KR101695389B1 - The imprinting apparatus - Google Patents
The imprinting apparatus Download PDFInfo
- Publication number
- KR101695389B1 KR101695389B1 KR1020150131998A KR20150131998A KR101695389B1 KR 101695389 B1 KR101695389 B1 KR 101695389B1 KR 1020150131998 A KR1020150131998 A KR 1020150131998A KR 20150131998 A KR20150131998 A KR 20150131998A KR 101695389 B1 KR101695389 B1 KR 101695389B1
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- KR
- South Korea
- Prior art keywords
- roll
- main
- film material
- main roll
- pressing
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70758—Drive means, e.g. actuators, motors for long- or short-stroke modules or fine or coarse driving
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67207—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
- H01L21/67225—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one lithography chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/93—Batch processes
- H01L2224/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L2224/951—Supplying the plurality of semiconductor or solid-state bodies
- H01L2224/95115—Supplying the plurality of semiconductor or solid-state bodies using a roll-to-roll transfer technique
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The present invention is characterized in that two press rolls are provided to press the main roll and a temporary curing unit for irradiating ultraviolet rays in the form of a line beam between two press rolls is provided to automate the imprinting process for film materials of various sizes or thicknesses The present invention relates to an imprinting apparatus capable of advancing to an imprinting apparatus capable of proceeding to an imprinting apparatus. A film supply roll installed at one side of the main roll and supplying a film material to be patterned; A film recovery roll provided on the other side of the main roll for winding a patterned film material; A first pressing roll installed at a side of the main roll and below the main roll to press the lower surface of the film material supplied from the film supply roll toward the main roll; A second press roll installed below the main roll and spaced apart from the first press roll by a predetermined distance to press the lower surface of the film material toward the main roll; A resin spraying unit disposed above the main roll and spraying an ultraviolet curable resin onto the outer circumferential surface of the main roll; A tapering unit installed between the first pressing roll and the second pressing roll and irradiating ultraviolet rays toward the film material direction to tentatively cure the ultraviolet curable resin between the film material and the main roll; And a main hardening unit provided between the main roll and the film recovery roll, for irradiating a pattern formed on the upper surface of the film material with ultraviolet light to completely harden the pattern.
Description
The present invention relates to an imprinting apparatus, and more particularly, to an imprinting apparatus having two pressing rolls for pressing a main roll, and a temporary hardening section for irradiating ultraviolet rays in the form of a line beam between two pressing rolls, To an imprinting apparatus capable of advancing the imprinting process to an automated process.
BACKGROUND ART [0002] In a precision manufacturing field such as a semiconductor or a display manufacturing field, a method using a photolithography process is widely used as a method of forming a fine pattern on a film or a substrate. However, this photolithography process requires not only very expensive equipment, but also requires a long process time.
Accordingly, an imprinting process has been introduced and used instead of such a photolithography process. The imprinting process is a method of forming a specific pattern by pressing a main roll on a substrate or a film by using an ultraviolet curable resin or the like in a state where an opposite shape of a pattern to be formed on a substrate or a film is formed on the main roll.
Such an imprinting method is suitable for a method of manufacturing a film material in a roll to roll form, and the use range thereof is enlarged, and the processing time can be greatly reduced.
As to the imprinting apparatus, as described in Korean Patent No. 10-755235, most of the techniques for forming a pattern on a substrate-like material are made, and a film material is manufactured in a roll-to-roll form Technology development is lacking.
Particularly, in the process of forming a pattern by using an ultraviolet ray-curable resin in a film material, techniques for efficiently performing temporary curing and a technique for effectively separating a temporary film from a main roll have been relatively underdeveloped.
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a film forming apparatus, which comprises two pressing rolls for pressing a main roll and includes a tilting unit for irradiating ultraviolet rays in the form of a line beam between two pressing rolls, And to provide an imprinting apparatus capable of advancing the imprinting process to an automated process.
