KR101657468B1 - Exhaust gas pre-treatment apparatus for incineration treatment of non-degradable noxious gas and exhaust gas pre-treatment method using the same - Google Patents
Exhaust gas pre-treatment apparatus for incineration treatment of non-degradable noxious gas and exhaust gas pre-treatment method using the same Download PDFInfo
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- KR101657468B1 KR101657468B1 KR1020150010727A KR20150010727A KR101657468B1 KR 101657468 B1 KR101657468 B1 KR 101657468B1 KR 1020150010727 A KR1020150010727 A KR 1020150010727A KR 20150010727 A KR20150010727 A KR 20150010727A KR 101657468 B1 KR101657468 B1 KR 101657468B1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/32—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/75—Multi-step processes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2204/00—Supplementary heating arrangements
- F23G2204/20—Supplementary heating arrangements using electric energy
- F23G2204/201—Plasma
Abstract
The present invention relates to an exhaust gas pretreatment apparatus for incinerating incombustible noxious gas and an exhaust gas pretreatment method using the pretreatment apparatus. More particularly, the present invention relates to a supply unit for supplying a noxious decomposable noxious gas; A pre-heating zone for increasing the decomposition reactivity of the noxious gas; An oxidant injector for injecting an oxidant to generate explosive gas and reaction by-product powder among the gases to be treated; An oxidizer reaction unit; And a plasma ignitor added to the reaction part; A reaction part in which a full decomposition reaction is performed; A quenching section for lowering the temperature of the treated gas; And a scrubber for collecting the byproducts. The present invention relates to an exhaust gas pretreatment apparatus for incineration of harmful noxious gas and a pretreatment method using the same.
Description
The present invention relates to a flue gas pretreatment apparatus and a pretreatment method for a refractory noxious gas, and more particularly, to a flue gas pretreatment apparatus and a flue gas pretreatment method for a flue gas, And a dust collecting part for collecting and collecting the by-product powder by using a droplet, and a pretreatment method for an exhaust gas using the same .
Recently, waste gas used in the semiconductor process, flat panel display (FPD), liquid crystal display (LCD) manufacturing process, or as a by-product after use has a great influence on the environment and global warming Are reported.
Particularly, there are NF 3 , SF 6 , PF 6 and N 2 O as the kinds of decomposable gases to be discharged, and silane, TEOS, DCS, WF 6 , TiCl 4 and SiF 4 And it is very corrosive and has very explosive gases such as F 2 , HF, Cl 2 , HCl, ClF 3 , NH 3 , BCl 3 , B 2 H 4 and PH 3 , DCS, WF 6, NH 3, H 2, B 2 H 4, CO, etc. in addition, contains oxygen (O 2), ozone (O 3), the argon inert gas (Ar), helium (he) or the like, Also, various kinds of organic noxious gases generated in various kinds of organic solvents such as acetone, methanol, trichlorethylene and the like which are mainly used in the washing process of the manufacturing process are also included and discharged. As such, various kinds of waste gases emitted from the above process contain highly stable compounds that decompose in the natural state from thousands to tens of thousands of years. Since the global warming index is from thousands to tens of thousands times that of carbon dioxide, As agreed in the Convention, future emissions are strictly limited.
Therefore, technologies for decomposing these gases are required to prevent air pollution caused by these waste gases and global warming. Typical processes for removing such refractory waste gas include an oxidation process such as combustion (Japanese Laid-Open Patent Publication No. 2006-17453), a chemical adsorption process (Korean Patent Publication No. 2003-0078949, and plasma 2008-259953), and the like.
Among them, the oxidation process such as the combustion is usually carried out by heating to a predetermined temperature or higher and then decomposing and discharging it as a harmless gas, or heating and then mixing with another gas to precipitate in powder form. In the case of water- And is recovered and discharged. Among them, the plasma method is widely used for the decomposition and removal of the degradable waste gas. However, the conventional plasma removing technique for the refractory gas is a technique using a plasma torch having a very high temperature. Hundreds of LPM Consumes several tens of kilowatts of power to process the waste gas of a flat panel display (FPD). In a flat panel display (FPD) manufacturing process, the amount of exhaust gas increases to 2500 LPM depending on the case, It is consumed.
