KR101741528B1 - Adhesive dressing and method of preparing it - Google Patents

Adhesive dressing and method of preparing it Download PDF

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Publication number
KR101741528B1
KR101741528B1 KR1020150047764A KR20150047764A KR101741528B1 KR 101741528 B1 KR101741528 B1 KR 101741528B1 KR 1020150047764 A KR1020150047764 A KR 1020150047764A KR 20150047764 A KR20150047764 A KR 20150047764A KR 101741528 B1 KR101741528 B1 KR 101741528B1
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South Korea
Prior art keywords
film
foam
pressure
adhesive
polyurethane
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KR1020150047764A
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Korean (ko)
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KR20160118877A (en
Inventor
김원일
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주식회사 원바이오젠
김원일
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/02Adhesive bandages or dressings
    • A61F13/0203Adhesive bandages or dressings with fluid retention members
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/02Adhesive bandages or dressings
    • A61F13/0203Adhesive bandages or dressings with fluid retention members
    • A61F13/0206Adhesive bandages or dressings with fluid retention members with absorbent fibrous layers, e.g. woven or non-woven absorbent pads or island dressings
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/02Adhesive bandages or dressings
    • A61F13/0276Apparatus or processes for manufacturing adhesive dressings or bandages

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a viscous dressing material having excellent breathability and moisture permeability formed by lamination, and a method of manufacturing the same. In the present invention, a foam absorber comprising a foam layer capable of absorbing exudates and a moisture permeable and waterproof film laminated on the foam layer; An adhesive film formed on the lower surface of the foam absorber and having a plurality of through holes formed vertically; And a protective film formed on the top surface of the foam absorber and having a size corresponding to the adhesive film and having moisture permeability. In the present invention, a pressure-sensitive adhesive film in which a through hole is formed in advance, a foam absorber having good water absorbing and waterproofing properties, and a moisture permeable protective film are separately prepared and laminated by heat and pressure to form a dressing material, By using a foam absorbent material composed of a foam layer and a double layer of moisture permeable and waterproof film, a breathable and breathable material can be used as a protective film laminated thereon without limitation of the material The overall breathability and breathability of the dressing material can be greatly improved.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an adhesive dressing material,

The present invention relates to a dressing material having adhesiveness, and more particularly, to an adhesive dressing material having excellent breathability and moisture permeability formed by lamination and a method for manufacturing the same.

Since the zoologist Winter has published a paper that suggests that keeping wounds moist is more beneficial to healing than drying wounds and causing scabs, the body fluids released from the wounds are dehydrated or dried (Wet dressing) in a wet environment has been emphasized and it has been confirmed that this method facilitates the treatment of wounds.

In general, it is necessary to take measures so that the wound can be cleared quickly while preventing the wound from being widened in the case of a wounds that have been torn by the skin. By attaching a dressing material such as a patch having a well- So as not to be opened further.

As the types of dressings for wound dressing currently in use, there are foam dressing materials using natural polymers such as polyurethane and chitosan, hydrogel, hydrocolloid, films made of natural and synthetic polymers, fibrous nonwoven fabrics made of natural and synthetic polymers Or a dressing material in the form of a woven fabric. Of these dressings for wound dressing, foam dressing materials are most widely used.

In the case of a foam dressing material, it can be classified into a foam dressing material composed entirely of foam, a sticking dressing material having a pressure-sensitive adhesive layer formed on a wound surface contact layer, and a sticking dressing material having a sticking film.

A foam dressing material composed of only a foam itself is most widely used because of its excellent ability to absorb and absorb initial exudates. However, in the case of the initial wound, which has a large amount of exudate, there is no great problem. However, in the middle and late period when the exudates are reduced and the wound is dried, a part of the foam forming the foam dressing material sticks to the wound, And sometimes a part of the newly formed new tissue is attached to the foam dressing material and comes off.

The adhesive dressing material in which the adhesive layer is formed on the wound surface contact layer can be usefully used for light scratches because acrylic or silicone adhesive is formed on the wound surface contact layer to a certain thickness. In this regard, Korean Patent Registration No. 10-1073048 discloses a pressure-sensitive adhesive prepared by forming a pressure-sensitive adhesive compounded with a silicone adhesive, an acrylic pressure-sensitive adhesive, a reaction inhibitor, etc. in a thickness of 20 to 95 μm on a wound- Quot; describes a foam dressing product. However, in this case, since an adhesive layer should be formed on the entire surface of the wound surface contact layer, it may be suitable for a surgical wound where a small amount of exudates are generated. However, a large amount of exudates such as burns and bed sores are generated, There is a limit to the use of the wound. In addition, if the pressure-sensitive adhesive is directly applied to the foamed dressing of the porous structure, there is a high possibility of blocking the pores capable of absorbing the exudates, and the pressure-sensitive adhesive or the like penetrates into the pores, There is a problem that it is difficult to apply the pressure-sensitive adhesive in one thickness.

