KR101719610B1 - Apparatus and Methode for Producting Plastic coated Bio-Fiber Rope pellet - Google Patents
Apparatus and Methode for Producting Plastic coated Bio-Fiber Rope pellet Download PDFInfo
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- KR101719610B1 KR101719610B1 KR1020140149397A KR20140149397A KR101719610B1 KR 101719610 B1 KR101719610 B1 KR 101719610B1 KR 1020140149397 A KR1020140149397 A KR 1020140149397A KR 20140149397 A KR20140149397 A KR 20140149397A KR 101719610 B1 KR101719610 B1 KR 101719610B1
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- Prior art keywords
- plastic
- natural fiber
- fiber rope
- thermoplastic
- injection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
- B29B9/14—Making granules characterised by structure or composition fibre-reinforced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/79—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling of preformed parts or layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/86—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the nozzle zone
- B29C48/865—Heating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a device for producing a thermoplastic resin extrusion-coated natural fiber rope injection type pellet and a method for producing the extrusion-coated natural fiber rope extrusion type thermoplastic resin pellet using the same, wherein the plant natural materials flax, hemp, jute, kenaf, abaca, bamboo, coir, pineapple, ramie, sisal, henequen, hemp, rice straw, (PE), poly (ethylene terephthalate), polyvinyl chloride (PVC), ethylene-vinyl acetate (EVA), nylon, and polyvinyl chloride are added to natural fiber rope (F) processed with vegetable natural materials, And a thermoplastic universal plastic (R) comprising at least one of PET (polyethyleneterephthalate) and PET (polyethyleneterephthalate), wherein the plastic injection part 111, The body 113, the annular connecting passage 114, the rope inlet means 11 Wherein the injection coating apparatus comprises at least one of an injection molding apparatus and an injection molding apparatus, the injection molding apparatus comprising: And a pelletizer (120) for cutting the natural fiber rope (F) coated on the outer surface with the thermoplastic universal plastic (R) into a pellet shape. The thermoplastic universal plastic (R) Type pellet production apparatus (100) and a method for producing extrusion-coated natural fiber rope injection type pellets using the same.
Description
The present invention relates to a device for producing a thermoplastic resin extrusion-coated natural fiber rope injection type pellet and a method for producing the extrusion-coated natural fiber rope extrusion type thermoplastic resin pellet using the same, wherein the plant natural materials flax, hemp, jute, kenaf, abaca, bamboo, coir, pineapple, ramie, sisal, henequen, hemp, rice straw, (PE), poly (ethylene terephthalate), polyvinyl chloride (PVC), ethylene-vinyl acetate (EVA), nylon, and polyvinyl chloride are added to natural fiber rope (F) processed with vegetable natural materials, And a thermoplastic universal plastic (R) containing at least one of PET, polyethyleneterephthalate (PET) to produce a thermoplastic resin extrusion-coated natural fiber rope injection type pellet (P)
A
And a
The currently used natural fiber reinforced composite materials are manufactured by mixing polymer fibers which are excellent in adhesion with natural fibers having high strength and rigidity modified by surface treatment and suitable for the purpose of use such as toughness or heat resistance, , Electronic parts, sports / leisure goods, as well as materials for defense and aerospace industries.
In the process of manufacturing such a natural fiber composite material, a pellet or a granule-shaped resin is extruded using a compounding machine or an extruder using a mixer at a melting temperature together with a natural fiber in the form of a discontinuous short fiber, I am using the method. Representative examples of such thermoforming include a method of thermo compression molding and a molding compound thinly coated with a molten matrix resin, a toe preg, and a press molding method in a prepreg state. One of the molding methods frequently used in the production of a composite material is an interleaving method or a film insert stacking method in which a thermoplastic film or sheet for a matrix is interspersed and molded between natural fiber layers. In the above-mentioned conventional method, in order to obtain a successful composite material, the laminated film positioned between the reinforcing fiber layers at the time of molding sufficiently melts, so that the resin is impregnated well between the fiber layers. For this effective impregnation, the biocomposite material is relatively easily prepared when the content of fiber and matrix resin is controlled and the compression molding conditions of temperature-pressure-time are optimized.
