KR101631905B1 - Device of Cleaner of Railroad Crossties - Google Patents

Abstract

The present invention relates to an apparatus to clean a railroad crosstie comprising: a large bench (1) installed in the front; a hot water cleaning apparatus (2) installed in the front of the large bench (1) and having a plurality of toothed rolls (130) to move an inserted crosstie forward, a plurality of spray units (200) to spray hot water and clean using the hot water and a plurality of brush units; a small bench (3) installed in the front of the hot water cleaning apparatus (2); an emulsifier cleaning apparatus (4) installed in the front of the small bench (3) and having the plurality of toothed rolls (130) to move an inserted crosstie forward, the plurality of spray units (200) to spray emulsifiers and clean using the emulsifiers and the plurality of brush units; a first cleaning apparatus (5) having the small bench (3) installed in the front of the emulsifier cleaning apparatus (4), the plurality of toothed rolls (130) to move an inserted crosstie forward, the plurality of spray units (200) to spray hot water and clean using the hot water and a plurality of brush units; a vapor spray apparatus (800) installed on one side of the front of the large bench (1); a second cleaning apparatus (500-1) installed on the other side of the front of the large bench (1); and a dryer (900) installed in the front of the second cleaning apparatus (500-1).

Description

Device of Cleaner of Railroad Crossties [

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a railway sleeper cleansing apparatus for cleaning railway sleepers in order to recycle waste railway sleepers.

In general, railway sleepers are arranged at appropriate intervals in the ground, and rail mounted on the railway, and the load of the train is transferred to the bedrock. Such wooden sleepers have no advantage of heat shrinkage, easy handling and excellent vibration absorbing effect. Instead, they are easily corroded by wind and rain, and are easily damaged by various larvae of trees. It is necessary to apply oil for preventing corrosion and insect pest to the surface at all times. In order to use it as a sleeping pad, it is necessary to use wood having a considerable number of wastes to consume resources. Recently, due to depletion of wood resources, , And sleeves modified by synthetic resin.

The railway sleepers used in the above manner are crushed to be used as synthetic wood, or used in mountain trails or stairs in parks. However, due to oil or asphalt being applied to railway sleepers, there is a problem of soil contamination, Has come.

In the Korean Patent Laid-Open Publication No. 1020120001348 (Jan. 14, 2012), the B, C, D and E layers are successively dried on the reference A layer, and the aggregates, sand and scrap are obtained And can be transported by a freight car. The first conveyor is installed on one side of the dry matter and carries the waste concrete tread to the E layer from the ground. The hopper feeder is installed on the E-layer, receives the waste concrete tie from the first conveyor, aligns and feeds it. The jaw crusher is installed on the E-layer and takes the waste concrete tie from the hopper feeder and crushes it with the primary crush. The first metal sorting device is installed in the D layer, and picks up primary scraps discharged from the jaw crusher to sort scrap metal. The first cone crusher is installed in the D layer, and receives the primary crushed material discharged from the first metal sorting device and crushes it with the secondary crushed material. The first vibratory screen is installed in the C layer, receives a secondary crushed material discharged from the first con- crusher, and selects a concrete crumb from the secondary crushed material. The second cone crusher is installed in the B-layer, receives the concrete mass discharged from the first vibrating screen, and crushes it with aggregate and sand. The second conveyor is installed so as to connect the A layer and the E layer, and the aggregate and the sand are transferred from the first vibrating screen and the second cone crusher to the A layer and conveyed to the E layer. The log cleaner is installed in the D layer, and the aggregate and the sand are transferred from the second conveyor, and the foreign matter is washed with water. The second vibration screen is installed in the C layer, and collects the aggregate, sand, water and foreign matter discharged from the log washer. The third vibration screen is installed in the B layer, and sand, water and foreign matter discharged from the second vibration screen are handed over to select sand. The collecting tank is installed on the A-layer, and a recycling system of a waste concrete sleeper for recovering high-quality aggregate and sand by crushing a waste concrete sleeper collecting sludge discharged from a third vibration screen is disclosed,

