KR101638749B1 - Method for manufacturing elbow used in connecting high pressure pipe - Google Patents
Method for manufacturing elbow used in connecting high pressure pipe Download PDFInfo
- Publication number
- KR101638749B1 KR101638749B1 KR1020150170383A KR20150170383A KR101638749B1 KR 101638749 B1 KR101638749 B1 KR 101638749B1 KR 1020150170383 A KR1020150170383 A KR 1020150170383A KR 20150170383 A KR20150170383 A KR 20150170383A KR 101638749 B1 KR101638749 B1 KR 101638749B1
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- KR
- South Korea
- Prior art keywords
- bending
- elbow
- press
- elbow material
- mold
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/04—Stamping using rigid devices or tools for dimpling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B5/36—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes
- B23B5/46—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes for turning helical or spiral surfaces
- B23B5/48—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes for turning helical or spiral surfaces for cutting grooves, e.g. oil grooves of helicoidal shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P13/00—Making metal objects by operations essentially involving machining but not covered by a single other subclass
- B23P13/02—Making metal objects by operations essentially involving machining but not covered by a single other subclass in which only the machining operations are important
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P17/00—Metal-working operations, not covered by a single other subclass or another group in this subclass
- B23P17/02—Single metal-working processes; Machines or apparatus therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L43/00—Bends; Siphons
- F16L43/001—Bends; Siphons made of metal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Branch Pipes, Bends, And The Like (AREA)
Abstract
Description
The present invention relates to a method of manufacturing an elbow for connecting a high-pressure pipe.
In general, pipe bends are pipe joints used to connect to a position that changes the flow direction of a fluid such as liquid or gas flowing inside the pipe. This curved tube is called 'elbow', meaning 'tube bent in the shape of an elbow' in a dictionary meaning.
The elbow for connecting a high-pressure pipe according to the related art is used by connecting the
2, the
In order to manufacture an elbow for connecting a high-pressure pipe according to the related art, a thick metal plate is cut out, and then an elbow material is formed in a right angle, and the
However, in the above-described conventional method for manufacturing an elbow for connecting a high-pressure pipe, since the first thick metal plate is cut in a right angle shape in accordance with its size and then drilling is required twice, the machining process becomes complicated, It is necessary that a separate step for removing such scratches is required in the
Meanwhile, the bending process may be performed using a jig or a metal mold in a different method of manufacturing an elbow for connecting a high-pressure pipe according to the related art. At this time, the
It is an object of the present invention, which has been devised to solve the above-mentioned problems, to provide a high-pressure pipe connecting elbow for bending a pipe, which simplifies a manufacturing process and improves productivity and production cost, The present invention provides a method of manufacturing an elbow for connecting a high-pressure pipe, which is capable of securing a smooth fluid flow without additional contraction and of forming a tool groove into which a tool is inserted.
Other objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and preferred embodiments with reference to the accompanying drawings.
According to another aspect of the present invention, there is provided a method of manufacturing an elbow for connecting a high-pressure pipe, comprising the steps of preparing an elbow material by cutting an elongated pipe material according to a length of the elbow to be manufactured, A bending press step of bending the bent elbows to be bent at a right angle by a bending press die, a step of press-bonding the bended elbow material with a press-forming press mold so as to form upper and lower tool grooves in the upper and lower bent portions of the elbow material, And a thread forming step of machining the threads at both ends of the material.
The elbow material preparing step may include a pipe material drawing step of producing the pipe material by drawing processing, and an elbow material cutting step of cutting the pipe material into an elbow material having a predetermined length.
The bending press mold includes a bending lower mold having a bent seating portion recessed downward at the center thereof, and a lower bending lower mold that is installed so as to be able to move up and down above the lower bending mold, Wherein the bending press step includes an elbow material placing step in which both ends of the elbow material are held at both ends of the bending seating part of the bending lower mold; And an elbow material bending step in which the bending work is performed by bending the elbow material while being bent toward the mold so as to be fitted to the bending seat of the bending lower mold.
Further, the press-press die includes a press-fit lower mold having protrusions protruded when the bent bending elbow material is fixed in a horizontal state and pressed so as to contact the lower surface of the bent portion of the fixed elbow material; And a press-fit upper mold provided so as to be vertically movable up and down, wherein the press-fit upper surface protrusion is protruded so as to face the protrusion so as to contact the upper surface of the bent portion of the elbow material upon descending, Wherein the elbow material is fixed to the press-down lower mold in a horizontal state so that the elbow material is brought into contact with the protrusion when the press-down lower mold is pressed, and a lower step of lowering the upper press mold toward the press- A protrusion presses the upper surface of the bent portion of the elbow material, and when the pressing is performed, the protrusion presses the lower surface of the bent portion of the elbow material While complex is characterized in that it comprises a tooling groove forming step of the recessed groove to the upper and lower tooling to form the bending part of the elbow material.
