KR101653625B1 - Filament manufacturing apparatus using wasted-rope - Google Patents

Abstract

A filament manufacturing system using a closed rope is disclosed. A filament manufacturing system using a closed rope according to an embodiment of the present invention includes a cutting device for cutting a closed rope to a predetermined length required in a process; A cleaning device that cleans the unit waste rope cut to a predetermined length through a cutting device; And another surface rope which is washed through a cleaning device and rubbed with a spiral saw blade to produce a filament.

Description

[0001] Filament manufacturing apparatus using wasted-rope [0002]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filament manufacturing system using a closed rope, and more particularly, to a filament manufacturing system using a closed rope, in which a high- The present invention relates to a filament manufacturing system using a closed rope that can be applied to various industrial fields such as automobile industry field.

Among the devices used as fishing gear in fishing villages, ropes and nets (hereinafter collectively referred to as ropes) are generally made of polypropylene (PP).

These ropes are known to have a useful life of about two years. In the case of ropes (closed ropes) that have been used for about two years, that is, they are generally disposed of at the end of their useful life.

However, when the waste rope is simply disposed of, for example, incineration, environment pollution occurs.

Recently, recycling methods for pulp ropes have been considered. However, not only is the amount of waste rope collected in fishing villages high, but also the waste rope is attached with salt and various seaweeds and shellfish, so that it is not easy to recycle the waste rope by a simple method.

Especially, since the apparatus or the equipment for collecting and recycling the waste rope is not constructed so far, a large cost may be incurred in the initial construction of the equipment, and thus it is difficult to apply the equipment in practice.

If the melting method, which is a common method in constructing the equipment for recycling the waste rope, is applied, in other words, if the waste rope is to be recycled in the form of melting the waste rope, And equipment for molding a molded article by using a melt of a closed rope are required. Therefore, a great deal of cost is incurred in initial construction.

On the other hand, in various industrial fields, for example, in the automobile industry, regulations on requirements for production of products are gradually strengthened to utilize lightweight materials, natural materials, and recycled materials for interior materials of automobiles.

In Europe, it has been reported that by 2015, the automobile industry must meet the criterion that more than 95% should use recycled materials.

In keeping with this situation, if the waste rope that has been disposed of at the present time can be recycled without being simply incinerated and applied to various industrial fields such as the automobile industry, there will be many benefits in terms of cost and environment as well as industry .

In the case of a closed rope, it is expected that it can be applied to various industrial fields such as the automobile industry if it can be made into a filament by disposing and disposing the waste rope in an appropriate manner because it is formed by twisting or twisting an elongated filament.

However, as described above, waste ropes that have been used for about two years usually contain foreign substances such as seaweeds and various seaweeds and shellfishes, so that they must be appropriately treated. If the waste rope is melted Considering the fact that the properties of the pulp rope are changed, it is impossible to produce high-quality filaments having rigid stiffness. Therefore, a new and advanced technique for producing high-quality filaments that can be recycled using a pulp rope Development is necessary.

Korean Patent Registration No. 10-1213717 Korea Patent Office Registration No. 10-0479527 Korean Patent Application Publication No. 10-2007-0120504

The present invention has been made in view of the above problems, and it is therefore an object of the present invention to provide a method for producing a high quality filament, Filament manufacturing system using a closed rope that can be applied to various industrial fields such as a field.

According to one aspect of the present invention, there is provided a cutting apparatus for cutting a closed rope to a predetermined length required in a process; A cleaning device which cleans the unit closed rope cut by the unit length through the cutting device; And a surface-to-surface apparatus for rubbing the unit closed rope, which has been cleaned through the cleaning apparatus, with a spiral saw blade to produce a filament.

The other surface apparatus comprises: an input unit into which unit cleaned ropes that have been cleaned are input; And a surface unit having the spiral saw blade and connected to the input unit to rub the unit closed rope that has been cleaned.

At least two of the other surface units may be connected to the input unit in an in-line manner to perform a continuous operation of the other surface.

The structures of the plurality of the surface units may all be the same.

Wherein the charging unit comprises: a charging unit frame forming an appearance; And an input unit conveyor that is rotatably coupled to the input unit frame to transfer the cleaned unit closed rope to the adjacent other surface unit.

The input unit frame may be coupled to the neighboring neighboring unit with the rear end thereof being spaced apart from the ground.

Both the upper surface and the lower surface of the input unit conveyor may be arranged in a horizontal direction.

And a closing unit-side closed-loop transfer rotating body for transferring the cleaned unit closing rope to the neighboring one of the other side surface units, the rotating unit being rotated in place and interacting with the input unit conveyor, May be provided.

Wherein the other surface unit comprises: a unit frame; And a other unit conveyor which is rotatably coupled to the other unit frame and transports the unit pulleys conveyed from the input unit or from the other unit on the front side to the other unit on the rear side.

The other surface unit may include a second surface module having a second surface module housing coupled to the outer surface of the spiral saw blade, and performing a surface operation by the action of the spiral saw blade during a rotation operation; And a unitary pulley conveying module disposed behind the other side module with respect to a direction in which the unit closed rope is conveyed and conveying the unit pulley routed backward while interacting with the other side unit conveyor .

The other surface unit conveyor may be tilted in an inclined form on its upper surface.

The upper surface of the other surface unit conveyor can be inclined so that the height from the ground increases from the other surface module to the unit closed loop conveying module.

