KR101726067B1 - Magnetic particle testing apparatus - Google Patents
Magnetic particle testing apparatus Download PDFInfo
- Publication number
- KR101726067B1 KR101726067B1 KR1020150116513A KR20150116513A KR101726067B1 KR 101726067 B1 KR101726067 B1 KR 101726067B1 KR 1020150116513 A KR1020150116513 A KR 1020150116513A KR 20150116513 A KR20150116513 A KR 20150116513A KR 101726067 B1 KR101726067 B1 KR 101726067B1
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- South Korea
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- magnetic particle
- core portions
- magnetic
- core
- particle inspection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/83—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
- G01N27/84—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields by applying magnetic powder or magnetic ink
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
- G01N21/6447—Fluorescence; Phosphorescence by visual observation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8803—Visual inspection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Pathology (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Immunology (AREA)
- Analytical Chemistry (AREA)
- General Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
In the present invention, a magnetic particle inspection apparatus is used to inspect a defective portion of a test object by a magnetic particle inspection method, and subsequently, the magnetic force remaining on the test object is removed by removing magnetic force, So that the magnetic particle inspection method can be carried out quickly and easily regardless of the type and size of the object to be inspected.
Description
The present invention relates to a magnetic particle inspection apparatus and method, which is one of non-destructive inspection methods for detecting defects in an industrial machine or a production part. More particularly, the present invention relates to a magnetic particle inspection apparatus and method, The present invention relates to a method for inspecting a magnetic particle test using a magnetic particle combiner and a demagnetizing machine.
As is well known, non-destructive inspection methods are generally used to confirm the presence or absence of defects in a subject without destroying general industrial machinery or production parts (hereinafter referred to as "subject"). There are various test methods such as test method, ultrasonic test method, visual test method, and magnetic particle test method.
Magnetic particle inspection is a method for detecting discontinuities on the surface or under the surface of a test object by magnetizing the test object and applying magnetic particles to the defect portion of the test object so that the shape of the defect (that is, The position, size, shape and height at which the outline of the discontinuous portion is formed due to the impurities) is visually inspected to confirm the defect of the inspection object. Such magnetic particle inspection is widely used in manufacturing inspection, in-service inspection or final quality control in all industrial fields such as forging products, casting products, welded parts, and finished products since defect detection is easy and simple.
FIG. 1 is a conceptual view showing the operation principle of a magnetic particle inspection apparatus according to the prior art. Referring to FIG. 1, in a conventional magnetic particle inspection apparatus, a magnetic field is generated when a
The magnetic particle inspection can be divided into a linear magnetization and a circular magnetization according to a magnetization method. The linear magnetization includes a yoke method and a coil method. The circular magnetization furnace includes a prod method (Prod) (Head Shot), and a central conductor method (Central Coil). Such magnetic particle inspection is suitable for surface group heat inspections, and it is quick, simple, and it is possible to observe the defect shape directly on the surface and to observe it with naked eyes, it does not depend on the size and shape of the object and does not require precise pretreatment Etc., it is widely used in the field of product quality evaluation of industrial sites and diagnosis of facilities all over the world at present.
However, in the magnetic particle inspection apparatus of the related art constructed as described above, the magnetic force is removed by magnetizing the object to be inspected, defects are detected, and then the magnetism remaining on the object is removed to remove the magnetic force. Generally, It is necessary to align the workpiece before demagnetization in order to complete demagnetization. However, since the material which is not demagnetized is not well aligned, there is a problem in that it is difficult to perform a complete demagnetization.
Conventionally, two devices, specifically a magnetic particle detection device and a demagnetizing device, must be separately formed for inspecting an object to be inspected and for demagnetizing. In the case of a material which is not magnetized well, very high electric power is required for magnetization In addition, since it is mostly a contact type, continuous operation is impossible and productivity has been disadvantageously deteriorated.
Particularly, conventionally, since the polarity is formed by the DC voltage fixed in the longitudinal direction of the object to be inspected, the N and S poles approach to the center line of the object to be examined, The poles gradually move away from each other and the magnetic particle test fails to be performed. In the end, in order to solve this problem, in the past, high electric power has to be supplied, so that it is inevitably required to supply electricity by directly contacting the object to be inspected. As the high fixed DC voltage flows in only one direction as described above, the fixation of the atoms of the object under test becomes more severe, so that the disassembly operation becomes more difficult.
