KR101680316B1 - Manufacturing method of sound absorption baord using artboard - Google Patents

Manufacturing method of sound absorption baord using artboard Download PDF

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Publication number
KR101680316B1
KR101680316B1 KR1020150047176A KR20150047176A KR101680316B1 KR 101680316 B1 KR101680316 B1 KR 101680316B1 KR 1020150047176 A KR1020150047176 A KR 1020150047176A KR 20150047176 A KR20150047176 A KR 20150047176A KR 101680316 B1 KR101680316 B1 KR 101680316B1
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KR
South Korea
Prior art keywords
artboard
nonwoven fabric
sound
board
pattern
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KR1020150047176A
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Korean (ko)
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KR20160118688A (en
Inventor
지득호
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지득호
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Priority to KR1020150047176A priority Critical patent/KR101680316B1/en
Publication of KR20160118688A publication Critical patent/KR20160118688A/en
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Publication of KR101680316B1 publication Critical patent/KR101680316B1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B1/86Sound-absorbing elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/32Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8414Sound-absorbing elements with non-planar face, e.g. curved, egg-crate shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8423Tray or frame type panels or blocks, with or without acoustical filling
    • E04B2001/8428Tray or frame type panels or blocks, with or without acoustical filling containing specially shaped acoustical bodies, e.g. funnels, egg-crates, fanfolds
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8461Solid slabs or blocks layered

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

The present invention relates to a method of producing a sound absorbing board using an art board, and more particularly, to a method of manufacturing a sound board by using an art board, which is very light and does not use a separate adhesive, And more particularly, to a method of manufacturing a sound absorbing board.
According to the method of producing a sound-absorbing board using the art board of the present invention, an artboard having a very light material is formed, and a non-woven fabric is attached to the surface thereof, so that it is very light like a paper sheet so that installation is easy, The damage is small even if it is dropped from the position, and since the surfaces of the artboard and the nonwoven fabric are melted and adhered to each other, an effect of, for example, environmental friendliness is eliminated.

Description

TECHNICAL FIELD [0001] The present invention relates to a manufacturing method of a sound absorption board using an artboard,

The present invention relates to a method of producing a sound absorbing board using an art board, and more particularly, to a method of manufacturing a sound board by using an art board, which is very light and does not use a separate adhesive, And more particularly, to a method of manufacturing a sound absorbing board.

One of the most important factors in the acoustic circumstance of the indoor space is the 'smoothness of communication'. It is the basis of space utilization to accurately convey the message to be conveyed in a lecture or a concert.

In order to maximize the smoothness of the communication in the auditorium or the wide indoor space and to provide a more comfortable and comfortable acoustic environment, various factors must be taken into consideration.

The reverberation time is an index indicating the degree of the echo, and when a room is in a steady state due to a sound of a certain intensity, the sound energy density is stopped from being generated from the sound source, , Or the time until the sound pressure drops to 60 dB, and the sound to be perceived is significantly different depending on the amount and the type of sound, which is a representative acoustic element.

For example, in the case of lecture hall, it is not appropriate because it is not suitable because it lowers the clarity if the reverberation time is long. In the case of music, the long reverberation time is helpful in the organ playing with slow tempo, Music with a shorter tempo can cause interference between the preceding sound and the following sound, so long reverberation times do not contribute to sound transmission.

In general, sound-absorbing boards are installed on indoor walls or ceilings of factories, gymnasiums, concert halls, auditoriums, etc., for the purpose of sound prevention and sound absorption and soundproofing.

When the sound-absorbing board is installed and attached, the sound-absorbing boards of a certain size are aligned and attached. At this time, the connection surface of the sound-absorbing board is exposed to the outside. In order to prevent deterioration of the aesthetics due to the exposed surface, There is a method of inserting a PVC joiner in the form of a 'T-bar' on the connection surface of the sound absorbing board to improve aesthetics or to extend the surface textile of the sound absorbing board to the side surface of the elastic material And a side edge portion of the sound-absorbing board is cut in a diagonal line, and a sound-absorbing board is brought into contact with each other to form a 'V' -type score, thereby giving a taste to the joint.

Patent Registration No. 0694197 Patent Publication No. 2013-0093210

However, the conventional sound-absorbing board or sound-absorbing board producing method has the following problems.

(1) There is a fear of collapse when the sound absorption board is heavy and it is installed on the ceiling.