All of the above-mentioned waste gas treatment methods are required to heat and decompose the refractory gas. Until now, a plasma arc torch has been used or a direct heating method using a heater has been used. (Korean Patent Publication No. 10-0619237). However, the method of using the heater is relatively inefficient because the electrode has a short life span due to the high temperature and the plasma discharge, Although it has an advantage of being able to treat gas at low cost, it has a drawback (Korean Patent Laid-Open Publication No. 2009-0041880) that it is not easy to treat the waste gas at a high temperature because an indirect heating method using a heater is used. Particularly, a poorly decomposable gas such as PFCs in the waste gas can be decomposed at a temperature of 900 ° C or higher, and it is difficult to heat and maintain the decomposition gas directly to the decomposition temperature.
An object of the present invention is to provide an exhaust gas pretreatment apparatus for incinerating incombustible noxious gas and an exhaust gas pretreatment method using the pretreatment apparatus to increase decomposition reactivity of noxious gas An oxidant injector for increasing the temperature of the waste gas in the pre-heating zone and injecting an oxidant to generate explosive gas and reaction by-product powder in the gas to be treated; An oxidizer reaction unit; And a plasma ignitor added to the reaction part; A reactor in which a full decomposition reaction takes place; A quenching section for lowering the temperature of the treated gas; And a scrubber for collecting reaction byproducts. The present invention also provides a flue gas pretreatment method and apparatus for incineration of noxious harmful gas.
Another problem to be solved by the present invention is to provide a method for pretreating a refractory exhaust gas without explosion by providing continuous ignition by using a plasma igniter in order to prevent a risk of explosion of explosive noxious gas.
In order to accomplish the above object, the present invention provides an exhaust gas pretreatment apparatus for incinerating harmful noxious gas, comprising: an exhaust gas inlet through which a noxious gas is introduced at one end; Oxidant input; A plasma ignitor; A reactor; A quenching section; And an exhaust gas scrubber for decomposing the exhaust gas.
A pre-heating zone may be additionally provided between the exhaust gas inlet and the oxidant inlet.
The preheating zone may be heated at a temperature ranging from 100 to 600 ° C.
A safety device for suppressing a rapid oxidation reaction may be added to the oxidant input part.
At least one oxidizing agent selected from oxygen (O2) or moisture may be added to the oxidant input portion.
The reaction unit may be a chamber structure.
The chamber may form a water film forming portion and inhibit clogging of the reaction-generated powder in the chamber.
The scrubber may be a wet scrubber.
At least one droplet selected from a sparge nozzle, a fogjet nozzle and a spray pyrolysis may be formed on the upstream side of the dust collecting part to aggregate reaction by-products.
The plasma ignitor is composed of at least one plasma ignition part, and the flame is composed of any one or more selected from the longitudinal and transverse directions, and may be overlapped or parallel.
The mixing conditions of the oxidizer mixer and the flue gas may be in the form of one or more of T type, Swirl type, or cyclic type mixing.
The plasma ignition part may be replaced with any one of an electric heater, a combustible gas igniter, a combustible liquid fuel igniter, a combustible solid fuel igniter, an ignition coil, an ignition plug, and a preheating plug.
Also, there is provided a method for pretreating an exhaust gas for incinerating harmful noxious gases, comprising the steps of: supplying an exhaust gas through an exhaust gas inlet provided at one end of a pretreatment apparatus; Introducing an oxidizing agent into the supplied exhaust gas; Reacting the oxidant and the flue gas inside the reactor; A cooling step of lowering the temperature of the reacted exhaust gas; And collecting by-products of the cooled flue-gas. The present invention also provides a flue gas pretreatment method for incineration of noxious gas.
And a step of additionally including a pre-heating zone between the exhaust gas inlet and the oxidizer inlet, wherein the exhaust gas passes through a pre-heating zone and is heated.
The temperature can be raised in the range of 100 to 600 ° C in the pre-heating zone.
The oxidant injector may use a safety device for suppressing a rapid oxidation reaction.
The safety device may be a plasma ignitor.
At least one oxidizing agent selected from oxygen (O 2 ) or moisture may be added to the oxidizing agent supplying step.
The reaction part can be reacted in a chamber structure.
