KR101701443B1 - Anti fouling and waterproof and water repellency ceramic eco paint - Google Patents
Anti fouling and waterproof and water repellency ceramic eco paint Download PDFInfo
- Publication number
- KR101701443B1 KR101701443B1 KR1020160025267A KR20160025267A KR101701443B1 KR 101701443 B1 KR101701443 B1 KR 101701443B1 KR 1020160025267 A KR1020160025267 A KR 1020160025267A KR 20160025267 A KR20160025267 A KR 20160025267A KR 101701443 B1 KR101701443 B1 KR 101701443B1
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- urethane foam
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1681—Antifouling coatings characterised by surface structure, e.g. for roughness effect giving superhydrophobic coatings or Lotus effect
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
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- C09D7/1216—
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- C09D7/1233—
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- C09D7/125—
Abstract
The present invention relates to an eco-friendly paint capable of preventing water repellency and water repellency and water repellency. The surface of the paint layer is uneven to reduce contamination by fine dust, etc., and is provided with waterproofing, water repellency, Etc.), and to effectively prevent contamination by maximizing the dispersibility of static electricity even when a small amount of the ceramic powder having a small particle size is used in small quantities.
The antifouling, water-repellent and water-repellent environment-friendly paint according to the present invention comprises 100 parts by weight of silicone; 15 to 25 parts by weight of a urethane foam coated with a ceramic composition; 5 to 8 parts by weight of a dispersant; 25 to 35 parts by weight of a titanate polymer resin composition; 15 to 22 parts by weight of an aluminum powder; 2 to 8 parts by weight of a light stabilizer; 2 to 5 parts by weight of an anti-flow agent; 3 to 5 parts by weight of a sedimentation inhibitor; 10 to 25 parts by weight of a filler; And 6 to 15 parts by weight of an antioxidant composed of zinc powder. The urethane foam coated with the ceramic composition has a urethane foam coated with a ceramic composition composed of a ceramic powder and an epoxy having a particle size of 300 nm to 500 nm, 30 to 40 parts by weight based on 100 parts by weight of the silicone, and 10 to 20 parts by weight based on 100 parts by weight of the ceramic powder.
Description
More particularly, the present invention relates to a coating material, and more particularly, to a coating material using silicon and ceramics as a main material to reduce the contamination by minute dust or the like by providing the surface of the coating layer with irregularities, and to provide waterproof, water- A road surface structure such as a traffic safety sign such as a civil engineering structure, a traffic safety sign, electric and electronic parts, etc.), and an environmentally friendly paint capable of waterproof and water repellent.
Currently, conventional general paints have various problems such as human hazard, flame retardancy and durability. Since 2002, 'environment friendly' has been emerging, and the technology of general industrial products and environment friendly paint which are harmless to the human body and being friendly to nature have been developed to be.
Conventionally, 'eco-friendly paint' has been made into practical use by application of inorganic materials and some organic materials. However, since workability, durability and hiding power are often low, it is painted more than 2 times and the life of the paint is short due to poor coating strength. It is required to develop more new and environmentally friendly technology due to insufficient status.
On the other hand, the paint is applied to the surface of the solid material such as paint, enamel or varnish to form a solid film to protect the surface of the object and to make the appearance beautiful.
However, since the paints are mainly volatile organic compounds, side effects such as fatigue, delirium, headache, vomiting, dizziness, and inhibition of central nervous system have been brought about in some cases. Accordingly, various inventions have been made to solve these side effects.
Patent Document (Patent No. 10-1310776) discloses that 45 to 55% by weight of a binder having silicon dioxide and alumina as raw materials and functioning to increase the strength of the product; 15 to 20% by weight of a solvent having alcohol as a raw material and functioning to improve workability by mixing additives well; 25 to 35% by weight of a deodorant functioning to prevent odor; 1 to 7% by weight of a filler which contains mica and alumina and emits far-infrared rays; 1 to 5% by weight of a thickener having silicone oil as a raw material and functioning to impart viscosity; And 0.5 to 3% by weight of an additive containing silica as a raw material. The far infrared ray ceramic coating material emits far-infrared rays and anions, but has no characteristics such as prevention of contamination of the paint layer, water repellency and waterproofing.
