TWM563352U - Apparatus for imprinting - Google Patents

Apparatus for imprinting Download PDF

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Publication number
TWM563352U
TWM563352U TW107203359U TW107203359U TWM563352U TW M563352 U TWM563352 U TW M563352U TW 107203359 U TW107203359 U TW 107203359U TW 107203359 U TW107203359 U TW 107203359U TW M563352 U TWM563352 U TW M563352U
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Taiwan
Prior art keywords
mold
substrate
roller
pattern
separating
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TW107203359U
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Chinese (zh)
Inventor
具滋鵬
李南植
丘璜燮
金鉉濟
鄭熙錫
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南韓商吉佳藍科技股份有限公司
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Publication of TWM563352U publication Critical patent/TWM563352U/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0002Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41KSTAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
    • B41K3/00Apparatus for stamping articles having integral means for supporting the articles to be stamped
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/34Imagewise removal by selective transfer, e.g. peeling away
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70008Production of exposure light, i.e. light sources
    • G03F7/70033Production of exposure light, i.e. light sources by plasma extreme ultraviolet [EUV] sources
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Electromagnetism (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

本創作涉及壓印裝置,其包含:移送部,其使在表面形成有圖案的薄膜形狀的模具沿一個方向及其他方向移送;表面重整部,其利用等離子體,處理借助於該移送部而移送的圖案的表面;結合部,其使模具及基板結合,以便經等離子體處理的模具的圖案可以衝壓於基板;及分離部,其對結合的模具及基板進行分離。因此,本創作利用等離子體對在表面形成有圖案的薄膜形狀的模具進行重整,在基板上衝壓圖案,使基板及模具分離,從而提供可以在對圖案表面進行等離子體處理、重整並再使用圖案的同時,縮短在基板上的圖案印刷時間、提高印刷性能的效果。The present invention relates to an imprint apparatus comprising: a transfer portion that transports a film-shaped mold having a pattern formed on a surface in one direction and the other direction; and a surface reforming portion that utilizes plasma to process by means of the transfer portion a surface of the transferred pattern; a joint portion that bonds the mold and the substrate such that a pattern of the plasma-treated mold can be stamped on the substrate; and a separation portion that separates the bonded mold and the substrate. Therefore, the present invention uses a plasma to reform a mold having a patterned film shape on the surface, and presses a pattern on the substrate to separate the substrate and the mold, thereby providing plasma treatment, reforming, and re-processing on the surface of the pattern. When the pattern is used, the pattern printing time on the substrate is shortened, and the printing performance is improved.

Description

壓印裝置Imprinting device

本創作涉及壓印裝置,更詳細而言,涉及一種利用在表面形成有圖案的薄膜形狀的模具而在晶片上印刷的壓印裝置。The present invention relates to an imprint apparatus, and more particularly to an imprint apparatus for printing on a wafer by using a mold having a patterned film shape formed on its surface.

奈米壓印光刻工序作為可以經濟、高效地製作奈米結構物(nano-structure)的技術,是在基質(substrate)上旋塗(spin-coating)或點膠(dispensing)樹脂,按壓在樹脂表面形成有圖案的模具來轉寫(transfer)圖案的技術。The nanoimprint lithography process is a technique for economically and efficiently producing a nano-structure, which is a spin-coating or dispensing resin on a substrate, and is pressed on the substrate. A technique in which a patterned mold is formed on a surface of a resin to transfer a pattern.

奈米壓印光刻工序大致可以分為加熱式(thermal-type)與紫外線照射方式。The nanoimprint lithography process can be roughly classified into a thermal-type and an ultraviolet ray irradiation method.

加熱式工序稱為熱壓印(Hot Embossing)或熱壓印光刻(Thermal Imprint Lithography),是使模具與形成有高分子層的基質接觸後加熱,為高分子層提供流動性,施加壓力,在高分子層形成所需圖案的方法。這種加熱式工序存在因熱變形而多層排列困難的問題,為了壓印黏度大的樹脂,需要高壓力,因而存在圖案容易破碎的問題。The heating process is called hot embossing or thermal imprint lithography. The mold is heated in contact with the substrate on which the polymer layer is formed, and provides fluidity and pressure to the polymer layer. A method of forming a desired pattern in a polymer layer. Such a heating step has a problem that it is difficult to arrange a plurality of layers due to thermal deformation, and in order to imprint a resin having a large viscosity, a high pressure is required, and thus the pattern is easily broken.

為了改善這種加熱式工序的問題而開發的紫外線照射方式的奈米壓印光刻工序,作為使用低黏性光硬化性樹脂及使之硬化所需的紫外線的方法,可以在常溫低壓下實施工序,因而適於多層化及大量生產。The nanoimprint lithography process of the ultraviolet irradiation method developed to improve the problem of the heating process can be carried out at a normal temperature and a low pressure as a method of using a low-viscosity photocurable resin and ultraviolet rays required for curing. The process is thus suitable for multilayering and mass production.

以往紫外線照射方式的奈米壓印光刻工序是首先在基板上塗布紫外線硬化用樹脂後,如果利用模具按壓,則使硬化用樹脂填充於模具的圖案之間。此時,由於黏度低,因而即使在較低壓力下,也可以容易地將模具圖案之間用樹脂填充。然後,如果UV光源通過透明的模具使樹脂感光,則樹脂硬化。然後,如果揭下模具,則殘餘層留於圖案之間,藉由氧灰化等將其去除而完成工序。In the conventional nanoimprint lithography process of the ultraviolet irradiation method, first, after applying the ultraviolet curable resin to the substrate, the resin for curing is filled between the patterns of the mold by pressing with a mold. At this time, since the viscosity is low, the mold patterns can be easily filled with the resin even at a relatively low pressure. Then, if the UV light source sensitizes the resin through a transparent mold, the resin hardens. Then, if the mold is removed, the residual layer is left between the patterns, and is removed by oxygen ashing or the like to complete the process.

在所述的以往紫外線照射方式的工序中,在模具表面塗布自組裝單分子膜而改善脫模性,存在塗布處理時間長、製品生產性低下的問題。In the conventional ultraviolet irradiation method, the self-assembled monomolecular film is applied to the surface of the mold to improve the mold release property, and there is a problem that the coating treatment time is long and the product productivity is lowered.

另外,當在模具上進行另外的塗布處理時,價格競爭力低下,另外形成的塗布層在基板與模具分離時被沾住,存在難以再使用模具的缺點。Further, when another coating treatment is performed on the mold, the price competitiveness is low, and the formed coating layer is caught when the substrate is separated from the mold, and there is a drawback that it is difficult to reuse the mold.

進而,由於模具的再使用性低下,模具應只向一個方向移送,因而生產性低下,樹脂塗布過程等在另外的場所及裝備中進行,無法實現連續工序,因而存在需要作業空間大、作業時間長的問題。Further, since the reusability of the mold is lowered, the mold should be transferred only in one direction, so that the productivity is lowered, the resin coating process and the like are performed in another place and equipment, and the continuous process cannot be realized, so that the working space is large and the working time is required. Long question.

另外,圖案在轉寫於基板時損傷,因而存在無法再使用的問題,利用等離子體反復處理在模具表面形成的圖案時,存在等離子體對圖案處理不均一的問題,模具的位置由於衝壓時施加於模具的力而變動,還存在圖案無法正常轉寫於基板的問題。Further, when the pattern is damaged when it is transferred to the substrate, there is a problem that it cannot be reused. When the pattern formed on the surface of the mold is repeatedly processed by the plasma, there is a problem that the plasma is not uniform in the pattern processing, and the position of the mold is applied at the time of pressing. There is a problem that the pattern cannot be normally transferred to the substrate due to the force of the mold.

