KR101706533B1 - Method for trimming workpieces made of high strength steel - Google Patents
Method for trimming workpieces made of high strength steel Download PDFInfo
- Publication number
- KR101706533B1 KR101706533B1 KR1020150106876A KR20150106876A KR101706533B1 KR 101706533 B1 KR101706533 B1 KR 101706533B1 KR 1020150106876 A KR1020150106876 A KR 1020150106876A KR 20150106876 A KR20150106876 A KR 20150106876A KR 101706533 B1 KR101706533 B1 KR 101706533B1
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- KR
- South Korea
- Prior art keywords
- current
- upper mold
- trim
- mold
- energization
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/16—Additional equipment in association with the tools, e.g. for shearing, for trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/022—Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
A method of easily trimming a high-strength steel part using electric power firing, comprising steps of: lowering a top shape of a press and pressing the object with a trim cutter; Stopping the motion of the upper mold when the pressing force or shearing force applied to the object by the trim cutter reaches a reference value; Initiating energization of the object; And resuming lowering of the upper mold to complete the trim.
Description
The present invention particularly relates to a method for cutting high strength steel parts using electroplasticity.
There is a high demand for light weight and high strength of vehicle parts due to fuel efficiency regulations and strengthened safety regulations. As a result, 1 Giga Pascal (GPa) class super high strength steel parts have been commercialized and recently, 2 Giga class steels have been developed.
In general, an increase in the strength of the steel sheet lowers the elongation and lowers the workability. The new technology proposed to solve this problem is hot stamping. The hot stamping is excellent in moldability because it is press-molded and cooled after heating the high-strength steel sheet to about 900 ° C.
However, even if the formability is secured by hot stamping, trimming for finishing the product is also a problem. Normally, trimming using a press is used, but when applied to an ultra-high strength steel, it is not applicable to the mass production due to frequent breakage of the trimming tool. Lasers are currently used for trimming high-strength steels hot-stamped.
The present invention is a result of research carried out with the support of the project of "local specialized industry development project" of the Ministry of Commerce, Industry and Energy and the Korea Industrial Technology Development Agency.
The above-mentioned laser cutting is required not only for a long cycle time but also for post-processing due to burr due to working environment. Therefore, a new technique for cold-trimming extra-high strength steels other than laser is required.
Electricity firing is a phenomenon in which, when a current is applied to a metal material, the strength of the material is temporarily reduced and the elongation is changed. Thus, it has recently attracted attention because it has a possibility of being used for processing a metal material. However, the principle has not been clearly defined, and systematic studies on commercialization have not been made.
The present inventors have carried out research on a method for processing ultra-high strength steel using electric firing and one of the results is obtained Korean Patent No. 1368276 on trimming method of ultra high strength steel. The invention introduced in this patent was in the early stages of development and was in fact limited in its application to product production.
In particular, Korean Patent No. 1368276 discloses an electric current supplied to an object for a certain period of time after a top-shaped pad comes into contact with an object and before a top-shaped cutter comes into contact with the object. However, it was not enough to obtain the desired level of strength reduction. In order to commercialize electrification plasticity using press, process improvement was needed.
The present invention has been achieved as a result of research and development for realizing and commercializing the above-mentioned problems and realizing the firing and firing of high strength steel parts, and to provide a new high strength steel part trimming method.
According to an aspect of the present invention, there is provided a method of cutting a high strength steel part, comprising steps of: lowering a top of a press to press a target with a trim cutter; Stopping the motion of the upper mold when the pressing force or shearing force applied to the object by the trim cutter reaches a reference value; Initiating energization of the object; And resuming the descent of the upper mold to complete the trim.
According to an embodiment, a high strength steel part trimming method includes the steps of: a) loading an object onto a lower mold of a press; b) lowering the upper mold of the press and applying a shearing force to the object with a trim cutter provided on the upper mold; c) supplying an electric current to an object through a plurality of electrodes provided on the lower mold; And d) resuming the downward motion of the upper mold to complete the shearing and supplying an electric current to the object through the electrode during the process, and a sensor for measuring shear force may be provided on the trim cutter.
The step (b) may further comprise: (b-1) holding the object by a pad provided on the upper mold before the trim cutter makes contact with the object; And (b-2) stopping the lowering motion of the upper mold when the reference value is reached by shearing force applied to the object, while stopping the lowering motion of the upper mold with the press mold of the object held by the pad.