The other surface unit frame includes: a frame for supporting the other surface module disposed on both sides of the other surface module to support the other surface module; A frame for supporting the unit closed loop conveying module, which is connected to the other side module supporting frame in the lateral direction, and which is disposed on both sides of the unit closed loop conveying module and supports the unit closed loop conveying module; A frame supporting frame disposed between the ground and the other surface module supporting frame and supporting the other surface module supporting frame with respect to the ground surface; And a bridge disposed between the ground and the frame for supporting the unit closed loop conveying module and supporting a frame for supporting the unit closed loop conveying module with respect to the ground.

The connection area between the frame for supporting the unitary closed loop conveying module and the frame for supporting the floor may have a stepped shape and a horizontal bar may be further coupled to the frame for supporting the other side module. The frame may be rotatably coupled with a cover for preventing scattering, which prevents the dust from being scattered when the other surface module is covered.

The other unit frame is coupled to the rear end of the frame for supporting the unitary pulley conveyance module, and is rotated at the same position to interact with the other unit conveyor to transfer the unit pulley to the other unit And may further include a unit-side closed-loop transfer rotary body.

The other side unit closed loop conveying rotary body may be adjustable in height on an elongated cut portion of the frame for supporting the unitary closed loop conveying module.

The other side unit-side closed loop conveying rotary body includes: a rotating body; And a plurality of pulley rope transfer vanes welded to the outer surface of the rotating body.

The plurality of pulley rope transfer blades may be disposed at regular angular intervals along the circumferential direction of the rotary body, and the edge areas of the pulley rope transfer blades may be rounded.

A unit which is connected to the other side module supporting frame adjacent to the other side module and which supports the transfer of the unit closing rope conveyed by the interaction of the front side other side unit side closed loop conveyance rotary body and the other side unit conveyor, And may further include a closed loop transfer support bar.

The position of the unit closed loop conveying support bar relative to the ground can be arranged at a position lower than the position of the other side unit closed loop conveying rotary body.

The spiral saw blade may be spirally arranged and welded to the other surface module housing in unit lengths.

Wherein the unit closed loop conveying module comprises: a pair of module discs spaced apart from each other; A plurality of connection plates connecting the pair of module discs along the circumferential direction of the module disc, and spaced apart from each other; And a unitized rope-contacting net member disposed on an outer surface of the connection plates and contacting the transported unit waste ropes.

The unit closed loop conveying module may further include a pair of netting rings coupled to the pair of modules and supporting the unit closed loop contact net.

A through hole may be formed in the module original.

The plurality of through holes may be arranged on the module disc at regular intervals.

The closed rope may be cut into the unit length while one line is inserted into the cutting device.

The unit length may have a length of 1 to 30 cm.

When the unit closed rope is washed through the cleaning device, the unit closed rope is contained in the washing bag net by a predetermined amount and can be washed together through the cleaning device.

When the unit closed rope is washed through the cleaning device, the unit waste rope contained in the cleaning bag net can be washed with water without detergent.

The process in which the unit closed rope is rubbed through the other surface apparatus can be repeatedly performed a plurality of times.

According to another aspect of the present invention, there is provided a method of cutting a closed rope, the method comprising: cutting a closed rope into unit lengths of 1 to 30 cm; A unitary pulley cleaning step of putting the unit pulley cut in the unit length into a cleaning device to clean the unit pulley; And a step of putting the washed unit rope into the apparatus and rubbing the same using a spiral saw blade of the other surface apparatus.

In the closed loop cutting step, the closed rope may be cut into the unit length while one line is inserted into the cutting apparatus.

When performing the unitized rope washing step, the unitized ropes are contained in the washing bag net by a predetermined amount and can be washed together through the washing apparatus.

When performing the unitized rope washing step, the unitized rope contained in the washing bag net can be washed with water without detergent.

The above-mentioned unit pulley roving surface step may be repeatedly performed a plurality of times.

According to another aspect of the present invention, there is provided a method of manufacturing a pulp rope comprising the steps of: A first other-surface-side pulping-rope cutting step of cutting the first-stage second-surface-closed rope to a unit length of 1 to 30 cm while the first-stage second-surface-side first-stage surface rope is inserted into a cutting device; A first-stage other-surface-based-waste-rope-cleaning step for cleaning the first-stage other-surface-unit-waste-ropes cut by the unit length into a cleaning device to clean the same; And a second step of removing the first-stage unit-wasted rope, which has been cleaned, and secondly rubbing the wasted second unit-wasted rope by using a spiral saw blade of the other-side apparatus. Can be provided.

When performing the first other-side unit closed-loop cleaning step, the first-stage other-side closed-loop ropes are contained in the cleaning bag net by a predetermined amount and can be cleaned together through the cleaning apparatus.

When performing the above-mentioned first-stage other-side waste-rope washing step, the unit waste rope contained in the washing bag net can be washed with water without detergent.

The second step of the second closed loop may be repeated a plurality of times.

According to the present invention, it is possible to manufacture high-quality filaments while retaining the rigid stiffness of the closed rope by using the surface-to-surface method instead of applying the conventional melting method in which physical properties are changed. Accordingly, Can be applied throughout.

1 is a system block diagram of a filament manufacturing system using a closed rope according to an embodiment of the present invention.
Figure 2 is an image of a filament produced by a filament manufacturing system using a closed loop.
3 is a perspective view of a filament manufacturing system using a closed rope according to an embodiment of the present invention.
4 is a front view of Fig.
5 is an enlarged view of the input unit.
6 is a front view of Fig. 5. Fig.
Fig. 7 is a perspective view of the other surface unit disposed at the end of the filament manufacturing system using the closed rope. Fig.
8 is a view showing a state in which two surface units are separated by a distance L. FIG.
Fig. 9 is a front view of Fig. 8. Fig.
10 is an enlarged view of the surface unit.
Fig. 11 is an internal projection view of Fig. 10 in which the other unit frame is processed by a dotted line.
Fig. 12 is a view showing a state in which the cover for scattering prevention is opened in Fig. 10;
13 is a perspective view of the other side module.
14 is a front view of Fig.
15 is a perspective view of the unit closed loop conveying module.
16 is an exploded perspective view of Fig.
Fig. 17 is a perspective view of the other side unit-side closed loop conveying rotary body. Fig.
18 is a cross-sectional view taken along line AA of Fig.
19 is a flowchart of a filament manufacturing method using a closed rope according to an embodiment of the present invention.
20 is a flowchart of a filament manufacturing method using a closed rope according to another embodiment of the present invention.