In the reaction chamber, a water film forming part is formed and the reaction-generated powder is prevented from clogging in the chamber.
The dust collecting part may use a wet dust collecting part.
At least one selected from a spar nozzle, a fog jet nozzle and a spray pyrolysis may be used in front of the dust collecting part to collect droplets of the reaction by-products to collect dust.
The present invention also provides an exhaust gas treating apparatus comprising the above-described exhaust gas pretreatment apparatus.
Also, the present invention provides an exhaust gas treating method characterized by using the exhaust gas pretreatment method described above.
As described in detail above, the exhaust gas pretreatment apparatus and the pretreatment method of the present invention are characterized in that after the waste gas is heated through the preliminary heat treatment, the solid reaction by-products generated by the mixing reaction of the oxidizer and the waste gas and the thermal decomposition by the plasma igniter, It is effective to agglomerate into droplets to be generated and to perform a dust collection process in the dust collecting part, thereby increasing the decomposition rate and decomposition efficiency as the decomposition reactivity is increased through the preliminary heat treatment.
1 is a schematic view of an exhaust gas pretreatment apparatus of the present invention.
2 is a flue gas pretreatment method using the flue gas pretreatment apparatus of the present invention.
In the pretreatment reaction for the incombustible waste incineration waste, the present invention has the following characteristics. In the pretreatment reaction for the incombustible waste incineration, the pyrolysis rate and the pyrolysis rate are determined by passing through a pre-heating zone immediately before the off- The temperature of the waste gas is heated to 100 to 600 DEG C and supplied. Generally, the decomposing waste gas is decomposed at a temperature of 900 ° C or higher, but it is preferable to increase the reaction activity of the waste gas by adding a pretreatment section in order to increase decomposition rate and decomposition efficiency.
Before describing the preferred embodiments of the present invention, the present invention relates to a pretreatment apparatus and a pretreatment method for treating a refractory gas, wherein refractory gases include NF 3 , SF 6 , PF 6 , and N 2 O, or a mixture thereof. The silane, TEOS, DCS, WF 6 , TiCl 4 , and SiF 4 generated in the process and emitted are highly corrosive and highly toxic. with F 2, HF, Cl 2, HCl,
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a schematic view showing an exhaust gas pretreatment apparatus according to a preferred embodiment of the present invention, and FIG. 2 is an embodiment for a flue gas pretreatment method using an exhaust gas pretreatment apparatus according to the present invention.
According to the present invention, a preferable structure and structure of a pretreatment apparatus for pretreatment of flue-gas are as follows.
First, the waste gas supplied along the pipe is supplied to the
The waste gas supplied through the
The shearing
The oxidizing agent is introduced into the heated waste gas through the oxidizing
The oxidizing agent supply unit supplies oxidizing agent or moisture capable of promoting oxidation. As the oxidizing agent, at least one selected from oxygen (O 2 ) and moisture may be used, and waste gas and fuel gas may be supplied at the same time. It is to be understood that a gas having a different flammability as the fuel gas and also another gas for inducing the oxidation reaction of the fuel as the oxidizing agent can be applied respectively, and the waste gas and the oxidizing agent can be introduced sequentially or simultaneously . It is preferable that the mixing conditions of the oxidizer mixer and the flue gas are composed of one or more mixing types selected from T type, Swirl type, or cyclic mixing.
The
The high-temperature waste gas thus treated passes through the
The reaction waste gas cooled at the predetermined temperature may be a device capable of forming at least one droplet selected from a spar nozzle, a fogjet nozzle, and a spray pyrolysis device before being supplied to the scrubber unit. Thereby aggregating the fine solid reaction product.
The solid reaction product generated in the
Referring to FIG. 2, an exhaust gas pretreatment method using the exhaust gas pretreatment apparatus includes: (S1) supplying exhaust gas into a pretreatment apparatus for waste gas treatment; A step (S2) of raising the temperature of the waste gas through heating in the shearing heat treatment section; Introducing an oxidizing agent to induce a reaction (S3), and inducing a reaction using a plasma igniter (S4); Performing a combustion reaction inside the reactor (S5); A step (S6) of cooling the waste gas passing through the cooler after the reaction; And collecting the reaction product (S7).
The heat generated in the plasma igniter and the reactor may be recovered from the waste heat for heating in the preheating section.