[現有技術文獻][Prior Art Literature]

[專利文獻][Patent Literature]

(專利文獻1)大韓民國授權專利第10-0747877號(2007年08月08日)(Patent Document 1) Republic of Korea Authorized Patent No. 10-0747877 (August 08, 2007)

(專利文獻2)大韓民國授權專利第10-0763669號(2007年10月04日)(Patent Document 2) Republic of Korea Authorized Patent No. 10-0763669 (October 04, 2007)

(專利文獻3)大韓民國授權專利第10-1413346號(2014年06月27日)(Patent Document 3) Republic of Korea Authorized Patent No. 10-1413346 (June 27, 2014)

解決的技術問題Technical problem solved

本創作正是為了消除如上所述的以往問題而研發的,其目的在於提供一種壓印裝置,對圖案表面進行等離子體處理、重整,於再使用圖案的同時,能夠縮短在基板上的圖案印刷時間,提高印刷性能。This work was developed to eliminate the above-mentioned problems. The purpose of the present invention is to provide an imprint apparatus that performs plasma processing and reforming on the surface of the pattern to shorten the pattern on the substrate while reusing the pattern. Printing time to improve printing performance.

另外,本創作又一目的在於提供一種壓印裝置,借助於移送部的正旋轉及逆旋轉,在容易地進行薄膜形狀的模具的移送及逆移送的同時,能夠提高模具的行駛性,提高供應性能及排出性能。Further, another object of the present invention is to provide an imprint apparatus capable of improving the runningability of a mold and improving the supply while facilitating the transfer and reverse transfer of a film-shaped mold by the forward rotation and the reverse rotation of the transfer portion. Performance and discharge performance.

另外,本創作又一目的在於提供一種壓印裝置,在能夠容易地掌握行駛移動的模具的行駛狀態的同時,能夠減輕因行駛不良導致的後續工序的損失。Further, another object of the present invention is to provide an imprint apparatus capable of easily grasping a running state of a mold that travels and moving, and capable of reducing a loss of a subsequent process due to a running failure.

另外,本創作又一目的在於提供一種壓印裝置,排列模具的上下位置,在對圖案進行等離子體均一處理的同時,能夠既定地保持模具的張力,提高行駛移動性能。Further, another object of the present invention is to provide an imprint apparatus which arranges the upper and lower positions of the mold, and which can uniformly maintain the tension of the mold and improve the traveling movement performance while performing plasma uniform processing on the pattern.

另外,本創作又一目的在於提供一種壓印裝置,能夠根據基於控制部的供應輥及排出輥的旋轉速度控制而容易地進行模具的張力調節。Further, another object of the present invention is to provide an imprint apparatus capable of easily performing tension adjustment of a mold in accordance with a rotation speed control of a supply roller and a discharge roller based on a control unit.

另外,本創作又一目的在於提供一種壓印裝置,能夠在提高等離子體處理性能的同時,提高等離子體處理不良。Further, another object of the present invention is to provide an imprint apparatus capable of improving plasma processing performance while improving plasma processing performance.

另外,本創作又一目的在於提供一種壓印裝置,在容易地進行基板與模具之間結合的同時,能夠使在基板上衝壓的模具硬化,提高圖案的附著性能。Further, another object of the present invention is to provide an imprint apparatus capable of hardening a mold punched on a substrate while improving the adhesion of the pattern while facilitating bonding between the substrate and the mold.

另外,本創作又一目的在於提供一種壓印裝置,在容易地進行基板與模具之間分離的同時,能夠提高模具的分離行駛性能。Further, another object of the present invention is to provide an imprint apparatus capable of improving the separation running performance of the mold while easily separating the substrate from the mold.

技術方案Technical solutions

旨在達成如上所述目的的本創作的特徵在於包含:移送部,其使在表面形成有圖案的薄膜形狀的模具沿一個方向及其他方向移送;表面重整部,其利用等離子體,處理借助於所述移送部而移送的所述圖案的表面;結合部,其使所述模具與所述基板結合,以便經等離子體處理的所述模具的圖案能夠衝壓於基板;及分離部,其對結合的所述模具與所述基板進行分離。The present invention, which is intended to achieve the above object, is characterized by comprising: a transfer portion that transfers a film-shaped mold having a pattern formed on a surface in one direction and the other direction; and a surface reforming portion that utilizes plasma to process a surface of the pattern transferred to the transfer portion; a joint portion that bonds the mold to the substrate such that a pattern of the plasma-treated mold can be stamped on the substrate; and a separation portion The bonded mold is separated from the substrate.

其中,本創作的所述移送部包含:供應輥,其沿一個方向放捲、供應移送所述模具,沿其他方向捲取、逆移送所述模具;及排出輥,其沿一個方向捲取、供應移送所述模具,沿其他方向放捲、逆移送所述模具。Wherein the transfer portion of the present invention comprises: a supply roller that unwinds in one direction, supplies and transfers the mold, takes up and reverses the mold in other directions, and discharges the roller, which is wound in one direction, The supply is transferred to the mold, unwinded in other directions, and the mold is reversely transferred.

其中,在本創作的所述供應輥與所述結合部之間及所述排出輥與所述分離部之間中至少某一者,包含檢測所述模具的中央或側端部的位置的位置測量設備。其中,本創作的所述位置測量設備及補正所述模具的中央或側端部的位置的位置補正設備聯動。Wherein at least one of the supply roller and the joint portion between the present creation and the discharge roller and the separation portion includes a position detecting a position of a center or a side end portion of the mold measuring equipment. Among them, the position measuring device of the present invention and the position correcting device that corrects the position of the center or side end portion of the mold are linked.

其中,在本創作的所述供應輥與所述結合部之間及所述排出輥與所述分離部之間中至少某一者,包含測量所述模具的張力的張力測量設備。其中,本創作的所述張力測量設備及控制所述供應輥及所述排出輥的旋轉速度的控制部聯動。Wherein at least one of the supply roller and the joint portion of the present invention and between the discharge roller and the separation portion includes a tension measuring device that measures the tension of the mold. The tension measuring device of the present invention and the control unit for controlling the rotational speed of the supply roller and the discharge roller are linked.

其中,所述表面重整部包含接入高頻的等離子體發生部,所述模具與所述等離子體發生部之間的間隔為1∼10 mm,當利用等離子體處理所述模具的圖案表面時,所述模具依照5∼100 mm/s移送。Wherein the surface reforming portion includes a plasma generating portion that is connected to a high frequency, and an interval between the mold and the plasma generating portion is 1 ∼ 10 mm when the pattern surface of the mold is treated with plasma At the time, the mold was transferred at 5 ∼ 100 mm/s.

其中,本創作的所述表面重整部還包含氣體供應部,所述氣體供應部供應包含氬氣、氧氣及氮氣中一種以上的氣體。其中,本創作的所述氣體供應部沿著所述模具的寬度方向安裝。其中,本創作的所述氣體供應部依照1∼50 L/min的速度供應氣體。Wherein, the surface reforming portion of the present invention further includes a gas supply portion that supplies one or more gases including argon gas, oxygen gas, and nitrogen gas. Wherein the gas supply portion of the present creation is installed along the width direction of the mold. Among them, the gas supply portion of the present invention supplies gas at a speed of 1 ∼ 50 L/min.