In order to fully understand the present invention, operational advantages of the present invention, and objects achieved by the practice of the present invention, reference should be made to the accompanying drawings and the accompanying drawings which illustrate preferred embodiments of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Like reference symbols in the drawings denote like elements.

FIG. 1 is a system block diagram of a filament manufacturing system using a closed rope according to an embodiment of the present invention, and FIG. 2 is an image of a filament manufactured by a filament manufacturing system using a closed rope.

Referring to these drawings, the filament manufacturing system using the closed rope according to the present embodiment is not limited to the conventional melting method in which physical properties are changed, but by using the other side method, A cutting device 10 for cutting the closed rope to a predetermined length required in the process, a cleaning device 10 for cleaning the unit closed rope cut in a unit length (constant length) through the cutting device 10, (60) for rotating the unit pulleys, and a surface-facing apparatus (100) for rubbing unit ropes that have been cleaned through the cleaning apparatus (60) with a spiral saw blade (161).

Unlike the other surface device 100 shown in Figs. 3 and 4, the cutting device 10 and the cleaning device 60 are schematically shown in Fig.

The cutting device 10 will be described first, and the cutting device 10 cuts the closed rope to a predetermined length required in the process.

As described above, in the case of a closed rope used as a fishing gear in a fishing village, its length is long to several tens of meters (m). In the case of the closed rope, since the filament shown in the image is formed by twisting, the waste rope is disassembled, that is, when the waste rope is rubbed (disassembled) through the other side apparatus 100, Filaments < / RTI >

A brief summary of the rope is that it is widely used because it is somewhat vulnerable to heat but has a high rigidity. In other words, the rope may be used as an anchor rope to prevent an anchored ship from moving in a wave or wind, a rope to tie a warship or a large ship, a rope to serve as a support for a fishing net, a safety net fence in a construction site, Various types of ropes are used in various environments. The reason why the ropes are used in various places in various places is due to the tough stiffness of the ropes.

However, as described above, ropes used for many years (closed ropes) must be disposed of. In the present embodiment, such waste ropes are heated and melted to form chips (fillets) such as rice balls, The filaments are torn apart, split and loosened in a cotton-like thickness to produce filaments having original stiffness.

The rope is made of polypropylene (PP), which is known to reduce its stiffness when heated. Therefore, when a waste rope is melted by heating to form a chip such as a rice ball (fillet), the original tough stiffness is inevitably vanished and a high-quality filament having rigid rigidity can not be produced.

Therefore, in the present embodiment, instead of applying the conventional melting method in which the physical properties are changed, the filament is made of a high-quality filament while retaining the rigid rigidity of the used rope by using the other surface method (tearing, To be able to do it.

However, in applying the surface-to-surface method, the closed rope having a length as long as several meters to several tens of meters (m) can not be directly applied to the other surface apparatus 100 shown in FIG. 3 and FIG. , And cuts the closed rope having a long length to a predetermined unit length through the cutting device (10). Therefore, any shape may be applied to the cutting apparatus 10.

The closed ropes can be cut into unit lengths while being inserted one by one into the cutting device 10, wherein the unit length may have a length of 1 to 30 cm. The length of the closed rope, which is convenient for proceeding through the apparatus 100 at the other side, may be 5 to 8 cm, more preferably 5 to 7 cm.

If the length of the closed loop rope is cut through the cutting device 10 to a predetermined length, the unit loop rope can be loosened to some extent at the same time as the cutting operation.

Next, the cleaning device 60 serves to clean the unit closed rope cut to a unit length through the cutting device 10. [

In fact, since the pulp rope is collected as it is from the fishing village, the pulp rope may have salt, various seaweeds, and shellfish. Therefore, the cleaning operation is carried out through the cleaning device 60 to remove them before work.

The cleaning device 60 may be a conventional industrial washing machine or the like. When the unitized rope formed by cutting the closed rope through the cleaning device 60 is washed, ). ≪ / RTI >

That is, the unit waste rope may be contained in the washing bag net in which a plurality of through holes are formed, and the washing bag net may be washed in the washing unit 60. In this case, it is convenient to remove the unit closed rope after the completion of the washing as well as the cleaning efficiency.

Can be cleaned with water without a detergent during the cleaning operation of the unit waste rope by the cleaning device 60. This is because filaments to be manufactured later must be applied to various industrial fields such as the automobile industry, and synthetic materials such as detergents should not be added to the raw filament.

The washed unit ropes may be made into filaments by being introduced into the apparatus 100 and then being run on the other side.

However, it is also possible to add a process of drying the unit waste rope that has been cleaned before putting it into the apparatus 100. In this case, it is possible to dry so that the water content of the unit closed rope after the washing is 0 to 3% or less.

If a drying process is added, the unitized rope that has been cleaned may be dried by gas, electricity, or the like. However, there is a disadvantage in that a drying apparatus such as a gas or an electric power consumes a large amount of fuel.

