KR101734003B1 - Apparatus and Method for Detecting the Defects of Far Side using Magnetic Sensor - Google Patents
Apparatus and Method for Detecting the Defects of Far Side using Magnetic Sensor Download PDFInfo
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- KR101734003B1 KR101734003B1 KR1020150189117A KR20150189117A KR101734003B1 KR 101734003 B1 KR101734003 B1 KR 101734003B1 KR 1020150189117 A KR1020150189117 A KR 1020150189117A KR 20150189117 A KR20150189117 A KR 20150189117A KR 101734003 B1 KR101734003 B1 KR 101734003B1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/83—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/02—Measuring direction or magnitude of magnetic fields or magnetic flux
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/12—Measuring magnetic properties of articles or specimens of solids or fluids
- G01R33/18—Measuring magnetostrictive properties
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a back surface defect inspection apparatus and method for detecting a back surface defect of an object to be measured by using a magnetic sensor. More specifically, a magnetic field is applied from a surface of a measured object to detect a defect occurring inside the measured object, and a distortion of a magnetic field around a defect generated due to the applied magnetic field is detected, And more particularly, to a backside defect inspection apparatus and method for detecting defects.
The contents described in this section merely provide background information on the embodiment of the present invention and do not constitute the prior art.
The power or propulsion of machinery such as airplanes or spacecrafts is frequently exposed to high temperature and high pressure environments during operation, and continuous monitoring of power or propulsion is essential for stable operation.
Particularly, spot welding of a jet engine, which provides powerful propulsion for high-speed operation of an air vehicle, is likely to cause multisite fatigue crack due to continuous operation in a high temperature and high pressure environment, The presence and progress of defects should be checked periodically to prevent accidents caused by element breakage or cutting.
On the other hand, backside defects occurring inside the spot welding area can be detected through non-destructive inspection such as ultrasonic inspection or magnetic inspection. However, when the spot welding is performed on a small machine element such as a bracket, There is no suitable flaw detection method for measuring defects.
In addition, in the conventional nondestructive inspection method using a magnetic field at the time of defect detection, it is difficult to apply a magnetic field suitable for a backside defect, and there is a disadvantage that noise or an error occurs during defect inspection and it is difficult to detect an exact back defect.
In order to solve such a problem, the present invention has a magnetizer for applying a magnetic field suitable for a back surface defect, detects a magnetic field distortion around a defect caused by an applied magnetic field by a magnetic sensor, and processes sensed information to process noise or error And to obtain defect information on the removed side.
A backside defect inspection apparatus according to an embodiment of the present invention generates a magnetic field when an alternating current is applied and magnetizes the magnetic field by applying a magnetic field to a part of the object to be measured, And n sensors arranged in a line so as to be parallel to one direction aligned with magnetization of a part of the object to be measured and magnetized in a part of the object to be measured, A data processor electrically connected to the scan unit and the scan unit including a magnetic sensor for generating a corresponding output signal and receiving an output signal and analyzing an output signal to detect a backside defect; And a controller unit including a power supply for supplying power to the scan unit, the data processor, and the monitor, The magnetizing device may include a yoke having a tapered end and a coil wound around the yoke and receiving an alternating current so that a part of the measured object is magnetized in one direction.
The case includes a case having a lower portion including a scan portion and a portion of which is opened to expose the magnetic sensor to the outside, a guide member guiding movement of the scan portion to reciprocate the scan portion to both sides of the case, , And a head portion including a drive motor for providing power for reciprocating along the guide body to both sides of the scan portion case.
The controller unit may further include a controller that receives an input signal applied by a user and generates an operation signal for operating or stopping the drive motor and applies the generated operation signal to the drive motor.
In addition, the lower surface of the case may be provided in a shape complementary to the measurement surface shape of the measured object so as to be in contact with the measurement surface of the measured object.
In addition, the lower surface of the case may be formed of a bakelite material.