According to an aspect of the present invention, there is provided an imprinting apparatus comprising: a main roll having a stamper having a predetermined pattern attached to an outer surface thereof; A film supply roll installed at one side of the main roll and supplying a film material to be patterned; A film recovery roll provided on the other side of the main roll for winding a patterned film material; A first pressing roll installed at a side of the main roll and below the main roll to press the lower surface of the film material supplied from the film supply roll toward the main roll; A first pressure sensing part installed in the first pressing roll and sensing a pressure applied to the first pressing roll; A first pressing roll driving means installed in the first pressing roll, for moving the first pressing roll back and forth in the main roll direction; A second press roll installed below the main roll and spaced apart from the first press roll by a predetermined distance to press the lower surface of the film material toward the main roll; A second pressure sensor installed in the second pressure roll to sense a pressure applied to the second pressure roll; Second press roll driving means installed in the second press roll, for moving the second press roll back and forth in the main roll direction; A resin spraying unit disposed above the main roll and spraying an ultraviolet curable resin onto the outer circumferential surface of the main roll; A tapering unit installed between the first pressing roll and the second pressing roll and irradiating ultraviolet rays toward the film material direction to tentatively cure the ultraviolet curable resin between the film material and the main roll; A main hardening unit provided between the main roll and the film recovery roll, for irradiating a pattern formed on the upper surface of the film material with ultraviolet light to completely harden the pattern; A separation angle increasing roll installed at a position higher than the second pressure roll and enlarging a separation angle formed when the film material is separated from the main roll; A third pressure sensing unit installed in a direction opposite to the main roll of the separating angle increasing roll and sensing a pressure applied to the separating angle increasing roll; Enlarged roll driving means provided in the separating angle enlarging roll for causing the separating angle increasing roll to move back and forth in the main roll direction; Wherein the first and second pressure rollers are driven by the first and second pressure rollers when the pressure range of the first, And controls the pressure value to return to an allowable range.
In addition, in the present invention, it is preferable that the hardening section is formed of an LED for irradiating ultraviolet rays in the form of a line beam.
In the present invention, it is preferable that a resin overflow preventing part provided on both sides of the main roll and the first pressing roll, for preventing the resin supplied between the main roll and the first pressing roll from overflowing to the outside .
Further, in the present invention, the resin overflow prevention portion may include: a blocking body for blocking a space between the main roll and the first pressing roll at both sides; And a gas ejecting part formed in the cut-off body and ejecting gas at a high pressure in a fine gap formed in the main roll and the first pressing roll.
The imprinting apparatus according to this embodiment fine-tunes the appropriate intervals of the first and second press rolls and the separation angle enlarging rolls and the appropriate tension applied to the film material to real-time pressure values sensed by the first, second and third pressure sensing units So that a highly precise pattern forming operation and a control function for the pattern forming operation can be performed.
In addition, the pattern forming operation can be performed at a high speed in a state where precise control is performed, thereby improving the productivity.
1 is a view showing a structure of an imprinting apparatus according to an embodiment of the present invention.
FIG. 2 is a view showing a separation state of a film material by a separation angle enlarging roll according to an embodiment of the present invention.
3 is a view showing a process of manufacturing a main roll according to an embodiment of the present invention.
Hereinafter, a specific embodiment of the present invention will be described in detail with reference to the accompanying drawings.
1, the
The
As shown in FIG. 3, the
1, the
1, the
At this time, the speed at which the
1, the
In order to form a specific pattern on the
In the present embodiment, the
The
1, the
1, the
Also, as shown in FIG. 1, the
The
1, the resin injecting
In order to prevent the resin supplied between the
The resin
4, the blocking
The ultraviolet
1, the
In the present embodiment, it is preferable that the
1, the
Meanwhile, as shown in FIG. 1, the
1, the separating
1 and 2, the separating
The separating
Next, the control unit inputs the allowable range of the pressure values sensed by the first, second and third
In this embodiment, the pressure values applied to the first and second pressure rolls 140 and 150 and the separation
In addition, the control unit controls the rotation speed of the
1: Film material 2: UV curable resin
100: An imprinting apparatus according to an embodiment of the present invention
110: main roll 120: film feed roll
130: Film recovery roll 140: First press roll
150: second pressure roll 160: resin dispensing part
170: hardened portion 180: hardened portion
190: Separation angle enlargement roll 101:
210: first pressure sensing part 220: second pressure sensing part
230: third pressure sensing unit 240: first pressure roll driving means
250: second pressure roll driving means 250: enlarged roll driving means
Claims (4)
A film supply roll installed at one side of the main roll and supplying a film material to be patterned;
A film recovery roll provided on the other side of the main roll for winding a patterned film material;
A first pressing roll installed at a side of the main roll and below the main roll to press the lower surface of the film material supplied from the film supply roll toward the main roll;
A first pressure sensing part installed in the first pressing roll and sensing a pressure applied to the first pressing roll;
A first pressing roll driving means installed in the first pressing roll, for moving the first pressing roll back and forth in the main roll direction;
A second press roll installed below the main roll at a predetermined distance from the first press roll and pressing the lower surface of the film material toward the main roll;
A second pressure sensor installed in the second pressure roll to sense a pressure applied to the second pressure roll;
Second press roll driving means installed in the second press roll, for moving the second press roll back and forth in the main roll direction;
A resin spraying unit disposed above the main roll and spraying an ultraviolet curable resin onto the outer circumferential surface of the main roll;
A tapering unit installed between the first pressing roll and the second pressing roll and irradiating ultraviolet rays toward the film material direction to tentatively cure the ultraviolet curable resin between the film material and the main roll;
A main hardening unit provided between the main roll and the film recovery roll, for irradiating a pattern formed on the upper surface of the film material with ultraviolet rays to completely harden the pattern;
A separation angle increasing roll installed at a position higher than the second pressure roll and enlarging a separation angle formed when the film material is separated from the main roll;
A third pressure sensing unit installed in a direction opposite to the main roll of the separating angle increasing roll and sensing a pressure applied to the separating angle increasing roll;
Enlarged roll driving means provided in the separating angle enlarging roll for causing the separating angle increasing roll to move back and forth in the main roll direction;
Wherein the first and second pressure rollers are driven by the first and second pressure rollers when the pressure range of the first, So as to return the pressure value within the allowable range;
And a resin overflow preventing portion provided on both sides of the main roll and the first pressing roll and preventing the resin supplied between the main roll and the first pressing roll from flowing out to the outside.
