KR101746280B1 - Optical Gas Sensor with the Improvement of Chemical Resistance and Anti-scattering of lights - Google Patents
Optical Gas Sensor with the Improvement of Chemical Resistance and Anti-scattering of lights Download PDFInfo
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- KR101746280B1 KR101746280B1 KR1020150120890A KR20150120890A KR101746280B1 KR 101746280 B1 KR101746280 B1 KR 101746280B1 KR 1020150120890 A KR1020150120890 A KR 1020150120890A KR 20150120890 A KR20150120890 A KR 20150120890A KR 101746280 B1 KR101746280 B1 KR 101746280B1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/31—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
- G01N21/35—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
- G01N21/3504—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0023—Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
- G02B6/0031—Reflecting element, sheet or layer
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0066—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form characterised by the light source being coupled to the light guide
- G02B6/0073—Light emitting diode [LED]
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- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0081—Mechanical or electrical aspects of the light guide and light source in the lighting device peculiar to the adaptation to planar light guides, e.g. concerning packaging
- G02B6/0093—Means for protecting the light guide
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
The present invention relates to an optical gas sensor for preventing light scattering and improving chemical resistance. More specifically, the present invention relates to an optical structure for manufacturing an optical gas sensor, and more particularly to a method of manufacturing an optical gas sensor, which is capable of increasing the intensity of light radiated from a light source without using a separate condenser lens, The present invention is intended to manufacture an infrared gas sensor for improving the output of a sensor by effectively reducing the light scattering due to an increase in humidity and correcting the sensor output. Accordingly, the present invention provides an infrared gas sensor having improved characteristics by increasing the efficiency of condensing light of a specific wavelength range having a relatively small light intensity, stabilizing output by preventing scattering of an infrared light source, reducing response time, To a structure that can be effectively applied to the structure.
Description
The present invention relates to an optical gas sensor for preventing light scattering and improving chemical resistance. More specifically, the present invention relates to an optical structure for manufacturing an optical gas sensor, and more particularly, to a method of manufacturing an optical gas sensor that increases intensity of light emitted from a light source without using a separate condenser lens in an optical sensor, To improve the output of the sensor by reducing the light scattering due to the increase of the humidity as well as to prevent the contamination of the inside of the optical structure, and to realize the infrared gas sensor effectively. Accordingly, the present invention provides an infrared gas sensor having improved characteristics by increasing the efficiency of condensing light of a specific wavelength range having a relatively small light intensity, stabilizing output by preventing scattering of an infrared light source, reducing response time, And can be effectively applied to the structure.
The present invention aims to propose an improvement plan of existing patents by examining the technical features and merits of the patents presented before the invention.
As described in the following, in the conventional domestic patent No. 10-0694635 (hereinafter referred to as prior art 1), in the 10-0732708 and 10-1088360 (hereinafter referred to as the prior art 2) and in the domestic patent publication 10-2013-0082482 (Hereinafter referred to as "
In addition, Korean Patent No. 10-0959611 (hereinafter, referred to as prior art 4) and 10-1108495 (hereinafter referred to as prior art 5) include a condenser lens at the front end of the sensor section.
On the other hand, Korean Patent No. 10-1108544 (hereinafter referred to as prior art 6) and No. 10-0944273 (hereinafter referred to as prior art 7) have a reference sensor or a reference light source for improving the reliability of the sensor characteristic.
Therefore, if we propose the advantages and disadvantages of these patents and registered patents, and propose a structure that can complement and improve them through empirically proven experimental results, it would be easy to manufacture more effective optical sensors. The main points of the patents are presented and the utility is judged.