其中,本創作的所述結合部包含:腔室,其供所述模具進出,保持真空狀態;支撐設備,其安裝於所述腔室的內部下層,支撐基板;升降設備,其在所述支撐設備的下部,使所述基板升降,對所述模具進行加壓、衝壓;及硬化設備,其安裝於所述腔室的內部上層,使經衝壓的所述基板硬化。其中,本創作的所述結合部進一步包含固定設備,所述固定設備在所述腔室外部,使位於所述腔室內部的模具前後方固定。Wherein the joint portion of the present invention comprises: a chamber for the mold to enter and exit to maintain a vacuum state; a supporting device mounted on the inner lower layer of the chamber to support the substrate; and a lifting device at the support a lower portion of the apparatus for lifting and lowering the substrate, pressurizing and stamping the mold, and a hardening device mounted on an inner upper layer of the chamber to harden the stamped substrate. Wherein, the joint portion of the present invention further comprises a fixing device, and the fixing device fixes the front and rear sides of the mold inside the chamber outside the chamber.

其中,本創作的所述分離部包含:吸附設備,其使在所述結合部衝壓並與模具結合的基板固定;上下移動設備,其安裝於所述吸附設備的下部,使所述基板上下移動;分離設備,其使所述模具從在所述結合部衝壓的基板分離;及前後移動設備,其安裝於所述分離設備的一方,使所述分離設備前進後退。Wherein the separation portion of the present invention includes: an adsorption device that fixes a substrate that is stamped and bonded to the mold at the joint portion; and an upper and lower moving device that is mounted to a lower portion of the adsorption device to move the substrate up and down a separation device that separates the mold from a substrate stamped at the joint; and a front and rear moving device that is mounted to one of the separation devices to advance and retreat the separation device.

其中,本創作的所述分離設備包含:第一分離輥,其使所述模具從所述基板分離;及第二分離輥,其安裝於所述第一分離輥的上部,對分離的所述模具進行引導。Wherein the separation apparatus of the present invention comprises: a first separation roller that separates the mold from the substrate; and a second separation roller that is mounted on an upper portion of the first separation roller, the separated The mold is guided.

其中,在本創作的所述排出輥與所述分離部之間包含調節輥,所述調節輥調節隨著所述分離設備借助於所述前後移動設備進行移動而變更的所述模具的張力。Therein, between the discharge roller of the present creation and the separation portion, an adjustment roller is provided, which adjusts the tension of the mold which is changed as the separation device moves by means of the front-rear movement device.

另外,本創作的特徵在於包含:使在表面形成有圖案的薄膜形狀的模具沿一個方向移送、供應的供應步驟;對移送的所述模具的表面進行等離子體處理的表面重整步驟;使所述模具及所述基板結合,以便經等離子體處理的所述模具的圖案能夠衝壓於基板的結合步驟;使結合的所述模具及所述基板分離的分離步驟;及將分離的所述模具移送、排出的排出步驟。Further, the present invention is characterized by comprising: a supply step of transferring and supplying a film-shaped mold having a pattern formed on a surface in one direction; and a surface reforming step of performing plasma treatment on the surface of the transferred mold; Combining the mold and the substrate, so that the pattern of the plasma-treated mold can be stamped on the substrate; the separating step of separating the mold and the substrate; and transferring the separated mold The discharge step of the discharge.

其中,進一步包含使在本創作的所述分離步驟中分離的所述模具,沿其他方向移送,依次反復多次進行所述表面重整步驟、所述結合步驟及所述分離步驟的反復步驟。The method further includes moving the mold separated in the separating step of the present creation in another direction, and repeating the step of repeating the surface reforming step, the combining step, and the separating step.

本創作效果This creative effect

綜上所述,本創作利用等離子體,對在表面形成有圖案的薄膜形狀的模具進行重整,在基板上衝壓圖案,分離基板及模具,從而提供能夠在對圖案表面進行等離子體處理、重整而再使用圖案的同時,縮短在基板上的圖案印刷時間、提高印刷性能的效果。In summary, the present invention uses a plasma to reform a mold having a patterned film shape on the surface, presses a pattern on the substrate, separates the substrate and the mold, thereby providing plasma treatment on the surface of the pattern, and When the pattern is used again, the pattern printing time on the substrate is shortened, and the printing performance is improved.

另外,作為移送部,具備供應輥和排出輥,從而提供能夠在借助於移送部的正旋轉及逆旋轉而容易地進行薄膜形狀的模具的移送及逆移送的同時,提高模具的行駛性,提高供應性能及排出性能的效果。In addition, the transfer unit is provided with a supply roller and a discharge roller, and is capable of facilitating the transfer and reverse transfer of the mold of the film shape by the positive rotation and the reverse rotation of the transfer unit, thereby improving the running property of the mold and improving the mold. Supply performance and discharge performance.

另外,在供應輥或排出輥的周邊安裝檢測模具的行駛位置的位置檢測設備,從而提供能夠在容易地掌握行駛移動的模具的行駛狀態的同時,能夠減輕因行駛不良導致的後續工序損失的效果。Further, a position detecting device that detects the traveling position of the mold is attached to the periphery of the supply roller or the discharge roller, thereby providing an effect of being able to easily grasp the running state of the running mold while reducing the subsequent process loss due to the running failure. .

另外,在供應輥及排出輥的外周包含測量模具張力的張力測量設備,從而提供能夠排列模具的上下位置,在對圖案進行等離子體均一處理的同時,既定地保持模具的張力,提高行駛移動性能的效果。In addition, a tension measuring device for measuring the tension of the mold is included on the outer circumference of the supply roller and the discharge roller, thereby providing an upper and lower position capable of arranging the mold, and while maintaining plasma uniformity of the pattern, the tension of the mold is maintained and the traveling performance is improved. Effect.

另外,張力測量設備及控制供應輥及排出輥的旋轉速度的控制部聯動,從而提供能夠根據基於控制部的供應輥及排出輥的旋轉速度控制而容易地進行模具的張力調節的效果。Further, the tension measuring device and the control unit that controls the rotational speeds of the supply roller and the discharge roller are linked to each other, thereby providing an effect of easily adjusting the tension of the mold in accordance with the rotational speed control of the supply roller and the discharge roller by the control unit.

另外,在表面重整部包含接入高頻的等離子體發生部,將模具與等離子體發生部之間的間隔及模具的移送速度限定為預定值,從而提供能夠在提高等離子體處理性能的同時,提高等離子體處理不良的效果。Further, the surface reforming unit includes a plasma generating unit that is connected to a high frequency, and the interval between the mold and the plasma generating unit and the transfer speed of the mold are limited to a predetermined value, thereby providing plasma processing performance while improving plasma processing performance. Improve the effect of poor plasma processing.

另外,作為結合部,包含腔室、支撐設備、升降設備、硬化設備及固定設備,從而提供能夠在容易地進行基板與模具之間的結合的同時,使衝壓於基板的模具硬化,提高圖案附著性能的效果。Further, the joint portion includes a chamber, a supporting device, a lifting device, a hardening device, and a fixing device, thereby providing a mold capable of hardening the die pressed to the substrate while improving the pattern adhesion while easily performing bonding between the substrate and the mold. Performance effect.

另外,作為分離部,包括吸附設備、上下移動設備、分離設備及前後移動設備,從而提供能夠在容易地進行基板與模具之間分離的同時,提高模具分離行駛性能的效果。Further, the separation unit includes an adsorption device, a vertical movement device, a separation device, and a front-rear movement device, thereby providing an effect of facilitating separation between the substrate and the mold while improving the separation performance of the mold.

下面參照圖式,更詳細地說明本創作的一個較佳地實施例。A preferred embodiment of the present work will now be described in more detail with reference to the drawings.