According to the embodiment, energization during the stop of the upper mold is maintained for 400 to 1,000 ms. Preferably, the lowering of the upper mold is resumed during energization, and the upper mold reaches the lowering point and the trim is completed, and then the energization is terminated. Even if the temperature of the object to be energized rises to 180 ° C or more even before the end of energization, discoloration or the like of the object is a problem.
In addition, according to the embodiment, the energization is performed by using a plurality of power supply devices through a plurality of electrodes provided on the lower mold. Preferably, the electrodes are grouped and arranged in the lower mold, and the power supplies are connected to one of the electrode groups of the grouped electrode groups so as to be able to supply current independently of the other electrode groups.
According to an embodiment of the present invention, each of the power supply devices includes a TC unit for converting an AC external power source into a DC current to supply a current, and a control unit for converting the current supplied from the TC unit provided in the lower unit into a current value required for current- And a TR unit for supplying to one of the electrode groups, wherein the TR unit can be cooled by a cooling line branched from a cooling water line for cooling the lower mold.
As in the above embodiment, supplying current for electric firing and firing independently for each of the parts or sections of the lower mold or the object requires that the thickness and material components of the object are different from other parts or the supply current should be different for other reasons And also enables a stable current supply.
The above-described machining apparatus for high-strength steel parts according to the present invention can be used for trimming high-strength steel parts or for molding and machining high-strength steel parts.
Further, the machining apparatus of the present invention can precisely control or monitor the electrification and firing process, and as a result, a high-quality high-strength steel component can be obtained.
Further, the machining apparatus of the present invention can accurately manage the supply and termination timings of the current supplied to the object, the current amount, the current supply time, etc. to a target numerical value, Commercialization of the processing method can also be verified.
1 is a schematic view of a machining apparatus for a high strength steel part according to an embodiment of the present invention,
2 is a view showing a mold according to an embodiment of the present invention,
3 is a view showing an upper mold according to an embodiment of the present invention,
FIG. 4 is a view showing a pad of the upper mold shown in FIG. 3,
FIG. 5 is a view showing a die among the upper mold shown in FIG. 4,
6 is a view for explaining a mounting structure of a load sensor according to an embodiment of the present invention,
7 is a view showing a lower mold according to an embodiment of the present invention,
FIG. 8 is a view showing a steel assembly among the lower molds of FIG. 7;
Fig. 9 is a view for explaining the conditions of the energization and plastic working according to the embodiment of the present invention, Fig.
Fig. 10 is a view showing a process flow chart of energization and plastic working according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same components or parts are denoted by the same reference numerals as much as possible for convenience of description.
First, an example of a machining apparatus for a high strength steel part for applying the trim method according to an embodiment of the present invention will be described, and then a trim method will be described.
Fig. 1 is a block diagram showing components of a high-strength steel part machining apparatus according to an embodiment, and Fig. 2 shows an example of a mold.
1 and 2, a machining apparatus supplies electric current from a
The
The
The
The
It is necessary to control at least the starting time of energization from the
It is necessary to control the energization time or the energization end point, the amount of current, the interval between the energization start points, and the like in addition to the energization start point. When the
A
When the energization completion signal is transmitted from the
The
In the
On the other hand, the values measured in the sensors installed in the
According to the embodiment, the
1 and 2, the TC unit 41 is a module for converting an external power source of an AC into a direct current and controlling the amount of current to the
2, the
The
Two or more such
At least two
The use of the plurality of
Referring to FIG. 1,
The
On the other hand, a
The high-strength steel part processing apparatus according to the embodiment will be described with reference to FIG. 1 and FIG. 2 to FIG. These illustrated processing devices are trim devices.
Referring to FIG. 2, the
3 to 5, the
The
The
The
6, the
According to the embodiment, the
It is preferable that at least the surface of the mounting
Referring to FIG. 7, the
Referring to FIG. 8,
According to the embodiment, the
When the
Hereinafter, a method of cutting a high-strength steel part using electric power firing according to an embodiment of the present invention will be described with reference to FIGS. 9 and 10. FIG.