First, Fig. 1 shows a plan view of a nondispersed
In this
2 shows an optical waveguide having a plurality of independent optical paths according to the
2, the light emitted from the common light source has a structure that reaches the optical sensor portion on the right side through the
3 is a conceptual diagram of an optical waveguide according to Prior
4 is an exploded perspective view of a non-dispersion infrared gas analysis apparatus having an intensive lens according to
As shown in FIG. 4, by including the
5 shows a cross-sectional view of a nondispersive infrared gas sensor 60 (optical structure) according to the
5 adopts a lens (an
6 shows an air flow chart of the non-dispersive infrared gas measuring apparatus according to the
7 shows a cross-sectional view of a non-dispersive infrared gas sensor according to the
As shown in Fig. 6, in the
Specifically, the advantage of the
The advantage of the
Meanwhile, LED (Light Emitting Diode) and PD (Photo Diode) that emit near infrared rays (0.7 to 2 μm) have been developed by the development of semiconductor technology. Recently, Light source (Point Light Source, lms MIR LED, LED Microsensor NT, Russia) and PD (lms43 PD) have been developed and are receiving the light, and carbon dioxide sensor using these is being developed. The infrared lamp, which is currently in use, has a relatively high power consumption as compared with an infrared LED, and has a disadvantage in that the output of the sensor can be changed due to the influence of vibration due to the movement of the filament due to the vibration due to the structural characteristics of the lamp. To overcome these disadvantages, development of a gas sensor using an infrared black body by MEMS (MicroElectro Mechanical Systems) technology has been attempted.
The Beer-Lambert law, which is widely applied to the fabrication and application of infrared gas sensors, is expressed by
Where I 0 is the initial light intensity,? Is the light absorption coefficient of the specific gas, x is the gas concentration, and 1 is the optical path.
In order to improve the output of the infrared gas sensor, Park and S.H. As shown in Yi's Sensors and Materials (2011 paper), incident light arriving at the infrared sensor as shown in the following
only,
R i is the radius of the initial light pattern, and r d is the radius of the light pattern at the sensor end.As shown in the above equation, there are considerations to be considered in the fabrication of the optical gas sensor. 1) The light source capable of emitting infrared rays is a device in which the light intensity is reduced due to the aging of the filament, (Or LED of a specific wavelength) which has little aging, and 2) the intensity of the light emitted from the infrared light source is low enough 3) The sensitivity of the infrared gas sensor must be long enough to generate a high output voltage difference at the same concentration, so that the optical path length is long. Structure, in which the reflection at the optical structure is minimized, 4) The incident light arriving at the infrared sensor should be collected in the smallest possible radius in the center of the infrared sensor so as to reach the FOV of the optical sensor. 5) Also, as shown in Fig. 8, the initial output voltage (offset voltage) decreases due to a change in the amount of light reaching the infrared sensor as the relative humidity increases at the same temperature in the absence of the gas to be measured Therefore, it can be understood that it is easy to manufacture an infrared gas sensor with reduced error if it is compensated.
Therefore, a structure that can prevent optical scattering by condensing water vapor on a wall surface of an optical structure can be used to manufacture a sensor with reduced precision and error.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide an optical gas sensor, 2) a structure capable of enhancing a high-performance sensor or light intensity, 3) a structure having a long optical path and minimizing internal reflection, and 4) an incident light that reaches the infrared sensor is infrared 5) a structure of an optical gas sensor having all of the features capable of eliminating the influence of water vapor and of improving the response speed, and the arrangement of the light source and the optical sensor And a configuration for reducing response time.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are not intended to limit the invention to the precise form disclosed. It can be understood.
A first object of the present invention is to provide an optical waveguide including a plurality of semi-ellipses formed along a part of the entire trajectory of a three-dimensional semi-ellipsoid, wherein each of the plurality of semi-ellipses has a common focus And the virtual reference lines connecting the first focus and the second focus are formed at an angle with respect to each other, and the plurality of semi-elliptic light parts are formed in a convex shape toward the upper side with reference to the reference surface, And is formed in a convex shape toward the lower side. The optical waveguide for preventing light scattering and improving chemical resistance can be achieved.
In addition, in the first object of the present invention, the predetermined angle formed by the virtual baselines connecting the first focus and the second focus may be selected within the range of 10 degrees or more and less than 180 degrees.
A second object of the present invention is to provide an optical waveguide including a plurality of semi-elliptic arcs formed along a part of the entire trajectory of a three-dimensional semi-ellipsoid, wherein the plurality of semi- And a second semi-elliptic mirror formed along a part of the entire trajectory of the second semi-ellipsoid sharing the first focus of the first semi-elliptical mirror, One of the second semi-ellipses is formed in a convex shape on an upper side with respect to a reference plane, and the other is formed in a convex shape on a lower side with respect to a reference plane, and the first semi-elliptic arc and the second semi-elliptic arc And the imaginary reference lines connecting the first and second focal points of the first and second focal points are at an angle with respect to each other.
