KR101675865B1 - Safety filter, manufacturing method and syringe having the same - Google Patents
Safety filter, manufacturing method and syringe having the same Download PDFInfo
- Publication number
- KR101675865B1 KR101675865B1 KR1020150088984A KR20150088984A KR101675865B1 KR 101675865 B1 KR101675865 B1 KR 101675865B1 KR 1020150088984 A KR1020150088984 A KR 1020150088984A KR 20150088984 A KR20150088984 A KR 20150088984A KR 101675865 B1 KR101675865 B1 KR 101675865B1
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- KR
- South Korea
- Prior art keywords
- filter
- tube
- needle
- filter member
- hub
- Prior art date
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/3145—Filters incorporated in syringes
Abstract
A safety filter for a syringe according to the present invention comprises a hub which is sealably mounted on a main body of a needle, a tube which is connected to the hub and into which a needle of the needle is inserted, And a filter member mounted on the tube to filter foreign substances, thereby preventing a chemical solution from remaining in the vial container, a displacement of the syringe piston being long, and a failure to fill the syringe with the chemical solution.
Description
The present invention relates to a syringe, and more particularly, to a safety filter capable of preventing foreign substances such as glass fragments and rubber fragments from being injected into a patient, and a manufacturing method thereof and a syringe having the same.
Generally, a syringe includes a cylinder in which an injection solution is stored, a needle, which is mounted in front of the cylinder, and a plunger, which is inserted linearly in the cylinder and sucks the injection fluid into the cylinder or discharges the injection fluid stored in the cylinder to the outside .
In such a syringe, the upper part of the ampule glass bottle containing the injection solution is cut to open the ampule glass bottle, and the injection needle is inserted through the opened space to suck the injection solution into the cylinder.
In the case of a vial container in which a syringe is sealed and sealed with a rubber seal, a syringe is injected into the cylinder by inserting an injection needle with a rubber seal.
However, when the ampule glass bottle is cut, the glass sludge is introduced into the ampule glass bottle and mixed with the injection solution. Then, when the injection needle is inserted into the vial container through the rubber stopper, the rubber debris penetrates into the injection needle or the inside of the vial container.
When glass fragments or rubber fragments are mixed with the injection solution and injected into the patient's body, various diseases such as phlebitis and sepsis are caused. A syringe filter cap has been developed to solve the problem of such a syringe.
A conventional syringe filter cap is a syringe filter cap that is coupled to a needle assembly to filter foreign materials such as rubber pieces, glass pieces, etc. from an injection solution as disclosed in Japanese Patent Application No. 10-1460465 (Nov. 04, 2014) A hub which is formed in the housing and into which a hub of a needle assembly is inserted and fixed; a ramp extending from the hub insertion path and capable of being inserted without being hung on the needle of the injection needle assembly; A needle extending from the ramp to insert a needle of the needle assembly; a filter attached to the one end of the needle in front of the injection needle by melt adhesion; A ventilation groove formed in the outer surface of the housing of the injection needle insertion portion and serving as a passage through which air flows, A detachable support formed on an outer surface of the housing of the hub insertion portion, a housing coupling portion in which a front portion of the housing is inserted and fixedly coupled, and a tubular metal having a tip portion penetrating the rubber stopper of the vial in an open- Tip.
Such a syringe filter cap is equipped with a metal tip at the end of the housing to penetrate the rubber cap of the vial container.
However, in the conventional syringe filter cap as described above, the diameter of the metal tip must be made large so as to secure the cross-sectional area of the filter, and an inclined portion is formed at the end of the metal tip so as to penetrate the rubber stopper. 6, when the
In addition, since the diameter of the metal tip is large in the conventional syringe filter cap, the internal space is large, and accordingly, when the drug solution is injected into the syringe, the response becomes poor and the displacement of the syringe piston becomes long, .
In addition, since the conventional syringe filter cap has a limitation in widening the cross-sectional area of the filter member, there is a problem that it is difficult to inject the drug solution into the syringe due to the flow resistance generated when the drug solution passes through the filter member.
SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a safety filter capable of reducing the diameter of a metal barrel and preventing the chemical liquid from remaining in the vial container, the displacement of the plunger being long, One syringe.
It is another object of the present invention to provide a safety filter which is easy to inject a chemical liquid into a syringe by allowing the chemical liquid to smoothly pass through the filter member by increasing the sectional area of the filter member, a method for manufacturing the same, and a syringe having the same.
In order to achieve the above object, a safety filter for a syringe according to the present invention comprises a hub which is sealably mounted to a main body of a needle, a tube connected to the hub and into which a needle portion of the needle is inserted, A metal tube to which the tube is inserted, and a filter member mounted on the tube to filter foreign matter.