The optimum trim conditions are shown in Fig. 9, and the trim process is shown in Fig. 10 in order for its implementation. The example of the trim process or the basic process may be applicable to other processing methods. In the description, the reference numerals of the machining apparatus constituent parts described above are used as they are.
9, in order to use the effect of electroplasticity in the processing of a high-strength steel part, the start of energization is performed when the object W is pressed by the
It is preferable that the energization is started at least at the time when the motion of the
It is preferable that the energization time is maintained for 400 ms or more on the basis of a hot stamped high strength steel sheet having a thickness in the range of 0.7 to 1.5 mm. When the energization time is less than 400 ms, it is difficult to obtain an appropriate strength reduction effect, and when energizing for more than 1500 ms, color change due to heating of the steel sheet occurs.
It is preferable that the time for stopping the motion of the
The trim process according to the embodiment will be described with reference to FIG.
Referring to FIG. 10, the trim process according to the embodiment can be divided into an object loading step S1, a step S2 to S6 for moving the slide to the energization start position, and an energization and trimming step S7 to S10.
In the object loading step S1, the object W is loaded into the
In the next step, when the slider of the
When the slide is continuously lowered in step S4, the
In step S7, the
After the trim is completed in step S9, that is, the
While the invention has been shown and described with respect to the specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims It should be understood that it is obvious to those of ordinary skill in the art.
In addition, the reference numerals in the following claims are provided to facilitate understanding of the configuration of the present invention through the embodiments shown in the drawings, but the present invention is not limited thereto.
10: Press 20: Mold
30: Electrode 40: Power supply
50: Controller 60: Load sensor
70: displacement sensor 80: current sensor
100: image forming die 110: pad
120: upper die 121:
200: Lower mold 210: Steel assembly
220: Lower die 212: Insulator
Claims (6)
b) lowering the upper mold of the press and applying a shearing force to the object with a trim cutter provided on the upper mold; Wherein step b)
b-1) holding the object by the pad provided on the upper mold before the trim cutter makes contact with the object; And
b-2) stopping the lowering motion of the upper mold when the reference value is reached by shearing force applied to the object by shearing the object held by the pad with a trim-
c) supplying an electric current to an object through a plurality of electrodes provided on the lower mold; And
d) resuming the falling motion of the upper mold to complete the shearing, and supplying electric current to the object through the electrode in the process,
And a sensor for measuring the shear force is provided on the trim cutter.
And the energization for 400 to 1,000 ms is performed in a state where the movement of the upper mold is stopped.
The upper die has a plurality of columns spaced apart from each other on a base surface, the trim cutter being provided at the tip of the column,
Wherein the pad covers the base surface of the upper die provided with the columns and has a contact surface with the object, and through holes for allowing the trim cutter to protrude / retract are provided around the contact surface.
Wherein the upper mold reaches the bottom dead point, and after the trim is completed, the energization is terminated.
Wherein the strain gauge is provided in a mounting groove formed in a plane parallel to the traveling direction of the trim cutter and the surface of the mounting groove is insulated.
The power supply devices are configured to be connected to any one of the electrode groups of the grouped electrode groups and to supply current independently of the other electrode groups,
The power supply unit includes a TC unit for converting an external AC power source into a DC current and supplying the current to the DC power supply unit, and a controller for converting the current supplied from the TC unit to a current value required for current- And a TR unit supplying the group,
And the TR portion is cooled by the cooling line branched from the cooling water line for cooling the lower mold.
Priority Applications (1)
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KR1020150106876A KR101706533B1 (en) | 2015-07-28 | 2015-07-28 | Method for trimming workpieces made of high strength steel |
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KR1020150106876A KR101706533B1 (en) | 2015-07-28 | 2015-07-28 | Method for trimming workpieces made of high strength steel |
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KR20170013763A KR20170013763A (en) | 2017-02-07 |
KR101706533B1 true KR101706533B1 (en) | 2017-02-14 |
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KR1020150106876A KR101706533B1 (en) | 2015-07-28 | 2015-07-28 | Method for trimming workpieces made of high strength steel |
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Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101368276B1 (en) * | 2011-12-28 | 2014-02-28 | 울산대학교 산학협력단 | Trim apparatus and method for high strength parts |
KR101624335B1 (en) * | 2013-12-31 | 2016-05-25 | 주식회사 엠에스 오토텍 | Press die for electrically assisted manufacturing |
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