KR101735006B1 - Device and method for cleaning surface of metal wire - Google Patents
Device and method for cleaning surface of metal wire Download PDFInfo
- Publication number
- KR101735006B1 KR101735006B1 KR1020150108367A KR20150108367A KR101735006B1 KR 101735006 B1 KR101735006 B1 KR 101735006B1 KR 1020150108367 A KR1020150108367 A KR 1020150108367A KR 20150108367 A KR20150108367 A KR 20150108367A KR 101735006 B1 KR101735006 B1 KR 101735006B1
- Authority
- KR
- South Korea
- Prior art keywords
- steel wire
- laser
- supporting
- cleaning
- wire
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
Abstract
A steel wire cleaning apparatus for removing foreign matter including a metal or a metal reaction product formed on a surface of a steel wire so as to more effectively remove foreign matter adhering to the surface of the steel wire using a laser, There is provided a device for cleaning a surface of a steel wire, comprising a laser part arranged to irradiate a surface of a steel wire with a laser, and a steel wire supporting part for supporting a steel wire against the laser part.
Description
The present invention relates to a wire surface cleaning apparatus and a cleaning method for removing foreign matter from the surface of a metal wire using a laser.
For example, a wire rod used for various purposes depending on its diameter is manufactured by drawing and heat-treating a cast metal wire. The metal-based steel wire is subjected to a heat treatment drawing process from a large-diameter steel wire and finally processed into wire of various diameters.
As the metal-based steel wire is heat-treated and drawn and formed, foreign substances such as high-temperature oxide and low-temperature oxide are formed on the surface of the steel wire. The foreign matter on the surface of the steel wire moves into the grain boundaries or the mouth of the steel wire and affects the physical properties of the wire. Therefore, it is necessary to remove the foreign substances from the surface of the steel wire by the heat treatment or the drawing process in the wire material processing.
The foreign substances generated by the reaction on the surface of the steel wire are oxides, nitrides, carbides and the like, and these various chemical substances are hard to be removed by strong adhesion to the surface of the steel wire.
In the conventional case, foreign matter such as an oxide film formed on the surface of the steel wire in the wire rod processing step was removed by a chemical or physical method. That is, conventionally, the surface scale is physically removed by chemically removing the foreign substances on the surface of the steel wire through chemical cleaning using a high-temperature acid or an alkaline high-temperature bath, or by bending the steel wire at a certain angle. However, in the case of the physical removal method, there is a possibility that the surface of the steel wire is damaged or a defect due to physical friction in the grain boundary or the mouth is generated. The chemical removal method is also not good for the human body due to the use of acid or alkaline chemicals and may cause environmental pollution problem.
There is provided a device for cleaning a surface of a steel wire and a cleaning method which can more effectively remove foreign matter adhering to the surface of the steel wire using a laser.
A steel wire surface cleaning apparatus and a cleaning method are provided that minimize thermal influence by a laser to prevent thermal deformation of a steel wire while more effectively removing contaminants attached to the surface of the steel wire.
The cleaning apparatus of this embodiment is a steel wire cleaning apparatus for removing foreign matter including a metal or a metal reaction product formed on the surface of a steel wire and is disposed on a moving line of a steel wire continuously moving, A laser portion, and a wire supporting portion that supports the wire and regulates its position with respect to the laser portion.
The cleaning apparatus may further include a moving unit connected to the laser unit and reciprocating the laser unit at a predetermined angle along the steel wire circumferential direction with the steel wire as a center axis to move the laser beam irradiation area of the laser unit.
The cleaning apparatus may further include a jetting unit for supplying a gas to the laser irradiation area to remove particles generated during cleaning.
The injection unit may include a spray tube disposed along the periphery of the steel wire, a spray nozzle provided along the spray tube to spray gas on the surface of the steel wire, and a gas supply unit connected to the spray tube to supply gas.
The injector may be configured to inject inert gas.
The cleaning apparatus may further include a suction unit for sucking and removing particles generated during the laser cleaning.
The suction unit may include a suction hood disposed to face the spray unit with the laser irradiation area of the steel wire therebetween, the suction hood disposed along the periphery of the steel wire, and a suction pump connected to the suction hood to apply a suction force.
At least a plurality of the laser units may be spaced apart along the outer circumferential surface of the steel wire.