In the case of the adhesive dressing material with the adhesive film attached thereto, the adhesive film having the adhesive layer formed on one side of the thin paper-like film made of soft synthetic resin can be attached to the surface of the object to be adhered. In addition, a plurality of through holes are formed in the adhesive film, so that exudates such as pus or blood, which are generated in the wound through the through holes, can be absorbed by the absorber . Conventionally, a plurality of through holes are formed by locally heating an adhesive film using an apparatus capable of finely controlling thermal energy such as an ultrasonic apparatus. That is, a constitutional article in which an absorber, a film and an adhesive layer are laminated is prepared, and penetrating holes are formed by irradiating ultrasonic waves only to specific areas where through holes are to be formed to melt specific areas (Korean Patent Registration No. 10-1320933). However, such a method is difficult to apply when the film is formed of a material that is not easily melted by heat. When a specific region of a film to be formed with a through hole is locally heated in a constitutional unit in which an adhesive layer, a film and an absorber are stacked, a specific region is melted down to form a through hole to form a through hole, The melt is pressed against the absorber, making it difficult to absorb the exudate. In addition, the heat-soluble material has such a characteristic that when it is melted by heat, its volume increases, and when it is cooled in a molten state, it shrinks to an unspecified form which is difficult to predict with decreasing volume.

1. Korean Patent Registration No. 10-1320933 2. Korean Patent Registration No. 10-1073048 3. Korean Patent Registration No. 10-1414020 4. Korean Patent Registration No. 10-1426740

In order to solve the above problems, in the present invention, a foam absorbent material having good water absorbency and moisture permeability, which is prepared separately, a leading film having a plurality of through holes formed vertically, and a breathable protective film, And an object of the present invention is to provide a good adhesive dressing material.

In order to achieve the above object, according to the present invention,

A foam absorber comprising a foam layer capable of absorbing exudate and a moisture permeable waterproof film laminated on the upper surface thereof;

An adhesive film formed on the lower surface of the foam absorber and having a plurality of through holes formed vertically;

And a protective film formed on the top surface of the foam absorber and having a size corresponding to the adhesive film and having moisture permeability,

The foam film, the foam absorbent, and the adhesive film have a sequentially layered structure formed by lamination by heat and pressure. The adhesive film and the protective film have portions extending in four directions compared to the foam absorbent material, and direct lamination The present invention provides an adhesive dressing material comprising

Further, in the present invention,

Preparing a foam absorber comprising a foam layer capable of absorbing exudate and a moisture permeable waterproof film laminated on the upper surface thereof;

Preparing a pressure sensitive adhesive film on which a plurality of through holes are vertically formed in a state in which a pressure sensitive adhesive is applied to a film having a size expanded in all directions compared with the foam absorbing material;

Preparing a protective film having a size corresponding to the pressure-sensitive adhesive film and having moisture permeability;

There is provided a method of manufacturing a pressure-sensitive adhesive dressing material comprising the steps of: laminating an adhesive film, an absorber, and a protective film prepared in this order, followed by heat and pressure.

In the present invention, it is preferable that the protective film is made of any one selected from the group consisting of polyethylene, polyethylene terephthalate, polypropylene, polyurethane, polyvinyl chloride, synthetic fibers and synthetic polymers. In an embodiment of the present invention, the protective film may be vertically punched to improve the breathability of the dressing material.

It is preferable that the adhesive film is formed by completely coating a silicone adhesive or an acrylic adhesive on a film made of any one of polyurethane, polyethylene, polypropylene, polyvinyl chloride and polyethylene terephthalate and then vertically perforating the film to form a plurality of through holes Do.

It is particularly preferable that the foam is made of polyurethane foam.

In the manufacturing method of the present invention, it is preferable that the lamination step is carried out at a temperature of 150 to 230 DEG C and a pressure of 3.0 KGf / to 7.0 KGf /.