Patent Document (Registration No. 10-0654299) discloses that 5 to 20% by weight of a titanium oxide sol solution containing 20% by weight of amorphous titanium oxide; 1 to 15% by weight of silicate (SiO3); And 70 to 90% by weight of a colloidal silver aqueous solution having a silver content of 1 to 15% by weight, and 60 to 40% by weight of a lower alcohol selected from isopropanol, ethanol and propanol, The present invention also relates to an antifouling functional ceramic coating composition prepared by polycondensation of a silicon dioxide binder solution comprising at least one of silicon oxide and silicon dioxide.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide a waterproof coating, a waterproof coating and a waterproof coating, Waterproofing and water repellent to effectively prevent contamination by maximizing the dispersibility of static electricity even when a small amount of nano-sized ceramic powder is used, It is intended to provide environmentally friendly paints.
The antifouling, water-repellent and water-repellent environment-friendly paint according to the present invention comprises 100 parts by weight of silicone; 15 to 25 parts by weight of a urethane foam coated with a ceramic composition; 5 to 8 parts by weight of a dispersant; 25 to 35 parts by weight of a titanate polymer resin composition; 15 to 22 parts by weight of an aluminum powder; 2 to 8 parts by weight of a light stabilizer; 2 to 5 parts by weight of an anti-flow agent; 3 to 5 parts by weight of a sedimentation inhibitor; 10 to 25 parts by weight of a filler; 6 to 15 parts by weight of an antioxidant composed of zinc powder,
The urethane foam coated with the ceramic composition is formed by coating a urethane foam with a ceramic composition composed of a ceramic powder having a particle size of 300 nm to 500 nm and an epoxy,
The ceramic powder is used in an amount of 30 to 40 parts by weight based on 100 parts by weight of the silicone, and the epoxy is used in an amount of 10 to 20 parts by weight based on 100 parts by weight of the ceramic powder.
According to the present invention, an antifouling and water-repellent and water-repellent eco-friendly paint enables heat resistance and oxidation resistance, water repellency and water resistance through silicon, and the surface of the paint layer is formed as concavo- In addition, the ceramic is coated on the surface of the urethane foam, and even if only a small amount of the ceramic is used in small amounts, the electrostatic dispersion effect is excellent. Therefore, the fine dust is prevented from adhering to the surface of the coating layer, And the moisture is slid off, and the coating layer and the object to be coated (such as a civil engineering structure such as a soundproof wall, a road facility structure such as a traffic safety sign, electric and electronic parts, etc.) There is an effect of preventing damage.
In addition, it is possible to use a ceramic having a small particle size to be discarded, and a small amount of ceramic is used to reduce the cost of disposing ceramics and reduce the production cost.
In addition, since the urethane foam prevents the loss of the ceramic, the effect of the ceramic can be derived for a long period of time, and as a result, the durability of the material to be coated is improved.
The antifouling and water repellent and water-repellent eco-friendly paints according to the present invention can be applied to various paints such as silicone (one-component type and two-component type), urethane foam coated with ceramic composition (ceramic powder and liquid epoxy), dispersant, light stabilizer, , A filler, and an antioxidant, and a pigment may be added.
Silicone has various properties such as heat resistance, oxidation resistance, water repellency, water resistance, electrical insulation, and both one-component and two-component.
The ceramic powder of the ceramic composition is composed of basic oxides and serves to buffer the acidic environment and to increase the heat resistance, abrasion resistance, chemical resistance, hardness and the like of the coating layer. It is easily dried at room temperature to form a coating layer. Ceramic powder is used as a ceramic composition together with epoxy. That is, the ceramic composition is composed of a ceramic powder and an epoxy.
The present invention is advantageous in that the coating layer is formed on the surface of the concavo-convex surface through the ceramic powder and the coating layer and the object to be coated are protected (noxious gas neutralization, humidity control, etc.) For example, 300 nm to 500 nm. In other words, the particulate ceramic powder forms fine irregularities on the surface of the coating layer to prevent contamination by fine dust and deteriorates the adhesion force of other deposits, thereby preventing the surface of the coated object from being contaminated. do. When the ceramic powder is mixed with less than 30 parts by weight, the surface of the coating layer can not be formed into irregularities and other effects are weak. When the amount exceeds 40 parts by weight, the ceramic powder is not harmonized with other materials and the function of the coating layer is weak. Can be used.
The present invention is characterized in that a urethane foam coated with a ceramic composition is used in which the ceramic powder is coated on a three-dimensional urethane foam so as to perform the above-described function even if the ceramic powder is used in a small particle size.
