KR101661670B1 - Intensive quenching apparatus for heat treatment - Google Patents
Intensive quenching apparatus for heat treatment Download PDFInfo
- Publication number
- KR101661670B1 KR101661670B1 KR1020150151646A KR20150151646A KR101661670B1 KR 101661670 B1 KR101661670 B1 KR 101661670B1 KR 1020150151646 A KR1020150151646 A KR 1020150151646A KR 20150151646 A KR20150151646 A KR 20150151646A KR 101661670 B1 KR101661670 B1 KR 101661670B1
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- South Korea
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- workpiece
- cooling water
- flow rate
- spray
- spraying
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The present invention relates to a rapid cooling apparatus for heat treatment, and includes a workpiece supporting portion, an upper ejecting portion, a lower ejecting portion, and a plurality of side ejecting portions. The workpiece support supports the workpiece. The upper spray portion is disposed on the upper side of the workpiece, and the cooling water is sprayed onto the upper portion of the workpiece. The lower spray portion is disposed on the lower side of the workpiece, and the cooling water is sprayed to the lower portion of the workpiece. The plurality of side injection portions are disposed so as to be spaced apart from each other in the horizontal direction on the side portion of the workpiece, and the cooling water is sprayed to the side portion of the workpiece. The workpiece is rapidly cooled while simultaneously spraying the cooling water in the upper spray portion, the lower spray portion, and the plurality of side spray portions.
Description
BACKGROUND OF THE
When the heat treatment method is largely divided into two types, annealing for softening or homogenization by removing segregation and residual stress after casting or forging, normalizing for improving mechanical properties and machinability by making fine grains finer, Quenching for curing, and tempering for toughening can be categorized.
Double quenching is a typical example of the heat treatment. In the quenching treatment, a method of quenching from the austenitizing temperature is used in order to harden the steel. In the heating of the workpiece, it is necessary to heat the workpiece to a temperature higher than the transformation point of the workpiece to form an austenite structure. The workpiece should be cooled quickly and uniformly to secure a workpiece with excellent quality without deformation and cracks.
However, if the cooling rate, which is the cooling rate for quenching the heated workpiece, is increased unconditionally, it is not possible to secure a workpiece with high quality. In addition to the cooling rate, uniform cooling during the heat treatment can minimize the deformation due to the heat treatment.
1 is a diagram showing the possibility of crack formation with respect to a cooling rate in a heated workpiece. Referring to FIG. 1, in the range of a critical cooling rate (for example, about 350 DEG C / s) The possibility of formation of cracks is increasing more and more and the quality of the finally heat-treated workpiece is problematic.
Conventionally, a method of cooling a workpiece by immersing a heated workpiece in a vessel containing oil or polymer was used. In addition, in order to increase the cooling rate, a propeller was installed inside the vessel to induce rotational flow, Speed. However, this conventional method increases the cooling rate in the range below the critical cooling rate described above, so that the risk of forming cracks in the workpiece becomes higher.
Further, conventionally, oil or polymer is used for quenching, and environmental problems have arisen in subsequent measures for treating oil or polymer after heat treatment.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above-mentioned problems occurring in the prior art, and it is an object of the present invention to provide a method and apparatus for disposing a plurality of jetting portions for jetting cooling water from a top, bottom, left and right sides of a heated workpiece, The present invention provides a rapid cooling apparatus for heat treatment capable of significantly increasing the cooling rate of a workpiece by controlling the flow rate and cooling the workpiece uniformly to minimize deformation of the workpiece.
According to an aspect of the present invention, there is provided a rapid cooling apparatus for heat treatment, comprising: a workpiece supporting unit for supporting a workpiece; An upper spraying portion disposed above the workpiece and spraying cooling water onto the workpiece; A lower spraying portion disposed below the workpiece and spraying cooling water to a lower portion of the workpiece; A plurality of side spray portions arranged to surround the front surface, the rear surface and the side surface of the workpiece and spaced apart from each other and spraying cooling water to the front surface, the rear surface and the side surface of the workpiece; And a flow rate controller for controlling a flow rate of the air injected from the upper ejector and the lower ejector such that a flow rate of the air injected from the upper injector is greater than a flow rate of air injected from the lower injector, And the cooling water is simultaneously sprayed from the lower spray portion and the side spray portion, thereby rapidly cooling the work.
According to another aspect of the present invention, there is provided a rapid cooling apparatus for heat treatment, comprising: a workpiece supporting unit for supporting a workpiece; An upper spraying portion disposed above the workpiece and spraying cooling water onto the workpiece; A lower spraying portion disposed below the workpiece and spraying cooling water to a lower portion of the workpiece; A side spray portion which is disposed so as to surround the front surface, the rear surface and the side surface of the workpiece, and injects cooling water onto the front surface, the rear surface and the side surface of the workpiece; And a flow rate controller for controlling a flow rate of the air injected from the upper ejector and the lower ejector such that a flow rate of the air injected from the upper injector is greater than a flow rate of air injected from the lower injector, And the cooling water is simultaneously sprayed from the lower spray portion and the side spray portion, thereby rapidly cooling the work.