The present invention relates to a pressure-sensitive adhesive sheet, which is obtained by previously preparing a pressure-sensitive adhesive film in which a through-hole is formed, a foam absorber having good water absorbing and waterproofing properties, and a moisture-permeable protective film separately and laminated by heat and pressure, A dressing material can be manufactured. In particular, by using a foam absorber composed of a foam layer having a water absorbing property and a double layer of a moisture-permeable and waterproof film, a material having good breathability and moisture permeability can be used as a protective film laminated thereon, And the air permeability and the moisture permeability at the edges where the absorber is not distributed can be improved, and the feeling of use can be enhanced.

Fig. 1 is a device for producing foam dressing used in an embodiment of the present invention.
2 is a bottom view of the adhesive dressing material made in accordance with the present invention.
3 is a side view of the adhesive dressing material made according to the present invention.

The adhesive dressing material of the present invention comprises: a foam absorber comprising a foam layer and a breathable and waterproof film; An adhesive film formed on the lower surface of the foam absorber and having a plurality of through holes formed vertically; And a protective film formed on the top surface of the foam absorber and having a size corresponding to the adhesive film and having moisture permeability. The adhesive dressing material of the present invention is laminated by heat and pressure, and the layer structure is formed as described above. The adhesive film and the protective film have portions extended in four directions compared to the foam absorbent material, and are directly laminated have. Hereinafter, the structure and manufacturing method of the adhesive dressing material of the present invention will be described.

Foam absorber

The foam absorber is prepared by preparing a foam layer capable of absorbing the exudate and laminating a breathable waterproof film on the foam layer.

The foam may be any of various absorbent polymeric foams, preferably a polyurethane foam.

Although not particularly limited, the polyurethane foam layer and the moisture-permeable and waterproof film can be produced by the method described in Korean Patent No. 10-0985969, the prior art of the present applicant. As the moisture permeable and waterproof film, a moisture permeable and waterproof polyurethane film preferably containing a hydrophilic group may be used. The lamination of the foam layer and the moisture-permeable and waterproof film may be performed by a known lamination method, preferably by laminating with heat and pressure without using a separate adhesive agent, or particularly preferably in a tacky state before the foam layer is fully cured A method of laminating the moisture permeable and waterproof film may be used.

Adhesive film

The adhesive film is prepared so as to have an expanded size in all directions as compared with the absorbent material. The adhesive film is prepared by coating a silicone adhesive or an acrylic adhesive on one side or both sides of the film. The film is preferably made of polyurethane, polyethylene, polypropylene, polyvinyl chloride or polyethylene terephthalate, more preferably polyurethane. The adhesive film is preferably formed to a thickness of 20 to 95 탆. The perforated adhesive film can be produced by forming a plurality of through holes by vertically perforating the film coated with the pressure-sensitive adhesive. The perforation of the adhesive film can be carried out by a conventional method in the art, and preferably the method disclosed in Korean Patent Registration No. 10-1414020, which is a prior application of the present applicant, can be used. The adhesive film is laminated on the lower surface of the foam absorber.

Protective film

The protective film is prepared to have a size corresponding to the adhesive film. It is preferable to use a protective film having moisture permeability. However, the protective film is not particularly limited to the material. Preferably, the protective film is made of polyethylene, polyethylene terephthalate, polypropylene, polyurethane, polyvinyl chloride, synthetic fiber or synthetic polymer, and polyurethane is most preferably used. The protective film is laminated on the upper surface of the foam absorber.

Lamination

The protective film, the foam absorber, and the adhesive film are laminated in this order, and then heat and pressure are applied to laminate. In the embodiment of the present invention, after lamination as described above, heat and pressure are applied by a heating roller to perform lamination.

In this case, the heat applied is preferably 150 to 230 占 폚, more preferably 180 to 210 占 폚. Further, the applied pressure is preferably 3.0 Kgf to 7.0 Kgf /, more preferably 4.0 Kgf to 5.0 Kgf / s.

Post-process

As in the general dressing remanufacturing process, the manufacturing method of the present invention may further include a step of removing the release paper used in the manufacturing process or laminating the release paper for commercialization. Further, it may further include a commercialization process such as cutting and packaging the dressing material to a variety of sizes as required. In addition, it is possible to further include known conventional processes necessary for finalizing the dressing material.

[Example]

The present invention will be described in more detail with reference to the following examples. The following examples are intended to further illustrate the present invention and are not intended to limit the scope of the present invention.