The hub has a first connection part to which the tube is connected, a second connection part having a larger inner diameter than the first connection part in front of the first connection part and connected to the metal barrel, As shown in Fig.
A first sealing portion extending from the first connection portion and formed in an inclined shape so as to be in close contact with a first outer surface of the needle, a second sealing portion extending from the first sealing portion and being in close contact with a second outer surface of the needle, And a third sealing portion formed to have an inner diameter larger than that of the second sealing portion and closely attached to the third outer surface of the injection needle.
The tube may be formed with a filter mounting portion to which a filter member is mounted at an end thereof, and the filter mounting portion may be formed as an inclined surface having an inclination angle [theta] so as to increase the cross-sectional area of the filter member.
The inclination angle [theta] of the filter mounting portion may be 10 [deg.] To 45 [deg.].
The filter member may be composed of a nanofiber membrane of a three-dimensional network structure having micropores provided by electrospinning of a polymeric material.
The filter member may also comprise a porous support and a nanofiber membrane of a three dimensional network structure having micropores deposited on the porous support and provided by electrospinning of the polymeric material.
delete
The porous support may include a core portion disposed at the center, and a shell portion disposed to be wrapped around the outer surface of the core portion and melted at a lower temperature than the core portion.
The core portion may be formed of a resin material that melts at a temperature of 180 ° C or higher, and the shell portion may be formed of a resin material melting at 110 ° C to 140 ° C.
The membrane may be formed by preparing a nanofiber by electrospinning a spinning solution obtained by mixing an electrospun polymer material and a solvent at a predetermined ratio, and storing the nanofiber in a porous support.
A method for manufacturing a safety filter for a syringe according to the present invention includes the steps of forming a filter mounting portion having an inclination angle (?) At an end portion of a tube, fusing a filter member to the filter mounting portion, And connecting the tube and the metal barrel to the hub.
Wherein the step of fusing the filter member comprises the steps of cutting the filter member into the same shape as the filter mounting portion, connecting the two cut filter members by a plurality of bridges, and fusing the filter member to the filter mounting portion, And cutting to remove the remaining portion of the filter member.
Wherein the filter member comprises a porous support and a membrane formed in the form of a nanofiber web laminated to the porous support and electrospinning the polymeric material to have micropores, And the shell portion of the porous support may be melted and fused to the filter mounting portion.
1 is an exploded perspective view of a syringe according to an embodiment of the present invention.
2 is a cross-sectional view of a safety filter according to an embodiment of the present invention.
3 is a partial enlarged view of a safety filter according to an embodiment of the present invention.
4 is a side view of a filter mounting portion of a tube according to an embodiment of the present invention.
5 is a front view of a filter mounting portion of a tube according to an embodiment of the present invention.
Figure 6 is a cross-sectional view of a conventional filter cap inserted into a vial container.
7 is a cross-sectional view of a safety filter according to an embodiment of the present invention inserted into a vial container.
8 is a cross-sectional view of a filter member according to an embodiment of the present invention.
9 is a cross-sectional view of a porous support according to an embodiment of the present invention.
FIG. 10 is a flow chart showing a manufacturing process of a safety filter according to an embodiment of the present invention.
11 is a plan view of a filter member according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The sizes and shapes of the components shown in the drawings may be exaggerated for clarity and convenience. In addition, terms defined in consideration of the configuration and operation of the present invention may be changed according to the intention or custom of the user, the operator. Definitions of these terms should be based on the content of this specification.
Referring to FIGS. 1 and 2, a syringe according to an embodiment of the present invention includes a
The
The safety filter 40 includes a
The
The
The
The
The
Here, the
3 to 5, the
The inclination angle &thetas; of the
Sectional area of the filter member according to the inclination angle of the
Sectional area
The outer diameter of the tube is 1.5, the inner diameter is 1.1, the inclination angle is the inclination angle of the filter mounting portion formed at the tube end shown in Fig. 4, and the cross-sectional area A is the outer surface sectional area of the filter mounting portion shown in Fig. , The length A is the outer surface length of the filter mounting part, the cross-sectional area B is the inner surface sectional area of the filter mounting part, and the length B is the inner surface length of the filter mounting part.
Thus, as shown in Table 1, the smaller the inclination angle? Of the
The present invention can maximize the cross-sectional area of the
The
The
7, since the outer diameter of the
The
8, the
In the embodiment of the present invention, the structure in which the
The porous supports 54 and 56 may include a first
Here, the structure in which the
9, the
The
The
Therefore, in the present invention, the
The
The
The diameter of the nanofibers may be 200 nm to 400 nm.
