KR101679520B1 - The defect's the width of a pipe measurement system using multi channel RFECT and measurement method using the same - Google Patents
The defect's the width of a pipe measurement system using multi channel RFECT and measurement method using the same Download PDFInfo
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- KR101679520B1 KR101679520B1 KR1020150170890A KR20150170890A KR101679520B1 KR 101679520 B1 KR101679520 B1 KR 101679520B1 KR 1020150170890 A KR1020150170890 A KR 1020150170890A KR 20150170890 A KR20150170890 A KR 20150170890A KR 101679520 B1 KR101679520 B1 KR 101679520B1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9013—Arrangements for scanning
- G01N27/902—Arrangements for scanning by moving the sensors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9046—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents by analysing electrical signals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/02—Measuring direction or magnitude of magnetic fields or magnetic flux
- G01R33/06—Measuring direction or magnitude of magnetic fields or magnetic flux using galvano-magnetic devices
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
- G06F17/10—Complex mathematical operations
Abstract
A method for measuring a defect width of a pipe using a multi-channel RFECT according to an embodiment of the present invention includes sensing a change in a magnetic field due to an eddy current change in a pipe at a remote field of a magnetic field through a plurality of coil sensors, A sensing unit for calculating an amplitude value of a direct current component from the sensed signal and detecting an effective coil sensor having an amplitude value exceeding a preset threshold value when the amplitude value is changed, And a control station for calculating the width of the defect by using the information of the overlapped area between the effective coil sensor and the defect occurring in the pipe and the area not overlapped with the defect, the width of the defect can be accurately calculated. As a result, .
Description
TECHNICAL FIELD The present invention relates to a defect width measuring system for piping using a multi-channel RFECT and a measuring method using the same.
Generally, since piping is manufactured using metal, there is a risk of corrosion due to passage of time and external environment. Therefore, it is necessary to periodically check and repair the condition of the piping in order to prevent accidents due to corrosion of the piping. However, when the piping is buried in the ground or the fluid is flowing, it is not easy to conduct the inspection of the piping without detaching or destroying the piping.
To address this situation, remote field eddy current testing may be used to inspect defects inside the piping. The remote field eddy current detection method is a non-destructive inspection method which induces eddy current flow to a test body. Explaining the eddy current detection method, an AC magnetic field is generated when a high frequency voltage is applied to an exciting coil, and an eddy current is generated in a metal material in the magnetic field. The eddy current can be detected by analyzing the sensing signal component output from the coil sensor which senses the change of the eddy current because the state of the eddy current is different due to material, defect, dissimilar metal, shape change and the like.
The present invention uses multichannel RFECT which calculates the width of a defect occurring in a piping by using information of an amplitude value calculated based on a sensing signal of a coil sensor and an overlapping area between a coil sensor and a defect of a piping, A defect width measuring system for a pipe and a measuring method using the same.
The fault width measurement system of a pipe using a multi-channel RFECT according to an embodiment of the present invention senses a change in a magnetic field due to an eddy current change in a pipe at a remote field of a magnetic field through a plurality of coil sensors, A sensing unit for calculating an amplitude value of a direct current component from a sensing signal derived in accordance with the sensing signal, and a control unit for determining that a defect has occurred in the pipe when the amplitude value transmitted from the sensing unit is changed, And a control station for calculating the width of the defect using the information of the overlapping region and the overlapping region between the effective coil sensor and the defect occurring in the pipe.
Further, the control station calculates the width of the defect by adding the length of the overlapping area to a value obtained by adding the diameter of the effective coil sensor and the interval between the effective coil sensors.
Further, the length of the concave exclusion region is determined on the basis of the ratio of the amplitude value and the maximum amplitude value of the effective coil sensor overlapping the defects.
Further, the length of the superimposed exclusive area is expressed by the following equation
(W BL = length of left overlapping exclusion zone, W BR = length of right overlapping exclusion zone, S l = diameter of effective coil sensor, R MAX = maximum amplitude value, R BL = amplitude value of coil sensor superimposed on left side R BR = amplitude value of the coil sensor superposed on the right side).
Further, the width of the defect is calculated by the following equation
(W = width of defect, N valid = number of effective coil sensors, S l = effective coil sensor diameter, W int = gap between effective coil sensors, W BL = length of left overlapping region, W BR = The length of the exclusion area).
The threshold value is an amplitude value of the coil sensor in contact with the boundary of the defect.