Further, the pipe material is manufactured by drawing and forming to have an outer diameter of 16 mm and an inner diameter of 5 mm.
In the bending press mold, the bending seating portion of the bending lower mold is recessed downward at an angle of 88 degrees, the recessed edge is rounded to a radius of 23 mm (R23), and the bending upper mold is bent at an angle of 85 degrees And the protruding edge is rounded to a radius of 7 mm (R7).
In addition, the above-mentioned elbow material groove is formed to be recessed in the upper and lower portions to a depth of 1 to 2 mm, respectively.
The method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention is characterized in that an elbow for connecting a high-pressure pipe is manufactured by bending to simplify a processing process, It is possible to secure a smooth fluid flow and to form a groove of the tool hole into which the tool is inserted, thereby facilitating assembly and disassembly.
1 is a side view showing a state in which a high-pressure pipe connecting elbow according to a related art is installed in a pipe block,
2 is a cross-sectional view of a high-pressure pipe connecting elbow in the embodiment of FIG. 1,
3 is a flowchart showing a first embodiment of a method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention,
4 is a flowchart showing a second embodiment of a method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention,
FIG. 5 is an explanatory view showing a processing procedure of the elbow material preparing step of the embodiment of FIGS. 3 and 4,
FIG. 6 is a cross-sectional view showing a pipe material manufactured according to the embodiment of FIG. 5,
7 is a flowchart showing a third embodiment of a method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention,
FIG. 8 is an explanatory view showing a machining process of a bending press step in the embodiments of FIGS. 3 and 7,
FIG. 9 is a perspective view schematically showing a bending press die used in the bending press step in the embodiment of FIGS. 3 and 7,
FIGS. 10 and 11 are perspective views illustrating a bending press process according to the embodiment of FIG. 9,
FIG. 12 is a view showing a bending-pressed elbow material and a projection sectional view in the process of bending press step through the embodiment of FIG. 8,
13 is a flowchart showing a fourth embodiment of a method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention,
FIG. 14 is an explanatory view showing a process of a press-pressing step in the embodiment of FIGS. 3 and 13,
FIG. 15 is a view showing a compression-pressed elbow material and a projection sectional view in the process of press-pressing step through the embodiment of FIG. 14,
16 is a perspective view of the embodiment of Fig. 15,
17 is a side view of the elbow fabricated through the thread forming steps of the embodiments of Figs. 3, 4, 7 and 13,
18 is a cross-sectional view of the embodiment of Fig.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of a method of manufacturing an elbow for connecting a high-pressure pipe according to the present invention will be described in detail with reference to the accompanying drawings.
The method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention includes an elbow material preparing step (S100), a bending press step (S200), a pressing press step (S300) and a thread forming step (S400) . The elbow material preparation step S100 includes a pipe material drawing step S110 and an elbow material cutting step S120 as shown in FIG. 4, and the bending press step S200 is a step The elbow material fixing step S210 and the elbow material bending step S220 include the elbow material fixing step S310 and the tool groove forming step S320 as shown in FIG. ).
As shown in FIGS. 3 to 5, the long
The bending press step (S200) bends the elbow material (110) at right angles by the bending press mold (300) as shown in FIGS. 8 and 9, the
12, the
The elliptical shape of the inner diameter generated in the
That is, in the pressing press step S300, as shown in FIGS. 13 to 15, the
As shown in FIG. 15, in the upper and lower surfaces of the
Finally, in the thread forming step S400,
As described above, the method for manufacturing an elbow for connecting a high-pressure pipe according to the present invention is a method for manufacturing an
The embodiments of the present invention described above and shown in the drawings should not be construed as limiting the technical idea of the present invention. The scope of protection of the present invention is limited only by the matters described in the claims, and those skilled in the art will be able to modify the technical idea of the present invention in various forms. Accordingly, such improvements and modifications will fall within the scope of the present invention as long as they are obvious to those skilled in the art.
100: Pipe material
110: Elbow material 111: Bend
112: tool groove 113: threaded
200: Elbow
300: Bending Press Mold
310: Bending lower mold 311: Bending seat
320: upper bending metal mold 321:
400: Crimping press mold
410: Crimped lower mold 411: When pressed,
420: upper press mold 421: press upper mold projection
S100: Elbow material preparation step
S110: Pipe material drawing step S120: Elbow material cutting step
S200: Bending Press Stage
S210: Elbow material mounting step S220: Elbow material bending step
S300: Crimping press step
S310: Elbow material fixing step S320: tool groove forming step
S400: thread forming step
Claims (7)
Wherein the compression press mold comprises:
A press-fit lower mold having protrusions protruded when the bended elbow material is fixed in a horizontal state and pressed so as to contact the lower surface of the bent portion of the fixed elbow material;
And a press-fit upper mold provided so as to be vertically movable upward and downward above the press-down lower mold and having a press-fit upper surface protrusion protruded to face the protrusion so as to contact the upper surface of the bent portion of the elbow material when the press-
The press-
An elbow material fixing step in which the elbow material is horizontally fixed to the press-down lower mold so that the lower surface of the bent portion of the elbow material is in contact with the protrusion when the press-
The upper press mold is lowered toward the press lower mold so that the press upper surface protrusion presses the upper surface of the bent portion of the elbow material so that the protrusion presses the lower surface of the bent portion of the elbow material, And a tool groove forming step of forming upper and lower tool groove grooves in the upper and lower parts.