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In the rapid cooling apparatus for heat treatment according to the present invention, the plurality of side injection portions may include a plurality of first side spray portions spaced apart from each other in a horizontal direction on a side portion of the workpiece, and spraying cooling water to a side portion of the workpiece; And a plurality of second side spray portions disposed below the plurality of first side spray portions and horizontally spaced apart from each other at a side portion of the workpiece and spraying cooling water to a side portion of the workpiece.
In the rapid cooling apparatus for heat treatment according to the present invention, the flow rate control unit controls the flow rate of the first side jetting part and the second side jetting part so that the flow rate of the second side jetting part is larger than the flow rate of the first side jetting part, It is possible to control the flow rate to be injected from the side jetting portion.
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In the rapid cooling apparatus for heat treatment according to the present invention, the side injection portion is disposed on a side portion of the workpiece, is spaced apart from the side portion of the workpiece and surrounds the side portion of the workpiece, A first side branching part for branching the first side branching part; A second side spraying part disposed on a side of the workpiece and spaced apart from a side of the workpiece so as to surround a side of the workpiece and disposed below the first side sprayer, ; ≪ / RTI >
In the rapid cooling apparatus for heat treatment according to the present invention, the flow rate control unit controls the flow rate of the first side jetting part and the second side jetting part so that the flow rate of the second side jetting part is larger than the flow rate of the first side jetting part, It is possible to control the flow rate to be injected from the side jetting portion.
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In the rapid cooling apparatus for heat treatment according to the present invention, the workpiece supporting portion can support the edge portion of the lower surface of the workpiece.
In the rapid cooling apparatus for heat treatment according to the present invention, the workpiece support portion may include a conveyor unit capable of transporting the workpiece in a horizontal direction.
In the rapid cooling apparatus for heat treatment according to the present invention, each of the upper spray portion, the lower spray portion, and the side spray portion includes a plurality of nozzles through which cooling water is sprayed, The upper spray portion, the lower spray portion, and the side spray portion, and the nozzles in the neighboring rows may be staggered from each other.
According to the rapid cooling apparatus for heat treatment of the present invention, the cooling rate of the workpiece can be greatly increased, and the workpiece can be cooled uniformly over the entire workpiece, thereby minimizing the deformation of the workpiece.
Further, according to the rapid cooling apparatus for heat treatment of the present invention, it is possible to uniformly maintain the cooling speeds in the upper and lower portions of the workpiece.
Further, according to the rapid cooling apparatus for heat treatment of the present invention, it is possible to uniformly and rapidly cool the entire side surface of the workpiece by keeping the cooling speed uniform over the entire side portion and the lower portion of the workpiece.
Fig. 1 is a diagram showing a possibility of crack formation with respect to a cooling rate in a heated workpiece,
2 is a schematic view of a rapid cooling apparatus for heat treatment according to an embodiment of the present invention,
FIG. 3 is a front view of the rapid cooling apparatus for heat treatment of FIG. 2,
FIG. 4 is a view for explaining the difference in flow rate between the upper spray portion and the lower spray portion in the rapid cooling apparatus for heat treatment of FIG. 2,
FIG. 5 is a view showing a case where the side injection portion has a multi-layer structure in the rapid cooling apparatus for heat treatment of FIG. 2,
6 is a schematic view of a rapid cooling apparatus for heat treatment according to another embodiment of the present invention,
7 is a cross-sectional view of the rapid cooling apparatus for heat treatment of FIG. 6,
FIG. 8 is a view showing a case where the side injection portion has a multi-layer structure in the rapid cooling apparatus for heat treatment of FIG. 6,
Fig. 9 is a view for explaining a case where the workpiece supporting portion of the rapid cooling device for heat treatment of Figs. 2 and 6 is a conveyor unit,
Fig. 10 is a view showing the nozzles of the ejection portion of the rapid cooling apparatus for heat treatment of Figs. 2 and 6. Fig.
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of a rapid cooling apparatus for heat treatment according to the present invention will be described in detail with reference to the accompanying drawings.
FIG. 2 is a schematic view of a rapid cooling apparatus for heat treatment according to an embodiment of the present invention, FIG. 3 is a front view of the rapid cooling apparatus for heat treatment of FIG. 2, and FIG. 4 is a cross- FIG. 5 is a view showing a case where the side injection portion has a multi-layer structure in the rapid cooling device for heat treatment of FIG. 2. FIG. 5 is a view for explaining a difference in flow rate between the upper spray portion and the lower spray portion.