A plurality of the laser units may be arranged along the axial direction of the steel wire.
The laser part may be structured to apply a pulse or a continuous wave laser to the rigid surface.
The steel wire supporting part may include a pair of supporting members spaced apart from each other on the ground and supporting the lower end of the steel wire.
The steel wire supporting part may further include a rotation roller rotatably installed on the support member and having a groove on which a steel wire is seated on a contact surface with the steel wire.
The steel wire supporting part may further include a pair of pressing members for pressing and supporting the upper end of the steel wire.
The wire supporting portion may further include a driving portion for moving the pressing member up and down.
The steel wire supporting part may further include a rotation roller rotatably installed on the upper pressing member and having a groove on which a steel wire is seated on a contact surface with the steel wire.
At least two of the rotating rollers may be arranged along the circumferential direction of the steel wire.
The cleaning method of this embodiment is a method of removing a foreign material including a metal or a metal reaction product formed on the surface of a steel wire by continuously moving the steel wire, regulating the position by supporting the steel wire, And removing the foreign matter by irradiating the laser with a laser.
The step of irradiating the laser may further include the step of reciprocating the laser irradiation region along the circumferential direction of the steel wire with the steel wire as the axis.
The cleaning method may further include a step of supplying the gas to the laser irradiation area to remove the particles when the foreign matter is removed.
The cleaning method may further include a suction step of sucking and removing the particles generated during the removal of foreign matter.
As described above, according to this embodiment, foreign matter adhering to the surface of the steel wire can be more effectively removed by applying thermal stress to the foreign matter while preventing the thermal deformation of the steel wire by irradiating the laser.
1 is a schematic view showing a configuration of a steel wire surface cleaning apparatus according to the present embodiment.
FIGS. 2 and 3 are schematic views showing a structure for supporting a steel wire of a steel wire surface cleaning apparatus according to the present embodiment.
4 is a view for explaining the laser irradiation structure of the steel wire surface cleaning apparatus according to the present embodiment.
Fig. 5 is a schematic view showing a structure of a jetting section of a steel wire surface cleaning apparatus according to the present embodiment.
6 to 8 are views showing the surface cleaning result of the steel wire according to the present embodiment.
9 and 10 are diagrams showing the results of grasping the composition of the surface area after cleaning the surface of the steel wire and the surface area before cleaning according to this embodiment.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The singular forms as used herein include plural forms as long as the phrases do not expressly express the opposite meaning thereto. Means that a particular feature, region, integer, step, operation, element and / or component is specified, and that other specific features, regions, integers, steps, operations, elements, components, and / And the like.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Accordingly, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the following description, a steel strip to be a foreign object refers to a material having a cylindrical sectional structure made of a metal such as steel, stainless steel, or aluminum titanium.
The foreign matter on the surface of the steel wire means metal reaction products such as oxides, nitrides and carbides formed on the surface in the process of drawing the steel wire into a wire rod by drawing or heat treatment, metal scale and the like.
The cleaning apparatus of this embodiment has a structure for removing foreign substances generated on the surface of a steel wire made of a metal by using a laser.
Fig. 1 shows a configuration of a steel wire surface cleaning apparatus according to the present embodiment.
1, the cleaning apparatus of this embodiment includes
The cleaning unit is connected to the
Although not shown, the steel wire W can be continuously released from the rotary roll for supplying the steel wire W, for example.
The moving speed of the steel wire W can be adjusted according to the output of the laser beam irradiated from the
In this embodiment, the
The
As described above, in the present embodiment, the laser having the predetermined energy is irradiated from the
The
In the present embodiment, a plurality of the
A plurality of the
Accordingly, the first laser cleaning is performed on the surface of the steel wire W in the first unit along the moving direction of the steel wire W, and then the second glass melt is again subjected to the laser cleaning, thereby improving the cleaning efficiency.
The installation positions of the
The wire support portion restricts the position of the steel wire W to prevent deflection or vibration generated when the steel wire is moved and maintains a constant focus distance of the
To this end, the steel wire supporting part includes a pair of supporting
As shown in FIG. 2, the
Thus, the
The steel wire supporting portion includes a pair of pressing
Thus, the steel wire W is pressed by the
3, the pressing
3, the
Fig. 4 shows the structure of the moving
4, the moving
The
The moving
The moving part may include a guide rail which is installed in an arc shape around a steel wire as an axis, for guiding the laser part, and a coupling structure of a driving cylinder for moving the laser part along the guide rail. The moving unit is applicable to all of the structures that reciprocate the laser unit with the steel wire as the axis.
