 288: Packing part
300: steam generator 400:
410: Arm Stage Module 412: Raw material inlet
414: rice cake forming part 420: lower case
430: front wheel portion 440: rear wheel portion
450: wheel driving motor 460: rice cake receiving plate
470: receiving plate driving module 472: receiving plate driving motor
474: Power transmission unit 500: Tilt module
510: first tilted rotary shaft part 520: second tilted rotary shaft part
530: tilt driver 532: brake motor
534: Transmission gearbox 600: Controller
700: Steam Spray Module 710: Steam Spray Tubes
720: Steam Spray Unit 722: Proximity Sensor
724: Discharge button 800: Armor cooling module
810: Cooling water pipe 820: Cooling water discharge unit

Claims

Mainframe;
A mashing puncher installed in the main frame and capable of producing a rice cake material by stirring, steaming, cooling and punching rice flour;
A main body installed in the main frame and capable of manufacturing rice cake using the rice cake material;
A controller for controlling the steam-punching machine and the stage machine;
A steam generator installed in the main frame and supplying steam to the outside; And
A tilting module controlled by the controller and connected to the mille-pouring puncher to control the tilting of the mille-pouring puncher,
The steam-
A mortar container having an inner space such that an upper portion thereof is opened;
A mortise lower case coupled to a lower portion of the mortar container to support the mortar container, and connected to the tilting module and tilted by the tilting module;
A mortise cover coupled to the mortar to cover an upper portion of the mortar;
A punching module coupled to the mortar and capable of performing rotational motion controlled by the controller to stir or punch the rice flour placed in the mortar;
The steam generator is connected to the mortar and is controlled by the controller to supply the compressed air and the steam supplied from the steam generator to the steam inlet of the mortar to supply steam and compressed air into the mortar, module; And
And an air discharge module connected to any one of the mortar and the mortar lid and capable of discharging air in the mortar,
The main frame
A central frame part on which the steam-punching machine is installed;
A frame part connected to one side of the central frame part and provided with the steam generator and the stage unit; And
And a second frame part connected to the other side of the central frame part and provided with the controller,
The one-
Stage frame structure having one side upper space for installing the steam generator and one lower space formed below the one upper space and one side lower space for installing the steam generator,
Wherein the stage is movable in one direction in the one lower space,
Wherein the tilting module controls the steaming tiller to tilt in the one direction,
In the one frame portion
A movement guide portion for guiding the armature to move in the one direction,
The above-
A stapler module capable of producing rice cake using the rice cake material;
A lower case coupled to a lower portion of the armature module to support the armature module;
A front wheel part mounted on a front lower end of the lower case of the armature;
A rear wheel part mounted on a lower rear end of the lower case lower case and guided and guided by the movement guide part;
A wheel drive motor controlled by the controller and providing power to at least one of the front wheel portion and the rear wheel portion;
And a second lower case which is mounted on one side of the lower case of the machine facing the matured punching machine and which can be folded or vertically spread parallel to one side of the lower case of the first machine, A possible rice cake receiving plate; And
And a receiving plate driving module controlled by the controller and capable of moving the rice cake receiving plate up and down along one side of the lower stage case.

2. The apparatus of claim 1, wherein the punching module
A punching rotation shaft passing through a lower portion of the mortar;
A punching drive motor controlled by the controller and disposed in the mortise lower case to rotate the punching rotary shaft; And
And a punching blade protruding from the punching rotation shaft toward the side wall of the mortar barrel.

3. The apparatus of claim 2, wherein the punching blade
A plurality of upper blades arranged at the same angle with each other about the punching rotation axis; And
And a plurality of lower blades spaced apart from the upper blades toward the lower portion of the mortar and arranged at the same angle with respect to the punching rotation axis.

The method of claim 3, wherein the number of the upper wings and the number of the lower wings are equal to each other,
And the lower wings are arranged to correspond to a center between the upper wings.

4. The apparatus of claim 3, wherein each of the upper blades
And a bar shape formed perpendicularly to the punching rotation axis,
Each of the lower wings
And has a blade shape formed obliquely with respect to the punching rotation axis.