As a conventional invention relating to a method of manufacturing a natural long fiber reinforced injection type composite material, there is a method of manufacturing a natural long fiber reinforced injection type composite material and a natural long fiber reinforced injection type composite material using the same (Japanese Patent Application No. 10-1322603) discloses the use of vegetable natural materials such as flax, hemp, jute, kenaf, abaca, bamboo, coir long fibers having a length of 30 to 90 mm obtained from a vegetable natural material (10) including rice, corn, rice, pineapple, ramie, sisal, henequen, (PE), PVC (polyvinyl chloride), EVA (Ethylene-Vinyl Acetate), Nylon (polyvinyl acetate), and the like are mixed at a mixing ratio of 10% by weight to 50% , And a thermoplastic universal plastic (30) comprising PET (poly ethylen terephthalate); and a mixing step (S1) of mixing in the mixing step (S1) Pre-Web manufacturing to manufacture a pre-web 40 after splitting and shrinking the natural fiber material 20 and the universal plastic 30, The pre-web 40 is punched by a needle punch to form a strand, and a twisted structure is formed by using a brazing machine to melt at 180 ° C to 200 ° C, A pelletizing step (S3) of preparing a natural long fiber reinforced injection-type bio-composite material pellet (50) by using a pelletizer; And the like.
However, the existing invention of Patent Document 1 has an advantage that the produced injection material has excellent characteristics, but the manufacturing method is relatively complicated.
It is an object of the present invention to solve the above-mentioned problems of the prior art, and to provide a method of manufacturing an injection molding machine, in which a thermoplastic resin is coated on a surface through melt extrusion using an environmentally friendly natural fiber rope in a relatively simple and efficient structure, A method for producing a natural fiber-reinforced injection-molded composite material capable of freely molding products having various designs and shapes without waste generated during molding, and a natural fiber-reinforced biocomposite material using the same.
In addition, it can be used not only for various industrial materials such as indoor interior materials for construction, automobile parts and cases for electronic products, household products, medical supplies, etc., but also to provide a material which is environmentally friendly at the time of disposal, I will do it.
In order to achieve the above object, the present invention provides an extruded natural fiber rope extrusion type pelletizer for producing thermoplastic resin extruded natural fiber rope extruded pellets, which comprises natural vegetable flax, hemp, jute, kenaf, It includes at least one of abaca, bamboo, coir, pineapple, ramie, sisal, henequen, hemp, rice straw, rice husks, wood flour, (PP), PE (PolyEthylene), PVC (polyvinyl chloride), EVA (Ethylene-Vinyl Acetate), Nylon, and PET (poly ethylen terephthalate) to a natural fiber rope (P) by coating a thermoplastic universal plastic (R) containing the above-mentioned thermoplastic general-purpose plastics (R)
A
And a
The
The discharge die 119 is further provided with a
Further, the rope guiding means 116 is formed of a die puller screw.
According to the present invention, by forming a pellet by coating a natural fiber rope with a thermoplastic resin, injection molding is facilitated, and a product having excellent mechanical properties and no waste generated during molding can be freely molded There is an advantage that it can be.
In addition, it can be used for a variety of industrial materials such as indoor interior materials for buildings, automobile interior materials, electronic product cases, household products, and medical supplies, and also provides a material with less environmentally harmful chemical substances.
1 is a view showing a constitution of an apparatus for producing extruded natural fiber rope extruded pellets according to an embodiment of the present invention;
Fig. 2: Thermoplastic resin extrusion coating according to one embodiment of the present invention.
Hereinafter, a method for manufacturing a thermoplastic resin extrusion-coated natural fiber rope injection type pellet according to an embodiment of the present invention and a method for producing a thermoplastic resin extrusion-coated natural fiber rope injection type pellet using the same will be described in detail with reference to the accompanying drawings. First, it should be noted that, in the drawings, the same components or parts are denoted by the same reference numerals whenever possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as to avoid obscuring the subject matter of the present invention.
First, an apparatus for producing a thermoplastic resin extrusion-coated natural fiber rope injection type pellet according to one embodiment of the present invention will be described. The thermoplastic resin extrusion-coated natural fiber rope injection type pellet manufacturing apparatus according to one embodiment of the present invention is made of vegetable natural materials such as flax, hemp, jute, kenaf, abaca Vegetable natural products including at least one of bamboo, coir, pineapple, ramie, sisal, henequen, hemp, rice straw, rice hull, wood flour, (P), PE (PolyEthylene), PVC (polyvinyl chloride), EVA (Ethylene-Vinyl Acetate), Nylon, and PET (poly ethylen terephthalate) to the natural fiber rope (P) by coating a thermoplastic universal plastic (R) on a thermoplastic resin extrusion coated with a thermoplastic universal plastic (R). The extrusion coating apparatus (110) and the pelletizer 120).