In this embodiment, the reciprocating rotation angle of the
The reciprocating rotational speed of the
The cleaning device has a structure capable of further increasing the removal efficiency of foreign matter from the surface of the steel wire during the laser cleaning process.
To this end, the cleaning apparatus of the present embodiment may further include a
1 and 5, the jetting
The
A plurality of
Foreign particles such as particles removed from the surface of the steel wire W are removed from the surface of the steel wire W by the gas injected from the injecting
The gas injected through the jetting
The cleaning apparatus may further include a
The
The
The
As the foreign matter separated and removed from the steel wire W is completely removed from the steel wire W through the
Hereinafter, the process of cleaning the surface of the steel wire by the following laser will be described.
According to the present embodiment, cleaning of the steel wire W is performed by continuously moving the steel wire, supporting the position of the steel wire, and irradiating the surface of the steel wire with a laser to remove foreign matter.
The steel wire is placed on the
During the laser irradiation process, the
By irradiating the laser beam, energy above the bonding energy of the foreign matter adhering to the surface of the steel wire is incident on the surface of the steel wire. Therefore, due to the thermal stress due to the energy of the laser beam, the metal scale on the surface of the steel wire or the metal reaction product is removed from the steel wire.
In this process, the foreign object cleaned from the surface of the steel wire is completely separated from the steel wire by the injection pressure of the gas injected into the laser irradiation area, and sucked into the suction hood by the suction pressure through the suction hood.
Experimental Example
The laser cleaning test results for the steel wire according to the present embodiment will be described as follows. In the following experiments, the oxide layer adhered to the surface of the carbon steel wire was cleaned using a pulsed laser.
6 shows the surface of the steel wire before and after cleaning with respect to the steel wire. In this experiment, the steel wire with a diameter of 5.5 mm was subjected to laser cleaning.
As shown in FIG. 6, it can be confirmed that the oxide layer, which is a foreign substance, is cleanly removed from the surface of the steel wire through the laser cleaning.
FIG. 7 shows a state in which the oxide layer, which is a foreign substance, is removed from the surface of the steel wire through laser cleaning according to the present embodiment. This experiment was also conducted for a steel wire with a diameter of 5.5 mm. As shown in FIG. 7, the oxide layer attached to the surface of the steel wire was removed from the surface of the steel wire by performing a focus ion beam (FIB) on the interface between the cleaned oxide layer.
8 is an enlarged view of a boundary surface of a portion of the surface of the steel wire on which the oxide layer is cleaned by laser cleaning according to the present embodiment. In this experiment, the steel wire with a diameter of 1.65 mm was subjected to laser cleaning. As shown in Fig. 8, it can be seen that the oxide layer attached to the surface of the steel wire was removed by the incident energy of the laser.
9 and 10 show the results of grasping the composition of the surface area of the steel wire after cleaning with the laser and the surface area of the steel wire before cleaning. Fig. 9 shows the image of the steel wire surface after cleaning and the composition result. Fig. 10 shows the image of the steel wire surface before cleaning The results of the composition are shown. The test was carried out on a steel wire having a diameter of 1.65 mm.
As can be seen from the results, it can be seen that an oxide layer such as lead (Pb) is present on the surface of the steel wire before cleaning, and no lead or the like is detected after cleaning, so that the oxide layer is almost cleaned.
While the illustrative embodiments of the present invention have been shown and described, various modifications and alternative embodiments may be made by those skilled in the art. Such variations and other embodiments will be considered and included in the appended claims, all without departing from the true spirit and scope of the invention.
10, 11:
22, 26: rotating
27: driving
40: Dispenser 41: Dispenser
42: injection nozzle 43: gas supply part
50: Suction part 51: Suction hood
52: Suction pump
Claims (20)
A laser portion disposed on a moving line of a continuously moving steel wire and irradiating a surface of the steel wire with a laser,
A wire supporting portion for supporting the wire and regulating its position with respect to the laser portion,
And a moving unit connected to the laser unit and reciprocating the laser unit at a predetermined angle along a circumferential direction of the steel wire with the steel wire as a center axis to move the laser beam irradiation area of the laser unit,
Wherein the plurality of laser units are arranged at intervals along the outer peripheral surface of the steel wire, and the plurality of laser units are arranged along the axial direction of the steel wire, respectively.