In the second object of the present invention, the light source is located at the second focal point of the first semi-elliptic mirror and the light sensor part is located at the second focal point of the second semi-elliptic mirror, And the light source is located at a second focus of the second semi-elliptic mirror.
Also, in the second object, the light source may be an infrared LED light source or a MEMS infrared light source, and the optical sensor unit may be an infrared ray PD.
And, for the second object, a vapor deposition film may be formed on the inner surface of the semi-elliptic mirror.
A third object of the present invention is to provide an optical waveguide including a plurality of semi-elliptic arcs formed along a part of the entire trajectory of a three-dimensional semi-ellipsoid, wherein the plurality of semi-elliptic arcs include two semi-elliptic arcs Virtual reference lines connecting the first focus and the second focus have a constant angle with respect to each other, and one of the two adjacent semi-ellipses is convex toward the upper side with respect to the reference plane And the other one is formed in a convex shape on the lower side with respect to a reference plane. The optical waveguide for preventing light scattering and improving chemical resistance can be achieved.
A fourth object of the present invention is to provide an optical waveguide including a plurality of semi-elliptic arcs formed along a part of the entire trajectory of a three-dimensional semi-ellipsoid, wherein the plurality of semi- A second semi-elliptical lenght formed along a part of the entire trajectory of a second semi-ellipsoid sharing a first focus of the first semi-elliptic mirror, Wherein the first semi-elliptic surface and the third semi-elliptic surface are formed in a convex shape with respect to a reference surface, and the first semi-elliptic surface and the second semi- The second semi-elliptic surface is formed in a convex shape toward the lower side with respect to the reference surface, and a virtual semi-elliptic surface having a virtual base line connecting the first half-elliptic surface and the first half- Are constant As a light waveguide for preventing light scattering and improving chemical resistance.
In the fourth object of the present invention, it is preferable that a light source is provided at a second focal point of the first semi-elliptic mirror, a light sensor portion is located at a first focal point of the third semi-elliptical mirror, And a light source is located at a first focus of the third semi-elliptic mirror.
According to a fourth aspect of the present invention, the light source may be an infrared LED light source or a MEMS infrared light source, and the optical sensor unit may be an infrared ray PD.
According to a fourth aspect of the present invention, a vapor deposition film may be formed on the inner surface of the semi-elliptic mirror.
A fifth object of the present invention is to provide an optical gas sensor using an optical waveguide, comprising: a PCB substrate; A second half ellipse formed along a part of the entire trajectory of the second semi-ellipsoid sharing the first focus of the first semi-elliptic curve, and a second semi-elliptic curve formed along a part of the entire trajectory of the first half ellipsoid, Wherein the first semi-elliptic surface is formed in a convex shape toward the upper side with respect to the PCB substrate, the second semi-elliptic surface is formed in a convex shape toward the lower side with respect to the PCB substrate, An imaginary reference line connecting the first focus and the second focus of each of the two half-ellipses is an optical waveguide having a constant angle with respect to each other; A light source positioned at a second focal point of the first semi-elliptic mirror or a second focal point of the second semi-elliptical mirror to emit light; And an optical sensor unit positioned at a second focal point of the second semi-elliptic mirror or a second focal point of the first semi-elliptical mirror to transmit light of the light source. The optical gas sensor for preventing light scattering and improving chemical resistance . ≪ / RTI >
A sixth object of the present invention is to provide an optical gas sensor using an optical waveguide, comprising: a PCB substrate; A first semi-elliptical path formed along a part of the entire trajectory of the first semi-elliptic body, a second semi-elliptical path formed along a part of the entire trajectory of the second semi-elliptic body sharing the first focal point of the first semi- And a third semi-elliptic mirror formed along a part of the entire trajectory of the third semi-ellipsoid sharing the second focus of the second semi-elliptic mirror, wherein the first semi-elliptical mirror and the third semi-elliptical mirror Wherein the first semi-elliptic surface and the second semi-elliptic surface are formed in a convex shape on the upper side, the second semi-elliptic surface is formed in a convex shape on the lower side with reference to a reference surface, The imaginary reference lines connecting the second focal points are at an angle to each other; A light source positioned at a second focal point of the first semi-elliptic mirror or a first focal point of the third semi-elliptical mirror to emit light; And an optical sensor unit positioned at a first focal point of the third semi-elliptical mirror or a second focal point of the first semi-elliptical mirror to transmit light of the light source. . ≪ / RTI >
In the fifth and sixth aspects of the present invention, a gas supply inlet for introducing a gas into a part of the semi-elliptic side where the light source is located, the part of which has a low spatial density of light emitted from the light source, And a gas outlet provided at a side portion of the semi-elliptic mirror, wherein the optical waveguide, the gas supply inlet, and the gas outlet are hermetically maintained.