And an LED for irradiating ultraviolet rays in the form of a line beam.
A blocking body for blocking a space between the main roll and the first pressing roll at both sides;
And a gas ejecting part formed in the cut-off body and ejecting gas at a high pressure into a fine gap formed in the main roll and the first pressing roll.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150131998A KR101695389B1 (en) | 2015-09-18 | 2015-09-18 | The imprinting apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150131998A KR101695389B1 (en) | 2015-09-18 | 2015-09-18 | The imprinting apparatus |
Publications (1)
Publication Number | Publication Date |
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KR101695389B1 true KR101695389B1 (en) | 2017-01-12 |
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Family Applications (1)
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KR1020150131998A KR101695389B1 (en) | 2015-09-18 | 2015-09-18 | The imprinting apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108459464A (en) * | 2018-03-08 | 2018-08-28 | 宁波微迅新材料科技有限公司 | A kind of UV nano impressions full-automatic assembly line equipment |
WO2019027129A1 (en) * | 2017-08-01 | 2019-02-07 | 주식회사 기가레인 | Plasma etching method using imprinted micropattern |
KR102036258B1 (en) * | 2018-07-30 | 2019-10-24 | (주)프로템 | complex substrate fabricating apparatus havina a imprinting roll and impact head |
KR20200061270A (en) * | 2018-11-23 | 2020-06-02 | 주식회사 나노엑스 | Imprinting machine and imprinting method |
Citations (4)
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KR20080008219A (en) * | 2007-06-18 | 2008-01-23 | (주)나노솔루션 | Manufacturing apparatus for film used micro or nano size pattern |
KR20100095098A (en) * | 2009-02-20 | 2010-08-30 | 에이피시스템 주식회사 | Imprint apparatus including pressing device capable of controlling by patten area |
KR20100120769A (en) * | 2009-05-07 | 2010-11-17 | 삼성전자주식회사 | Roll to roll patterning apparatus and patterning system having the same |
KR20140027808A (en) * | 2012-08-27 | 2014-03-07 | 주식회사 엘지화학 | Device and method for manufacturing optical member having micro configuration |
-
2015
- 2015-09-18 KR KR1020150131998A patent/KR101695389B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20080008219A (en) * | 2007-06-18 | 2008-01-23 | (주)나노솔루션 | Manufacturing apparatus for film used micro or nano size pattern |
KR20100095098A (en) * | 2009-02-20 | 2010-08-30 | 에이피시스템 주식회사 | Imprint apparatus including pressing device capable of controlling by patten area |
KR20100120769A (en) * | 2009-05-07 | 2010-11-17 | 삼성전자주식회사 | Roll to roll patterning apparatus and patterning system having the same |
KR20140027808A (en) * | 2012-08-27 | 2014-03-07 | 주식회사 엘지화학 | Device and method for manufacturing optical member having micro configuration |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019027129A1 (en) * | 2017-08-01 | 2019-02-07 | 주식회사 기가레인 | Plasma etching method using imprinted micropattern |
CN108459464A (en) * | 2018-03-08 | 2018-08-28 | 宁波微迅新材料科技有限公司 | A kind of UV nano impressions full-automatic assembly line equipment |
KR102036258B1 (en) * | 2018-07-30 | 2019-10-24 | (주)프로템 | complex substrate fabricating apparatus havina a imprinting roll and impact head |
KR20200061270A (en) * | 2018-11-23 | 2020-06-02 | 주식회사 나노엑스 | Imprinting machine and imprinting method |
KR102360807B1 (en) | 2018-11-23 | 2022-02-09 | 주식회사 나노엑스 | Imprinting machine and imprinting method |
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