The kind of the oxidizing agent is not specifically defined in the step of injecting the oxidizing agent into the oxidizing agent (S3). The oxidizing agent may be at least one selected from the group consisting of oxygen (O 2 ) and moisture, May be supplied at the same time. It is to be understood that a gas having a different flammability as the fuel gas and another gas for inducing an oxidation reaction of the fuel as the oxidizing agent can be applied, respectively, and the waste gas and the oxidizing agent can flow into each other sequentially or simultaneously .
In the dust collecting step (S7) for collecting the reaction product, the solid reaction byproduct and the waste gas dissolved in water can be separated by dissolving in water. A droplet selected from a spray nozzle, a fog jet nozzle, and a spray pyrolysis device, which is a device capable of spraying droplets at the front end of the dust collecting step S7, The fine powder can be separated by agglomeration in droplets.
10: Inflow section 20: Shearing heat treatment section
30: oxidizer input unit 40: plasma ignition unit
50: mixing and reacting part 60: reactor
70: cooling unit 80: mist generating unit
90: Dust collector
Claims (24)
Further comprising a pre-heating zone between the flue gas inlet and the oxidant inlet,
The preheating zone is heated in a temperature range of 100 to 600 ° C,
Wherein the oxidant input unit is provided with a safety device for suppressing a rapid oxidation reaction,
Wherein at least one oxidizing agent selected from oxygen (O2) and moisture is added to the oxidant input portion,
The reactor is a chamber structure,
Wherein the chamber is formed with a water film forming portion to inhibit clogging of the reaction-generated powder in the chamber, wherein the chamber is provided with no fuel supply for incineration of noxious gas.
Further comprising a pre-heating zone between the flue gas inlet and the oxidant inlet,
Wherein the exhaust gas passes through a pre-heating zone and is heated,
Heating is carried out in a temperature range of 100 to 600 ° C in the pre-heating zone,
The step of injecting the oxidizing agent uses a safety device for suppressing a rapid oxidation reaction,
Wherein at least one oxidizing agent selected from the group consisting of oxygen (O2) and moisture is added to the oxidizing agent,
The reactor reacts in a chamber structure,
Wherein the chamber is formed with a water film forming part to inhibit clogging of the reaction-generated powder in the chamber, wherein the powder is pretreated with no fuel supply for incineration of harmful gas.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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KR1020150010727A KR101657468B1 (en) | 2015-01-22 | 2015-01-22 | Exhaust gas pre-treatment apparatus for incineration treatment of non-degradable noxious gas and exhaust gas pre-treatment method using the same |
PCT/KR2015/000764 WO2016117735A1 (en) | 2015-01-22 | 2015-01-23 | Flue gas pretreatment apparatus for incineration of non-biodegradable harmful gases, and flue gas pretreatment method using said pretreatment apparatus |
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KR1020150010727A KR101657468B1 (en) | 2015-01-22 | 2015-01-22 | Exhaust gas pre-treatment apparatus for incineration treatment of non-degradable noxious gas and exhaust gas pre-treatment method using the same |
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KR20160090654A KR20160090654A (en) | 2016-08-01 |
KR101657468B1 true KR101657468B1 (en) | 2016-09-19 |
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KR1020150010727A KR101657468B1 (en) | 2015-01-22 | 2015-01-22 | Exhaust gas pre-treatment apparatus for incineration treatment of non-degradable noxious gas and exhaust gas pre-treatment method using the same |
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WO (1) | WO2016117735A1 (en) |
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KR101405166B1 (en) * | 2013-05-15 | 2014-06-10 | 주식회사 케이피씨 | Hybrid scrubber system |
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JP3733631B2 (en) * | 1995-11-28 | 2006-01-11 | 株式会社村田製作所 | Exhaust gas treatment equipment |
JP4497726B2 (en) * | 1998-12-01 | 2010-07-07 | 株式会社荏原製作所 | Exhaust gas treatment equipment |
KR20110117753A (en) * | 2010-04-22 | 2011-10-28 | 주식회사 뉴프로테크 | Gas scrubber |
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KR101405166B1 (en) * | 2013-05-15 | 2014-06-10 | 주식회사 케이피씨 | Hybrid scrubber system |
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