The controller unit includes a filtering circuit that is electrically connected to the scan unit to receive and filter the output signal generated by the magnetic sensor, an amplifying circuit that amplifies the filtered output signal, and an RMS (Root-Mean -Square), and an AD conversion circuit for converting the RMS-converted output signal into an analog signal, so that the output signal converted by the signal conversion circuit may be input to the data processor .
In addition, a touch screen, which is electrically connected to the controller unit and has an interface capable of operating the driving motor by transmitting an input signal to the controller and displaying the detected defect information analyzed by the data processor, And a fixing belt fixedly supporting the screen holder on one surface thereof and adapted to support a load of the touch screen and the screen holder by being wound around a part of the user's body.
In addition, the fastening belt may be provided to support the load by being wrapped around the user's waist or pelvis.
A backside defect inspection method according to an embodiment of the present invention includes an information reception step of receiving scan information generated by scanning a surface of a magnetized subject with a magnetic sensor and signal conversion of the received scan information, , Generating an information generating step of generating at least one defect information file based on the converted back side defect information, and generating the generated defect information file according to a user's selection and outputting the defect information file to the display device An information extracting step of extracting a back side defect area by signal processing the back side defect information displayed on the display device, and a defect displaying step of displaying the back side defect information through the information extracting step on a display device have.
In addition, the information conversion step includes a filtering step for extracting only a specific band of the scan information, an amplification step for amplifying the scanned information through the filtering step, and a root-mean-square (RMS) An AD conversion step of AD (analog to digital) conversion of the scan information through the RMS conversion step and the RMS conversion step, and converting the scan information into the back side defect information.
The information display step may be a display of at least one of a contour graph or a waterfall graph of the background defect information displayed by calling the defect information file.
Also, the information extracting step may include a defect extracting step of generating a cross-sectional surface distribution (B-scan) of the surface defect information displayed on the display device and removing a region excluding a preset maximum area and a minimum area of the cross- . ≪ / RTI >
In addition, the information extracting step may include a step of generating a histogram of the back side defect information displayed on the display device, and a step of improving the signal to noise ratio to remove the set maximum and minimum areas of the histogram.
According to an embodiment of the present invention, the application and detection of a magnetic field optimized for the detection of the backside defect can be performed to estimate the position, direction, etc. of the backside defect with high accuracy.
In addition, it is possible to minimize the lift-off of the object to be measured by changing the shape of the measured object by providing a structure that is easy to apply to the object to be measured on the curved surface.
In addition, since noise or error of the magnetic field distortion detected for the back side defect can be removed and data can be extracted, accurate back side defect data can be obtained.
1 is a conceptual diagram illustrating a backside defect inspection apparatus according to an embodiment of the present invention.
2 is a conceptual diagram illustrating a signal conversion circuit of a back side defect inspection apparatus according to an embodiment of the present invention.
3 is a conceptual diagram illustrating a structure and operation principle of a scan unit according to an embodiment of the present invention.
4 is an enlarged perspective view showing a part of components of a back side defect inspection apparatus according to an embodiment of the present invention.
Fig. 5 is an enlarged perspective view showing other components mounted with the components of Fig. 4;
FIG. 6 is a state diagram illustrating a state in which some components of a backside defect inspection apparatus according to an embodiment of the present invention are applied.
FIG. 7 is a state diagram illustrating a state in which some components of a backside defect inspection apparatus according to another embodiment of the present invention are applied.
8 is a side view of a controller of a backside defect inspection apparatus according to an embodiment of the present invention.
FIG. 9 is a state diagram illustrating some components of a backside defect inspection apparatus according to an embodiment of the present invention.
10 is a flowchart illustrating a method of detecting a backside defect according to an embodiment of the present invention.
11 shows an example of a method in which a result of a back surface defect inspection method according to an embodiment of the present invention is written on a display device.
12 is a conceptual diagram for explaining an information extracting step of the back side defect inspection method according to an embodiment of the present invention.
FIG. 13 shows an example in which the information extracting step of FIG. 12 is applied.