第1圖繪示本創作一個實施例的壓印裝置的構成圖,第2圖繪示本創作一個實施例的壓印裝置的表面重整部的狀態圖,第3圖繪示本創作一個實施例的壓印方法的構成圖。1 is a view showing a configuration of an imprint apparatus of an embodiment of the present invention, FIG. 2 is a view showing a state of a surface reforming portion of an imprint apparatus of an embodiment of the present invention, and FIG. 3 is a view showing an implementation of the present creation. The composition of the imprint method of the example.

如第1圖及第2圖所示,本實施例的壓印裝置包含第一移送部10、第二移送部20、表面重整部30、結合部40及分離部50構成,是利用在表面形成有圖案的薄膜形狀的模具F,在基板W上印刷圖案的壓印裝置。As shown in FIGS. 1 and 2, the imprint apparatus of the present embodiment includes the first transfer unit 10, the second transfer unit 20, the surface reforming unit 30, the joint portion 40, and the separation unit 50, and is used on the surface. A mold F having a patterned film shape is formed, and an imprint apparatus for printing a pattern on the substrate W is formed.

第一移送部10、第二移送部20作為使在表面形成有圖案的薄膜形狀的模具F向一個方向及其他方向移送的移送設備,由安裝於上游的第一移送部10和安裝於下游的第二移送部20構成。The first transfer unit 10 and the second transfer unit 20 are transfer devices that transfer the film-shaped mold F having a pattern on the surface in one direction and the other direction, and are attached to the upstream first transfer unit 10 and downstream. The second transfer unit 20 is configured.

第一移送部10作為向一個方向放捲、供應移送模具而向其他方向捲取、逆移送模具的移送設備,由供應輥11、第一位置測量設備12、引導輥13及張力測量設備14構成。The first transfer unit 10 is a transfer device that unwinds in one direction, supplies a transfer mold, and winds up in another direction, and reversely feeds the mold, and is composed of a supply roller 11, a first position measuring device 12, a guide roller 13, and a tension measuring device 14. .

供應輥11作為向一個方向放捲、供應移送模具而向其他方向捲取、逆移送模具的輥構件R,連接於諸如伺服電動機等的可控制正旋轉及逆旋轉的旋轉驅動設備M,借助於旋轉控制而放捲及捲取模具。The supply roller 11 is a roller member R that is unwound in one direction, supplies a transfer mold, and is taken up in another direction, and reversely transports the mold, and is connected to a rotary drive device M that can control positive and negative rotation, such as a servo motor. Rotary control to unwind and take up the mold.

第一位置測量設備12作為安裝於供應輥11與結合部30之間並進行移動的檢測模具的中央或側端部的位置的測量設備,這種測量設備當然可以使用EPC(Edge Position Control,邊緣位置控制)傳感器。The first position measuring device 12 serves as a measuring device for detecting the position of the center or side end portion of the detecting mold between the supply roller 11 and the joint portion 30, and the measuring device can of course use EPC (Edge Position Control) Position control) sensor.

另外,較佳地這種第一位置測量設備12及位置補正設備聯動,所述位置補正設備對在第一移送部10與第二移送部20之間行駛移動的模具的中央或側端部的位置進行補正。Further, preferably, the first position measuring device 12 and the position correcting device are interlocked, and the position correcting device pairs the center or the side end portion of the mold that travels between the first transfer portion 10 and the second transfer portion 20 The position is corrected.

引導輥13作為安裝於第一位置測量設備12下游的引導設備,安裝得在沿上下方向升降的同時進行前進後退,沿行進方向引導模具。The guide roller 13 is a guide device attached to the downstream of the first position measuring device 12, and is mounted to advance and retreat while moving up and down in the up and down direction to guide the mold in the traveling direction.

張力測量設備14作為安裝於供應輥11與結合部30之間的測量設備,測量行駛移動的模具的張力,較佳地這種張力測量設備與控制供應輥11及排出輥21的旋轉速度的控制部聯動。The tension measuring device 14 as a measuring device mounted between the supply roller 11 and the joint portion 30, measures the tension of the mold for traveling, preferably the tension measuring device and the control of the rotational speed of the supply roller 11 and the discharge roller 21. Departmental linkage.

第二移送部20作為向一個方向放捲、供應移送模具而向其他方向捲取、逆移送模具的移送設備,由排出輥21、第二位置測量設備22及第二張力測量設備23構成。The second transfer unit 20 is a transfer device that unwinds in one direction, supplies a transfer mold, and winds up in another direction, and reversely feeds the mold, and is composed of a discharge roller 21, a second position measuring device 22, and a second tension measuring device 23.

排出輥21作為向一個方向放捲、供應移送模具而向其他方向捲取、逆移送模具的輥構件R,連接於諸如伺服電動機等的可控制正旋轉及逆旋轉的旋轉驅動設備M,借助於旋轉控制而放捲及捲取模具。The discharge roller 21 is a roller member R that is unwound in one direction, supplies a transfer mold, and is taken up in another direction, and reversely transports the mold, and is connected to a rotary drive device M that can control positive and negative rotation, such as a servo motor. Rotary control to unwind and take up the mold.

第二位置測量設備22作為安裝於排出輥21與分離部50之間,對移動的模具的中央或側端部的位置進行檢測的測量設備,這種測量設備當然可以使用EPC(Edge Position Control)傳感器。The second position measuring device 22 is a measuring device that is mounted between the discharge roller 21 and the separating portion 50 to detect the position of the center or side end portion of the moving mold. This measuring device can of course use EPC (Edge Position Control). sensor.

另外,較佳地這種第二位置測量設備22與位置補正設備聯動,所述位置補正設備對在第一移送部10與第二移送部20之間行駛移動的模具的中央或側端部的位置進行補正。Further, preferably, the second position measuring device 22 is interlocked with the position correcting device for the center or side end portion of the mold that travels between the first transfer portion 10 and the second transfer portion 20 The position is corrected.

張力調節設備23作為安裝於排出輥21與分離部50之間的張力設備,調節行駛移動的模具的張力,較佳地這種張力調節設備與控制供應輥11及排出輥21的旋轉速度的控制部60聯動。The tension adjusting device 23 serves as a tension device mounted between the discharge roller 21 and the separating portion 50, and adjusts the tension of the traveling moving mold, preferably such a tension adjusting device and controls the rotation speed of the supply roller 11 and the discharge roller 21. Department 60 linkage.

表面重整部30作為利用等離子體處理借助於移送部而移送的模具圖案表面的表面重整設備,由等離子體發生部31及氣體供應部之氣體儲存罐32、壓力調節器33、流量調節器34構成。The surface reforming unit 30 serves as a surface reforming apparatus for processing the surface of the mold pattern by the transfer unit by plasma processing, a gas storage tank 32 of the plasma generating unit 31 and the gas supply unit, a pressure regulator 33, and a flow regulator. 34 constitutes.

等離子體發生部31作為接入高頻的等離子體發生設備,模具與等離子體發生部31之間的間隔為1∼10 mm,當利用等離子體處理模具的圖案表面時,較佳地模具借助於控制部60而控制,以便以5∼100 mm/s移送。The plasma generating portion 31 serves as a plasma generating device that is connected to the high frequency, and the interval between the mold and the plasma generating portion 31 is 1 ∼ 10 mm. When the pattern surface of the mold is treated with plasma, the mold is preferably The control unit 60 controls to transfer at 5 ∼ 100 mm/s.