Although natural drying methods can be considered, in the case of natural drying, it is difficult to rapidly lower the moisture content of the unit waste rope.

Therefore, if the drying process is added, superheated steam can be used. Drying with superheated steam is advantageous because it can add a cleaning function to remove discoloration, deodorization, and salty, and it is preferable that the drying proceeds quickly.

Meanwhile, the other surface-side apparatus 100 is cut into unit lengths through the cutting device 10, and then is subjected to a work (disassembly operation) by rinsing the cleaned unit rope through the cleaning apparatus 60 to form filaments . As will be described later in detail, in the case of the other side apparatus 100, the filament is manufactured by rubbing the unitized rope using the helical saw blade 161.

As will be described later, the process in which the unit closed rope is ridden through the apparatus 100 at the other side can be repeatedly performed a plurality of times.

In other words, in the case of the present embodiment, the unit closed rope is repeatedly run over a plurality of times through the six surface units 130, thereby manufacturing a filament having a desired thickness. Of course, this is only one example, so that the other side operation through the unit 130 may be performed in less than or more than six times.

In the case of FIG. 2, the filament gradually becomes thin and soft fiber as the other surface operation is repeatedly performed a plurality of times.

Whether the rope is thick or thin, the pulp rope is made by twisting several strands of a filament made of propylene (PP), and by tearing off the work (rubbing operation) .

In order to dismantle the unit waste rope, it is possible to work such that the thickness of the produced filament is about 1-30 denier, preferably about 4-15 denier, more preferably about 7-8 denier It is advantageous to apply it to various industrial fields including the automobile field by mixing the produced filaments with materials such as kenaf, carpet, floatmet, nonwoven fabric and the like.

In other words, if the fiber thickness of the filament is small, it is easy to carry out secondary processing because it is easy to mix with the other fibers and it is easy to control the content of the mixed fibers as desired and other processing conditions.

However, if the fiber thickness of the filament is too small, it is difficult to finely process the filament, and there is a disadvantage that it must be subjected to various processes and there may be a lot of fine blooms. If it is too thick, it is difficult to perform secondary processing. Therefore, it is desirable to have proper denier. It is needless to say that the scope of the present invention is not limited to these numerical values.

Hereinafter, the unit rope is cut into unit lengths through the cutting device 10, and then the unit rope that has been cleaned through the cleaning device 60 is subjected to a work (disassembly operation) to obtain the filament of the type shown in FIG. 2 100 will be described in detail with reference to FIG. 3 to FIG.

Fig. 3 is a perspective view of a filament manufacturing system using a closed rope according to an embodiment of the present invention, Fig. 4 is a front view of Fig. 3, Fig. 5 is an enlarged view of an input unit, Fig. 6 is a front view of Fig. Fig. 9 is a front view of Fig. 8, Fig. 10 is an enlarged view of the other side unit, Fig. 10 is a front view of the other side unit, Fig. 10 is a perspective view of the other side module, Fig. 14 is a front view of the front side of Fig. 13, Fig. Fig. 15 is an exploded perspective view of Fig. 15, Fig. 17 is a perspective view of the other-side unit closed-loop transfer rotary body, Fig. 18 is a sectional view taken along the line AA in Fig. ≪ RTI ID = 0.0 > 19, < / RTI > Fig.

3 and 4, the other-side apparatus 100 includes a charging unit 110 through which cleaned unit pulp ropes are charged, a charging unit 110 connected to the charging unit 110, And includes a unit 130 that rides on the rope.

As shown in FIGS. 3 to 6, the charging unit 110 is cut into unit lengths through the cutting device 10 and then rinsed through the cleaning device 60 to the unit 130 It is a place to put in.

The input unit 110 includes an input unit frame 111 and an input unit conveyor 113 which is rotatably coupled to the input unit frame 111 to transfer the cleaned unit closed rope to a neighboring surface unit 130. [ .

The input unit frame 111 forms an outer appearance of the input unit 110 and supports the input unit conveyor 113 in a rotatable manner. Therefore, the input unit frame 111 can be made of a metal material which is excellent in rigidity but does not easily deform.

In this embodiment, the input unit frame 111 is not supported on the ground. In other words, in the present embodiment, the input unit frame 111 is coupled to the neighboring opposite side unit 130 with the rear end thereof being disposed apart from the ground. That is, when the rear stepped portion 111a of the input unit frame 111 rides on the stepped portion 143a (see Figs. 7 and 10) formed on the paper supporting frame 143 of the unit 130, When the input unit frame 111 is ridden, it can be fixed to the unit frame 140.

Since the input unit frame 111 can be fixed to the unit frame 140, it is not necessary to additionally provide structures for supporting the input unit frame 111 on the ground. In some cases, the input unit frame 111 ) Can be utilized as a storage place for a unit rope to be cleaned or a storage place for a truck or the like.

The input unit conveyor 113 is rotatably coupled to the input unit frame 111 to transfer the washed unit rope to the neighboring unit 130.

Conveyor rotating sprockets 113a and 113b are rotatably coupled to both ends of the input unit conveyor 113 so that the input unit conveyor 113 can be rotated. One of the conveyor rotary sprockets 113a and 113b may be for driving and the other may be for driving.

The input unit conveyor 113 is disposed in such a manner that the upper surface and the upper surface, particularly the upper surface, are arranged in a horizontal direction. In this state, the unitized rope having been cleaned is transferred to the neighboring surface unit 130.

A closing unit-side closed-loop transfer rotating body 115 is further provided at the rear end region of the input unit frame 111.