Korean Patent Registration No. 10-0523232 discloses a mixture of recycled natural rubber pieces and recycled vulcanized rubber pieces of less than 30 meshes (590 microns) at a weight ratio of 10-35 WT% of natural rubber and 65-90 WT% of vulcanized rubber Wherein the pressed product has a temperature of 116-188 DEG C,

In this Publication No. 10-0003125, the wood is treated with caustic soda and brine, and there is almost no tubule, and the water-absorbing resin component is completely eluted, so that it is impossible to infiltrate the water. Even if the object is left to stand for a long time, , The oak is removed from the oak, or, if necessary, cut into strips, immersed in a 1-2% caustic soda solution at 50-60 degrees Celsius for 12-15 hours, then cooled to 60-80 degrees Celsius for 15-20% It can be seen that the wood treatment method in which the salted water is immersed in salt water for 15 to 20 hours, the shade is shaken for 5-7 days, immersed again in 0.1-0.2% caustic soda solution, washed with water and dried.

1. Korean Patent Laid-Open Publication No. 1020120001348 (Jan. 14, 2012) 2. Registered Patent Registration No. 10-0523232 3. Domestic Patent Registration Registration No. 10-0003125

It is a problem to be solved by the present invention to develop a device that can be used in a stairway of a trail, a park,

In order to solve the above-mentioned problems, the present invention relates to an image processing apparatus, BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improved railway sleeper cleansing apparatus,

In order to recycle the 5% oil impregnated in the railway sleepers to less than 0.8%, it is recycled as an eco-friendly sleepers by washing with water and emulsifier and brushing in a continuous process, so as to spray water, emulsifier, It is an object of the present invention to provide a railway sleeper cleaning apparatus in which a steam spraying device and a cleaning device are additionally provided on the back surface of a brush constituted device.

The present invention relates to a method of controlling a railway sleeper by introducing a railway sleeper in a continuous process and then subjecting the railway sleeper to 5% of oil impregnated with water by washing with water, brush, emulsifier washing, brush, water washing brush, By recycling them as eco-friendly sleepers, it is economically beneficial to recycle the railway sleepers that are discarded and to reduce soil pollution during recycling.

BRIEF DESCRIPTION OF THE DRAWINGS FIG.
Fig. 2 Detailed drawing of a large railroad sleeping pad cleaning apparatus of the present invention
Side sectional view 2A, flat sectional view 2B,
3 is a front sectional view showing a state in which the driving motor and the injecting apparatus of the present invention are mounted
4 is a detailed view of the hot water jetting apparatus of the present invention
Fig. 5 is a detailed view showing the state where the driving motor, the pump, and the horizontal and vertical brushes of the present invention are mounted.
6 is a plan view of the railway sleeper washing apparatus of the present invention.
7 is a side detail view of the railway sleeper washing apparatus of the present invention;
Fig. 8 Detail view of the flat section showing the horizontal and vertical brushes of the present invention
Fig. 9 Detailed view of the small workbench of the railway sleeper washing apparatus of the present invention

A plurality of gear rolls 130 installed on the front surface of the large workbench 1 for forwarding the incoming railbreaker to the front, A hot water washing device 2 provided with a plurality of brush devices, a small work table 3 provided on the front surface of the hot water washing device 2, and a small work table 3 A plurality of gear rollers 130 installed on the front of the railway treader for advancing an incoming railroad treader forward, a plurality of sprayers 200 for spraying and cleaning emulsifiers, an emulsifier cleaning device 4 having a plurality of brush devices, A small work table 3 installed on the front surface of the emulsifier cleaning device 4, a plurality of gear rolls 130 installed on the front surface of the work table 3 to advance the railroad treads forward, A plurality of injection devices 200 A first cleaning device 5 provided with a plurality of brush devices, a large workbench 1 installed on the front surface of the first cleaning device 5, A second cleaning device 500-1 installed on the other side of the front surface of the work table 1 and a second cleaning device 500-1 installed on the other side of the front surface of the work table 1, And a dryer (900) installed on the front of the railway sleepers.