另外,這種控制部60由匹配器61、高頻電源62及220V的常用電源63構成,所述匹配器61使高頻負載的阻抗及傳輸通路阻抗充分匹配,以便在等離子體發生部31接入高頻並可實現等離子體處理,所述高頻電源62提供高頻負載,所述220V的常用電源63向匹配器61及高頻電源提供電源。Further, such a control unit 60 is composed of a matching unit 61, a high-frequency power source 62, and a common power source 63 of 220V, and the matching unit 61 sufficiently matches the impedance of the high-frequency load and the impedance of the transmission path so as to be connected to the plasma generating unit 31. The high frequency power source 62 provides a high frequency load, and the 220V conventional power source 63 supplies power to the matcher 61 and the high frequency power source.

氣體供應部作為供應包含氬氣、氧氣及氮氣中一種以上的氣體的氣體供應設備,較佳地沿著模具的寬度方向安裝,以1∼50 L/min的速度供應氣體;由氣體儲存罐32、壓力調節器33及流量調節器34構成。The gas supply portion serves as a gas supply device for supplying one or more gases including argon gas, oxygen gas, and nitrogen gas, preferably installed along the width direction of the mold, and supplies the gas at a speed of 1 ∼ 50 L/min; The pressure regulator 33 and the flow regulator 34 are configured.

氣體儲存罐32作為分別儲存氬氣、氧氣及氮氣之一的氣體的氣體儲存設備,在本實施例中,由儲存氬氣的氬氣儲存罐32a和儲存氧氣的氧氣儲存罐32b構成。The gas storage tank 32 serves as a gas storage device for storing a gas of one of argon gas, oxygen gas, and nitrogen gas. In the present embodiment, the gas storage tank 32 is composed of an argon storage tank 32a for storing argon gas and an oxygen storage tank 32b for storing oxygen.

壓力調節器33作為分別調節氬氣、氧氣及氮氣之一的氣體壓力的壓力調節設備,在本實施例中,由調節氬氣的壓力的氬氣壓力調節器33a及調節氧氣的壓力的氧氣壓力調節器33b構成。The pressure regulator 33 functions as a pressure adjusting device for adjusting the gas pressure of one of argon gas, oxygen gas and nitrogen gas. In the present embodiment, the argon gas pressure regulator 33a for adjusting the pressure of the argon gas and the oxygen pressure for regulating the pressure of the oxygen gas are used. The regulator 33b is constructed.

作為這種壓力調節器,較佳地使用2相壓力調節器(2 Gauge Regulator),測量及控制壓力,以便分別調節氬氣、氧氣及氮氣的氣體壓力。As such a pressure regulator, a 2-phase pressure regulator (2 Gauge Regulator) is preferably used to measure and control the pressure to adjust the gas pressures of argon, oxygen and nitrogen, respectively.

流量調節器34作為分別調節氬氣、氧氣及氮氣之一的氣體流量的流量調節設備,在本實施例中,由調節氬氣流量的氬氣流量調節器34a及調節氧氣流量的氧氣流量調節器34b構成。The flow regulator 34 serves as a flow regulating device for adjusting the flow rate of one of argon, oxygen and nitrogen, respectively. In the present embodiment, the argon flow regulator 34a for adjusting the flow rate of the argon gas and the oxygen flow regulator for regulating the flow rate of the oxygen are provided. 34b constitutes.

作為這種流量調節器,較佳地使用MFC(Mass Flow Controller,質量流量控制器),以便分別調節氬氣、氧氣及氮氣的氣體流量,利用不隨著因壓力及溫度導致的偏差而變動的質量,測量及控制流量。As such a flow regulator, an MFC (Mass Flow Controller) is preferably used in order to adjust the gas flow rates of argon, oxygen, and nitrogen, respectively, by using variations that do not vary with pressure and temperature. Quality, measurement and control flow.

結合部40作為使模具F及基板W結合而以便經等離子體處理的模具的圖案衝壓於基板的結合設備,由腔室41、支撐設備42、升降設備43、齒輪箱44、驅動設備45、硬化設備46、重量測量設備47及固定設備48構成。The bonding portion 40 serves as a bonding device for stamping the pattern of the mold F and the substrate W for the plasma-treated mold to the substrate, by the chamber 41, the supporting device 42, the lifting device 43, the gear box 44, the driving device 45, and the hardening The device 46, the weight measuring device 47, and the stationary device 48 are constructed.

腔室41作為供模具進出並保持真空狀態的真空空間,提供使模具F及基板W結合的真空狀態的結合空間,以便模具的圖案可以衝壓於基板。The chamber 41 serves as a vacuum space for the mold to enter and exit and maintain a vacuum state, and provides a joint space in a vacuum state in which the mold F and the substrate W are joined, so that the pattern of the mold can be punched on the substrate.

支撐設備42作為安裝於腔室41內部下層並支撐基板W的支撐設備,借助於像吸附盤等一樣由負壓引起的吸附力,吸附及支撐基板。The supporting device 42 serves as a supporting device attached to the lower layer inside the chamber 41 and supports the substrate W, and adsorbs and supports the substrate by an adsorption force caused by a negative pressure like a suction disk or the like.

升降設備43作為安裝於支撐設備42的下部,使基板W升降並在模具F下部加壓、衝壓的升降設備,像波紋管一樣沿上下方向接受升降驅動力的提供,並上下伸縮升降。The lifting device 43 is provided as a lifting device that is attached to the lower portion of the supporting device 42 and that raises and lowers the substrate W and presses and presses the lower portion of the mold F, and receives the lifting driving force in the vertical direction like a bellows, and expands and contracts up and down.

齒輪箱44作為安裝於升降設備43下部並傳遞升降驅動力的傳遞構件,從驅動設備45接受升降驅動力的傳遞,傳遞給升降設備43。The gear case 44 serves as a transmission member that is attached to the lower portion of the lifting device 43 and transmits the lifting/lowering driving force, and receives the transmission of the lifting/lowering force from the driving device 45, and transmits it to the lifting device 43.

驅動設備45作為向升降設備43提供升降驅動力的動力源,連接於齒輪箱44的一方,以便以齒輪箱44為媒介,向升降設備43提供升降驅動力。The driving device 45 serves as a power source for supplying the lifting and lowering driving force to the lifting device 43, and is coupled to one of the gear boxes 44 to provide the lifting and lowering driving force to the lifting device 43 by using the gear box 44 as a medium.

硬化設備46作為安裝於腔室41內部上層並使經衝壓的基板硬化的硬化設備,由諸如LED UV燈的加熱構件構成,使衝壓於基板上部的圖案硬化。The hardening device 46 is a hardening device that is attached to the upper layer inside the chamber 41 and hardens the stamped substrate, and is composed of a heating member such as an LED UV lamp to harden the pattern stamped on the upper portion of the substrate.

負載測量設備47作為安裝於硬化設備46上部的測量設備,像稱重傳感器等一樣測量負載,以便在基板W借助於升降設備43而上升的情況下測量壓力。The load measuring device 47 measures the load as a measuring device mounted on the upper portion of the hardening device 46 like a load cell or the like to measure the pressure in the case where the substrate W is raised by means of the lifting device 43.

固定設備48作為在腔室41的外部,使位於腔室41內部的模具F前後方固定的固定設備,使用諸如鉗子等的夾持構件,以便當在基板上衝壓圖案時,防止模具圖案的晃動或移動。The fixing device 48 serves as a fixing device for fixing the front and rear sides of the mold F located inside the chamber 41 as the outside of the chamber 41, using a holding member such as a pliers, etc., in order to prevent the mold pattern from being shaken when the pattern is punched on the substrate. Or move.