In the fifth and sixth aspects of the present invention, the apparatus may further include a flow unit provided in the gas outlet or the gas supply inlet for allowing the gas to be sucked and discharged through the optical waveguide.
In the fifth and sixth aspects of the present invention, it is possible to further include a heat generating means for heating the inside of the optical waveguide.
In the fifth and sixth aspects of the present invention, a temperature sensor for measuring an internal temperature of the optical waveguide; And a controller for controlling the heating unit on the basis of a value measured by the temperature sensor.
In the fifth and sixth aspects of the present invention, a vapor deposition film may be formed on the inner surface of the semi-elliptic mirror.
In the fifth and sixth objects of the present invention, the deposition film may be formed by depositing an Au / Ti thin film by an electron beam or a sputtering system.
According to one embodiment of the present invention, the optical path can be lengthened as compared with the patents disclosed in the
Also, according to an embodiment of the present invention, a heating element is built in the optical structure to raise the temperature by about 20 to 30 ° C compared to the ambient temperature, so that the water vapor contained in the surrounding air condenses on the inner surface of the structure Can be prevented.
According to an embodiment of the present invention, a pump or a micro fan is additionally arranged to measure and analyze the gas to be measured in a short time, thereby securing a structural and functional advantage to effectively reduce the response time can do.
According to an embodiment of the present invention, there is provided an infrared optical gas sensor comprising: 1) a structure capable of actively responding to aging of an infrared light source (by using a MEMS infrared light source or an LED); 2) (The effective length of the path can be effectively increased), or a structure capable of focusing light (by focusing point light source and semi-elliptical structure), or 3) a light path is long, (4) the incident light reaching the infrared sensor is collected in a small radius at the center of the infrared sensor, thereby being irradiated into the FOV (Field of View) of the infrared sensor, and (5) Or the manufacture of a sensor with all of the features that prevent separate calibrations and prevent corrosion of the internal reflector against acid or alkaline gases It has a possible effect.
According to an embodiment of the present invention, as shown in FIG. 18 and FIG. 19, in a region where the spatial density of infrared rays is low, a gas inlet (a structure for forcibly sucking gas for measurement of a target gas, (In an optical structure used for gas measurement by sucking outside air by using external air) and an outlet, it is possible to manufacture an optical sensor without reducing the optical efficiency.
It should be understood, however, that the effects obtained by the present invention are not limited to the above-mentioned effects, and other effects not mentioned may be clearly understood by those skilled in the art to which the present invention belongs It will be possible.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate preferred embodiments of the invention and, together with the description, serve to further the understanding of the technical idea of the invention, It should not be construed as limited.
1 is a plan view of a non-dispersive infrared gas sensor provided with an elliptical dome-shaped reflector according to
2 is a view showing an optical waveguide having a plurality of independent optical paths according to the
3 is a conceptual view of an optical waveguide according to
4 is an exploded perspective view of a non-dispersion infrared gas analysis apparatus having an intensive lens according to
5 is a cross-sectional view of a non-dispersive infrared gas sensor (optical structure) according to
6 is an air flow diagram of a non-dispersive infrared gas measuring apparatus according to
7 is a cross-sectional view of a non-dispersive infrared gas sensor according to
8 is a graph showing the initial output voltage (offset voltage) change due to the change in the amount of light reaching the infrared sensor as the relative humidity increases at the same temperature in the absence of the gas to be measured,
9 is a three-dimensional semi-elliptical structure showing the shape of an optical path of an infrared ray irradiated from an infrared light source (point light source, 0.3 mm) located at a first focal point of a semi-
FIG. 10 is a graph showing the relationship between the amount of infrared light per unit area reaching the photosensor portion having a diameter of 1 mm,
11 is a view showing an optical path of a structure in which the same three-dimensional semi-elliptic mirror having the first focal point as a common focal point is disposed one on top of the PCB substrate and one on the bottom of the PCB substrate,
12 is a graph showing the relationship between the amount of infrared light incident on a unit area reaching the photosensor unit in FIG. 11,
FIG. 13 is a graph illustrating a simulation result of a case where the angle between the major axes of two semi-elliptic arrays is 30 degrees under the same condition as the structure shown in FIG. 11, according to an embodiment of the present invention.