The present invention has been made in order to solve the problems of the conventional art as described above, and it is an object of the present invention to provide a magnetic particle inspection apparatus and a magnetic particle inspection apparatus, which can detect magnetic particles in a defective portion of a subject, And to provide a magnetic particle inspection method using a common demagnetizer.
It is another object of the present invention to provide a magnetic particle inspection method using a magnetic particle detector and a demagnetizer capable of inspecting a defective portion of a test object by a magnetic particle test even with a low power source.
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The present invention relates to a fluorescence analyzer comprising a fluorescence analyzer for inspecting a fluorescent substance fraction on a surface of a subject, a core for generating a magnetic force on the subject, a test light for inspecting a defect portion of the subject passing through the core, An AC supply switch for supplying an AC voltage to the core portion; a switch for supplying an AC voltage to the core portion; And a converter for continuously supplying the converted DC to the core portion.
According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, comprising: transferring an object to be inspected through a conveyor to a core portion; continuously supplying a direct current to the core portion in response to switching of a DC supply switch to generate a magnetic force in the object; A step of inspecting a cadaver for a defective portion by a magnetic particle inspection method, a step for conveying the object to be inspected to the core portion side by reversing the conveyor, and a step for supplying AC electric power to the core portion by switching the AC supply switch, And removing the remaining magnetic force.
A magnetic particle inspection apparatus for inspecting a defective portion of a subject by a magnetic particle inspection method quickly and accurately using a magnetic particle inspection apparatus, and capable of continuously demagnetizing a magnetic force remaining on a subject after magnetic particle inspection .
In this way, continuous operation is possible, magnetic analysis can be carried out even at low power without high power in magnetization, and frequency and voltage can be changed irrespective of the type and size of the object, There is a synergistic effect that the defective portion of the object can be accurately inspected and demagnetized.
FIG. 1 is a conceptual view illustrating an operation principle of a magnetic particle inspection apparatus according to the related art.
2 is a view showing a mechanical configuration of a magnetic particle inspection apparatus in which magnetic particle inspection and dematching operations are continuously performed according to a preferred embodiment of the present invention.
Fig. 3 is a circuit diagram showing the circuit configuration of the magnetic particle inspection apparatus shown in Fig. 2. Fig.
FIG. 4 is a view showing a method of inspecting a defective portion of a test object by a magnetic particle inspection method using the magnetic particle inspection apparatus shown in FIG. 2. FIG.
FIGS. 5A and 5B are views showing the magnetic particle testing method shown in FIG. 4 in detail.
FIG. 6 is a view showing a method of continuously demagnetizing a subject after magnetic particle inspection using the magnetic particle inspection apparatus shown in FIG. 2. FIG.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the following detailed description, one exemplary embodiment of the present invention will be described in order to accomplish the above-mentioned technical problems. And other embodiments which may be presented by the present invention are replaced by descriptions in the constitution of the present invention.
In the present invention, a magnetic particle inspection apparatus is used to inspect a defective portion of a test object by a magnetic particle test even with a low power source, and then the magnetic force remaining on the test object is removed by removing magnetic force, And a voltage can be converted so that a magnetic particle inspection method can be quickly and easily performed irrespective of the type of an object to be inspected.
FIG. 2 and FIG. 3 are views showing a configuration of a magnetic particle inspection apparatus for performing a demagnetizing operation successively after magnetic particle inspection of an object to be inspected according to a preferred embodiment of the present invention. The magnetic particle inspection apparatus according to the present invention does not separately constitute the magnetic particle detector and the demagnetizer as in the prior art but inspects the defective portion of the subject using one magnetic particle inspection apparatus as shown in FIG. So that it is possible to carry out a demagnetizing operation. In the following, I will present this in detail.