分離部50作為對在結合部40結合的模具F及基板W進行分離的分離設備,由吸附設備51、上下移動設備52、分離設備53、54及前後移動設備55構成。The separation unit 50 is a separation device that separates the mold F and the substrate W joined to the joint portion 40, and is composed of an adsorption device 51, a vertical movement device 52, separation devices 53, 54 and a front-rear movement device 55.

吸附設備51作為使在結合部40衝壓並與模具結合的基板固定的固定設備,為了分離模具及基板,借助於像吸附盤等一樣因負壓引導的吸附力,使基板固定。The adsorption device 51 serves as a fixing device for fixing the substrate that is pressed at the joint portion 40 and bonded to the mold. In order to separate the mold and the substrate, the substrate is fixed by an adsorption force guided by a negative pressure like a suction disk.

上下移動設備52作為安裝於吸附設備51下部並使基板上下移動的移動設備,使用諸如線性電動機或液壓缸/空壓缸等的線性移動構件,使得上下升降移動。The up-and-down moving device 52 functions as a moving device attached to the lower portion of the adsorption device 51 and moves the substrate up and down, and moves up and down using a linear moving member such as a linear motor or a hydraulic cylinder/air cylinder.

分離設備53、54作為從在結合部40進行衝壓的基板分離模具的設備,包含:第一分離輥53,其借助於滾壓而使模具從基板分離;第二分離輥54,其安裝於該第一分離輥53的上部,對分離的模具進行引導。The separating apparatus 53, 54 as an apparatus for separating a mold from a substrate punched at the joint portion 40, comprising: a first separating roller 53, which separates the mold from the substrate by rolling; and a second separating roller 54, which is mounted thereon The upper portion of the first separation roller 53 guides the separated mold.

第一分離輥53作為安裝於分離設備下部的輥構件R,在模具上部進行滾壓,使在基板上部衝壓的模具分離,向上方移送,傳遞給第二分離輥54。The first separation roller 53 is rolled on the upper portion of the mold as a roller member R attached to the lower portion of the separation device, and the die punched on the upper portion of the substrate is separated, transferred upward, and transmitted to the second separation roller 54.

第二分離輥54作為安裝於第一分離輥53上部並對分離的模具進行引導的引導輥,將借助於第一分離輥53而分離的模具向下游引導。The second separation roller 54 serves as a guide roller attached to the upper portion of the first separation roller 53 and guides the separated mold, and guides the mold separated by the first separation roller 53 downstream.

前後移動設備55作為安裝於分離設備一方並使分離設備前進後退的移動設備,使用諸如線性電動機或液壓缸/空壓缸等的線性移動構件,使得前後往復移動。The front-rear moving device 55 is a moving device mounted on the side of the separating device and moving the separating device forward and backward, using a linear moving member such as a linear motor or a hydraulic cylinder/air cylinder to reciprocate back and forth.

特別是在排出輥21與分離部50之間,作為測量調節隨著分離設備借助於前後移動設備55進行移動而變更的模具張力的張力調節設備23,當然也可以使用調節輥。In particular, between the discharge roller 21 and the separation portion 50, as the tension adjustment device 23 for measuring the adjustment of the mold tension which is changed by the separation device by the front-rear movement device 55, it is of course also possible to use the adjustment roller.

下面參照圖式,更詳細說明利用本實施例的壓印裝置的壓印方法。The imprint method using the imprint apparatus of this embodiment will be described in more detail below with reference to the drawings.

如第1圖及第3圖所示,利用本實施例的壓印裝置的壓印方法包含模具供應步驟S10、表面重整步驟S20、結合步驟S30、分離步驟S40、反復步驟S50及排出步驟S60構成,是利用在表面形成有圖案的薄膜形狀的模具F,在基板W上印刷圖案的壓印方法。As shown in FIGS. 1 and 3, the imprint method using the imprint apparatus of the present embodiment includes a mold supply step S10, a surface reforming step S20, a bonding step S30, a separating step S40, a repeating step S50, and a discharging step S60. The configuration is a method of imprinting a pattern on a substrate W by using a mold F having a film shape formed on a surface thereof.

模具供應步驟S10作為使在表面形成有圖案的薄膜形狀的模具向一個方向移送、供應的步驟,在第一移送部10,向一個方向放捲薄膜形狀的模具,在第二移送部20,向一個方向捲取薄膜形狀的模具,供應模具。The mold supply step S10 is a step of transferring and supplying a film-shaped mold having a pattern on the surface in one direction, and in the first transfer unit 10, the film-shaped mold is unwound in one direction, and in the second transfer unit 20, A film-shaped mold is taken in one direction to supply the mold.

此時,測量排出輥21的直徑,算出模具的移動距離,與預定移動距離相應地使模具移送,將模具供應到表面重整部30的運轉位置。At this time, the diameter of the discharge roller 21 is measured, the moving distance of the mold is calculated, the mold is transferred in accordance with the predetermined moving distance, and the mold is supplied to the operating position of the surface reforming unit 30.

表面重整步驟S20作為借助於等離子體處理而對移送的模具的表面進行表面重整的步驟,借助於等離子體處理,對移送部移送到表面重整部30的模具的表面進行表面重整。The surface reforming step S20 serves as a step of surface reforming the surface of the transferred mold by plasma processing, and performs surface reforming on the surface of the mold transferred to the surface reforming portion 30 by the plasma processing.

結合步驟S30作為使模具及基板結合以便經等離子體處理的模具的圖案能夠衝壓於基板的步驟,在借助於移送部的逆旋轉而使模具向其他方向移送的同時,使吸附有基板的支撐設備42上升,使模具及基板結合並進行衝壓,借助於硬化設備46使之硬化。The step S30 is combined as a step of bonding the mold and the substrate so that the pattern of the plasma-treated mold can be stamped on the substrate, and the supporting device for adsorbing the substrate is moved while the mold is transferred in other directions by the reverse rotation of the transfer portion. 42 is raised, the mold and the substrate are joined and stamped, and hardened by means of the hardening device 46.

分離步驟S40作為使在結合步驟S30中結合的模具及基板分離的步驟,在借助於移送部的正旋轉而使結合有基板的模具向一個方向移送的同時,借助於吸附設備51而使基板固定,借助於分離設備的滾壓,使模具與基板相互分離。The separating step S40 is a step of separating the mold and the substrate joined in the bonding step S30, and the substrate is fixed by the adsorption device 51 while the mold to which the substrate is bonded is transferred in one direction by the positive rotation of the transfer portion. The mold and the substrate are separated from each other by means of rolling of the separating device.

反復步驟S50作為使在分離步驟S40中分離的模具向其他方向移送,依次多次反復進行模具重整步驟S20、結合步驟S30及分離步驟S40的步驟,借助於移送部的逆旋轉,將模具重新移送到表面重整部30,反復多次或反復5次之前的處理步驟。Step S50 is repeated as the mold separated in the separating step S40 is transferred to the other direction, and the steps of the mold reforming step S20, the joining step S30, and the separating step S40 are repeated a plurality of times in sequence, and the mold is re-rotated by the reverse rotation of the transfer portion. The process is transferred to the surface reforming unit 30 and repeated several times or repeated five times.

排出步驟S60作為對分離的模具進行移送、排出的步驟,在最終反復步驟之後,將在分離步驟S40中分離的模具借助於移送部的正旋轉而移送到排出輥21,在此處進行捲取、排出。The discharging step S60 is a step of transferring and discharging the separated mold. After the final repeating step, the mold separated in the separating step S40 is transferred to the discharge roller 21 by the positive rotation of the transfer portion, where the winding is performed. ,discharge.