Also, the threshold value may be expressed by the following equation
(W T = threshold value, a = first order coefficient, b = second order coefficient, c = third order coefficient, Le = length from the center of the defect to the center of the coil sensor tangent to the boundary of the defect).
A method for measuring a defect width of a pipe using a multi-channel RFECT according to an embodiment of the present invention includes sensing a change in a magnetic field due to an eddy current change in a pipe at a remote field of a magnetic field through a plurality of coil sensors, Calculating an amplitude value of a direct current component from a sensing signal derived in accordance with a predetermined threshold value and determining whether a defect has occurred in the pipe when the amplitude value is changed, And a defect detecting step of calculating the width of the defect using the information of the overlapping area and the overlapping area between the effective coil sensor and the defect occurring in the pipe.
The defect detection step may further include determining that the detected coil corresponds to the effective coil sensor when the detected amplitude value has an amplitude value exceeding the threshold value. Calculating a length of the overlapping region based on a ratio of an amplitude value and a maximum amplitude value of an effective coil sensor superimposed on the defect, calculating a length of the overlapping region by a value obtained by adding a diameter and an interval of the effective coil sensor, And calculating the width of the defect by subtracting the width of the defect.
Also, the threshold value may be expressed by the following equation
(W T = threshold value, a = first order coefficient, b = second order coefficient, c = third order coefficient, Le = length from the center of the defect to the center of the coil sensor tangent to the boundary of the defect).
Further, the length of the superimposed exclusive area is expressed by the following equation
(W BL = length of left overlapping exclusion zone, W BR = length of right overlapping exclusion zone, S l = diameter of effective coil sensor, R MAX = maximum amplitude value, R BL = amplitude value of coil sensor superimposed on left side R BR = amplitude value of the coil sensor superposed on the right side).
Further, the width of the defect is calculated by the following equation
(W = width of defect, N valid = number of effective coil sensors, S l = effective coil sensor diameter, W int = gap between effective coil sensors, W BL = length of left overlapping region, W BR = The length of the exclusion area).
The defect width measuring system of a pipe using a multi-channel RFECT according to an embodiment of the present invention can detect an effective coil sensor by using an amplitude value of a coil sensor. The diameter of the effective coil sensor and the distance between each effective coil sensor It is possible to calculate the width of the defect and improve the reliability of the pipe inspection result.
Further, in calculating the width of the defect, the length of the non-overlapping non-overlapping area with the defect is calculated based on the ratio of the maximum amplitude value and the amplitude value of the coil sensor superimposed on the defect, The accuracy of the defect width calculation process can be secured.
1 is a block diagram of a defect width measurement system for a pipe using a multi-channel RFECT according to an embodiment of the present invention.
FIG. 2 (a) is a view showing the positions of the exciting coil and the coil sensor in the piping. FIG. 2 (b) shows a magnetic field induced by the exciting coil in the pipe and a coil sensor Fig.
3 is a block diagram of a sensing signal processing module according to an embodiment of the present invention.
4A is a graph showing a phase component value X as an output value of a sensing signal processing module according to an embodiment of the present invention. Is a graph showing the phase difference value?.
5 (a) is a view showing the position of movement of a coil sensor and the position of a defect at the time of inspecting a pipe. FIG. 5 (b) is a graph showing a change in amplitude value corresponding to each coil sensor with time. 5C is a graph showing the amplitude values of the coil sensors at the time when the coil sensor passes the defect, for each coil sensor.
FIG. 6 is a cross-sectional view of the coil sensor and defects viewed from the direction A-A 'shown in FIG. 5 (a).
7 is a diagram showing the diameter of the coil sensor, the gap between the coil sensors, and the area not overlapping the defect.