3. The dust collector according to claim 2, wherein the inner surface of the side wall of the mortar barrel
And a mortise protrusion is formed at a position corresponding to the punching blade.

3. The steam pouring machine according to claim 2,
Further comprising a syringe barrel which can be detachably installed between the mortar lid and the punching rotation shaft.

8. The apparatus of claim 7,
A bottom portion having a piercing plate for allowing air to pass therethrough and having an axial engaging portion capable of being inserted and engaged with an upper end of the punching rotary shaft;
A side wall portion formed along an edge of the bottom portion;
A grip portion mounted on the side wall portion; And
And a packing portion mounted on an outer surface of the side wall portion and contacting the inner surface of the mortar container.

2. The apparatus of claim 1, wherein the air inlet module
A steam inlet pipe connecting between the steam generator and the mortar;
A steam inlet valve controlled by the controller and installed in the steam inlet pipe to control the inflow of the steam;
A compressed air inlet pipe connecting between the air compressor and the mortar; And
And a compressed air inflow valve which is controlled by the controller and installed in the compressed air inflow pipe to control inflow of the compressed air.

10. The compressor according to claim 9, wherein the steam inlet pipe and the compressed air inlet pipe
And the lower end of the mortar barrel is connected to the lower end of the mortar barrel.

The steam pouring machine according to claim 1, wherein the steam-
Further comprising a pressure sensor disposed in either one of the mortar container and the mortar lid to sense the pressure in the mortar container,
The air exhaust module
Wherein the pressure in the mortar is controlled by using a pressure value provided from the pressure sensor.

12. The system of claim 11, wherein the air exhaust module
An air outlet pipe connected to pass through either one of the upper end of the mortar and the mortar lid; And
And an air discharge valve that is controlled by the controller and installed in the air discharge pipe to control the discharge of air in the mortar,
The controller
And controls the air discharge valve to control the pressure in the mortar using the pressure value provided from the pressure sensor.

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2. The apparatus of claim 1, wherein the tilting module
A first tilting rotary shaft connected at one end to a rotary shaft connecting rod formed at the center frame part and rotatably connected at the other end to one side of the mortise lower case;
A second tilted rotary shaft part having one end connected to the other side of the mortise bottom case; And
And an inclination driving unit controlled by the controller and connected to the other side of the second tilting rotary shaft unit to rotate the second tilting rotary shaft unit.

19. The apparatus of claim 18, wherein the tilting driver
A brake motor capable of braking so that the mille-pouring punching machine is fixed at an inclined angle; And
And a transmission gear box for changing the rotational power of the brake motor to the second tilting rotary shaft portion by changing a speed and a rotational axis direction.

19. The apparatus of claim 18, wherein the other frame portion
Stage frame structure having an upper side upper space for installing the controller and a lower side space formed below the upper side upper space for installing the tilt driving part.

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2. The apparatus of claim 1, wherein the receiving plate drive module
A receiving plate drive motor disposed in the lower stage case of the stage; And
And a power transmitting unit for transmitting the rotational power of the receiving plate driving motor to the rice cake receiving plate while changing the rotational axis direction.

2. The rice cake manufacturing apparatus of claim 1, further comprising a steam spray module connected to the steam generator and capable of emitting steam spray.

27. The system of claim 26, wherein the steam spray module
A steam spray pipe connected to the steam generator for delivering steam; And
And a vapor spray unit connected to the steam spray tube to discharge a steam spray.

28. The apparatus of claim 27, wherein the vapor spray unit
And discharges the steam spray only when the discharge button is depressed while sensing that an arbitrary subject is located within a certain distance by the proximity sensor.

The rice cakes making machine according to claim 1, further comprising a stage cooling module capable of discharging cooling water to the rice cake discharged from the discharge port of the stage.

30. The method of claim 29,
A cooling water pipe mounted on the stage and delivering cooling water; And
And a cooling water discharge unit disposed at a position corresponding to a discharge port of the stage unit and connected to an end of the cooling water pipe and capable of discharging cooling water to the rice cake discharged from the discharge port of the stage unit. .