正如以上所作的說明,根據本創作,利用等離子體,對在表面形成有圖案的薄膜形狀的模具進行重整,將圖案衝壓於基板,分離基板與模具,從而提供可以在對圖案表面進行等離子體處理、重整而再使用圖案的同時,縮短基板上的圖案印刷時間、提高印刷性能的效果。As explained above, according to the present invention, a film-shaped mold having a pattern formed on the surface is reformed by plasma, the pattern is stamped on the substrate, and the substrate and the mold are separated, thereby providing plasma on the surface of the pattern. The pattern is printed and reformed, and the pattern printing time is shortened, and the printing performance is improved.

另外,作為移送部,具備供應輥及排出輥,從而提供可以在借助於移送部的正旋轉及逆旋轉而容易地進行薄膜形狀的模具的移送及逆移送的同時,提高模具的行駛性,提高供應性能及排出性能的效果。Further, the transfer unit is provided with a supply roller and a discharge roller, and is capable of facilitating the transfer and reverse transfer of the film-shaped mold by the forward rotation and the reverse rotation of the transfer portion, thereby improving the running property of the mold and improving the mold. Supply performance and discharge performance.

另外,在供應輥或排出輥的周邊安裝檢測模具的行駛位置的位置檢測設備,從而提供可以在容易地掌握行駛移動的模具的行駛狀態的同時,可以減輕因行駛不良導致的後續工序損失的效果。Further, a position detecting device that detects the traveling position of the mold is attached to the periphery of the supply roller or the discharge roller, thereby providing an effect that the traveling state of the mold for traveling can be easily grasped, and the subsequent process loss due to the running failure can be alleviated. .

另外,在供應輥及排出輥的外周包含測量模具張力的張力測量設備,從而提供能夠排列模具的上下位置,在對圖案進行等離子體均一處理的同時,既定地保持模具的張力,提高行駛移動性能的效果。In addition, a tension measuring device for measuring the tension of the mold is included on the outer circumference of the supply roller and the discharge roller, thereby providing an upper and lower position capable of arranging the mold, and while maintaining plasma uniformity of the pattern, the tension of the mold is maintained and the traveling performance is improved. Effect.

另外,張力測量設備與控制供應輥及排出輥的旋轉速度的控制部聯動,從而提供可以根據基於控制部的供應輥及排出輥的旋轉速度控制而容易地進行模具的張力調節的效果。Further, the tension measuring device is linked to the control unit that controls the rotational speeds of the supply roller and the discharge roller, thereby providing an effect of easily adjusting the tension of the mold in accordance with the rotational speed control of the supply roller and the discharge roller by the control unit.

另外,在表面重整部包含接入高頻的等離子體發生部,將模具與等離子體發生部之間的間隔及模具的移送速度限定為預定值,從而提供可以在提高等離子體處理性能的同時,提高等離子體處理不良的效果。Further, the surface reforming unit includes a plasma generating unit that is connected to a high frequency, and the interval between the mold and the plasma generating unit and the transfer speed of the mold are limited to a predetermined value, thereby providing plasma processing performance while improving plasma processing performance. Improve the effect of poor plasma processing.

另外,作為結合部,包含腔室、支撐設備、升降設備、硬化設備及固定設備,從而提供可以在容易地進行基板與模具之間的結合的同時,使衝壓於基板的模具硬化,提高圖案附著性能的效果。In addition, as the joint portion, a chamber, a supporting device, a lifting device, a hardening device, and a fixing device are provided, thereby providing a mold that can be punched on the substrate and improving pattern adhesion while easily performing bonding between the substrate and the mold. Performance effect.

另外,作為分離部,包含吸附設備、上下移動設備、分離設備及前後移動設備,從而提供可以在容易地進行基板與模具之間分離的同時,提高模具分離行駛性能的效果。Further, the separation unit includes an adsorption device, a vertical movement device, a separation device, and a front-rear movement device, thereby providing an effect of facilitating separation between the substrate and the mold while improving the separation performance of the mold.

以上說明的本創作可以在不超出其技術思想或主要特徵的情況下,以其他多樣的形態實施。因此,所述實施例在所有方面僅僅為單純的示例,不得解釋為限定。The above-described creations can be implemented in various other forms without departing from the technical idea or main features. Therefore, the described embodiments are merely exemplary in all aspects and are not to be construed as limiting.

10‧‧‧第一移送部
11‧‧‧供應輥
12‧‧‧第一位置測量設備
13‧‧‧引導輥
14‧‧‧張力測量設備
20‧‧‧第二移送部
21‧‧‧排出輥
22‧‧‧第二位置測量設備
23‧‧‧第二張力測量設備
30‧‧‧表面重整部
31‧‧‧等離子體發生部
32‧‧‧氣體儲存罐
33‧‧‧壓力調節器
34‧‧‧流量調節器
40‧‧‧結合部
41‧‧‧腔室
42‧‧‧支撐設備
43‧‧‧升降設備
44‧‧‧齒輪箱
45‧‧‧驅動設備
46‧‧‧硬化設備
47‧‧‧重量測量設備
48‧‧‧固定設備
50‧‧‧分離部
51‧‧‧吸附設備
52‧‧‧上下移動設備
53‧‧‧分離設備
54‧‧‧分離設備
55‧‧‧前後移動設備
60‧‧‧控制部
61‧‧‧匹配器
62‧‧‧高頻電源
63‧‧‧常用電源
32a‧‧‧氬氣儲存罐
32b‧‧‧氧氣儲存罐
33a‧‧‧氬氣壓力調節器
33b‧‧‧氧氣壓力調節器
34a‧‧‧氬氣流量調節器
34b‧‧‧氧氣流量調節器
F‧‧‧模具
M‧‧‧旋轉驅動設備
R‧‧‧輥構件
S10、S20、S30、S40、S50、S60‧‧‧步驟
W‧‧‧基板
10‧‧‧First Transfer Department
11‧‧‧Supply roller
12‧‧‧First position measuring equipment
13‧‧‧Guide Roller
14‧‧‧Tensometer
20‧‧‧Second Transfer Department
21‧‧‧ discharge roller
22‧‧‧Second position measuring equipment
23‧‧‧Second tension measuring equipment
30‧‧‧Surface reforming
31‧‧‧ Plasma Generation Department
32‧‧‧ gas storage tank
33‧‧‧pressure regulator
34‧‧‧Flow Regulator
40‧‧‧Combination Department
41‧‧‧ chamber
42‧‧‧Support equipment
43‧‧‧ lifting equipment
44‧‧‧ Gearbox
45‧‧‧Drive equipment
46‧‧‧ Hardening equipment
47‧‧‧ Weight measuring equipment
48‧‧‧Fixed equipment
50‧‧‧Departure Department
51‧‧‧Adsorption equipment
52‧‧‧Up and down mobile devices
53‧‧‧Separation equipment
54‧‧‧Separation equipment
55‧‧‧ Before and after mobile devices
60‧‧‧Control Department
61‧‧‧matcher
62‧‧‧High frequency power supply
63‧‧‧Common power supply
32a‧‧‧Argon storage tank
32b‧‧‧Oxygen storage tank
33a‧‧‧ Argon Pressure Regulator
33b‧‧‧Oxygen pressure regulator
34a‧‧‧ Argon flow regulator
34b‧‧‧Oxygen flow regulator
F‧‧‧Mold
M‧‧‧Rotary drive equipment
R‧‧‧roller components
S10, S20, S30, S40, S50, S60‧‧ steps
W‧‧‧Substrate

第1圖繪示本創作一個實施例的壓印裝置的構成圖。Fig. 1 is a view showing the configuration of an imprint apparatus of an embodiment of the present invention.