The closing unit side closed loop conveying rotating body 115 is provided at the rear end region of the input unit frame 111 adjacent to the other side unit 130 and is rotated in place to interact with the input unit conveyor 113, And transfers the completed unit closed rope to the neighboring surface unit 130. [

The closing unit-side closed loop roving transfer rotating body 115 can be rotatably supported in a region of the first rectangular slotted portion 111b cut off from the upper end of the input unit frame 111 by a predetermined length, The gap (G1, Fig. 6) with the input unit conveyor 113 can be adjusted since the positional movement is possible along the longitudinal direction of the cut-out portion 111b.

The amount of the unit closed rope to be conveyed to the neighboring surface unit 130 can be adjusted according to the gap G1 between the closing unit side closed loop conveying rotating body 115 and the input unit conveyor 113. [

Here, the closing unit side closed loop transfer rotary body 115 is the same as the structure of the other side unit closed rotary transfer rotary body 180 described later with reference to FIG. 16 and FIG. 17, and a detailed description of the structure will be omitted here.

Meanwhile, as shown in FIGS. 3, 4, and 7 to 12, the other unit 130 is connected to the input unit 110, and serves to rub the unit waste rope that has been cleaned.

As described above, the other side work for dismantling the unit waste rope can be performed so that the filament to be produced has a thickness of about 1-30 denier, preferably about 4-15 denier, more preferably about 7-8 denier Processing is advantageous in the secondary processing, that is, when the produced filament is applied to various industrial fields such as automobiles.

Thus, in this embodiment, by applying six surface units 130 so as to satisfy the above conditions, the unit closed ropes can be operated six times to produce filaments of desired thickness.

3 and 4, the units 130 are connected to the input unit 110 in an in-line manner, so that the process of continuous operation can be performed on the other side. Therefore, if the unit closing rope is continuously inserted into the input unit 110, the filament of the desired thickness can be finally taken out through the other units 130, so that the productivity per unit time according to the continuous process can be greatly improved.

The structures of all the other surface units 130 applied to this embodiment are the same. However, as shown in Fig. 7, the unit-side closed-loop transfer rotary body 180 is not installed on the other side unit 130a disposed at the end with respect to the direction in which the unit closed rope is ridden. And all the other surface units 130 have the same structure.

Of course, unlike the drawing, the unit-side closed loop conveying rotary body 180 may be installed if the other side unit 130a disposed at the very end is also provided.

The other side unit 130 includes a unit frame 140, a side unit conveyor 150, a side face module 160, an unit closed loop conveyance module 170, A rope-transferring rotator 180, and a unit-pulley-transferring support bar 190.

The unit frame 140 is a frame that forms an appearance of the unit 130 when the unit frame 140 is ridden. The other side module 160 having a considerable weight and the means for driving the unit 160 and the unit closed loop transfer module 170, the unit side closed loop transfer rotary body 180 and the unit closed loop transfer support bar 190, The unit frame 140 may be made of a rigid metal material.

As described above, the unit frame 140, on the other hand, is a frame that forms an outer appearance of the unit 130 on the other side, and includes the other side module 160 and the means for driving the same, and the unitary closed loop transfer module 170, It is necessary to support the side closed rope feed rotary body 180 and the unit closed rope feed support bar 190. If the unit frame 140 is applied as an integral structure, 140 are also not easy to maintain.

Therefore, in the present embodiment, the other side unit frames 140 are classified and manufactured by connecting them to each other, thereby connecting the other side unit frames 140 to each other. Thus, the other side unit 130 is easily installed.

In other words, in the present embodiment, the other-side unit frame 140 includes a module supporting frame 141, a unitary closed loop conveying module supporting frame 142, a ground supporting frame 143, and a bridge 144 ).

The module supporting frame 141 is disposed on both sides of the other side module 160 to support the other side module 160.

A horizontal bar 141a is further interposed between the pair of the other side module supporting frames 141 so as to cross the pair of side module supporting frames 141. A cover 145 for preventing scattering is provided on the other side of the module supporting frame 141.

The anti-scattering cover 145 is rotatably coupled to an upper portion of the module supporting frame 141 to cover and protect the other side module 160, thereby preventing scattering of dust during the other side operation.

The cover 143 is formed with a closed flange 145a in order to close the cover 145 for preventing the scattering of the light from the cover 142. The closed flange 145a is formed in the width And is supported on the bar 141a, so that the scattering prevention cover 145 can be maintained in the closed state.

The handle 145b is provided on the diverting prevention cover 145 so that the diverging prevention cover 145 can be easily opened and closed as shown in FIGS. 10 and 12. Although the handle 145b is shown on both sides of the scatter preventing cover 145, it need not necessarily be formed at that position.

For reference, unlike the drawing, it is possible to easily observe the internal situation from the outside even if the cover 145 for preventing scattering is not opened even if some observation windows (not shown) are formed on the scatter preventing cover 145 will be.

The unit closed loop transfer module supporting frame 142 is connected to the other side module supporting frame 141 in the lateral direction and is disposed on both sides of the unit closed loop transfer module 170 to support the unit closed loop transfer module 170 .

The ground supporting frame 143 is disposed between the ground and the other side supporting frame 141 to support the other side supporting frame 141 with respect to the ground. Therefore, the ground supporting frame 143 can be applied as a larger structure than the other frame supporting frame 141.

The bridge 144 is disposed between the ground and the frame 142 for supporting the unit closed loop conveying module and serves to support the unit closed loop conveying module supporting frame 142 against the ground. Since the ground supporting frame 143 is supported on the ground in a large area, the bridge 144 does not need to be applied as a large structure.