8 is a flowchart of an inspection method using a defect width measurement system for pipes using a multi-channel RFECT according to an embodiment of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The objectives, specific advantages and novel features of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. It should be noted that, in the present specification, the reference numerals are added to the constituent elements of the drawings, and the same constituent elements have the same numerical numbers as much as possible even if they are displayed on different drawings. Also, the terms "one side," " first, "" first," " second, "and the like are used to distinguish one element from another, no. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the following description of the present invention, detailed description of related arts which may unnecessarily obscure the gist of the present invention will be omitted.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, with reference to the accompanying drawings, a description will be made in detail of a system for measuring a defect width of a piping using a multi-channel RFECT of a
1 is a block diagram of a defect width measuring system for a pipe using a multi-channel RFECT according to an embodiment of the present invention. As shown in FIG. 1, the present invention includes a
The
The
The
The
The
The
Hereinafter, the principle that the amplitude value R is calculated through the sensing module and the
The sensing module detects a change in the magnetic field in the remote field to generate a sensing signal Vs and calculates an amplitude value R and a phase difference value? Based on the sensing signal Vs. The sensing module includes a plurality of
The
2 (a) is a view showing the positions of the
As shown in FIG. 2 (a), the
2B, the
FIG. 3 is a block diagram showing a sensing
The sensing signal V S output from the
The first frequency synthesizer 114b1 synthesizes the first reference signal V R1 and the sensing signal Vs and outputs a first synthesized signal V M1 as shown in
[Equation 1]
&Quot; (2) "
Next, the first low-pass filter 114c1 extracts the direct-current component from the first composite signal V M1 and outputs the phase component value X,
And the second low-pass filter 114c2 extracts the direct current component from the second synthesized signal V M2 and outputs the quadrature component value Y, .Finally, the amplitude phase calculator calculates the amplitude value R using the phase component value X and the quadrature component value Y according to the following equation:
And a phase difference value? Can be calculated.The at least one sensing
A process of determining the length L and the depth D of the defect in the
The abscissa of the graph shown in FIG. 4 (a) represents the moving distance of the
&Quot; (3) "
(L: length of a defect, x = d 2 -d 1,
The horizontal axis of the graph shown in FIG. 4 (b) is the phase component value (X), and the vertical axis indicates the quadrature component value (Y). When the phase component value X and the quadrature component value Y are represented by coordinate points X and Y in accordance with the passage of time, if there is a defect in the
&Quot; (4) "
(D: depth of defect,?: Phase difference value)
Hereinafter, a method for calculating the width of defects will be described in detail with reference to FIGS. 5 to 7. FIG. 5A is a view showing the movement positions and the positions of defects of the coil sensors 111.1 to 111.7 when inspecting the
Since the first and seventh coil sensors 111.1 and 111.7 shown in FIG. 5A are defective (see FIG. 6D), there is no overlapping area. The amplitude values R1 and R7 based on the sensing signal V S of the first and seventh coil sensors 111.1 and 111.7 do not change (see FIG. 5 (b)) and are used to calculate the defect width It does not.
The second and sixth coil sensors 111.2 and 111.6 shown in FIG. 5A move while touching the interface of the defect at the time of inspection of the pipe 1 (see FIG. 6C). As shown in the graph of FIG. 5B, the amplitude values R2 and R6 based on the sensing signal V S of the second and
Here, the amplitude value R of the second and sixth coil sensors 111.2 and 111.6 corresponds to a threshold value W T (see FIG. 5C) and is determined by the following expression (5) do. The following coefficients (a = first order coefficient, b = second order coefficient, c = third order coefficient) are values determined according to the pipe thickness, diameter, Also, as shown in FIG. 6 (c), Le means the length from the center of the defect to the center of the coil sensor in contact with the boundary of the defect.
&Quot; (5) "
((C) of the W T = threshold value, a = 1-th order coefficient, b = 2-th order coefficient, c = 3-th order coefficient, Le = length, 6 from the center of the defect center of the coil sensor in contact with the perimeter of the defect Reference )
The threshold value (W T), the amplitude value that is used to detect the
The third and fifth coil sensors 111.3 and 111.5 shown in FIG. 5A move while defects and some areas are superimposed upon inspection of the pipe 1 (see FIG. 6A). As shown in the graph of FIG. 5B, the amplitude values R3 and R5 based on the sensing signal V S of the third and fifth coil sensors 111.3 and 111.5 change at the time of passing the defect And has a larger value than the amplitude values R2 and R6 of the second and sixth coil sensors 111.2 and 111.6 (see (b) and (c) of FIG. 5).