FIG. 14 is a graph showing the relationship between the amount of infrared light incident on a unit area reaching the photosensor unit in FIG. 13,
FIG. 15 is a schematic view illustrating an optical path of a light beam incident on a photosensor unit when two semi-elliptic arrays are disposed on the upper or lower surface of the PCB,
Figs. 16 and 17 are diagrams showing the amounts of infrared light incident on a unit area reaching the photosensor unit in Fig. 15,
18A is a plan view of an optical gas sensor for preventing light scattering and improving chemical resistance according to an embodiment of the present invention,
18B is a bottom view of an optical gas sensor for preventing light scattering and improving chemical resistance according to an embodiment of the present invention.
19 is a front view of an optical gas sensor for preventing light scattering and improving chemical resistance according to an embodiment of the present invention.
20 is a partial cutaway perspective view of an optical gas sensor for preventing light scattering and improving chemical resistance according to an embodiment of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features, and advantages of the present invention will become more readily apparent from the following description of preferred embodiments with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments disclosed herein are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art.
In this specification, when an element is referred to as being on another element, it may be directly formed on another element, or a third element may be interposed therebetween. Also in the figures, the thickness of the components is exaggerated for an effective description of the technical content.
Embodiments described herein will be described with reference to cross-sectional views and / or plan views that are ideal illustrations of the present invention. In the drawings, the thicknesses of the films and regions are exaggerated for an effective description of the technical content. Thus, the shape of the illustrations may be modified by manufacturing techniques and / or tolerances. Accordingly, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in the shapes that are produced according to the manufacturing process. For example, the etched area shown at right angles may be rounded or may have a shape with a certain curvature. Thus, the regions illustrated in the figures have attributes, and the shapes of the regions illustrated in the figures are intended to illustrate specific forms of regions of the elements and are not intended to limit the scope of the invention. Although the terms first, second, etc. have been used in various embodiments of the present disclosure to describe various components, these components should not be limited by these terms. These terms have only been used to distinguish one component from another. The embodiments described and exemplified herein also include their complementary embodiments.
The terminology used herein is for the purpose of illustrating embodiments and is not intended to be limiting of the present invention. In the present specification, the singular form includes plural forms unless otherwise specified in the specification. The terms "comprises" and / or "comprising" used in the specification do not exclude the presence or addition of one or more other elements.
In describing the specific embodiments below, various specific details have been set forth in order to explain the invention in greater detail and to assist in understanding it. However, it will be appreciated by those skilled in the art that the present invention may be understood by those skilled in the art without departing from such specific details. In some instances, it should be noted that portions of the invention that are not commonly known in the description of the invention and are not significantly related to the invention do not describe confusing reasons to explain the present invention.
The present invention is characterized in that the structure of the optical gas sensor and the arrangement of the light source, the optical sensor, and the functional component that can satisfy all of the above-mentioned matters will be described with reference to the drawings.
9 shows the shape of an optical path of infrared rays irradiated from a light source (an infrared light source (point light source, 0.3 mm)) and an incident light reaching a photosensor section (infrared sensor) in the case of a three- . 10 shows the amount of infrared light per unit area reaching the photosensor portion with a diameter of 1 mm in Fig.
In a specific embodiment, when the infrared light source has an energy of 450 mW and the reflectance of the optical structure is assumed to be 95%, approximately 52.5% (236 mW) of irradiated light reaches the photosensor section And the total energy loss due to the absorption in the region other than the photosensor portion and the optical structure is about 47%, which shows a relatively effective optical characteristic. At this time, the wavelength of the infrared ray to be irradiated is assumed to be 4.26 탆 which is the absorption wavelength of the carbon dioxide gas.