In this structure, the connecting region of the unit closed loop transfer module supporting frame 142 and the ground supporting frame 143 has a stepped shape in a stepped shape. The stepped portion 143a formed on the ground supporting frame 143 is shaped and mated with the stepped portion 142a of the frame 142 for supporting the unitary closed loop transferring module of the neighboring surface unit 130 It is advantageous to line up the plurality of other surface units 130 in line.

The unit conveyor 150 is rotatably coupled to the unit frame 140 at the time of riding and the unit pulleys conveyed from the input unit 110 or conveyed from the other surface unit 130 at the front are conveyed to the rear surface unit 130 ).

In the present embodiment, the surface unit conveyor 150 is disposed obliquely in an inclined form, unlike the input unit conveyor 113, in the same manner as the input unit conveyor 113 described above.

In other words, the upper surface of the unit conveyor 150 on the other side is inclined so as to have a height from the ground toward the unit closed loop transfer module 170 from the other side module 160. In this case, when the upper surface of the unit conveyor 150 is inclined, since the other surface of the unit conveyor 150 is formed with a constant resistance during the other surface operation with the other surface module 160, the efficiency of the other surface can be increased. In addition, the transport efficiency of the unit closed rope through the unit closed loop transfer module 170 and the other side unit closed loop transfer rotary body 180 can also be enhanced.

As shown in FIGS. 13 and 14, the other side module 160 includes a spiral saw blade 161 that substantially comes into contact with the unit closed rope so as to rub the unit waste rope, and a spiral saw blade 161, And a housing 162. The spiral saw blade 161 serves to advance the other surface by rotating the module rotation shaft 163.

As a result, the other-side module 160 serves to rotate the unit closed rope due to the action of the spiral saw blade 161 during rotation. In order to rotate the other side module 160, a motor (not shown) 163, respectively.

The helical saw blades 161 are spirally arranged and welded to the module housing 162 so that the helical saw blades 161 can be installed on the outer surface of the module housing 162. [ For example, when a spiral saw blade 161 having a unit length is spirally wound on the module housing 162 and welded, a new spiral saw blade 161 is spirally wound from the spiral saw blade 161, Structure can be created.

In this embodiment, the spiral saw blade 161 has a triangular tooth shape eccentric in one direction. Due to this geometrical feature, the unit closed rope is strongly struck, thereby improving the efficiency of the other side of the unit closed rope.

The unit closed loop transfer module 170 is disposed behind the other side module 160 with respect to the direction in which the unit closed rope is conveyed and interacts with the unit conveyor 150 on the other side to move the unit closed rope, It is also responsible for transferring.

Although the unit closed loop conveying module 170 conveys the unit closed rope as a roller structure, the structure of the unit closed loop conveying module 170 is different from a general roller structure as shown in more detail in FIGS. 16 and 17 .

The unit closed loop transfer module 170 includes a pair of module discs 171 spaced apart from each other and a pair of module discs 171 along the circumferential direction of the module disc 171, A plurality of connecting plates 172 arranged on the pair of connecting plates 172, a unit 177 for contacting the unit closed ropes disposed on the outer surfaces of the connecting plates 172, And a pair of ring-shaped rings 174 for supporting the unit-closed rope-contacting flanges 173.

Unlike the conventional method, the unit closed rope contacting net 173 directly contacts the unit closed rope to transfer the unit closed rope backward, so that the conveying efficiency of the unit closed rope can be increased.

The module original disc 171 is provided with a module rotating shaft 171b which forms the rotation axis of the unit closed loop conveying module 170. The module rotation shaft 171b is connected to a motor (not shown) and rotated at a predetermined speed.

The module disc 171 is provided with a through hole 171a. A plurality of through holes 171a may be provided and may be disposed on the module disc 171 at regular intervals.

In this structure, that is, the connecting plates 172 are arranged between the pair of module discs 171, and the netting 173 is arranged outside the connecting plates 172. Then, the pair of netting rings 174 are screwed The unit closed loop transfer module 170 can be manufactured. By separately manufacturing the unit closed loop transfer module 170, the cleaning operation can be facilitated and the unit closed loop contact network 173 can be easily transferred to other parts Easy to replace

The unit-side closed loop conveying rotary body 180 is coupled to the rear end of the unit closed-loop conveying module supporting frame 142 and rotates at the same time, and interacts with the unit conveyor 150, And transports the rope to the neighboring surface unit 130. [

The other side unit-side closed loop conveying rotary body 180 is also rotatably supported on a region of the second rectangular hollow cut-off portion 142b cut off from the upper end of the unit closed pulley conveying module supporting frame 142 by a predetermined length .

At this time, the other-side unit-side closed-loop conveying rotary body 180 is height-adjustably coupled on the second rectangular-shaped cut-out portion 142b of the unit-closed-loop conveying module supporting frame 142. Since the unit-side closed loop conveying rotary body 180 can be moved along the longitudinal direction of the second rectangular cut-away portion 142b, the gap G2 (FIG. 9) with the other-side unit conveyor 150 can be adjusted Which can control the feed amount of the unit closed rope.

17 and 18, the unit-side closed-loop transfer rotary body 180 includes a rotary body 181 and a plurality of closed-loop transfer wings 182 welded to the outer surface of the rotary body 181, .

The plurality of pulley rope transfer vanes 182 may be disposed at equal angular intervals along the circumferential direction of the rotating body 181. In the case of this embodiment, four pulley rope transfer vanes 182 are welded to the outer surface of the rotating body 181, but the number of pulley rope transfer vanes 182 may be less or more than four.

At this time, the edge area of the closed loop transfer blade 182 is rounded. As described above, since the edge region of the closed loop transfer vane 182 is rounded without being sharp, the unit closed loop can be smoothly transferred backward without interruption.