The porosity of the
The total thickness of the first
The thickness of the membrane (52) is freely adjusted according to the time of radiation from the electrospinning device, and the pore size and porosity are determined according to the thickness of the nanofiber web.
Therefore, in this embodiment, the pore size and porosity of the
In the conventional filter, the porosity of the membrane is about 40 to 50% of the total membrane area. In this case, the flow resistance of the injecting liquid passing through the membrane is increased, and there is a problem that the injecting liquid is injected into the cylinder and the use thereof is inconvenient.
Particularly, due to the characteristics of a syringe, a female nurse who is weaker in strength than men usually uses a lot of syringes. When injecting an injection, it is difficult to use a syringe.
In the present invention, the
The porous supports 54 and 56 may be formed of a nonwoven fabric or a net made of metal or resin. Any support may be used as long as the porous support 60 has a pore through which the injectable solution can pass and can support the
The polymeric material used in the present invention is capable of electrospinning, for example, a hydrophilic polymer and a hydrophobic polymer, and one or more of these polymers may be used in combination.
The polymer material usable in the present invention is not particularly limited as long as it is soluble in an organic solvent for electrospinning and is capable of forming nanofibers by electrospinning. For example, polyvinylidene fluoride (PVdF), poly (vinylidene fluoride-co-hexafluoropropylene), perfluoropolymers, polyvinyl chloride, polyvinylidene chloride or copolymers thereof, polyethylene glycol di Polyoxyethylene-polyoxypropylene oxide, polyethylene glycol derivatives including alkyl ethers and polyethylene glycol dialkyl esters, polyoxides including poly (oxymethylene-oligo-oxyethylene), polyethylene oxide and polypropylene oxide, polyvinyl acetate, poly (vinylpyrrolidone- Vinyl acetate), polystyrene and polystyrene acrylonitrile copolymers, polyacrylonitrile (PAN), polyacrylonitrile copolymers including polyacrylonitrile methyl methacrylate copolymers, polymethyl methacrylate, polymethyl methacrylate Acrylate copolymer or a mixture thereof.
Examples of usable polymer materials include polyamide, polyimide, polyamideimide, poly (meta-phenylene isophthalamide), polysulfone, polyetherketone, polyetherimide, polyethylene terephthalate, , Aromatic polyesters such as polyethylene naphthalate, polyphosphazenes such as polytetrafluoroethylene, polydiphenoxaphospazene, poly {bis [2- (2-methoxyethoxy) Polyurethane copolymers including polyether urethanes, cellulose acetate, cellulose acetate butyrate, and cellulose acetate propionate.
Of the above polymer materials, PAN, polyvinylidene fluoride (PVdF), polyester sulfone (PES) and polystyrene (PS) may be used alone or polyvinylidene fluoride PVdF) and polyacrylonitrile (PAN), PVDF, PES, PVdF and thermoplastic polyurethane (TPU) may be mixed and used.
The safety filter manufacturing process will be described below.
10 is a process flow diagram illustrating a safety filter manufacturing process according to an embodiment of the present invention.
First, the end of the
Then, the
The
The
The
When the
Then, the
That is, the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limited to the embodiments set forth herein. Various changes and modifications may be made by those skilled in the art.
10: cylinder 12: plunger
20: injection needle 22:
24: needle portion 40: safety filter
42: hub 44: tube
46: metal tube 50: filter element
52:
80: filter mounting portion 90: core
92: Shell part
Claims (18)
A tube connected to the hub and into which a needle portion of the needle is inserted;
A metallic barrel connected to the hub and into which the tube is inserted; And
And a filter member mounted on the tube for filtering foreign matter,
Wherein the filter member comprises a porous support and a nanofiber membrane laminated to the porous support,
Wherein the porous support includes a core portion disposed at the center and a shell portion wrapped around the outer surface of the core portion and melted at a lower temperature than the core portion.
The hub includes a first connection portion to which the tube is connected,
A second connection part formed in front of the first connection part and having a larger inner diameter than the first connection part and connected to the metal barrel,
And a seal portion that is sealably inserted into an outer surface of the main body of the injection needle.
A first sealing portion extending from the first connection portion and formed in an inclined shape so as to be in close contact with a first outer surface of the needle, a second sealing portion extending from the first sealing portion and being in contact with the second outer surface of the needle, And a third sealing portion formed to have an inner diameter larger than that of the second sealing portion and being in close contact with a third outer surface of the injection needle.
Wherein the tube and the metal barrel are connected to the hub by an adhesive bonding method, a heat welding method, or an insert injection method so as to be integrally formed with the hub.
Wherein the tube is formed with a filter mounting portion to which a filter member is mounted at an end thereof, and the filter mounting portion is formed as an inclined surface having an inclination angle &thetas; so as to increase the cross-sectional area of the filter member.
