KR101746423B1 - Thermostat heating pin manufactring apparatus - Google Patents
Thermostat heating pin manufactring apparatus Download PDFInfo
- Publication number
- KR101746423B1 KR101746423B1 KR1020150154238A KR20150154238A KR101746423B1 KR 101746423 B1 KR101746423 B1 KR 101746423B1 KR 1020150154238 A KR1020150154238 A KR 1020150154238A KR 20150154238 A KR20150154238 A KR 20150154238A KR 101746423 B1 KR101746423 B1 KR 101746423B1
- Authority
- KR
- South Korea
- Prior art keywords
- pin
- molding
- block
- lower mold
- fastening
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14549—Coating rod-like, wire-like or belt-like articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
- B29C45/2606—Guiding or centering means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/002—Actuating devices; Operating means; Releasing devices actuated by temperature variation
Abstract
The present invention relates to a thermostat housing manufacturing apparatus for cooling an automobile engine,
An upper mold that is vertically installed on the upper portion of the lower mold; A lower mold provided with a molding module accommodation space at an upper end thereof; And a molding module which is detachably inserted into the molding module accommodation space of the lower mold
The thermostat heating pin, which is integrally insert molded into the thermostat housing, can greatly contribute to productivity improvement and cost reduction.
Description
The present invention relates to a thermostat heating pin manufacturing apparatus for cooling an automobile engine, and more particularly, to a thermostat heating pin manufacturing method in which a connection wire is provided between a heating fin and a connection terminal, and a support molding is provided on an outer circumference of the connection wire. To manufacture a fin.
1 is a schematic view of an automobile engine cooling apparatus.
Generally, an engine cooling apparatus of an automobile includes a
A
A water pump (2) serves to circulate the engine cooling water to the engine (7) and the radiator (1).
The thermostat 4 is provided between the engine and the radiator and serves to supply the engine coolant to the
In FIG. 1,
In the automotive engine cooling apparatus, the thermostat 4 controls the flow of cooling water to regulate the temperature of the engine.
That is, if the temperature of the cooling water is a low temperature of a certain temperature (for example, 70 to 90 DEG C) or less, circulation to the
The thermostat 4 is a pellet type or a bellows type in which the effect of water pressure is small and the temperature can be accurately controlled.
Fig. 2 (a) is an illustration of a pellet type thermostat, and Fig. 2 (b) is an example of a bellows type thermostat.
In the case of the pellet type thermostat, the wax charged in the pellet expands or shrinks according to the temperature of the cooling water, and the valve moves in the forward or backward direction or in the lateral direction in accordance with the expansion or contraction of the wax, Thereby opening and closing.
On the other hand, since the thermostat for cooling an automobile engine opens and closes the valve according to the expansion or contraction of the wax, if the temperature of the wax is increased, the valve can be opened even if the temperature of the cooling water is low.
In many cases, a heating pin is provided inside the pellet to accelerate the reaction speed of the wax. In this case, the operation of the heating pin is controlled by the engine control unit (ECU).
The following
In the following
In recent years, a technique has been developed in which the heating pins are integrally molded into a thermostat housing made of plastic.
If the thermostat heating pin is integrally molded into the thermostat housing, the thermostat can be manufactured more easily, which can greatly reduce the cost, and the thermostat operation can be performed more smoothly, so that the quality of the thermostat Can be greatly improved.
However, in the past, the thermostat heating pin, which can be insert-molded integrally into the thermostat housing, has been troublesome to manufacture, and the manufacturing cost has been increased.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a thermostat heating pin capable of being insert molded into an interior of a thermostat housing in a simple and easy manner, And to provide a heating pin manufacturing apparatus.
According to an aspect of the present invention, there is provided an apparatus for manufacturing a thermostat housing for cooling an automobile engine, including: an upper mold that is vertically installed on a lower mold; A lower mold provided with a molding module accommodation space at an upper end thereof; And a molding module which is detachably inserted into the molding module accommodation space of the lower mold.
The apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present invention is characterized in that an injection path is provided for injecting molten plastic into a lower rear portion of an upper mold and an upper rear portion of a lower mold, Two pairs of molding blocks provided with a semicircular heat generating pin support groove on both sides of the upper center of the mold and having inclined holes in front of the injection flow path at the upper end of the lower mold are provided movably in the left and right direction, And two pairs of inclined bars for moving the respective molding blocks in the left-right direction are provided in front.
The apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present invention is characterized in that a molding module insertion space is provided between a pair of molding blocks of a lower mold, And is installed forward.
The apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present invention is characterized in that a stopper for limiting forward movement of a heat generating fin is provided in front of a heat generating fin supporting groove on an upper end of a lower mold, And a stopper receiving groove is provided at the front side.
A thermostat heating pin manufacturing apparatus for cooling an automobile engine according to the present invention is characterized in that a molding module is provided with a molding groove on the front side and a terminal fitting hole is formed on both sides of an inner bottom of the molding groove; An intermediate block movably connected to the front block in the forward and backward directions; And a rear block fixedly installed on the intermediate block.
The apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present invention includes: a connection pin for movably connecting an intermediate block to a front block in a forward and backward direction; A pair of terminal support pins which are fixed to the intermediate block and penetrate through the front block and are detachably inserted into the support holes of the connection terminals; An insert molding pin fixed to the intermediate block and protruding forward of the intermediate block so as to form an insert fill hole in the support molding; And a fastening pin and a fastening screw for fastening the intermediate block and the rear block.
In the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present invention, a front block is formed with a pair of through holes through which a pair of terminal support pins pass through at the center, and a fastening hole through which a connection fastening pin is fastened The intermediate block is provided with a fastening pin fastening hole and an insert forming pin passing hole at the upper portion, a connection fastening pin passing hole having a step at the center is formed, and a pair of fastening pin passing holes and a fastening screw fastening hole And the rear block is provided with an insert molding pin fixing groove on the periphery of the insert molding pin passage hole on the upper rear side, A fastening pin fastening hole is provided, a connecting fastening pin passing hole is provided at the center, and a fastening screw fastening hole is provided at a lower portion.
According to the thermostat heating pin manufacturing apparatus for cooling an automobile engine according to the present invention, it is possible to easily form an elbow-shaped plastic support molding connecting a heat-generating fin in a horizontal state and a connection terminal in a vertical state, The thermostat heating pins that are insert-molded into the mold can contribute to the improvement of productivity and the cost reduction.
1 is an outline view of an automobile engine cooling apparatus,
FIG. 2 is an exemplary view of a pellet type thermostat and a bellows type thermostat
FIG. 3 is a perspective view of the thermostat heating pin manufactured through the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to a preferred embodiment of the present invention,
4 is a perspective view of the same thermostat heating pin after support molding
Fig. 5 is a longitudinal sectional view of the thermostat housing in which the same thermostat heating pin is integrally insert-
6 is a perspective view of a thermostat heating pin manufacturing apparatus for cooling an automobile engine according to a preferred embodiment of the present invention,
7 is a bottom view of an upper mold of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment,
8 is a plan view of a lower mold of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment,
9 is a front exploded perspective view of a molding module and a fixed support block of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the preferred embodiment,
10 is a rear exploded perspective view of the molding module and the fixed base block of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the preferred embodiment,
FIG. 12 is a perspective view of a lower mold in a state in which a molding module of the thermostat heating pin manufacturing apparatus for cooling an automobile engine according to the present preferred embodiment is inserted;
13 is a plan view of a lower mold in which a molding module of the thermostat heating pin manufacturing apparatus for cooling an automobile engine is inserted,
FIG. 14 is a perspective view of a lower mold in which the upper mold is lowered in the apparatus for manufacturing a thermostat heating pin for cooling an automobile according to the present preferred embodiment,
15 is a plan view of a lower mold in a state in which the upper mold is lowered in the apparatus for manufacturing a thermostat heating pin for cooling an automobile according to the present preferred embodiment,
16 is a perspective view of a molding module and a thermostat heating pin withdrawn from a lower mold of an apparatus for manufacturing a thermostat heating pin for cooling an automobile according to the present preferred embodiment,
17A is a longitudinal sectional view of a molding module and a thermostat heating pin withdrawn from a lower mold of an apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment,
Fig. 17B is a longitudinal sectional view of the molding module in a state where the intermediate block and the front block are spaced apart from each other in Fig. 17A. Fig.