Finally, the unit closed loop transfer support bar 190 is a bar-type structure that is coupled to the module support frame 141 adjacent to the other side module 160.

The unit closed loop conveying support bar 190 supports the transfer of the unit closed loop rope conveyed by the interaction between the front side unit closed loop conveying rotary body 180 on the front side and the unit conveyor 150 on the other side .

At this time, as shown in FIG. 9, when the position of the unit closed loop rope supporting bar 190 rises relative to the ground, the unit closed rope is disposed at a position lower than the position of the unit side closed loop conveying rotary body 180, So that it can be smoothly transferred to the unit 130.

The operation of the filament manufacturing system using the closed rope having such a configuration will be briefly described with reference to FIG.

First, the closed rope is cut to a unit length through the cutting device 10 (S111). In this case, it is possible to cut to a unit length of 1 to 30 cm, which is advantageous for working when a closed rope is used.

Next, the unit closed rope cut into a unit length is put into the cleaning device 60 and cleaned (S112). When washing, a certain amount of closed rope can be put into the washing bag net and washed only with water without detergent.

Thereafter, the cleaned unit loop rope is rubbed into the apparatus 100, rubbed with the helical saw blade 161 of the apparatus 100 a plurality of times (S113), and the filament of the type shown in Fig. 2 is manufactured .

According to the present embodiment having the structure and function as described above, it is possible to manufacture a high-quality filament while retaining the rigid rigidity of the closed rope by using the other surface method instead of applying the conventional melting method in which physical properties are changed Thus, it can be applied to various industrial fields such as automobile industry.

Particularly, according to this embodiment, in the pulp rope processing, since it is not rubbed without heating, it does not change from the inherent property of polypropylene (PP) which is a pulp rope material, and there is no occurrence of shrinkage during re- Stiffness and physical properties can be maintained. That is, in the case of this embodiment, the waste rope is melted by applying heat to the waste rope so as not to make chips (fillets) such as rice balls, but to cut into unit lengths, So that the filament can retain the original tough stiffness as it is. Therefore, there is an advantage that a high-quality filament having a high rigidity can be produced even if it is not costly.

In addition, in the case of this embodiment, since the heating process is not performed, a facility for melting is not required, and the generation of air pollution gas (noxious gas) substances generated during melting can be also prevented.

The filament manufactured according to this embodiment can be applied to various industrial fields such as the automobile industry field. If the filament manufactured in this embodiment is used, various products can be manufactured at a price lower than the cost of polypropylene Therefore, the cost of the product can be reduced. For example, automobile materials such as trunk mat, floor mats, seat back, and other board boards as well as building materials can be manufactured at low cost.

20 is a flowchart of a filament manufacturing method using a closed rope according to another embodiment of the present invention.

In the case of the above-described embodiment, the collected ropes were cut into unit lengths, washed, and then worked on the other side to produce filaments.

However, the filament may be produced by the following method. That is, as shown in Fig. 20, firstly, the step of step S211 of the primary pulley roving is carried out while cutting the pulley rope to 1 to 2 m and rubbing it first. This step can use a separate rim.

Next, the first-stage other-side closed-loop cutting step (S212) for cutting the first-stage second-stage closed rope to a unit length of 1 to 30 cm while the first-stage second-side closed rope is put into the cutting apparatus 10 is performed. In the case of this step, since the primary rudder is cut to a unit length, a primary rudder rope of a thinner thickness than the above-mentioned embodiment can be obtained.

Next, the first-order other-surface-unit-waste-rope-washing step S213 is performed in which the first-order other-surface-unit-waste-ropes cut into unit lengths are charged into the cleaning device 60 for cleaning.

At this time, as described above, a certain amount of the closed loop rope can be put in the washing bag net and washed only with water without detergent.

Then, the cleaned first unit side closed loop rope is loaded into the apparatus 100, and if it is not, the closed loop roving secondary side step S214 is performed by using the helical saw blade 161 of the apparatus 100 in a second round Whereby a filament of a desired shape can be produced. If the second step of the pulley rope is carried out (S214), it is also possible to proceed continuously in six steps as described above.

Even if the method of this embodiment is applied, it is possible to manufacture filaments which can be recycled while appropriately removing the foreign substances contained in the waste rope by deviating from the conventional simple melting method.

It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Accordingly, such modifications or variations are intended to fall within the scope of the appended claims.

10: cutting device 60: cleaning device
100: Facing device 110: Input unit
111: input unit frame 113: input unit conveyor
115: closing unit-side closed-loop transfer rotating body 130:
140: Rear unit frame 141: Rear frame supporting frame
142: frame for supporting the closed-loop transfer module 143: frame for supporting the floor
144: Bridge 150: Ride unit conveyor
160: Facing module 161: Spiral saw blade
162: Rear module housing 170: Unit closed rope feed module
171: module disc 172: connection plate
173: Closed loop for contacting the unit closed rope 174:
180: Reverse side unit-side closed loop transfer rotary body 181: Rotating body
182: closed-loop transfer wing
190: Unit closed rope feed support bar

Claims (39)