Referring to FIGS. 2 to 5, the rapid cooling apparatus for
The
2 and 3, the cooling water W is sprayed onto the upper portion, the lower portion and the side portion of the
Therefore, in the
On the other hand, the
The
A plurality of
10, the plurality of
The
A plurality of
The plurality of
The
A plurality of
The plurality of
As shown in Figs. 2 and 3, a plurality of
Therefore, in the present embodiment, the plurality of
The rapid cooling apparatus for
Therefore, the rapid cooling apparatus for
The flow control unit (not shown) controls the flow rate of the fluid flowing through the
4, when the cooling water W is sprayed from the
The water film W formed on the
The flow rate control part of the present embodiment is configured such that the flow rate Q1 of the cooling water W injected from the
On the other hand, there may be a modification to the plurality of
Referring to FIG. 5, as shown in FIG. 2, the side injection portion of the present modification is not constructed with a plurality of side injection portions in a single-layer structure, and a plurality of side injection portions may have a multi-layer structure. The side injection portion of the present modification may include a plurality of first
The plurality of first
The plurality of second
10, a plurality of nozzles for spraying the cooling water W are formed on the surfaces facing the
The cooling water W injected from the first
At this time, the flow rate control unit controls the flow rate Q3 of the cooling water jetted to the upper side surface 1c1 of the workpiece in the first
It is generally known that the upper heat transfer coefficient along the direction of gravity is greater than the lower heat transfer coefficient. Therefore, if the flow rate of the cooling water sprayed on the upper side face 1c1 of the workpiece is the same as the flow rate of the cooling water sprayed on the lower side face 1c2 of the workpiece, the heat transfer coefficient of the upper side face is relatively larger, The cooling efficiency at the upper side face 1c1 is increased and uniform cooling processing for the side face 1c of the workpiece can not be performed.
Therefore, in the present variation, the flow rate control unit controls the flow amount Q4 of the cooling water jetted to the lower side surface 1c2 of the workpiece in the second
In FIG. 5, the plurality of
6 is a schematic view of a rapid cooling apparatus for heat treatment according to another embodiment of the present invention, FIG. 7 is a sectional view of the rapid cooling apparatus for heat treatment of FIG. 6, and FIG. 8 is a cross- In which the side injection portion has a multi-layer structure.
6 to 8, the members denoted by the same reference numerals as those shown in Figs. 2 to 5 have the same configuration and function, and a detailed description thereof will be omitted.
6 to 8, the rapid cooling apparatus for
The
6 and 7, the
A plurality of nozzles for spraying the cooling water W are formed in the
The plurality of nozzles formed in the
Since the
The rapid cooling apparatus for
Accordingly, the rapid cooling apparatus for
The flow rate control unit of the present embodiment also controls the flow rate Q1 of the cooling water W injected to the upper portion of the
On the other hand, there may be a modification to the
Referring to FIG. 8, the side injection portion of the present modified embodiment is not a single-layered side injection portion as shown in FIG. 6, and the side injection portion may have a multi-layer structure. The side injection portion of the present modification example may include a first
The first
The second
The flow rate control portion of the present modification also has the flow rate Q5 of the cooling water jetted to the upper side face 1c1 of the workpiece at the first
The flow rate control unit controls the flow rate Q6 of the cooling water injected from the second
In the rapid cooling apparatus for heat treatment of the present invention configured as described above, a plurality of jetting portions are arranged so as to jet the cooling water to the workpiece from the top and bottom, left and right sides of the heated workpiece, and the cooling water is jetted at the same time, It is possible to obtain an effect that the deformation of the workpiece can be minimized by uniformly cooling the whole workpiece.
In the rapid cooling apparatus for heat treatment of the present invention configured as described above, the cooling rate of the upper and lower parts of the workpiece is controlled by controlling the flow rate of the cooling water jetted from the upper jetting section and the flow rate of the cooling water jetted from the lower jetting section It is possible to obtain an effect that uniformity can be maintained.
Further, the rapid cooling apparatus for heat treatment of the present invention constructed as described above has a multilayer structure in which the side injection portions are formed, and the flow rate of the cooling water injected from each of the injection portions is controlled, The cooling rate can be uniformly maintained, so that uniform rapid cooling can be achieved over the entire side surface of the workpiece.