<Preparation of materials>

As the protective film, a breathable and waterproof polyurethane film was used, and a breathable and waterproof polyurethane film was prepared to have a thickness of 20 μm using the method disclosed in Korean Patent Registration No. 10-0985969 of the present applicant.

As the absorbent material, a polyurethane foam dressing material commonly used in the art was used.

A polyurethane film was used as a film of the adhesive film, and the thickness of the adhesive film was adjusted to 20 μm using the method disclosed in Korean Patent Registration No. 10-0985969 of the present applicant. A silicone adhesive was coated on the polyurethane film to prepare an adhesive film having a thickness of 80 占 퐉. The produced adhesive film was perforated by the method disclosed in Korean Patent Application No. 10-1414020 of the present applicant to produce an adhesive film having a through-hole formed therein.

&Lt; Example 1 >

The adhesive dressing material of the present invention was prepared using the above protective film, a foam dressing material as an absorbing material, and a perforated adhesive film.

The manufacturing apparatus used in this embodiment is shown in Fig. The manufacturing apparatus comprises: an adhesive roll (21) having a perforated adhesive film wound therearound; A foam dressing material supply device 10 for supplying a foam dressing material to the raw fabric supplied from the pressure roll 21 of the adhesive film; A protective film roll part (23) for holding a fabric with a protective film wound thereon; A lamination device (11, 11-a) for laminating a protective film and a foam dressing material supplied on the adhesive film; A first releasing part (22) for separating the release paper attached to the adhesive film from the laminated fabric; A second release sheet mounting roll portion 25 for receiving the second release sheet to move the product to the second release sheet; A third releasing part (24) for removing the release paper attached to the protective film of the product transferred to the second release paper; A tension adjusting rolling part 26 for maintaining the tension of the product fabric; A wooden device 31 for cutting the product fabric to the required formulation; A raw material recovery rolling section (27) for recovering the fabric left after cutting; A product moving device (30) for moving the manufactured product to a packaging stage using air pressure; A rolling part (28, 29) for mounting a wrapping paper for receiving the product wrapping paper; A packaging device 32 for applying heat to the wrapping paper to seal the wrapping paper; A cutting device (33) for cutting the packaged product in the form of a fabric; And a wrapping paper roll recovery portion 34 for collecting the remaining fabric after the cutting.

That is, the perforated adhesive film supplied from the pressure roll 21 of the pressure-sensitive adhesive film, the foam dressing material supplied from the foam dressing material supply device 10, and the protective film supplied from the protective film roll 20 are transferred to the lamination device 11 , 11-a, and the laminated product is transferred to the first releasing paper separating roll 22 to remove the first releasing paper adhered to the adhesive film, and then to the second releasing paper placing rolling part 25 The second release paper is transferred to the adhesive film and is transferred to the third release paper separating rolling section 24 to remove the third release paper attached to the protective film and the tension adjusting roller 26, A dressing material 40 having adhesiveness is obtained. The finished product moves to the wrapping station mounting rolls 28 and 29 through the product moving device 30 and passes through the packaging device 32, the cutting device 33, The finished product 50 is obtained.

The constitution of the adhesive dressing material produced according to the present embodiment is shown in Figs. 2 and 3. Fig. Fig. 2 is a bottom view of the manufactured adhesive dressing material, and Fig. 3 is a side view. 2 and 3, the manufactured adhesive dressing material comprises a foam absorber 100 for absorbing exudates, a protective film 300 laminated on the upper surface of the foam dressing material, an adhesive film 300 laminated on the bottom surface of the foam dressing material, (200), and a plurality of through holes are vertically formed in the adhesive film.

&Lt; Example 2 >

The adhesive dressing material of the present invention was produced using the foam dressing material as the absorbing material and the perforated adhesive film. The same apparatus as that used in Example 1 was used.

That is, the perforated adhesive film supplied from the pressure roll 21 of the adhesive film and the foam dressing material supplied from the foam dressing material supply device 10 are laminated in the lamination device 11, 11-a, The first release sheet attached to the adhesive film is removed, and the second release sheet is transferred to the second release sheet mounting roller 25 to attach the second release sheet to the adhesive film, The rolled portion 26 and the wooden device 31 to obtain a foam dressing material 40 having adhesiveness. The finished product moves to the wrapping station mounting rolls 28 and 29 through the product moving device 30 and passes through the packaging device 32, the cutting device 33, The finished product 50 is obtained.