A cutting device for cutting the closed rope to a predetermined length required in the process;
A cleaning device for cleaning the unit closed rope cut at the predetermined length through the cutting device; And
And an other surface apparatus having a charging unit to which the cleaned unit waste rope is charged and a other surface unit connected to the charging unit and made of a filament by rubbing the unit waste rope with a spiral saw blade,
The above-
A unit frame; And
A second surface module having a second surface module housing coupled to the outer surface of the spiral saw blade, the second surface module performing a surface operation by the action of the spiral saw blade during a rotation operation; And
And a unit pulley conveying module disposed behind the other surface module with respect to a direction in which the unit pulley rope is conveyed and conveying the unit pulley routed backward in interaction with the other surface unit conveyor,
The other unit frame includes:
A second module supporting frame disposed on both sides of the second module to support the second module; And
And a frame for supporting the unit closed loop conveying module, which is connected to the other side module supporting frame in the lateral direction and disposed on both sides of the unit closed loop conveying module to support the unit closed loop conveying module. Filament manufacturing system. delete The method according to claim 1,
Wherein at least two of the other surface units are provided and connected to the input unit in an in-line manner to perform a continuous operation of the other surface. The method of claim 3,
And the plurality of the other surface units are all the same in structure. The method according to claim 1,
The charging unit includes:
An input unit frame for forming an appearance; And
And an input unit conveyor rotatably coupled to the input unit frame for transferring the cleaned unit closed rope to the adjacent other surface unit. 6. The method of claim 5,
Wherein the input unit frame is coupled to the other surface unit adjacent to the rear end in a state where the input unit frame is spaced apart from the ground surface. 6. The method of claim 5,
Wherein the input unit conveyor is arranged such that both the upper surface and the lower surface thereof are parallel to each other in the horizontal direction. 6. The method of claim 5,
And a closing unit-side closed-loop transfer rotating body for transferring the cleaned unit closing rope to the neighboring one of the other side surface units, the rotating unit being rotated in place and interacting with the input unit conveyor, Wherein the filament is made of a thermoplastic resin. The method according to claim 1,
The above-
Further comprising a unit conveyor rotatably coupled to the other unit frame for transferring the unit pulleys conveyed from the input unit or conveyed from the other unit on the front side to the other unit on the rear side, Filament manufacturing system. delete 10. The method of claim 9,
And the other surface of the unit conveyor is obliquely arranged in an inclined form on the upper surface thereof. 12. The method of claim 11,
Wherein the upper surface of the other unit conveyor is inclined so that the height from the ground increases from the other surface module toward the unit closed loop transfer module. The method according to claim 1,
The other unit frame includes:
A frame supporting frame disposed between the ground and the other surface module supporting frame and supporting the other surface module supporting frame with respect to the ground surface; And
Further comprising a bridge disposed between the ground and the frame for supporting the unit closed loop conveying module and supporting a frame for supporting the unit closed loop conveying module with respect to the ground. 14. The method of claim 13,
Wherein the connection area between the frame for supporting the unitary loop lifting module and the frame for supporting the ground surface has a stepped shape in a stepped shape,
A lateral bar is further coupled to the other side module support frame,
Wherein the frame for supporting the other surface module is rotatably coupled to a cover for preventing scattering, which prevents scattering of dust during operation when the other surface module is covered. 14. The method of claim 13,
The other unit frame includes:
Side unit is connected to the rear end of the frame for supporting the unit closed-loop conveying module, and is rotated at the same position to interact with the other side unit conveyor to convey the unit closed rope, Further comprising a rotating body. ≪ RTI ID = 0.0 > 8. < / RTI > 16. The method of claim 15,
And the other side unit closed loop conveying rotary body is coupled to the elongated cutout portion of the frame for supporting the unitary closed loop conveying module so as to be adjustable in height. 16. The method of claim 15,
The other-side unit-side closed-loop-conveying rotating body includes:
A rotating body; And
And a plurality of closed loop transfer vanes welded to the outer surface of the rotating body. 18. The method of claim 17,
The plurality of pulley rope transfer blades are disposed at equal angular intervals along the circumferential direction of the rotating body,
Wherein the edge area of the closed loop transfer blade is subjected to rounding treatment. 16. The method of claim 15,
A unit which is connected to the other side module supporting frame adjacent to the other side module and which supports the transfer of the unit closing rope conveyed by the interaction of the front side other side unit side closed loop conveyance rotary body and the other side unit conveyor, Further comprising a closed loop transfer support bar. ≪ Desc / Clms Page number 13 > 20. The method of claim 19,
Wherein the position of the unit closed loop transfer support bar relative to the ground is disposed at a position lower than the position of the other unit side closed loop transfer rotary body. The method according to claim 1,
Wherein the spiral saw blade is spirally arranged and welded to the other surface module housing by a predetermined length. The method according to claim 1,
Wherein the unit closed loop conveying module comprises:
A pair of module discs spaced apart from each other;
A plurality of connection plates connecting the pair of module discs along the circumferential direction of the module disc, and spaced apart from each other; And
And a unit rope-contacting net disposed on an outer surface of the connecting plates and contacting the unit ropes to be conveyed. 23. The method of claim 22,
Wherein the unit closed loop conveying module comprises:
Further comprising a pair of netting rings coupled to the pair of module discs, respectively, for supporting the netting for contacting the unitary looping ropes. 23. The method of claim 22,
And a through hole is formed in the module original. 25. The method of claim 24,
Wherein the plurality of through-holes are provided at equal intervals on the module master. The method according to claim 1,
Wherein the closed rope is cut into the predetermined length while being inserted into the cutting device one by one. 27. The method of claim 26,
Wherein the predetermined length has a length of 1 to 30 cm. The method according to claim 1,
Wherein when the unit closed rope is washed through the cleaning device, the unit closed rope is contained in the washing bag net by a predetermined amount and is cleaned together through the washing device. 29. The method of claim 28,
Wherein when the unit closed rope is washed through the cleaning device, the unit waste rope contained in the cleaning bag net is washed with water without detergent. The method according to claim 1,
Wherein the step of rubbing the unitized rope through the other surface device is repeatedly performed a plurality of times. delete delete delete delete delete delete delete delete delete

Images