The present invention relates to a device to take advantage of the improved method is to wash the railway ties to water and an emulsifier with brushing of spraying and brush and then heated with steam, washed and dried,

After passing through a first jetting device for spraying and washing warm water, the railway sleepers guided by the continuously rotated gear rolls are subjected to primary brushing by first horizontal and vertical brush rotation, Hot water is sprayed through the second sprayer, second brushing is performed by rotation of the second horizontal brush and the vertical brush, and then the first hot water washing step is performed by the third jetting device,

The railroad sleepers continuously guided by the guide rollers through the emulsifier washing step are passed through the first emulsifier jetting device for emulsifying agent and then subjected to tertiary brushing by the rotation of the third horizontal and vertical brushes, Spraying the emulsifier through the jetting device, fourthly brushing by rotation of the fourth horizontal and vertical brushes, then rinsing the emulsifier with the third emulsifier spraying device,

In the water washing step, the rail sleepers continuously guided by the guide rollers are passed through a fourth water jetting device and then subjected to fifth-order brushing by the rotation of the fifth horizontal and vertical brushes, After spraying water through the jetting device, brushing it again by rotation of the sixth horizontal and vertical brushes, and then subjecting it to a water washing step at room temperature by a sixth jetting device, , ≪ / RTI >

And the second sleeping device installed on the other side, and then dried by a drier.

The present invention relates to a railway sleeper in which a gear roll (130) having a plurality of gears (131) spaced by a predetermined distance is moved by rotation of a drive motor (100) And five gear rolls 130 as described above are installed on the working plate at a predetermined interval to continuously convey the railroad sleepers,

Three injection apparatuses 200 each having a rectangular nozzle tube composed of a pipe material are provided at intervals of three, a pump and a nozzle tube are connected to each other to supply water of hot water, emulsifier,

The brush device is provided to horizontally brush the upper and lower portions of the railway sleepers by vertically spacing the horizontal brushes and to brush the left and right sides of the railway sleepers by installing vertical brushes between the horizontal brushes. Three sets of the above-described apparatuses were installed to be brushed in succession, and the above-described brush apparatus was further installed at the rear to improve the structure to double brush

In this case, hot water used may be 50 to 100 ° C, but if it is 50 ° C or more, oil impregnated in railway sleepers can be easily removed.

A storage tank was provided at the lower part of the work plate member 35 to supply hot water, emulsifier and water at a normal temperature by a pump.

The steam injector includes a plurality of fixed nozzles and a manual nozzle for spraying the steam supplied from the steam generator at the rear,

The sleeper heated by the second cleaning device was cleaned and improved so as to remove fine oil impregnated in the railway sleeper.

Since the conventional dryer used in the related art is used as the dryer, detailed description thereof will be omitted.

Hereinafter, the present invention will be described in detail with reference to the drawings.

1 is a sectional view of a railway sleeper washing apparatus according to a first embodiment of the present invention; Fig. 2 is a side sectional view (2A) of the railway sleeper washing apparatus of the present invention; FIG. 5 is a detailed view showing a state in which the driving motor, the pump, and the horizontal and vertical brushes of the present invention are mounted. FIG. 6 is a front view of the railway sleeper washing apparatus Fig. 9 is a detailed side view of the railway sleeper washing apparatus of the present invention, Fig. 8 is a detailed sectional view of the horizontal and vertical brushes of the present invention, and Fig. 1 is a side elevational view showing a side elevational view and a side elevational view of the elevator of the present invention. 10, a wheel 20, a bottom fixing portion 21, a work table roll 30, a work table side 31, a work plate 35, a drive motor 100, The gears 101, the chains 120, 310, 331, 405 and 420, the gear roll gear 150, the gear roll 130, the gear 131, the gear roll fixing member 132, the injector 200, the nozzle pipes 201 and 210, A horizontal brush drive motor 300, a horizontal lower brush 320, a horizontal upper brush 330, a horizontal brush gear 335, a horizontal brush shaft 336, a vertical brush drive The motor 400, the vertical brush 410, the vertical brush gear 435, the vertical brush shaft 436, the pumps 500 and 500-50, the second cleaning apparatus 500-1, the cleaning supply lines 500-20, The cleaning nozzle 500-30, the storage tank 700, the screen net 701, the heating line 750, the steam injection device 800, the steam injection line 800-20, the manual steam injection nozzle 30, The boiler 800-40, the steam injection nozzle 800-50, and the drier 900 are shown.