The elbow material preparation step may include:
A pipe material drawing step of producing the pipe material by a drawing process,
And an elbow material cutting step of cutting the pipe material into an elbow material having a predetermined length.
The bending press mold includes:
A bending lower mold having a bent seating portion recessed downward in a central direction,
And a bending upper mold which is installed above the bending lower mold so as to be able to move up and down,
The bending press step comprises:
An elbow material placing step in which both ends of the elbow material are held at both ends of the bending seating portion of the bending lower die;
And an elbow material bending step in which the bending upper die is lowered toward the lower bending die to form the bending lower end of the elbow material in the bending seating part of the lower bending while bending the elbow material. Gt;
Wherein the pipe material is manufactured by drawing and forming to an outer diameter of 16 mm and an inner diameter of 5 mm.
The bending press mold includes:
The bent seating portion of the bending lower metal mold is depressed downward at an angle of 88 degrees, the recessed edge is rounded to a radius of 23 mm (R23)
Wherein the bending upper portion of the bending upper mold is pushed downward at an angle of 85 degrees and the protruding edge is rounded to a radius of 7 mm (R7).
Wherein the tool groove of the elbow material is recessed in the upper and lower portions to a depth of 1 to 2 mm, respectively.
Priority Applications (1)
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KR1020150170383A KR101638749B1 (en) | 2015-12-02 | 2015-12-02 | Method for manufacturing elbow used in connecting high pressure pipe |
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KR1020150170383A KR101638749B1 (en) | 2015-12-02 | 2015-12-02 | Method for manufacturing elbow used in connecting high pressure pipe |
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KR101638749B1 true KR101638749B1 (en) | 2016-07-11 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101677396B1 (en) | 2015-11-02 | 2016-11-18 | 주식회사 포스코 | Ultra high strength steel sheet having excellent formability and expandability, and method for manufacturing the same |
KR200485798Y1 (en) * | 2017-04-10 | 2018-02-26 | 신영공업 주식회사 | Joint pipe for fire hydrant hose reel |
KR102125037B1 (en) | 2018-12-28 | 2020-06-19 | (주)태경유압기계 | An Automatic Pipe Bending Apparatus |
KR20220040582A (en) * | 2020-09-24 | 2022-03-31 | 김금식 | Rod-shaped pipe connection method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06210377A (en) * | 1993-01-13 | 1994-08-02 | Sakuhei Fujita | Method for forming elbow by metallic pipe |
JPH1099917A (en) * | 1996-09-30 | 1998-04-21 | Mitsuike Kogyo Kk | Pressing device |
JP2002172428A (en) * | 2000-12-01 | 2002-06-18 | Tokiwa Seiki Kk | Method and apparatus for manufacturing thick bent-tube |
KR100396307B1 (en) * | 2000-11-30 | 2003-08-27 | 토키와 세이키 가부시키가이샤 | Method and apparatus for manufacturing thick-walled bent pipe |
-
2015
- 2015-12-02 KR KR1020150170383A patent/KR101638749B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06210377A (en) * | 1993-01-13 | 1994-08-02 | Sakuhei Fujita | Method for forming elbow by metallic pipe |
JPH1099917A (en) * | 1996-09-30 | 1998-04-21 | Mitsuike Kogyo Kk | Pressing device |
KR100396307B1 (en) * | 2000-11-30 | 2003-08-27 | 토키와 세이키 가부시키가이샤 | Method and apparatus for manufacturing thick-walled bent pipe |
JP2002172428A (en) * | 2000-12-01 | 2002-06-18 | Tokiwa Seiki Kk | Method and apparatus for manufacturing thick bent-tube |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101677396B1 (en) | 2015-11-02 | 2016-11-18 | 주식회사 포스코 | Ultra high strength steel sheet having excellent formability and expandability, and method for manufacturing the same |
KR200485798Y1 (en) * | 2017-04-10 | 2018-02-26 | 신영공업 주식회사 | Joint pipe for fire hydrant hose reel |
KR102125037B1 (en) | 2018-12-28 | 2020-06-19 | (주)태경유압기계 | An Automatic Pipe Bending Apparatus |
KR20220040582A (en) * | 2020-09-24 | 2022-03-31 | 김금식 | Rod-shaped pipe connection method |
KR102384405B1 (en) * | 2020-09-24 | 2022-04-07 | 김금식 | Rod-shaped pipe connection method |
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