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The ceramic powder may be broken or lost during the handling (manufacture and coating of the paint), and the urethane foam does not cause a loss during handling as compared with the ceramic powder through the elastic material, and the ceramic composition is coated on the urethane foam use.
The epoxy of the ceramic composition may be a conventional epoxy for bonding ceramic powder to the surface of a urethane foam, and it may be formed by dipping a urethane foam in a ceramic powder and an epoxy mixture, curing it (natural curing, A method of forming a coating layer, a method of spraying a ceramic powder after applying epoxy on the surface of a urethane foam, and the like. The mixing ratio of the ceramic powder and the epoxy is preferably 10 to 20 parts by weight based on 100 parts by weight of the ceramic powder.
That is, by coating the surface of the urethane foam with the ceramic composition, even though the particles of the ceramic powder are small, they can be used without loss, and the surface area is widened so that the effect of preventing electrification is excellent even when using a small amount. It is protected and can be maintained for a long time.
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The urethane foam (having a particle size of, for example, 100 to 200 mesh) is porous and the ceramic composition is coated on the surface, and the ceramic powder penetrates into the pores of the urethane foam. Urethane foam is characterized by its buffering function by elastic force. The urethane foam is preferably 15 to 25 parts by weight based on 100 parts by weight of silicon.
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The dispersing agent is used to disperse the materials and prevent the re-agglomeration through the use of silicone and non-silicone dispersants. By dispersing them in a uniform distribution, uniform strength and stain resistance of the coating layer can be expressed, If the mixing range is outside the mixing range of 8 parts by weight, the dispersing effect is weak and the aggregation of the materials can not exhibit uniform strength and stain resistance, and there is no great effect on dispersion.
The titanate polymer resin blend is a combination of a titanate and a polymer resin, and functions as a catalyst. Less than 25 parts by weight of the titanate polymer resin binder may cause peeling of the coating layer due to poor adhesion of the coating layer. When the amount exceeds 35 parts by weight, It has a photocatalytic characteristic that decomposes and decomposes organic matter by absorbing visible light, thus securing a safe residential environment.
The aluminum powder is used for reinforcing the strength of the coating layer and for preventing the penetration of contaminants. Less than 15 parts by weight of the aluminum powder may penetrate the contaminants, and when it exceeds 22 parts by weight, excessive use may cause troubles with other materials.
The light stabilizer is used to prevent deterioration (change) of the coating layer caused by UV, and a known base product is used, and 2 to 8 parts by weight of the light stabilizer is mixed for the purpose of stabilizing the light while preventing changes in physical properties of the coating.
The flow inhibitor is used for coating workability of the paint. When less than 2 parts by weight, the flow can not be blocked and the loss of the paint is large. When the amount is more than 5 parts by weight, the viscosity of the materials is high. The anti-flow agent is preferably synthetic polyamide wax.
The anti-settling agent prevents the settling of the materials to form the coating layer with uniform properties. If the anti-settling agent is out of the range of 3 to 5 parts by weight, the effect of preventing the settling is weak and the settling prevention is not greatly changed. The specific material name is omitted.
Fillers are made of at least one material such as flooring materials (which can be replaced with fly ash as a thermal power plant material), calcium carbonate, blast furnace slag, etc. (use of ready-made products but not limited to numerical values) And 10 to 25 parts by weight are used for the impact resistance of the layer. The filler is mixed at various ratios such as the same ratio when two or more are mixed.
The antioxidant is preferably a zinc powder which prevents oxidation of the metal substrate by air, water and carbon dioxide and prevents oxidation of the metal substrate by oxidation prior to the metal substrate. The antioxidant may have the same particle size as that of the ceramic powder Of course, it is not limited to this particle size. When the amount is less than 6 parts by weight, the antioxidant effect is weak. When the amount is more than 15 parts by weight, the antioxidant effect is not greatly different.
Preferred embodiments of the antifouling, waterproof and water-repellent environment-friendly paint according to the present invention are as follows.
1. Composition.
20 parts by weight of a urethane foam coated with a ceramic composition (35 parts by weight of ceramic powder with respect to 100 parts by weight of silicon and 10 parts by weight of epoxy with respect to 100 parts by weight of ceramic) with respect to 100 parts by weight of silicone; 7 parts by weight of dispersant; 28 parts by weight of a titanate polymer resin blend; 20 parts by weight of aluminum powder; 6 parts by weight of a light stabilizer; 5 parts by weight of a flow inhibitor; 4 parts by weight of an anti-settling agent; 15 parts by weight of a filler (calcium carbonate); And 8 parts by weight of an antioxidant (zinc powder).