Hereinafter, some embodiments of the present invention will be described in detail based on exemplary drawings. It should be noted that, in adding reference numerals to the constituent elements of the drawings, the same constituent elements are denoted by the same reference numerals whenever possible, even if they are shown in different drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
FIG. 1 is a conceptual view illustrating a backside defect inspection apparatus according to an embodiment of the present invention. Referring to FIG. 1, a backside defect inspection apparatus will be schematically described.
The
The
The
The information on the back side defect processed in the
2 is a conceptual diagram illustrating a signal conversion circuit of a back side defect inspection apparatus according to an embodiment of the present invention.
The
The magnetic field of the surface is distorted due to the presence of the
The output signal of the
3 is a conceptual diagram illustrating a structure and operation principle of a scan unit according to an embodiment of the present invention.
The
The
The
FIG. 4 is an enlarged perspective view illustrating a part of components of the backside defect inspection apparatus according to one embodiment of the present invention, and FIG. 5 is an enlarged perspective view showing other components mounted with the components of FIG.
The
The
The
The
The driving
FIG. 6 is a state diagram illustrating a state in which some components of a backside defect inspection apparatus according to an embodiment of the present invention are applied. FIG. 7 is a view illustrating a state in which some components of a backside defect inspection apparatus according to another embodiment of the present invention are applied Fig.
The lower surface of the
8 is a side view showing a back surface defect inspection apparatus according to an embodiment of the present invention.
The
The
The
The
The
FIG. 9 is a state diagram illustrating some components of a backside defect inspection apparatus according to an embodiment of the present invention.
The
The
The fixing
FIG. 10 is a flow chart of a method of detecting a back side defect according to an embodiment of the present invention, and FIG. 11 shows an example of a method of displaying results of a back side defect inspection method according to an embodiment of the present invention in a display device.
In the information receiving step (S110), the surface of the magnetized object (10) is scanned by the magnetic sensor (111), and the generated scan information is received. The scan information refers to information generated by the
In the information conversion step (S120), the received scan information is converted into the back surface defect information of the measured object (10). The defect information refers to information for visually confirming the
The information conversion step S120 includes a filtering step S121 for extracting a specific band of the scan information, an amplification step S123 for amplifying the filtered scan information, an RMS conversion step for obtaining an RMS value from the amplified scan information, (S125), and an A / D conversion step (S127) for A / D-converting the RMS value, whereby the scan information can be converted into the back side defect information. The information conversion step (S120) may be performed by the
In the information generation step S130, at least one defect information file is generated based on the converted back side defect information. The subject 10 to be magnetized by the magnetizing
In the information display step (S140), at least one of the generated defect information files is called according to the user's selection and displayed on the display device. The display device may be a device equipped with a display unit such as a
12 is a conceptual diagram for explaining an information extracting step of the back side defect inspection method according to an embodiment of the present invention.
In the information extracting step S150, the back side defect information displayed on the display device is signal-processed to extract the back side defect area. More specifically, when it is necessary to remove unspecific errors or noises of the back side defect information displayed on the display device, the step of improving the signal to noise ratio (S151) is performed, and when the measurement data around the back side defect area is to be removed, The extraction step S153 is performed.
In the signal-to-noise ratio enhancement step S151, a histogram of the electromagnetic field distribution of the back surface defect information displayed on the display device is generated (Fig. 12 (A)), and four vertical cursors Select the maximum and minimum areas. In this case, since the maximum area of the histogram means an unspecified error and the minimum area means noise, information on the back side defect area from which unspecified errors and noise are removed can be obtained by removing the maximum area and the minimum area of the selected histogram. The signal-to-noise ratio enhancement step (S151) may be expressed as a signal / noise ratio enhancement step.
In the defect extracting step S153, a specific area of the back side defect information displayed on the display device is selected by a cross-shaped cursor that is programmed and displayed in advance to generate a cross section distribution (B-scan) ). In the generated cross-sectional distribution (B-scan), the four horizontal cursors previously programmed and displayed are moved to select the maximum and minimum areas of the cross-sectional distribution (B-scan). At this time, the maximum area of the cross-sectional distribution (B-scan) represents the center of the defect, and the minimum area represents the tip of the defect. Since the
FIG. 13 shows an example in which the information extracting step of FIG. 12 is applied.