第2圖繪示本創作一個實施例的壓印裝置的表面重整部的狀態圖。Fig. 2 is a view showing a state of a surface reforming portion of the imprint apparatus of one embodiment of the present invention.

第3圖繪示本創作一個實施例的壓印方法的構成圖。Fig. 3 is a view showing the construction of an imprint method of an embodiment of the present invention.

Claims (15)

一種壓印裝置,其包含: 一移送部,其使在表面形成有一圖案的薄膜形狀的一模具沿一個方向及其他方向移送; 一表面重整部,其利用一等離子體,處理借助於該移送部而移送的該圖案的表面; 一結合部,其使該模具及一基板結合,以便經該等離子體處理的該模具的該圖案能夠衝壓於該基板;及 一分離部,其對結合的該模具及該基板進行分離。An imprint apparatus comprising: a transfer portion that transfers a mold in the form of a film having a pattern formed on one surface in one direction and the other direction; a surface reforming portion that utilizes a plasma, and the processing is performed by means of the transfer a surface of the pattern transferred; a joint portion that joins the mold and a substrate such that the pattern of the mold processed by the plasma can be stamped on the substrate; and a separation portion that is bonded to the portion The mold and the substrate are separated. 如申請專利範圍第1項所述的壓印裝置,其中,該移送部包含:一供應輥,其沿一個方向放捲、供應移送該模具,沿其他方向捲取、逆移送該模具;及一排出輥,其沿一個方向捲取、供應移送該模具,沿其他方向放捲、逆移送該模具。The embossing device according to claim 1, wherein the transfer portion comprises: a supply roller that unwinds in one direction, supplies and transfers the mold, and winds and reverses the mold in other directions; and The discharge roller is wound up in one direction, supplied and transferred to the mold, unwound in other directions, and reversely transferred to the mold. 如申請專利範圍第2項所述的壓印裝置,其中,在該供應輥與該結合部之間及該排出輥與該分離部之間中至少某一者,包含檢測該模具的中央或側端部的位置的一位置測量設備。The imprint apparatus of claim 2, wherein at least one of the supply roller and the joint portion and between the discharge roller and the separation portion includes detecting a center or a side of the mold A position measuring device for the position of the end. 如申請專利範圍第3項所述的壓印裝置,其中,該位置測量設備及補正該模具的中央或側端部的位置的一位置補正設備聯動。The imprint apparatus according to claim 3, wherein the position measuring device and a position correcting device that corrects a position of a center or a side end portion of the mold are interlocked. 如申請專利範圍第2項所述的壓印裝置,其中,在該供應輥與該結合部之間及該排出輥與該分離部之間中至少某一者,包含測量該模具的張力的一張力測量設備。The imprint apparatus according to claim 2, wherein at least one of the supply roller and the joint portion and between the discharge roller and the separation portion includes a one for measuring a tension of the mold Tension measuring equipment. 如申請專利範圍第5項所述的壓印裝置,其中,該張力測量設備及控制該供應輥及該排出輥的旋轉速度的一控制部聯動。The imprint apparatus according to claim 5, wherein the tension measuring device and a control unit that controls the rotation speed of the supply roller and the discharge roller are interlocked. 如申請專利範圍第1項所述的壓印裝置,其中,該表面重整部包含接入高頻的一等離子體發生部,該模具與該等離子體發生部之間的間隔為1∼10 mm,當利用該等離子體處理該模具的該圖案表面時,該模具依照5∼100 mm/s移送。The imprint apparatus according to claim 1, wherein the surface reforming portion includes a plasma generating portion that is connected to the high frequency, and the interval between the mold and the plasma generating portion is 1 ∼ 10 mm. When the surface of the pattern of the mold was treated with the plasma, the mold was transferred at 5 ∼ 100 mm/s. 如申請專利範圍第7項所述的壓印裝置,其中,該表面重整部還包含一氣體供應部,該氣體供應部供應包含一氬氣、一氧氣及一氮氣中一種以上的氣體。The embossing apparatus according to claim 7, wherein the surface reforming unit further comprises a gas supply unit that supplies one or more gases including argon gas, oxygen gas, and nitrogen gas. 如申請專利範圍第8項所述的壓印裝置,其中,該氣體供應部沿著該模具的寬度方向安裝。The imprint apparatus of claim 8, wherein the gas supply portion is mounted along a width direction of the mold. 如申請專利範圍第8項所述的壓印裝置,其中,所述該氣體供應部依照1∼50 L/min的速度供應一氣體。The imprint apparatus according to claim 8, wherein the gas supply unit supplies a gas at a speed of 1 ∼ 50 L/min. 如申請專利範圍第1項所述的壓印裝置,其中,該結合部包含:一腔室,其供該模具進出,保持一真空狀態;一支撐設備,其安裝於該腔室的內部下層,支撐該基板;一升降設備,其在該支撐設備的下部,使該基板升降,對該模具進行加壓、衝壓;及一硬化設備,其安裝於該腔室的內部上層,使經衝壓的該基板硬化。The embossing device of claim 1, wherein the bonding portion comprises: a chamber for the mold to enter and exit to maintain a vacuum state; and a supporting device mounted on the inner lower layer of the chamber, Supporting the substrate; a lifting device for lifting and lowering the substrate in the lower portion of the supporting device, pressurizing and stamping the mold; and a hardening device mounted on the inner upper layer of the chamber to make the stamped The substrate is hardened. 如申請專利範圍第11項所述的壓印裝置,其中,該結合部還包含一固定設備,該固定設備在該腔室外部,使位於該腔室內部的該模具前後方固定。The imprint apparatus of claim 11, wherein the joint further comprises a fixing device that fixes the front and rear sides of the mold inside the chamber outside the chamber. 如申請專利範圍第1項所述的壓印裝置,其中,該分離部包含:一吸附設備,其使在該結合部衝壓並與該模具結合的該基板固定;一上下移動設備,其安裝於該吸附設備的下部,使該基板上下移動;一分離設備,其使該模具從在該結合部衝壓的該基板分離;及一前後移動設備,其安裝於該分離設備的一方,使該分離設備前進後退。The embossing device according to claim 1, wherein the separating portion comprises: an absorbing device that fixes the substrate that is stamped at the joint portion and combined with the mold; and an up-and-down moving device that is mounted on a lower portion of the adsorption device for moving the substrate up and down; a separating device for separating the mold from the substrate stamped at the joint; and a front and rear moving device mounted to one side of the separating device to make the separating device forward, backward. 如申請專利範圍第13項所述的壓印裝置,其中,該分離設備包含:一第一分離輥,其使該模具從該基板分離;及一第二分離輥,其安裝於該第一分離輥的上部,對分離的該模具進行引導。The embossing apparatus of claim 13, wherein the separating apparatus comprises: a first separating roller that separates the mold from the substrate; and a second separating roller that is mounted to the first separating The upper part of the roll guides the separated mold. 如申請專利範圍第13項所述的壓印裝置,其中,在一排出輥與該分離部之間包含一調節輥,該調節輥調節隨著該分離設備借助於該前後移動設備進行移動而變更的該模具的張力。The imprint apparatus of claim 13, wherein an adjustment roller is included between a discharge roller and the separation portion, the adjustment roller adjustment being changed as the separation device moves by means of the front and rear mobile device The tension of the mold.
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