As shown in FIGS. 1 to 9, the railway sleeper washing apparatus of the present invention includes:

A plurality of gear rolls 130 installed on the front surface of the large workbench 1 for advancing the incoming railroad treader forward and a plurality of jets 130 for spraying and washing hot water, A small work table 3 provided on the front surface of the hot water washing apparatus 2 and a small work table 3 provided on the front surface of the small work table 3, A plurality of gear rollers 130 for advancing a treadmill forward, a plurality of sprayers 200 for spraying and cleaning emulsifiers, an emulsifier cleaning device 4 having a plurality of brushes, A plurality of gear rolls 130 installed on the front surface of the worktable 3 for advancing the incoming railroad treader forward and a plurality of spraying apparatuses 200 for spraying and washing water, The first brush device A cleaning device 5, a large workbench 1 installed on the front surface of the first cleaning device 5, A second cleaning device 500-1 installed on the other side of the front surface of the work table 1 and a second cleaning device 500-1 installed on the other side of the front surface of the work table 1, And a dryer 900 installed on a front surface of the railway sleeper washing apparatus.

As shown in FIGS. 1, 2 and 9, the large and small work benches 1 and 3 have the same shape and different sizes. The work benches 1 and 3 have the same shape as a desk and have a rectangular frame shape A plurality of work table rollers 30 spaced a predetermined distance above the work plate 35 and a work table side 31 provided between both side surfaces of the work table roll 30, And a plurality of bottom fixing parts 21 provided at the lower part of the support frame 10,

The hot water washing apparatus 2, the emulsifier washing apparatus 4 and the first washing apparatus 5 have the same structure as shown in FIGS. 3 to 8 except that hot water, water, emulsifier And in more detail,

A plurality of wheels 20 mounted on a lower portion of the support table 10 and a plurality of wheels 20 mounted on a lower right side of the work plate 35, A storage tank 700 connected to one side of the pump 500 and having a screen net 701 installed horizontally at a central portion thereof and a heating line 750 installed at a lower portion thereof;

Five drive motors 100 installed at the left side of the lower portion of the work plate 35 and spaced apart from the work plate 35 by a predetermined distance and a plurality of gear rolls 130 connected by gears, Three injection devices 200 installed between a plurality of gear rolls 130 formed on the plate member 35 and connected to a pump 500 installed on a lower right side of the work plate 35, A horizontal brush driving motor 300 installed on one side of the lower portion of the work plate 35 and a vertical brush driving motor 400 installed on the right side of the horizontal brush driving motor 300 and the chains 310 and 405 And a brush device connected to and driven by the brush device,

As shown in FIGS. 5, 6 and 8,

A plurality of gears 131 spaced apart from each other by a predetermined distance on the upper surface of the working plate member 35 and having a predetermined distance therebetween, a gear roll gear 150 installed at one end of the end portion, The drive motor gear 101 and the drive motor 100 connected by the chain 120 with the gear roll gear 150 of the gear 130,

And is connected to the gear roll gear 150 adjacent to the gear roll gear 150 by the chain 120,

As shown in FIGS. 3 and 4, the spray device 200 includes a rectangular pipe-shaped nozzle pipe 201 spaced at a predetermined interval and provided with a plurality of nozzles 203 facing inward, Another nozzle pipe 210 connected to an upper portion of the lower middle portion of the nozzle pipe 201 and spaced apart by a predetermined distance to spray a plurality of nozzles 203 from side to side, And a nozzle tube inlet 202 extending to the lower portion and connected to the pump 500,

The brush device includes a pair of horizontal brushes vertically spaced apart from each other and horizontally spaced apart from each other by three horizontal lines, a lower brush 320 and 330, and a pair of horizontal brushes 320 spaced apart from each other by a predetermined distance, And a plurality of vertical brushes 410 installed on the rear surface of the horizontal upper and lower brushes 320 and 330,