Here, in order to accurately calculate the width of the defect, it is necessary to consider the length of the non-overlapping region between the third and fifth coil sensors 111.3 and 111.5 and the defect. 5 (b) and 5 (c), the amplitude value R of the
&Quot; (6) "
(W BL = length of left overlapping exclusion zone, W BR = length of right overlapping exclusion zone, S l = diameter of effective coil sensor, R MAX = maximum amplitude value, R BL = amplitude value of coil sensor superimposed on left side R BR = Amplitude value of the coil sensor superimposed on the right side)
The fourth coil sensor 111.4 shown in FIG. 5 (a) moves while defects and all areas are superimposed upon inspection of the pipe 1 (see FIG. 6 (b)). As shown in the graph of FIG. 5B, the amplitude value R4 of the
7 is a diagram showing a diameter S 1 of the coil sensor 111, a gap W int between the
7, the width of the defect is the diameter S 1 of the
&Quot; (7) "
(W = width of defect, N valid = number of effective coil sensors, S l = diameter of effective coil sensor, W int = gap between effective senec coil, W BL = length of left overlapping region, W BR = The length of the exclusion zone)
The number of
Hereinafter, a method using a fault width measurement system for pipes using a multi-channel RFECT according to an embodiment of the present invention will be described with reference to FIG. In the following description, the same or similar descriptions as those described above are omitted or briefly described.
First, the change in the magnetic field induced by the eddy current formed in the remote field of the
Next, the
&Quot; (5) "
((C) of the W T = threshold value, a = 1-th order coefficient, b = 2-th order coefficient, c = 3-th order coefficient, Le = length, 6 from the center of the defect center of the coil sensor in contact with the perimeter of the defect Reference)
Next, the
&Quot; (6) "
(W BL = length of left overlapping exclusion zone, W BR = length of right overlapping exclusion zone, S l = diameter of effective coil sensor, R MAX = maximum amplitude value, R BL = amplitude value of coil sensor superimposed on left side R BR = Amplitude value of the coil sensor superimposed on the right side)
Finally, the diameter (S l), the
&Quot; (7) "
(W = width of defect, N valid = number of effective coil sensors, S l = diameter of effective coil sensor, W int = gap between effective senec coil, W BL = length of left overlapping region, W BR = The length of the exclusion zone)
While the present invention has been described in detail with reference to the specific embodiments thereof, it is to be understood that the present invention is not limited to the details of the present invention, It will be apparent that the present invention is not limited thereto and that variations and modifications may be made by those skilled in the art within the technical scope of the present invention.
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
1: Piping 10: Fault Width Measurement System for Piping Using Multi-Channel RFECT
100: sensing unit 110: coil sensor module
111: coil sensor 112: sensor interface
112a:
113: A / D converter 114:
114z: sensing
114a1: phase locked loop 114a2: phase shifter
114a3: 90 占
114b1: first frequency synthesizer 114b2: second frequency synthesizer
114c: a filter unit 114c1: a first low-pass filter
114c2: a second low-pass filter 114c3: a first offset eliminator
114c4: second offset
115: Main interface 120: Exciter module
121: Sinusoidal wave generator 122: Exciting coil driver
123: Exciting coil 200: Main board
210: communication module 220: memory
230: odometer interface 231: odometer
240: main controller 250: sub-interface
260: motor controller 270: motor interface
271: Motor 280: Reference signal generator
300: Control station 310: First control server
320: second control server 400: power board
410: DC / DC converter 411: Battery
420: Protection circuit N valid = Number of effective coil sensors
V S : sensing signal V R : reference signal
V R1 : first reference signal V R2 : second reference signal
V M1 : first synthesized signal V M2 : second synthesized signal
R: amplitude value?: Phase difference value
W: Width of defects S l : Diameter of effective coil sensor
W int : interval between effective senge coil W BL ; Length of left overlapping exclusion area
W BR : length of right overlapping exclusion area R MAX : maximum amplitude value
Le: Length from the center of the defect to the center of the coil sensor corresponding to the boundary of the defect
Claims (12)
Detecting an effective coil sensor having an amplitude value exceeding a predetermined threshold value when it is determined that a defect has occurred in the pipe when the amplitude value transmitted from the sensing unit is changed, And a control station for calculating a width of the defect by subtracting the length of the overlapping region where the effective coil sensor and the pipe defect do not overlap the value obtained by adding the interval between the coil sensors, Defect Width Measurement System for Piping.
The length of the superimposed exclusive area is
An amplitude value of an effective coil sensor located at both ends of the effective coil sensors and overlapping only a partial region with the defect and a maximum amplitude value of an effective coil sensor which is located at the center among the effective coil sensors, The system for measuring defect width of a pipe using a multi-channel RFECT is determined based on the ratio of the number of defects.