(2) A main body is formed, and a front sheet is attached to the front surface of the main body. In order to attach such a front sheet, an industrial adhesive must be used, which is not environmentally friendly.

In order to solve the above problems, the present invention provides an artboard forming method for forming an artboard by pressing a polyester fiber fiber;

An embossing step of forming an embossing pattern on one side of the artboard formed in the artboard forming step by passing through a roller having embossed patterns while heating one side of the artboard;

A cutting step of cutting the artboard on which the embossed pattern is formed;

A nonwoven fabric preparation step of preparing a nonwoven fabric by printing a pattern on the surface of the nonwoven fabric;

Immersing the nonwoven fabric in a flame retardant;

A nonwoven fabric embossing step of allowing the nonwoven fabric to pass through a roller having an embossing pattern so that the embossing pattern is embossed;

And a pressing step of heating one side of the artboard on which the embossed pattern is formed and heating the one side of the flame-retarded nonwoven fabric and pressing the same at the same time.

According to the method of producing a sound absorbing board using the art board of the present invention, the following effects are produced.

(1) It is very light like paper because it is made of artboard with very light material and nonwoven fabric is attached on the surface. It is easy to install, less disruptive, and has less damage even if it collapses and falls from high position.

(2) Since the surfaces of the artboard and the nonwoven fabric are melted and attached to each other, they are environmentally friendly because they do not use an adhesive material.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flowchart illustrating a method of manufacturing a sound absorbing board using an artboard formed as a preferred embodiment of the present invention.
2 is an exploded perspective view of a sound-absorbing board produced by a method of manufacturing a sound-absorbing board using an artboard formed as a preferred embodiment of the present invention.
3 is an exploded perspective view of another sound absorbing board produced by the sound absorbing board production method using the art board formed as a preferred embodiment of the present invention.

The present invention relates to an artboard forming step (10) of forming an artboard (100) by pressing a polyester fiber fiber;

An embossing step (11) of forming an embossing pattern (101) on one side of the artboard (100) formed in the artboard forming step (10) by passing through a roller having the embossing pattern (210) while heating one side of the artboard (100);

A cutting step (12) of cutting the artboard (100) on which the embossed pattern (101) is formed;

A nonwoven fabric preparation step (13) of preparing a nonwoven fabric (200) by printing a pattern (205) on the surface of the nonwoven fabric;

A step (14) of immersing the nonwoven fabric (200) in a flame retardant;

A nonwoven fabric embossing step (15) for allowing the nonwoven fabric (200) to pass through a roller having the embossing pattern (210) to make the embossing pattern unfolded;

And a press-pressing step (16) for heating one surface of the artboard (100) on which the embossed pattern (101) is formed and heating one side of the flame-treated nonwoven fabric (200).

The artboard 100 is a fiberboard plywood made by pressing a polyester fiber fiber to form a board, and has a sound absorbing property and a heat insulating property, and is a conventional board capable of producing various designs in various colors.

In the artboard forming step 10, the artboard 100 is formed by pressing a polyester fiber fiber in a conventional manner. The thickness of the artboard 100 is suitably 20 mm to 100 mm, This is because when the embossed pattern 101 is formed, the difference in depth between the embossed pattern 210 and the embossed pattern 210 formed on the roller is at least 10 mm, so that the sound absorbing effect is excellent.

If the thickness is 10 mm or less, the sound absorbing effect is reduced by 50% or more in consideration of the depth (about 3 mm) reduced in the press-pressing step 16.

The embossing step 11 is a step in which the embossed pattern 101 is formed by passing one side of the artboard 100 while the roller having the emboss pattern 210 is pressed.

The embossed pattern 210 is a pattern of embossed patterns formed on a roller and the embossed pattern 101 is pressed by rotating the one side of the artboard 100 passing through the lower surface thereof by heating the roller, An engraved embossing pattern 101 is displayed.

The roller may be formed in the form of a plate and may be depressed on the upper surface of the artboard 100 to indicate the embossing pattern 101.

At this time, the depth of the embossed pattern 101 should be at least 10 mm, and there is no meaning as a sound-absorbing board.

The cutting step 12 is a step of cutting the artboard 100.

The nonwoven fabric preparation step (13) is generally performed by printing a pattern (205) on the surface of the nonwoven fabric (200) to be produced.

The flame retardant immersion step (step 14) is a step of immersing the nonwoven fabric 200 in a flame retardant solution to prevent the flame from propagating from the nonwoven fabric 200 when a fire occurs.