Three horizontal brush shafts 336 are provided on the horizontal brush shafts 336. The horizontal brush shafts 335 are formed at the ends of the horizontal brush shafts 336, The two horizontal lower brush gears 335 spaced apart from each other by a predetermined distance are connected to a horizontal brush driving motor 300 installed at one side of a lower portion of the work plate 35 to be driven by a chain 310,

The lower horizontal brush gear 335 is connected to the upper horizontal brush gear 335 by a chain 311,

The plurality of vertical brushes 410 are installed on one side of the vertical brush shaft 436 and include a horizontal brush gear 435 formed at the end of the vertical brush shaft 436,

The horizontal brush gear 435 of the vertical brush 410 installed at the left end of the plurality of vertical brushes 410 is connected to the vertical brush drive motor 400 And is driven,

The horizontal brush gear 435 of the vertical brush shaft 436 of the left side end portion is connected to another chain 420 of the horizontal brush gear 435 of another adjacent vertical brush shaft 436,

The horizontal brush gear 435 of the plurality of vertical brush shafts 436 is connected to and driven by the horizontal brush gear 435 of another neighboring brush shaft 436 and another chain 420.

The steam injection device 800 includes a manual steam injection nozzle 30 connected to the boilers 800-40 and spaced apart from each other by a predetermined distance and a steam injection line 800 connected to one of the manual steam injection nozzles 30 And a steam injection nozzle 800-50 provided at an end of the steam injection line 800-20,

The second cleaning device 500-1 includes a plurality of pumps 500-50 installed at predetermined intervals and having injection nozzles on the front side and a pump 500 installed on the right side of the plurality of pumps 500-50 -50, and a cleaning nozzle 500-30 installed at the end of the cleaning supply line 500-20.

Hereinafter, the present invention will be described in detail with reference to working examples of the present invention. It is to be understood by those skilled in the art that these embodiments are only for describing the present invention in more detail and that the scope of the present invention is not limited by these embodiments in accordance with the gist of the present invention .

First, in the operation of the railway sleeper washing apparatus of the present invention, the railway sleepers are manually placed on a large workbench (1) provided at the front by spacing a predetermined distance apart and then energized in the apparatus, The horizontal brush driving motor 300, the vertical brush driving motor 400, and the driving motor 100 are operated.

When three railroad ties are pushed into the spraying apparatus 200 of the hot water washing apparatus 2 and the front surface of the work table 35 of the hot water washing apparatus 2 The gear roll 130 provided with the gear roll gear 150 connected to the drive motor gear 101 by the chain 120 is rotated by the rotation of the drive gear 100, The railway sleepers are advanced by the gears 131 provided on the surface of the gear roll 130 and passed through the first injecting apparatus 200 to be supplied from the nozzles installed in the nozzle pipes 201 and 310 connected to the pump 500 The second gear roll 130 installed at the front of the first injector 200 rotates in the same manner as the first gear roll 130 to rotate the railroad sleepers 130, Is transferred to a first horizontal and vertical brush rotating device installed on the front side,

The lower horizontal brush gear 335 connected to the chain 310 is rotated by the operation of the horizontal brush driving motor 300 and the upper horizontal brush gear 335 connected to the horizontal brush gear 335 by the chain 311 The horizontal brush shaft 336 having the horizontal brush gear 335 and the upper and lower horizontal brushes 320 and 330 spaced apart from the horizontal brush shaft 336 are rotated together,

The operation of the vertical brush drive motor 400 causes the vertical brush gear 435 connected by the chain 405 to rotate and the vertical brush shaft 436 connected to the vertical brush gear 435 and the vertical brush shaft 436 connected to the vertical brush shaft 435, The vertical brush gears 435 of the respective vertical brush shafts 436 are rotated together with the vertical brush gears 435 of the neighboring vertical brush shafts 436 and the chain 420 So that all the vertical brush shafts 436 and the vertical brushes 410 installed on the upper portions of the vertical brush shafts 436 are rotated together,

After the first brushing by the first horizontal and vertical brush rotations as described above, the rail sleeper is transferred by the third gear roll 130 to the second sprayer 200 installed forward, and the sprayer 200 Is washed at the same time as hot water by the same method as that of the first injector 200,