Referring to FIGS. 2 and 3, the magnetic
The
In the center of the
At this time, when the converted DC voltage is supplied from the outside, the
On the other hand, on both sides of the above-described
A
In the magnetic
The
3, when a DC voltage is supplied from the outside, the converter (converter) 50 continuously sends conversion signals to the
The
Hereinafter, the operation of the present invention, preferably magnetic particle inspection and demagnetization, will be described in detail with reference to Figs. 4 to 6. Fig.
2 to 5A, a method of inspecting a defective portion of an object to be inspected A by magnetic particle inspection will be described.
The object to be inspected A is conveyed toward the
At this time, as shown in FIGS. 5A and 5B, DC voltages are alternately supplied to the
Next, the inspected object A having undergone the magnetic particle inspection is reversed in the reverse direction by the
As described above, according to the present invention, a defective portion of the object (A) is inspected by the magnetic particle method using one magnetic particle inspection apparatus, and the strong magnetic force remaining in the object (A) is continuously removed.
In the present invention, as shown in FIG. 4, it is preferable to vary the intensity of the magnetic force according to the type of the object A when continuously supplying the direct current to the
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10: magnetic particle inspection apparatus 12: conveyor
14:
20: test light 22: DC frequency converter
24: frequency conversion dial 26: voltage conversion dial
Claims (2)
Conveying the object (A) to the core portions (16, 18) through the conveyor (12);
The DC current is continuously supplied to the core portions 16 and 18 in accordance with the switching of the DC supply switch 52 to continuously convert the core portions 16 and 18 to the N and S poles, Generating a magnetic force in the magnetic field (A);
Inspecting the defective portion of the object (A) by magnetic particle analysis;
Moving the conveyor (12) backward to convey the subject (A) toward the core portions (16, 18);
The AC power is supplied to the core portions 16 and 18 in accordance with the switching of the AC supply switch 54 to generate induction currents in the core portions 16 and 18 to pass through the core portions 16 and 18 And removing the magnetic force remaining on the object (A) to be inspected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150116513A KR101726067B1 (en) | 2015-08-19 | 2015-08-19 | Magnetic particle testing apparatus |
Applications Claiming Priority (1)
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KR1020150116513A KR101726067B1 (en) | 2015-08-19 | 2015-08-19 | Magnetic particle testing apparatus |
Publications (2)
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KR20170022049A KR20170022049A (en) | 2017-03-02 |
KR101726067B1 true KR101726067B1 (en) | 2017-04-26 |
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KR1020150116513A KR101726067B1 (en) | 2015-08-19 | 2015-08-19 | Magnetic particle testing apparatus |
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KR102387445B1 (en) * | 2022-02-11 | 2022-04-18 | 유영검사 주식회사 | Magnetization device for non-destructive testing provided with heat deformation prevention structure of insulation housing |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003344359A (en) | 2002-05-28 | 2003-12-03 | Sumitomo Metal Ind Ltd | Method and apparatus for magnetic particle inspection |
KR100634591B1 (en) | 2004-04-08 | 2006-10-16 | 현대자동차주식회사 | Apparatus for automatically testing fluorescent magnetic powder for forgings |
JP2007033043A (en) | 2005-07-22 | 2007-02-08 | Nippon Denji Sokki Kk | Portable-type magnetic particle flaw detector |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08110322A (en) | 1994-10-11 | 1996-04-30 | Eishin Kagaku Kk | Magnetic powder flaw detection magnetizing apparatus |
KR100667141B1 (en) | 2002-02-19 | 2007-01-12 | 신닛뽄세이테쯔 카부시키카이샤 | Fluorescent magnetic flaw detector and fluorescent magnetic flaw detecting method |
KR200281305Y1 (en) | 2002-03-27 | 2002-07-13 | 세안기술 주식회사 | Magnetic inspection tester |
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2015
- 2015-08-19 KR KR1020150116513A patent/KR101726067B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003344359A (en) | 2002-05-28 | 2003-12-03 | Sumitomo Metal Ind Ltd | Method and apparatus for magnetic particle inspection |
KR100634591B1 (en) | 2004-04-08 | 2006-10-16 | 현대자동차주식회사 | Apparatus for automatically testing fluorescent magnetic powder for forgings |
JP2007033043A (en) | 2005-07-22 | 2007-02-08 | Nippon Denji Sokki Kk | Portable-type magnetic particle flaw detector |
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