Wherein the laser unit applies a pulse or continuous wave laser to a rigid surface.
And a jetting section for supplying a gas to the laser irradiation area of the steel wire to remove particles generated during cleaning.
Wherein the jetting portion comprises a jetting tube disposed along the periphery of the steel wire, a jetting nozzle provided along the jetting tube for jetting gas onto the surface of the steel wire, and a gas supply portion connected to the jetting tube for supplying gas, Device.
Wherein the injecting portion injects an inert gas.
And a suction unit disposed in the laser irradiation area of the steel wire and sucking and removing the particles generated during the laser cleaning.
Wherein the suction portion includes a suction hood disposed to face the spray portion with the laser irradiation region of the steel wire therebetween and disposed along the periphery of the steel wire, and a suction pump connected to the suction hood to apply a suction force.
Wherein the steel wire supporting portion includes a pair of supporting members spaced apart from each other on the ground and supporting the lower end of the steel wire.
Wherein the steel wire supporting portion further comprises a rotating roller rotatably installed on the supporting member and having a groove on which a steel wire is seated on a contact surface with the steel wire.
Wherein at least two of the rotating rollers are arranged along the circumferential direction of the steel wire.
Wherein the steel wire supporting portion further comprises a pair of pressing members for pressing and supporting the upper end of the steel wire.
And the wire supporting portion further includes a driving portion for moving the pressing member up and down.
Wherein the steel wire supporting portion is rotatably installed on the upper pressing member and the contact surface with the steel wire further comprises a rotating roller having a groove on which the steel wire is seated.
Priority Applications (1)
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KR1020150108367A KR101735006B1 (en) | 2015-07-30 | 2015-07-30 | Device and method for cleaning surface of metal wire |
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KR1020150108367A KR101735006B1 (en) | 2015-07-30 | 2015-07-30 | Device and method for cleaning surface of metal wire |
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KR20170014652A KR20170014652A (en) | 2017-02-08 |
KR101735006B1 true KR101735006B1 (en) | 2017-05-12 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023152548A1 (en) | 2022-02-11 | 2023-08-17 | Aperam | Facility and method for treating the surface of an elongate product for the purpose of wire-drawing |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108405652A (en) * | 2018-03-23 | 2018-08-17 | 武汉光谷航天三江激光产业技术研究院有限公司 | A kind of the graphite lubrication layer cleaning device and method on metal wire material surface |
KR102280642B1 (en) * | 2019-12-20 | 2021-07-22 | 주식회사 포스코 | Descaling apparatus |
CN114247770A (en) * | 2021-12-30 | 2022-03-29 | 苏州英忆新材料有限公司 | Device for removing oxide skin on surface of nickel-titanium memory alloy wire and using method thereof |
Citations (3)
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JP2000126704A (en) * | 1998-10-28 | 2000-05-09 | Canon Inc | Method and apparatus for cleaning optical element |
JP2003080309A (en) * | 2001-09-05 | 2003-03-18 | Sintokogio Ltd | Working line, heat treatment line and plating and surface-coating line of long wire, and manufacturing line of composite wire of different metal of long wire, and long wire drawing method |
US20040026080A1 (en) * | 2000-07-25 | 2004-02-12 | Bernd Reinholdt | Cleaning and doping of tubulars |
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2015
- 2015-07-30 KR KR1020150108367A patent/KR101735006B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000126704A (en) * | 1998-10-28 | 2000-05-09 | Canon Inc | Method and apparatus for cleaning optical element |
US20040026080A1 (en) * | 2000-07-25 | 2004-02-12 | Bernd Reinholdt | Cleaning and doping of tubulars |
JP2003080309A (en) * | 2001-09-05 | 2003-03-18 | Sintokogio Ltd | Working line, heat treatment line and plating and surface-coating line of long wire, and manufacturing line of composite wire of different metal of long wire, and long wire drawing method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023152548A1 (en) | 2022-02-11 | 2023-08-17 | Aperam | Facility and method for treating the surface of an elongate product for the purpose of wire-drawing |
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