The coating material of the present invention prepared in the above composition was applied on one side of the steel plate to a thickness of 1.0 mm to form a coating layer. The paint of the present invention varies in thickness depending on the object to be coated and may be 0.5 to 5.0 mm.
The test results of water resistance, stain resistance and heat resistance of this specimen are as follows.
The specimen was submerged in water for one month (comparative example, the commercially available ceramic paint was applied to the surface of the same iron plate as the test specimen in the same thickness) and compared with the comparative example. The specimen maintained the iron plate and the coating layer applied On the contrary, it was confirmed that the peeling of the coating layer occurred in the comparative example, and the surface of the test body was found to be water-free, whereas the surface of the comparative example was longer than the test body.
As a result of comparing the test piece with the comparative test piece, it was confirmed that the test piece was cleanly removed from the color powder, and the test piece and the comparative example were cleaned after 1 hour by spreading color powder (contaminant) On the contrary, in the comparative example, it was confirmed that some color powder remained.
In addition, it was confirmed that even in the test results of the flexure characteristics of the test specimen and the comparative specimen, the specimen had less cracks in the coating layer than the comparative specimen.
Claims (2)
The urethane foam coated with the ceramic composition has a urethane foam coated with a ceramic composition composed of a ceramic powder having a particle size of 300 nm to 500 nm and an epoxy,
Wherein the ceramic powder is used in an amount of 30 to 40 parts by weight based on 100 parts by weight of the silicone, and 10 to 20 parts by weight of the epoxy is used based on 100 parts by weight of the ceramic powder.
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KR1020160025267A KR101701443B1 (en) | 2016-03-02 | 2016-03-02 | Anti fouling and waterproof and water repellency ceramic eco paint |
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KR1020160025267A KR101701443B1 (en) | 2016-03-02 | 2016-03-02 | Anti fouling and waterproof and water repellency ceramic eco paint |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102087805B1 (en) * | 2019-07-22 | 2020-05-15 | (주)우행건설 | Waterproof composition for bridge deck and construction method thereof |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0532465A (en) * | 1991-07-26 | 1993-02-09 | Nippon Steel Chem Co Ltd | Production of ceramic fiber blanket |
KR100654299B1 (en) | 2004-10-21 | 2006-12-05 | 유시정 | Antifouling Functional Ceramic Coating Composition |
KR101049885B1 (en) * | 2010-09-29 | 2011-07-19 | (주)서일테크씨에프 | The construction infrastructure the environment-friendly functional paint |
JP2012506469A (en) * | 2008-10-24 | 2012-03-15 | ダウ コーニング コーポレーション | Composition comprising a silicon-containing compound |
KR101310776B1 (en) | 2013-03-14 | 2013-09-25 | 주식회사 솔라텍코리아 | Far infrared ceramic coatings |
KR20160011595A (en) * | 2014-07-22 | 2016-02-01 | 주식회사 포이즈 | Functional fabrics having surface coating layer and manufacturing method thereof |
-
2016
- 2016-03-02 KR KR1020160025267A patent/KR101701443B1/en active IP Right Grant
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0532465A (en) * | 1991-07-26 | 1993-02-09 | Nippon Steel Chem Co Ltd | Production of ceramic fiber blanket |
KR100654299B1 (en) | 2004-10-21 | 2006-12-05 | 유시정 | Antifouling Functional Ceramic Coating Composition |
JP2012506469A (en) * | 2008-10-24 | 2012-03-15 | ダウ コーニング コーポレーション | Composition comprising a silicon-containing compound |
KR101049885B1 (en) * | 2010-09-29 | 2011-07-19 | (주)서일테크씨에프 | The construction infrastructure the environment-friendly functional paint |
KR101310776B1 (en) | 2013-03-14 | 2013-09-25 | 주식회사 솔라텍코리아 | Far infrared ceramic coatings |
KR20160011595A (en) * | 2014-07-22 | 2016-02-01 | 주식회사 포이즈 | Functional fabrics having surface coating layer and manufacturing method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102087805B1 (en) * | 2019-07-22 | 2020-05-15 | (주)우행건설 | Waterproof composition for bridge deck and construction method thereof |
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