10: Form dressing re-supply device 11, 11a: Lamination device
21: Adhesive film raw material rolling section 22: First release sheet separating rolling section
23: protective film raw material rolling section 24: third release film separating rolling section
25: Rolling part for fixing the second release paper 26:
27: Rolling part for raw material recovery 28, 29: Rolling part for mounting the wrapping paper
30: Product transfer device 31: Wooden device
32: Packaging machine 34: Roll paper roll
100: foam absorber 110: foam layer
120: breathable waterproof film 200: pressure-sensitive adhesive film
300: protective film

Claims (12)

A foam absorber, an adhesive film formed on a lower surface of the foam absorber, and a protective film formed on an upper surface of the foam absorber,
The foam absorbent material comprises a polyurethane foam layer capable of absorbing exudates and a moisture permeable waterproof polyurethane film laminated on the upper surface thereof,
The pressure-sensitive adhesive film is formed by coating a pressure-sensitive adhesive on a film made of any one of polyurethane, polyethylene, polypropylene, polyvinyl chloride, and polyethylene terephthalate, and then vertically perforating the film to form a plurality of through-
Wherein the protective film is a moisture permeable film made of any one selected from the group consisting of polyethylene, polyethylene terephthalate, polypropylene, polyurethane, polyvinyl chloride, synthetic fibers and synthetic polymers,
The foam film, the foam absorbent, and the adhesive film have a sequentially layered structure formed by lamination by heat and pressure. The adhesive film and the protective film have portions extending in four directions compared to the foam absorbent material, and direct lamination Wherein the dressing is made of a synthetic resin.
delete The method according to claim 1,
Wherein the protective film is perforated.
delete delete delete Preparing a foam absorber comprising a polyurethane foam layer capable of absorbing exudate and a breathable waterproof polyurethane film laminated on the upper surface thereof;
The pressure-sensitive adhesive is coated on the entire surface of a film made of any one selected from polyurethane, polyethylene, polypropylene, polyvinyl chloride, and polyethylene terephthalate, Preparing a pressure-sensitive adhesive film;
Preparing a protective film made of any one selected from the group consisting of polyethylene, polyethylene terephthalate, polypropylene, polyurethane, polyvinyl chloride, synthetic fibers and synthetic polymers and having moisture permeability and having a size corresponding to the adhesive film;
Laminating the adhesive film, the absorber, and the protective film prepared in the above order, followed by applying heat and pressure to laminate the adhesive foam dressing material.
delete delete delete delete 8. The method of claim 7,
Wherein the lamination step comprises applying a heat of from 150 to 230 DEG C and a pressure of from 3.0 Kgf to 7.0KGf /.
KR1020150047764A 2015-04-03 2015-04-03 Adhesive dressing and method of preparing it KR101741528B1 (en)

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Publication number Priority date Publication date Assignee Title
KR102557320B1 (en) * 2018-04-12 2023-07-20 주식회사 티앤엘 Flexible Patch for Hypoallergenic Patient Monitoring
KR101923986B1 (en) * 2018-07-19 2019-02-22 이근철 Member for preventing bedsore
KR102022433B1 (en) * 2019-04-18 2019-11-25 이근철 Modified member for preventing bedsore
KR200493354Y1 (en) * 2019-04-29 2021-03-16 충남대학교산학협력단 Dressing band
KR102026319B1 (en) * 2019-05-09 2019-09-27 이근철 Modified member for dressing of wound
KR102263631B1 (en) * 2019-10-30 2021-06-10 (주)화인테크놀리지 Manufacturing method of medical adhesive sheet excellent in waterproof and breathable properties, and medical adhesive sheet manufactured by this method

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KR101426740B1 (en) * 2014-02-18 2014-08-05 주식회사 원바이오젠 Dressing containing punched adhesive film and its manufacturing method

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SE530256C2 (en) 2005-12-16 2008-04-15 Moelnlycke Health Care Ab Method for making holes in heat-meltable materials
KR101073048B1 (en) 2010-04-12 2011-10-12 주식회사 제네웰 Polyuretane form dressing material having good adhesive property and a method of preparing thereof
KR101414020B1 (en) 2013-12-16 2014-07-02 김원일 A punching method of adhesive film and punching system using it

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Publication number Priority date Publication date Assignee Title
KR101426740B1 (en) * 2014-02-18 2014-08-05 주식회사 원바이오젠 Dressing containing punched adhesive film and its manufacturing method

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