9 and 10, infrared rays emitted from a light source located at a first focus F 1 of the three-dimensional
The
In addition, a plurality of semi-elliptical light portions are formed in a convex shape toward the upper side with respect to the reference plane, and the remaining portions are formed in a convex shape toward the lower side with respect to the reference plane.
The predetermined angle? Between virtual reference lines connecting the first focus F1 and the second focus F2 of a plurality of hemispherical lenses is selected within a range of 10 degrees or more and less than 180 degrees.
More specifically, the
Either the first
When the light source is located at the second focus F2 of the first
In addition, the light source according to an embodiment of the present invention is composed of an infrared LED light source or a MEMS infrared light source, and the optical sensor unit is formed of an infrared PD.
11 is a view illustrating a structure in which the same three-dimensional semi-elliptic mirror having the first focal point F1 as a common focal point is disposed one on top of the PCB substrate and one on the bottom of the
11, the
The first virtual line C1 connecting the first focus F1 and the second focus F2 of the first
11 and 12, even though the first
13 shows a light path in the case of assuming that the angle between the long axes of two semi-elliptic mirrors is 30 degrees in a state similar to the structure shown in Fig. 11 according to an embodiment of the present invention, and Fig. 14 13 shows the amount of infrared light incident on a unit area reaching the optical sensor unit.
13 and 14 show a first virtual line C1 connecting the first focus F1 and the second focus F2 of the first
For example, as shown in FIG. 13, infrared rays irradiated from a light source positioned at a second focus F2 of the first
As shown in FIG. 14, about 33.6% of the irradiated infrared rays (which can be confirmed from the analysis result that the efficiency is about 64.1% as compared with the results shown in FIGS. 11 and 12) Is incident on the optical sensor unit located at the second focal point F2 of the second
In addition, the
That is, the plurality of half-ellipses share a first focus F1 as a common focal point between two adjacent semi-elliptic arrays, and each of the first and second focuses F1 and F2 has a virtual And one of the two adjacent semi-ellipses is convex toward the upper side with respect to the
Specifically, in the case of three semi-elliptic arrays, a first
At this time, the first
The imaginary part connecting the first half-
The light source is provided at the second focal point F2 of the first
As described above, it is preferable that the light source according to an embodiment of the present invention is composed of an infrared LED light source or a MEMS infrared light source, and the photosensor unit is composed of an infrared ray PD.
15 is a perspective view illustrating a state in which three semi-elliptic arrays are disposed on the upper or lower surface of the reference plane of the
15, the first
15, the third
15, 16, and 17, the infrared rays irradiated from the infrared light source located at the second focus F2 of the first
Therefore, although the structure having only one semi-elliptic plane can have a large output voltage, it can be seen from the above-mentioned equation (1) that the sensitivity of the structure having two or three semi-elliptic surfaces will be effectively increased In Equation (2), the output voltage is proportional to the incident light energy density, but this is a physical quantity that can be controlled through the amplifier. Therefore, it can be effectively increased through the configuration of the external circuit.
Hereinafter, the configuration and function of the
18A is a plan view of an
The
As described above, the
The light source is located at the second focus F2 of the first
In addition, the
The
The
The controller may include a temperature sensor for measuring the internal temperature of the
In addition, a
18A, the
In an embodiment of the present invention, the infrared light source is disposed at the second focus F2 of the first
In addition, as shown in FIG. 18B and FIG. 19, in an embodiment of the present invention, a flow unit including a pump or a micro-fan for sucking and measuring a gas to be measured is provided to dramatically improve the response speed of the sensor .
The current light source can be operated in ㎲ or several tens of ms. In case of infrared sensor, the response to gas is completed within about 300 ms. Can be accurately measured.
On the other hand, as shown in FIG. 20, a heating unit 120 (Heaters) is installed so as to heat air inside the semi-elliptical shape on the
At this time, the inner surfaces of the first, second, and
Therefore, through the results of the optical simulation analysis shown in Figs. 15 to 20, which are simulation results,
1) It has the advantage of lengthening the optical path compared with the patents presented in the above-mentioned
2) Compared with the
3) A heating element is built in the optical structure to increase the temperature by about 20 ~ 30 ° C compared with the ambient temperature, so that the condensation of the water vapor contained in the surrounding air can be prevented.