And the inclination angle (?) Of the filter mounting part is formed to be 10 ° to 45 °.
Wherein the nanofiber membrane is a three-dimensional network structure having micropores formed by electrospinning of a polymeric material.
Wherein the core part is made of a resin material melted at a temperature of 180 ° C or higher and the shell part is made of a resin material melted at 110 ° C to 140 ° C.
Wherein the diameter of the nanofibers is 200 nm to 400 nm.
Wherein the porosity of the membrane is about 55% to about 85% of the total area of the membrane.
Wherein the safety filter is a safety filter according to any one of claims 1 to 7 and 11 to 13.
Fusing a filter member to the filter mounting portion;
Assembling the tube into a metal tube; And
Connecting the tube and the metal barrel to a hub,
The step of fusing the filter member
Cutting the filter member into the same shape as the filter mounting portion, connecting the two cut filter members by a plurality of bridges,
And fusing the filter member to the filter mounting portion, and then cutting the bridge to remove the remaining portion of the filter member.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150088984A KR101675865B1 (en) | 2015-06-23 | 2015-06-23 | Safety filter, manufacturing method and syringe having the same |
PCT/KR2016/006530 WO2016208922A1 (en) | 2015-06-23 | 2016-06-20 | Safety filter, manufacturing method therefor, and syringe having safety filter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150088984A KR101675865B1 (en) | 2015-06-23 | 2015-06-23 | Safety filter, manufacturing method and syringe having the same |
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KR101675865B1 true KR101675865B1 (en) | 2016-11-15 |
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KR1020150088984A KR101675865B1 (en) | 2015-06-23 | 2015-06-23 | Safety filter, manufacturing method and syringe having the same |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101710830B1 (en) * | 2016-03-28 | 2017-02-27 | 유광석 | Filter cap for syringe |
WO2017065564A1 (en) * | 2015-10-14 | 2017-04-20 | 주식회사 아모그린텍 | Liquid drug-filtering filter medium, method for producing same, and liquid drug-filtering filter module comprising same |
US11161752B2 (en) | 2015-08-13 | 2021-11-02 | Amogreentech Co., Ltd | Portable water-purifying pouch |
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WO2005014149A1 (en) * | 2003-08-07 | 2005-02-17 | Asahi Kasei Kabushiki Kaisha | Composite porous membrane and process for producing the same |
KR101435898B1 (en) * | 2012-11-21 | 2014-09-01 | 엘케이메디칼(주) | Filter needle integrated type syringe |
KR101460465B1 (en) | 2014-01-10 | 2014-11-10 | 김영상 | Syringe filter cap for vial with metal tip |
JP5775822B2 (en) * | 2008-12-31 | 2015-09-09 | ボストン サイエンティフィック サイムド,インコーポレイテッドBoston Scientific Scimed,Inc. | Copolymers with polyisobutylene and biodegradable polymer segments |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2005014149A1 (en) * | 2003-08-07 | 2005-02-17 | Asahi Kasei Kabushiki Kaisha | Composite porous membrane and process for producing the same |
JP5775822B2 (en) * | 2008-12-31 | 2015-09-09 | ボストン サイエンティフィック サイムド,インコーポレイテッドBoston Scientific Scimed,Inc. | Copolymers with polyisobutylene and biodegradable polymer segments |
KR101435898B1 (en) * | 2012-11-21 | 2014-09-01 | 엘케이메디칼(주) | Filter needle integrated type syringe |
KR101460465B1 (en) | 2014-01-10 | 2014-11-10 | 김영상 | Syringe filter cap for vial with metal tip |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11161752B2 (en) | 2015-08-13 | 2021-11-02 | Amogreentech Co., Ltd | Portable water-purifying pouch |
WO2017065564A1 (en) * | 2015-10-14 | 2017-04-20 | 주식회사 아모그린텍 | Liquid drug-filtering filter medium, method for producing same, and liquid drug-filtering filter module comprising same |
CN108136111A (en) * | 2015-10-14 | 2018-06-08 | 阿莫绿色技术有限公司 | Medical filtration filter medium, preparation method and include its medical filtration filtering module |
US10695486B2 (en) | 2015-10-14 | 2020-06-30 | Amogreentech Co., Ltd. | Liquid drug-filtering filter medium and filter module |
CN108136111B (en) * | 2015-10-14 | 2021-11-16 | 阿莫绿色技术有限公司 | Filter medium for filtering liquid medicine, preparation method thereof and filter module containing same for filtering liquid medicine |
KR101710830B1 (en) * | 2016-03-28 | 2017-02-27 | 유광석 | Filter cap for syringe |
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