The length of the superimposed exclusive area is expressed by the following equation
(W BL = length of left overlapping exclusion zone, W BR = length of right overlapping exclusion zone, S l = diameter of effective coil sensor, R MAX = maximum amplitude value, R BL = amplitude value of coil sensor superimposed on left side, R BR = Amplitude value of the coil sensor superposed on the right side)
Defect Width Measurement System for Piping Using Multi - Channel RFECT.
The width of the defect is expressed by the following equation
(W = width of defect, N valid = number of effective coil sensors, S l = effective coil sensor diameter, W int = gap between effective coil sensors, W BL = length of left overlapping region, W BR = The length of the exclusion zone)
Defect Width Measurement System for Piping Using Multi - Channel RFECT.
Wherein the threshold value is an amplitude value of a coil sensor in contact with the boundary of the defect.
The threshold value is calculated by the following equation
(W T = threshold, a = first order coefficient, b = second order coefficient, c = third order coefficient, Le = length from the center of the defect to the center of the coil sensor tangent to the boundary of the defect)
Defect Width Measurement System for Piping Using Multi - Channel RFECT.
Detecting an effective coil sensor corresponding to an amplitude value exceeding a predetermined threshold value and determining an interval between the diameter of the effective coil sensor and the effective coil sensor And a defect detection step of calculating a width of the defect by subtracting the length of the overlapping region where the pipe defect does not overlap the effective coil sensor with the value of the defect width Way.
The defect detection step
Determining that the detected value corresponds to the effective coil sensor when the detected amplitude value has an amplitude value exceeding the threshold value;
An amplitude value of an effective coil sensor located at both ends of the effective coil sensors and overlapping only a partial region with the defect and a maximum amplitude value of an effective coil sensor which is located at the center among the effective coil sensors, Calculating a length of the overlapping area based on a ratio of the length of the overlapping area; And
And calculating a width of a defect by adding the length of the effective coil sensor and the interval plus the length of the overlapping region.
The threshold value is calculated by the following equation
(W T = threshold, a = first order coefficient, b = second order coefficient, c = third order coefficient, Le = length from the center of the defect to the center of the coil sensor tangent to the boundary of the defect)
A method for measuring a defect width of a pipe using a multi-channel RFECT.
The length of the superimposed exclusive area is expressed by the following equation
(W BL = length of left overlapping exclusion zone, W BR = length of right overlapping exclusion zone, S l = diameter of effective coil sensor, R MAX = maximum amplitude value, R BL = amplitude value of coil sensor superimposed on left side R BR = Amplitude value of the coil sensor superimposed on the right side)
A method for measuring a defect width of a pipe using a multi-channel RFECT.
The width of the defect is expressed by the following equation
(W = width of defect, N valid = number of effective coil sensors, S l = effective coil sensor diameter, W int = gap between effective coil sensors, W BL = length of left overlapping region, W BR = The length of the exclusion zone)
A method for measuring a defect width of a pipe using a multi-channel RFECT.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2595251B2 (en) | 1987-07-22 | 1997-04-02 | 東京瓦斯株式会社 | Flaw detection method for ferromagnetic piping |
JP2002350406A (en) | 2001-05-28 | 2002-12-04 | Kawasaki Steel Corp | Eddy current test equipment |
JP2010281765A (en) | 2009-06-08 | 2010-12-16 | Hitachi-Ge Nuclear Energy Ltd | Eddy current flaw detection method and apparatus |
JP2014062762A (en) | 2012-09-20 | 2014-04-10 | Mitsubishi Heavy Ind Ltd | Eddy current flaw detection inspection apparatus, eddy current flaw detection inspection method, probe, and signal processor |
-
2015
- 2015-12-02 KR KR1020150170890A patent/KR101679520B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2595251B2 (en) | 1987-07-22 | 1997-04-02 | 東京瓦斯株式会社 | Flaw detection method for ferromagnetic piping |
JP2002350406A (en) | 2001-05-28 | 2002-12-04 | Kawasaki Steel Corp | Eddy current test equipment |
JP2010281765A (en) | 2009-06-08 | 2010-12-16 | Hitachi-Ge Nuclear Energy Ltd | Eddy current flaw detection method and apparatus |
JP2014062762A (en) | 2012-09-20 | 2014-04-10 | Mitsubishi Heavy Ind Ltd | Eddy current flaw detection inspection apparatus, eddy current flaw detection inspection method, probe, and signal processor |
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