4) By additionally arranging a flow means composed of a pump or a micro fan, it is possible to secure a structural and functional advantage that the response time can be effectively reduced by measuring and analyzing the measurement target gas in a short time.
Therefore, according to the embodiment of the present invention, the infrared optical gas sensor,
1) structure that can actively cope with aging of infrared light source (by using MEMS infrared light source or LED),
2) a sensor capable of high sensitivity (effectively increasing the length of the optical path) or a structure capable of concentrating the irradiation light by improving the light intensity (by applying point light source and semi-elliptical structure)
3) the structure in which the optical path is long, the reflection inside the structure should be minimized,
4) The incident light reaching the infrared sensor is collected in a small radius at the center of the infrared sensor, and is irradiated into the FOV (Field of View) of the infrared sensor.
5) It would be possible to fabricate a sensor that has the function of preventing degradation or separate correction of the output voltage due to the condensation of water vapor on the inner wall surface and preventing the inner mirror from corroding acidic or alkaline gas.
Also, as shown in FIGS. 18 to 20, a structure in which a gas is forced to be sucked in for a measurement of a target gas or a structure in which a small-sized pump is used to suck outside air, The optical structure used in the measurement) and the outlet are provided, the optical sensor can be manufactured without decreasing the optical efficiency.
It should be noted that the above-described apparatus and method are not limited to the configurations and methods of the embodiments described above, but the embodiments may be modified so that all or some of the embodiments are selectively combined .
1: an elliptical dome-type reflector according to the
2: Printed circuit based
3: elliptical domed reflector
4: Light source
5: Top plate
6: Light sensor
7: Light source fixing hole
8: Cleaning hole
9: Oval reflector
10: optical sensor coupling part
11: plate flange
20: Optical wave plate according to
21: 1st ellipse
21a: 1st ellipse
21b: first focus
22: 2nd ellipse
22a: second ellipse
22b: second focus
23: Light source
24: Photodetector
25: first optical detecting window
26: Second optical detecting window
31: 1st bag diameter
32: second bag diameter
40: a non-dispersion infrared gas analyzing apparatus having an intensive lens according to the
41:
42:
43: spawning part
44:
45: Injection tube
46:
47: Infrared light source
48: Light source fixing plate
49:
50: Infrared sensor
51:
52: PCB
53: Fins
54: Insertion ball
55: Through hole
56: Membrane
60: Non-dispersive infrared gas sensor according to
61: Light source lamp
62: Oval reflector
63: Vents
64: Infrared sensor
70: Non-dispersion infrared gas measuring device according to
71: Infrared lamp
72: reflector
73: Light sensor
74: light waveguide
75: second air inlet
76: air outlet
77: First air inlet
80: The non-dispersive infrared gas sensor according to the
81: Right rear reflector
82: Left rear reflector
83: Left reflector
84: Left front reflector
85: right front reflector
86: Light source fixing unit
87: optical sensor fixing section
91: Infrared light source for gas measurement
92: Infrared light source for signal compensation
93:
100: Optical waveguide according to the present invention
101: 1st half ellipse
102: 2nd half ellipse
103: Third half ellipse
110: PCB substrate
111: PCB top surface
112: PCB substrate
113: gas supply inlet
114: gas outlet
120: Heating means
130: flow means
140:
200: Optical gas sensor according to the present invention
F 1 : First focus
F 2 : Second focus
C 1 : first imaginary line
C 2 : second imaginary line
C 3 : Third virtual line
θ: angle
θ 1 : first angle
θ 2 : second angle
Claims (19)
The plurality of semi-
A first semi-elliptical path formed along a part of the entire trajectory of the first semi-elliptic body, a second semi-elliptical path formed along a part of the entire trajectory of the second semi-elliptic body sharing the first focal point of the first semi- And a third semi-elliptic mirror formed along a part of the entire trajectory of the third semi-ellipsoid sharing the second focus of the second semi-elliptic mirror,
Wherein the first semi-elliptic surface and the third semi-elliptic surface are formed in a convex shape on an upper side with reference to a reference surface, the second semi-elliptic surface is formed in a convex shape on the lower side with reference to a reference surface,
And the imaginary reference lines connecting the first half-ellipse with the first focus and the second focus of the second half-ellipse and the third half-ellipse make a constant angle with respect to each other. Optical waveguide.