The flame retardant is a phosphate-based flame retardant, and the nonwoven fabric 200 is immersed in a diluted flame retardant in a decompression chamber.

The embossed pattern 210 formed on the rollers used in the nonwoven fabric embossing step 15 is formed in a small size, The pattern is not embossed, but the embossed surface is embossed with a smooth pattern.

The embossing pattern 201 formed on the nonwoven fabric 200 in the nonwoven fabric embossing step 15 is formed in order to secure a space that can be lost when the pressing is performed in the press bonding step 16. In this step, 201 may be lost.

The press bonding step 16 is a step of heating the upper surface of the artboard 100 on which the embossed pattern 101 is formed and pressing the lower surface of the nonwoven fabric 200 in a heated state with a press.

The upper surface of the artboard 100 and the lower surface of the nonwoven fabric 200 are irradiated with strong far-infrared rays on a surface thereof in a net-like manner and melted. The surface of the artboard 100 is pressed with a press.

The artboard 100 in which the embossed pattern 101 is formed in the evasion forming step 11 may be formed by punching a plurality of holes.

Hereinafter, the operation of the sound-absorbing board produced by the method of manufacturing the sound-absorbing board using the art board formed as the preferred embodiment of the present invention will be described.

The sound absorbing board using the art board of the present invention is a simple structure in which a non-woven fabric is adhered to a surface of an art board, and an embossing pattern formed on a nonwoven fabric is formed on an embossing pattern formed on a surface of an artboard, While at the same time attaching the adhesive without using the adhesive causes an environment-friendly effect.

As a result of measuring the sound absorption rate by using the sound absorption board of the present invention, it was confirmed that the absorption rate increased up to 80% at the frequency of the high region band.

According to the method of producing a sound-absorbing board using the art board of the present invention, an artboard having a very light material is formed, and a non-woven fabric is attached to the surface thereof, so that it is very light like a paper sheet so that installation is easy, The damage is small even if it is dropped from the position, and since the surfaces of the artboard and the nonwoven fabric are melted and adhered to each other, an effect of, for example, environmental friendliness is eliminated.

While the present invention has been described with reference to the preferred embodiments thereof, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims.

100: art board 101,201: embossed pattern
200: nonwoven fabric 210: embossed pattern
205: Glyph

Claims (4)

An artboard forming step (10) of forming an artboard by pressing a polyester fiber fiber;
An embossing step of forming an embossing pattern on one side of the artboard formed in the artboard forming step by passing through a roller having embossed patterns while heating one side of the artboard;
A cutting step of cutting the artboard on which the embossed pattern is formed;
A nonwoven fabric preparation step of preparing a nonwoven fabric by printing a pattern on the surface of the nonwoven fabric;
Immersing the nonwoven fabric in a flame retardant;
A nonwoven fabric embossing step of allowing the nonwoven fabric to pass through a roller having an embossing pattern so that the embossing pattern is embossed;
And heating the one side of the artboard on which the embossed pattern is formed and pressing the flame-treated nonwoven fabric on one side with a press.
The method according to claim 1,
Wherein the thickness of the artboard in the artboard forming step is 20 mm to 100 mm.
The method according to claim 1,
Wherein the press-bonding step is performed by irradiating the top surface of the artboard and the undersurface of the nonwoven fabric with intense far-infrared rays on a surface thereof in a netting manner, and pressing the surface of the artboard with a pressure such that the surfaces are in contact with each other.
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KR1020150047176A 2015-04-03 2015-04-03 Manufacturing method of sound absorption baord using artboard KR101680316B1 (en)

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KR101680316B1 true KR101680316B1 (en) 2016-11-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019185446A1 (en) * 2018-03-26 2019-10-03 Etex Building Performance International Sas Plasterboard

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100694197B1 (en) 2006-07-26 2007-03-14 김형배 Manufacturing method of sound absorption board and equipment thereof
KR101554454B1 (en) 2015-06-03 2015-09-18 박태근 Manufacture for Polyester laminated short fiber having the function of sound absorption and elasticity by forming groove and uneven surface

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130093210A (en) 2012-02-14 2013-08-22 김철희 Acoustic equalizer absorption board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100694197B1 (en) 2006-07-26 2007-03-14 김형배 Manufacturing method of sound absorption board and equipment thereof
KR101554454B1 (en) 2015-06-03 2015-09-18 박태근 Manufacture for Polyester laminated short fiber having the function of sound absorption and elasticity by forming groove and uneven surface

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