In the defect display step S160, the back side defect information after the information extraction step S150 is displayed on the display device. The information displayed in the defect display step S160 may be two kinds of information processed by the signal-to-noise ratio improving step S151 or the defect extracting step S153, and both the steps S151 and S153 Information indicating that the center and the tip of the defect are marked and at the same time, the unspecified error or noise is removed. At this time, a cruciform selection cursor for confirming the details of the displayed defect information may be applied to the display device.
The foregoing description is merely illustrative of the technical idea of the present embodiment, and various modifications and changes may be made to those skilled in the art without departing from the essential characteristics of the embodiments. Therefore, the present embodiments are to be construed as illustrative rather than restrictive, and the scope of the technical idea of the present embodiment is not limited by these embodiments. The scope of protection of the present embodiment should be construed according to the following claims, and all technical ideas within the scope of equivalents thereof should be construed as being included in the scope of the present invention.
10: object to be measured 20: surface defect
100: scan unit 101:
103: yoke 105: coil
111: magnetic sensor 200:
201: Case 203: Guide body
205: driving motor 300:
301: Signal conversion circuit 303: Data processor
305: Controller 307: Power supply
309: Monitor 311: Filtering circuit
313: Amplification circuit 315: RMS conversion circuit
317: AD conversion circuit 401: Touch screen
403: Screen holder 405: Fixing belt
Claims (13)
A data processor electrically connected to the scan unit and receiving the output signal and analyzing the output signal to detect the backside defect; a monitor for displaying a result analyzed by the data processor; A controller unit including a processor and a power supply for supplying power to the monitor; And
A casing having the scan unit therein and having a bottom surface with a portion thereof opened to expose the magnetic sensor to the outside; and a guide unit for guiding the movement of the scan unit such that the scan unit moves reciprocally to both sides of the case, And a head motor including a driving motor for providing a power for reciprocating the scanning unit along the guide body to both sides of the case,
Wherein the controller further comprises a controller for receiving an input signal applied by a user and generating an operation signal for operating or stopping the drive motor and applying the generated operation signal to the drive motor,
The lower surface of the case is provided so as to be in a shape complementary to the measurement surface shape of the measured object and to be in contact with the measurement surface of the measured object,
Wherein the magnetizer includes a yoke having a tapered end portion and a coil wound around the yoke and receiving an alternating current so as to magnetize a part of the measured object in one direction and generate at the yoke due to an alternating current applied to the coil Wherein a leak magnetic flux of the magnetic field is minimized at the tapered end of the yoke.
Wherein a bottom surface of the case is formed of a bakelite material.
A filtering circuit that is electrically connected to the scan unit and receives and filters an output signal generated by the magnetic sensor; an amplifying circuit that amplifies the filtered output signal; and a RMS (Root-Mean-Square ), And an AD conversion circuit for converting the RMS-converted output signal into an A / D conversion circuit, wherein the output signal converted by the signal conversion circuit is input to the data processor A defect inspection system.
A touch screen electrically connected to the controller unit and having an interface capable of displaying defect information analyzed and analyzed by the data processor and transmitting an input signal to the controller to operate the drive motor;
A screen mount for providing a mounting force for supporting the touch screen; And
And a fixing belt fixedly supporting the screen mount on one surface thereof and wound around a part of the user's body to support a load of the touch screen and the screen mount.
Wherein the fixing belt is wound around the waist or the pelvis of the user to support a load.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102409410B1 (en) * | 2021-12-29 | 2022-06-15 | 한화시스템 주식회사 | Transceivers for satellites and satellites |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2005331262A (en) | 2004-05-18 | 2005-12-02 | Tohoku Electric Power Co Inc | Non-destructive inspection method and non-destructive inspection device |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2005331262A (en) | 2004-05-18 | 2005-12-02 | Tohoku Electric Power Co Inc | Non-destructive inspection method and non-destructive inspection device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102409410B1 (en) * | 2021-12-29 | 2022-06-15 | 한화시스템 주식회사 | Transceivers for satellites and satellites |
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