Hereinafter, an apparatus for manufacturing a thermostat housing for cooling an automobile engine according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
In the following, the terms "upward", "downward", "forward" and "rearward" and other directional terms are defined with reference to the states shown in the drawings.
FIG. 3 is a perspective view of the thermostat heating pin manufactured through the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to a preferred embodiment of the present invention, and FIG. 4 is a cross- And FIG. 5 is a longitudinal sectional view of the thermostat housing in which the same thermostat heating pin is integrally insert-molded.
The
The
FIG. 6 is a perspective view of a thermostat heating pin manufacturing apparatus for cooling an automobile engine according to a preferred embodiment of the present invention, and FIG. 7 is a bottom view of an upper mold of an apparatus for manufacturing a thermostat heating pin for cooling an automobile engine And FIG. 8 is a plan view of a lower mold of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment.
The apparatus for manufacturing a thermostat heating pin for cooling an
The thermostat heating
The
An
Semicircular heat generating
Two pairs of molding blocks 123 having an
A
A molding
In FIG. 8,
FIG. 9 is a front exploded perspective view of a molding module and a fixed support block of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment, and FIG. 10 is a front exploded perspective view of a thermostat heating pin for cooling an automobile engine Fig. 8 is a rear exploded perspective view of a molding module and a fixed support block of the device.
The
The
Further, the forming
The
The
The
The operation of the thermostat heating
The assembly of the heating pins 221, the
When the assembly is assembled to the
11 is a perspective view of a molding module of an apparatus for manufacturing a thermostat heating pin for cooling an automobile according to the present invention, in which a connection terminal is assembled.
Next, as shown in FIG. 11, the
It is a matter of course that the
FIG. 12 is a perspective view of a lower mold in which a molding module of an apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the presently preferred embodiment is inserted. FIG. 13 is a perspective view of a thermostat heating pin Fig. 6 is a plan view of a lower mold in a state where a molding module of a manufacturing apparatus is inserted.
When the
FIG. 14 is a perspective view of a lower mold in a state in which the upper mold of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine is lowered according to the present preferred embodiment, FIG. 15 is a perspective view of a thermostat heating pin Fig. 6 is a plan view of a lower mold in a state in which the upper mold of the manufacturing apparatus is lowered.
The molten plastic is injected through the
After the
16 is a perspective view of a molding module and a thermostat heating pin withdrawn from a lower mold of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment.
FIG. 17A is a longitudinal sectional view of a molding module and a thermostat heating pin withdrawn from a lower mold of the apparatus for manufacturing a thermostat heating pin for cooling an automobile engine according to the present preferred embodiment, FIG. 17B is a cross- FIG. 5 is a longitudinal sectional view showing a state in which blocks are spaced apart.
If the
The
Although the present invention has been described in detail with reference to the above embodiments, it is needless to say that the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the spirit of the present invention.
100: Thermostat heating pin manufacturing device for automobile engine cooling
110: upper mold
120: Lower mold
130: forming block
220: Heating pin
221:
222: connection terminal
223: connecting wire
224: Support molding
Claims (7)
A lower mold 120 having a molding module receiving space 125 at an upper end thereof;
And a molding module 130 which is detachably inserted into the molding module receiving space 125 of the lower mold 120,
Injection pipes 111 and 121 for injecting molten plastic are provided at the lower rear of the upper mold 110 and the upper rear of the lower mold 120,
Semicircular heat generating pin support grooves 112 and 122 are provided on both sides of the lower center of the upper mold 110 and on both sides of the upper center of the lower mold 120,
Two pairs of molding blocks 123 having an inclined hole 123a are provided in front of the injection channel 121 at the upper end of the lower mold 120 so as to be movable in the lateral direction,
Wherein two pairs of inclination rods (113) for moving the respective molding blocks (123) in the left and right directions are provided in front of the injection path of the lower end of the upper mold (110).
A molding module insertion space 125 is formed between a pair of molding blocks 123 of the lower mold 120 and a fixed support block 126 having a molding groove 126a at the rear side is inserted into the molding module insertion space 125 ) For heating the automobile engine (1).