1, the
The
A
1, a rope pulling means 116 for pulling and feeding the natural fiber rope F is connected to one side of the
As shown in FIG. 1, the
The
The operating temperature of the
Next, the
In the foregoing, optimal embodiments have been disclosed in the drawings and specification. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims. Therefore, those skilled in the art will appreciate that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
F: Natural fiber rope
R: Thermoplastic universal resin
P: thermoplastic resin extrusion coating natural fiber rope injection type pellet
100: thermoplastic resin extrusion coating natural fiber rope injection type pellet manufacturing device
110: Injection coating device
111: plastic injection part
112a: Plastic heater
112b: Discharge die heater
113: body 114: annular connecting passage
115: plastic feed hole 116: rope entry means
117: Coating chamber
118:
119: Discharge die 119a: Discharge hole
119b: conical portion
115: Dipuller screw
120: Pelletizer
Claims (5)
A plastic injection part 111 into which the thermoplastic universal plastic R is injected and which is melted by the plastic heater 112a;
A body 113 coupled to a lower side of the plastic injection part 111;
An annular connecting passage 114 formed in the inside of the body 113 and passing through the melted thermoplastic universal plastic R supplied from the plastic inlet 111;
A rope pulling means 116 connected to one side of the body 113 to feed and feed the natural fiber rope F;
An inner die 118 provided inside the body 113 and having a through hole 118a through which the natural fiber rope F fed from the rope pulling means 116 is passed;
Wherein the natural fiber rope F coated on the outer surface of the body 113 and coated with the thermoplastic universal plastic (R) is extruded on the other side of the body 113 to form a coating chamber 117 with the inner die 118, A discharge die 119 having a discharge hole 119a formed therein;
A plurality of plastic supply holes 115 formed to uniformly supply the molten thermoplastic universal plastic (R) from the annular connecting passage (114) to the coating chamber (117); An injection coating apparatus 110 comprising:
And a pelletizer 120 for cutting the natural fiber rope F coated with the thermoplastic universal plastic P into a pellet shape on an outer surface of the injection coating apparatus 110. [ A thermoplastic resin extrusion coated natural fiber rope extrusion type pelletizing apparatus (100).
The discharge hole 119a further includes a conical portion 119b which is conically extended in the direction of the coating chamber 117,
Wherein an expansion angle (?) Of the conical portion (119b) is 3 to 5 degrees.
The discharge die 119 is further provided with a discharge die heater 112b,
Wherein the injection coating apparatus (110) has an operating temperature of 180 to 220 ° C.
An apparatus (100) for manufacturing a thermoplastic resin extrusion-coated natural fiber rope injection-type pellet, wherein the rope-pulling means (116) comprises a die puller screw.
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KR1020140149397A KR101719610B1 (en) | 2014-10-30 | 2014-10-30 | Apparatus and Methode for Producting Plastic coated Bio-Fiber Rope pellet |
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KR1020140149397A KR101719610B1 (en) | 2014-10-30 | 2014-10-30 | Apparatus and Methode for Producting Plastic coated Bio-Fiber Rope pellet |
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KR20160050685A KR20160050685A (en) | 2016-05-11 |
KR101719610B1 true KR101719610B1 (en) | 2017-03-24 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101869514B1 (en) | 2017-10-31 | 2018-06-20 | 한국이엠 주식회사 | Die structure for manufacturing resin pellet |
Families Citing this family (4)
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KR102022428B1 (en) * | 2017-12-05 | 2019-09-18 | 허남일 | Method for manufacturing of anti-fouling fishing net |
USD934113S1 (en) * | 2018-11-02 | 2021-10-26 | Multi Trend Corporation Limited | Eye tape |
KR102148571B1 (en) * | 2018-11-22 | 2020-08-26 | 손근수 | Manufacturing Methode for Natural fiber composite material for injection molding using Reduced nozzle heating jig |
USD971078S1 (en) * | 2020-06-12 | 2022-11-29 | Multi Trend Corporation Limited | Fastener |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100618115B1 (en) * | 2005-01-05 | 2006-08-30 | 주식회사 토비이앤지 | Method for pelletizing the fibroid materials by two step |
KR101322603B1 (en) * | 2010-06-10 | 2013-10-29 | 손근수 | Method for Producting Enjectable Long fiber Reinforced BioComposite Material |
KR101322598B1 (en) * | 2010-06-10 | 2013-10-29 | 손근수 | Producting methode for Injection Composite Material Using Natural fiber particle |
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JP5564670B2 (en) * | 2007-11-30 | 2014-07-30 | 株式会社神戸製鋼所 | Natural fiber reinforced thermoplastic resin injection molded products |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100618115B1 (en) * | 2005-01-05 | 2006-08-30 | 주식회사 토비이앤지 | Method for pelletizing the fibroid materials by two step |
KR101322603B1 (en) * | 2010-06-10 | 2013-10-29 | 손근수 | Method for Producting Enjectable Long fiber Reinforced BioComposite Material |
KR101322598B1 (en) * | 2010-06-10 | 2013-10-29 | 손근수 | Producting methode for Injection Composite Material Using Natural fiber particle |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101869514B1 (en) | 2017-10-31 | 2018-06-20 | 한국이엠 주식회사 | Die structure for manufacturing resin pellet |
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