A light source is provided at a second focal point of the first semi-elliptic mirror, a light sensor portion is located at a first focal point of the third semi-elliptic mirror, or
Wherein an optical sensor unit is provided at a second focus of the first semi-elliptic mirror, and a light source is located at a first focus of the third semi-elliptical mirror.
The light source is composed of an infrared LED light source or a MEMS infrared light source,
Wherein the optical sensor unit comprises an infrared PD. The optical waveguide for preventing light scattering and improving chemical resistance.
Wherein a vapor deposition film is formed on the inner surface of the semi-elliptic mirror.
PCB substrate;
A second half ellipse formed along a part of the entire trajectory of the second semi-ellipsoid sharing the first focus of the first semi-elliptic curve, and a second semi-elliptic curve formed along a part of the entire trajectory of the first half ellipsoid, Wherein the first semi-elliptic surface is formed in a convex shape toward the upper side with respect to the PCB substrate, the second semi-elliptic surface is formed in a convex shape toward the lower side with respect to the PCB substrate, An imaginary reference line connecting the first focus and the second focus of each of the two half-ellipses is an optical waveguide having a constant angle with respect to each other;
A light source positioned at a second focal point of the first semi-elliptic mirror or a second focal point of the second semi-elliptical mirror to emit light; And
And an optical sensor unit positioned at a second focus of the second semi-elliptic mirror or a second focus of the first semi-elliptical mirror to transmit light of the light source.
PCB substrate;
A first semi-elliptical path formed along a part of the entire trajectory of the first semi-elliptic body, a second semi-elliptical path formed along a part of the entire trajectory of the second semi-elliptic body sharing the first focal point of the first semi- And a third semi-elliptic mirror formed along a part of the entire trajectory of the third semi-ellipsoid sharing the second focus of the second semi-elliptic mirror, wherein the first semi-elliptical mirror and the third semi-elliptical mirror Wherein the first semi-elliptic surface and the second semi-elliptic surface are formed in a convex shape on the upper side, the second semi-elliptic surface is formed in a convex shape on the lower side with reference to a reference surface, The imaginary reference lines connecting the second focal points are at an angle to each other;
A light source positioned at a second focal point of the first semi-elliptic mirror or a first focal point of the third semi-elliptical mirror to emit light; And
And an optical sensor unit positioned at a first focus of the third semi-elliptic mirror or a second focus of the first semi-elliptical mirror to transmit the light of the light source.
A gas supply inlet through which a gas is introduced into a part of a side of the semi-elliptic mirror where the light source is located, the light having a low spatial density of light emitted from the light source;
Further comprising a gas outlet provided on a side portion of the semi-elliptic mirror on which the optical sensor unit is located,
Wherein the optical waveguide, the gas supply inlet, and the gas outlet are kept air-tight.
Further comprising flow means provided at the gas discharge port or the gas supply inlet for discharging the gas to the optical waveguide.
Further comprising a heating means for heating the inside of the optical waveguide. The optical gas sensor for preventing light scattering and improving chemical resistance.
A temperature sensor for measuring an internal temperature of the optical waveguide; And
Further comprising a control unit for controlling the heating unit based on a value measured by the temperature sensor. The optical gas sensor for preventing light scattering and improving chemical resistance.
Wherein an evaporation film is formed on an inner surface of at least one of the first semi-elliptic mirror, the second semi-elliptic mirror, and the third semi-elliptic mirror.
The vapor-
Wherein the Au / Ti thin film is formed by electron beam or sputtering system.
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KR102286440B1 (en) * | 2021-02-16 | 2021-08-05 | 주식회사 이엘티센서 | Optical Waveguide with Elliptical Reflectors |
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KR100944273B1 (en) | 2008-02-25 | 2010-02-25 | 주식회사 오토전자 | Non-dispersive Infra-Red Type Gas Sensor with Collimated Light Sources |
KR100959611B1 (en) | 2008-05-23 | 2010-05-27 | 지이센싱코리아(주) | Non-dispersive infrared gas analyzer having a lens |
KR101108544B1 (en) | 2009-07-28 | 2012-01-30 | (주)아이티헬스 | Non-dispersive Infrared Gas Analyzer |
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KR20130082482A (en) | 2013-05-24 | 2013-07-19 | (주)트루아이즈 | Optical wave guide |
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