A stopper 124 for limiting forward movement of the heat generating fins 221 is provided in front of the heat generating pin support groove 122 at the upper end of the lower mold 120, 112) is provided with a stopper receiving groove (114) in front of the stopper receiving groove (114).
A lower mold 120 having a molding module receiving space 125 at an upper end thereof;
And a molding module 130 which is detachably inserted into the molding module receiving space 125 of the lower mold 120,
The molding module 130
A front block 131 provided with a molding groove 131a on the front surface and provided with terminal fitting holes 131b on both sides of an inner lower end of the molding groove 131a;
An intermediate block 132 movably connected to the front block 131 in the forward and backward directions;
And a rear block (133) fixed to the intermediate block (132).
A connection fastening pin 134 for movably connecting the intermediate block 132 to the front block 131 in the forward and backward directions;
A pair of terminal support pins 135 fixed to the intermediate block 132 and penetrating the front block 132 and detachably inserted into the support holes 222a of the connection terminals 222;
An insert molding pin 136 fixed to the intermediate block 132 and protruding forward of the intermediate block 132 so as to form an insert fill hole 224a in the support molding 224;
And a fastening pin (137) and a fastening screw (138) for fastening the intermediate block (132) and the rear block (133).
The front block 131 is formed with a pair of through holes 131c through which a pair of terminal support pins 135 pass and a fastening hole 131d through which the connection fastening pin 134 is fastened to the upper part of the rear block 131 Formed,
The intermediate block 132 is provided with a fastening pin fastening hole 132a and an insert forming pin passing hole 132b at an upper portion thereof and a fastening pin passing hole 132c having a step at its center, An insert molding pin fixing hole 132f is provided around the insert molding pin passage hole 132b at the upper rear portion of the rear side and a connection pin fixing hole 132f is provided around the rear lower connection A connection fastening pin fixing groove 132g is provided around the fastening pin passage hole 132c,
The rear block (133) is provided with a fastening pin fastening hole (133a) at the upper portion, a fastening pin passing hole (133b) at the center and a fastening screw fastening hole (133c) Cooling thermostat heating pin manufacturing device.
Priority Applications (1)
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KR1020150154238A KR101746423B1 (en) | 2015-11-04 | 2015-11-04 | Thermostat heating pin manufactring apparatus |
Applications Claiming Priority (1)
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KR1020150154238A KR101746423B1 (en) | 2015-11-04 | 2015-11-04 | Thermostat heating pin manufactring apparatus |
Publications (2)
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KR20170052146A KR20170052146A (en) | 2017-05-12 |
KR101746423B1 true KR101746423B1 (en) | 2017-06-13 |
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KR1020150154238A KR101746423B1 (en) | 2015-11-04 | 2015-11-04 | Thermostat heating pin manufactring apparatus |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100230504A1 (en) * | 2009-03-11 | 2010-09-16 | Vernet | Heating cartridge for thermostatic element and method for manufacturing same, as well as thermostatic valve comprising such a cartridge |
KR101032764B1 (en) * | 2010-10-22 | 2011-05-06 | (주)대성케미칼 | A insert injection molding |
JP2013217632A (en) | 2012-04-09 | 2013-10-24 | Hyundai Motor Co Ltd | Glow plug, and electronic thermostat including the same |
US20150192059A1 (en) | 2012-09-17 | 2015-07-09 | BorgWarner Esslingen GmbH | Thermostatic valve for controlling the temperature of the coolant in an internal combustion engine |
-
2015
- 2015-11-04 KR KR1020150154238A patent/KR101746423B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100230504A1 (en) * | 2009-03-11 | 2010-09-16 | Vernet | Heating cartridge for thermostatic element and method for manufacturing same, as well as thermostatic valve comprising such a cartridge |
KR101032764B1 (en) * | 2010-10-22 | 2011-05-06 | (주)대성케미칼 | A insert injection molding |
JP2013217632A (en) | 2012-04-09 | 2013-10-24 | Hyundai Motor Co Ltd | Glow plug, and electronic thermostat including the same |
US20150192059A1 (en) | 2012-09-17 | 2015-07-09 | BorgWarner Esslingen GmbH | Thermostatic valve for controlling the temperature of the coolant in an internal combustion engine |
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Publication number | Publication date |
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KR20170052146A (en) | 2017-05-12 |
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