The
The
The scope of the present invention is not limited to the above-described embodiments and modifications, but can be implemented in various forms of embodiments within the scope of the appended claims. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
100: Rapid cooling system for heat treatment
110: workpiece support
120:
130:
140:
W: Cooling water
Claims (13)
An upper spraying portion disposed above the workpiece and spraying cooling water onto the workpiece;
A lower spraying portion disposed below the workpiece and spraying cooling water to a lower portion of the workpiece;
A plurality of side spray portions arranged to surround the front surface, the rear surface and the side surface of the workpiece and spaced apart from each other and spraying cooling water to the front surface, the rear surface and the side surface of the workpiece; And
And a flow rate controller for controlling a flow rate of the air injected from the upper ejector and the lower ejector such that a flow rate of the air injected from the upper injector is greater than a flow rate of air injected from the lower injector,
Wherein the workpiece is rapidly cooled while simultaneously spraying the cooling water in the upper spray portion, the lower spray portion, and the side spray portion.
An upper spraying portion disposed above the workpiece and spraying cooling water onto the workpiece;
A lower spraying portion disposed below the workpiece and spraying cooling water to a lower portion of the workpiece;
A side spray portion which is disposed so as to surround the front surface, the rear surface and the side surface of the workpiece, and injects cooling water onto the front surface, the rear surface and the side surface of the workpiece; And
And a flow rate controller for controlling a flow rate of the air injected from the upper ejector and the lower ejector such that a flow rate of the air injected from the upper injector is greater than a flow rate of air injected from the lower injector,
Wherein the workpiece is rapidly cooled while simultaneously spraying the cooling water in the upper spray portion, the lower spray portion, and the side spray portion.
Wherein the plurality of side-
A plurality of first side spray portions spaced apart from each other in a horizontal direction on a side portion of the work and spraying cooling water on a side portion of the work;
And a plurality of second side spray portions spaced from each other in a horizontal direction on the side of the workpiece and disposed below the plurality of first side spray portions and spraying cooling water to a side portion of the workpiece Rapid cooling apparatus for heat treatment.
And the flow rate control unit controls the flow rate of the first side jetting unit and the second side jetting unit such that the flow rate of the second side jetting unit is larger than the flow rate of the first side jetting unit And a cooling device for rapid thermal processing.
The side-
A first side spraying part disposed on a side of the workpiece and spaced apart from the side of the workpiece to surround the side of the workpiece and spraying cooling water to a side of the workpiece;
A second side spraying part disposed on a side of the workpiece and spaced apart from a side of the workpiece so as to surround a side of the workpiece and disposed below the first side sprayer, And a cooling device for cooling the rapid cooling device for heat treatment.
And the flow rate control unit controls the flow rate of the first side jetting unit and the second side jetting unit such that the flow rate of the second side jetting unit is larger than the flow rate of the first side jetting unit And a cooling device for rapid thermal processing.
Wherein the workpiece supporting portion supports the edge portion of the lower surface of the workpiece.
Wherein the workpiece supporting portion includes a conveyor unit capable of conveying the workpiece in a horizontal direction.
Wherein each of the upper spray portion, the lower spray portion, and the side spray portion includes a plurality of nozzles through which cooling water is sprayed,
Wherein the plurality of nozzles are formed in the upper spray portion, the lower spray portion, and the side spray portion in a plurality of rows, respectively,
Wherein the nozzles in the neighboring rows are arranged alternatingly with each other.
Priority Applications (1)
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KR1020150151646A KR101661670B1 (en) | 2015-10-30 | 2015-10-30 | Intensive quenching apparatus for heat treatment |
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KR1020150151646A KR101661670B1 (en) | 2015-10-30 | 2015-10-30 | Intensive quenching apparatus for heat treatment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101829614B1 (en) * | 2017-11-30 | 2018-02-19 | 권병세 | Device for heat treatment of metal plate |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101492559B1 (en) | 2014-10-20 | 2015-02-12 | (주)이진히팅시스템 | Quenching Apparatus for Heat Treatment |
KR20150061463A (en) * | 2013-11-27 | 2015-06-04 | 동국제강주식회사 | Apparatus for water cooling h-beam of rolling line |
KR101532010B1 (en) * | 2014-03-26 | 2015-06-26 | 동국제강 주식회사 | Apparatus for water cooling h-beam flange of rolling line |
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2015
- 2015-10-30 KR KR1020150151646A patent/KR101661670B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150061463A (en) * | 2013-11-27 | 2015-06-04 | 동국제강주식회사 | Apparatus for water cooling h-beam of rolling line |
KR101532010B1 (en) * | 2014-03-26 | 2015-06-26 | 동국제강 주식회사 | Apparatus for water cooling h-beam flange of rolling line |
KR101492559B1 (en) | 2014-10-20 | 2015-02-12 | (주)이진히팅시스템 | Quenching Apparatus for Heat Treatment |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101829614B1 (en) * | 2017-11-30 | 2018-02-19 | 권병세 | Device for heat treatment of metal plate |
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