The brushes are secondarily brushed in the same manner as the first horizontal and vertical brushes by the rotation of the second horizontal and vertical brushes and then advanced to the third jetting apparatus by the fourth gear roll 130, The railroad sleepers are washed by the apparatus in the same manner as the first jetting apparatus and subjected to the first hot water washing step,

Is transferred to a small workbench (3) installed on the front side, and then flows into the emulsifier cleaning device (4)

The railroad sleepers that have been subjected to the emulsifying agent cleaning step by the emulsifying agent spraying device 4 by spraying the emulsifying agent in place of the hot water in the same manner as above pass through the small workbench 3 installed on the rear surface of the emulsifying agent spraying device 4, 5,

After washing with water at room temperature instead of the emulsifier in the same manner as described above through the first washing device 5, the water is transferred to the large workbench 1 installed at the front,

The steam sprayer 800 installed at one side is operated to operate the manual steam jet nozzles 30 connected to the boilers 800-40 at a plurality of spaced apart intervals to heat the washed sleepers with steam, The oil remaining in the gap is manually heated by the steam using the manual steam injection nozzle 30,

The heated sleepers are cleaned by a plurality of pumps 500-50 provided at a predetermined interval of the second cleaning apparatus 500-1 and equipped with a spray nozzle on the front side, The cleaning feed line 500-20 connected to the installed pump 500-50 and having the cleaning nozzle at the end thereof is hand held to the fine portion of the sleeper and then dried with a drier to remove the railroad sleeper from the cleaning device .

(1, 3), a hot water washing device (2), an emulsifier cleaning device (4), a first cleaning device (5), a support (10), a wheel (20), a floor fixing part The driving rollers 30, the work table side 31, the working plate 35, the driving motor 100, the driving motor gear 101, the chains 120, 310, 331, 405 and 420, the gear roll gear 150, The nozzle 203 and the horizontal brush driving motor 300 and the horizontal lower brush 320 are connected to each other through the gear 131, the gear roll fixing table 132, the injector 200, the nozzle tubes 201 and 210, the nozzle tube inlet 202, Horizontal brush 335, horizontal brush shaft 336, vertical brush drive motor 400, vertical brush 410, vertical brush gear 435, vertical brush shaft 436, The cleaning liquid supply line 500-20, the cleaning nozzle 500-30, the storage tank 700, the screen net 701, the heating line 750, the first cleaning device 500-1, the second cleaning device 500-1, The steam injection device 800, the steam injection line 800-20, the manual steam injection nozzle 30, the boiler 800-40, the steam injection nozzle 800-50, the drier 900,

Claims (1)

In a railway sleeper washing apparatus,
A plurality of gear rollers 130 installed on the front surface of the large workbench 1 for advancing the incoming railroad treader forward and a plurality of sprayers 200 for spraying and cleaning hot water, A hot water washing device 2 provided with a plurality of brush devices and a small work table 3 installed on the front surface of the hot water washing device 2 and a railroad treader installed on the front surface of the small work table 3, A plurality of teeth rollers 130 for advancing the tooth surface of the toothbrush body 1 to advance to the toothbrush body 1, a plurality of toothbrush rollers 130 for spraying and cleaning the emulsifier, a plurality of brushes, A plurality of gear rollers 130 installed on the front surface of the work table 3 for advancing the incoming railroad tread forward and a plurality of sprayers 200 for spraying and washing water, The first cleaning device 5 , A large work table (1) provided on the front surface of the first cleaning device (5) A second cleaning device 500-1 installed on the other side of the front surface of the work table 1 and a second cleaning device 500-1 installed on the other side of the front surface of the work table 1, And a dryer (900)
The steam injection device 800 includes a manual steam injection nozzle 30 connected to the boilers 800-40 and spaced apart from each other by a predetermined distance and a steam injection line 800 connected to one of the manual steam injection nozzles 30 -20), and a steam injection nozzle (800-50) provided at an end of the steam injection line (800-20)
The second cleaning device 500-1 includes a plurality of pumps 500-50 installed at predetermined intervals and having injection nozzles on the front side and a pump 500 installed on the right side of the plurality of pumps 500-50 And a washing nozzle 500 - 30 installed at a distal end of the washing supply line 500 - 20. Cleaning device.

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