KR101622643B1 - SUBSTRATE ASSEMBLY FOR FLEXIBLE DISPLAY DEVICE and METHOD OF MANUFACTURING FLEXIBLE DISPLAY DEVICE USING THE SAME - Google Patents
SUBSTRATE ASSEMBLY FOR FLEXIBLE DISPLAY DEVICE and METHOD OF MANUFACTURING FLEXIBLE DISPLAY DEVICE USING THE SAME Download PDFInfo
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- KR101622643B1 KR101622643B1 KR1020090110756A KR20090110756A KR101622643B1 KR 101622643 B1 KR101622643 B1 KR 101622643B1 KR 1020090110756 A KR1020090110756 A KR 1020090110756A KR 20090110756 A KR20090110756 A KR 20090110756A KR 101622643 B1 KR101622643 B1 KR 101622643B1
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Abstract
The present invention relates to a substrate assembly for a flexible display device and a method of manufacturing the flexible display device using the flexible substrate and the transfer substrate, wherein the flexible substrate and the transfer substrate can be easily attached and detached to improve the production yield. A first coating layer formed by coating a first material having magnetism on one surface of the transfer substrate; A flexible substrate provided to have ductility; And a second coating layer formed by coating a ferromagnetic second material on the rear surface of the flexible substrate and being attached to the first coating layer by a magnetic force.
A flexible display, a substrate assembly, a flexible substrate, a magnetic force
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a substrate assembly for manufacturing a flexible display device, and a method of manufacturing a flexible display device using the same. More particularly, the flexible substrate and the transfer substrate are easily attached and detached, To a substrate assembly for a flexible display device capable of improving the yield and a method of manufacturing a flexible display device using the same.
In recent years, as the information age has come to a full-fledged information age, a display field for visually expressing electrical information signals has been rapidly developed. In response to this, various flat panel display devices having excellent performance of thinning, light weight, Flat Display Device) has been developed to replace CRT (Cathode Ray Tube). Specific examples of such flat panel display devices include a liquid crystal display device (LCD), a plasma display panel (PDP), a field emission display (FED) An electro luminescence display device (ELD), and the like.
Such a flat panel display device essentially includes a flat panel display panel that implements an image by having a pair of insulating substrates facing each other with a unique light-emitting or polarizing material layer sandwiched therebetween. At this time, it is general that the insulating substrate is made of a hard material which is stable and maintains a flat state against a semiconductor or metal patterning process for forming transistors, lines, etc. included in the display panel, such as glass . However, an insulating substrate made of glass (hereinafter referred to as a "glass substrate") tends to be broken by a force from the outside due to the physical characteristics of the glass. Therefore, the glass substrate is required to be formed thicker than a predetermined thickness that is not damaged by external force, and is easily broken due to its physical properties, so that it is practically impossible to deform the glass substrate freely. Therefore, And there is a problem that portability is lowered because shape deformation is not easy.
In order to solve such a problem, a flexible flat display device (hereinafter referred to as "flexible display device") capable of deforming light and easily deformable so as to improve portability is proposed, Technological development of devices is continuing. Such a soft display device uses a flexible insulating substrate (hereinafter referred to as a "flexible substrate") that easily bends according to a force externally applied, instead of a rigid glass substrate. That is, the soft display device has a flexible display panel in which a pair of flexible substrates has a structure in which a light emitting layer or a polarizing material layer is interposed therebetween. At this time, the flexible substrate is provided with a plastic film or a metal foil (metal thin film) in the form of a film.
However, since the existing manufacturing equipment for manufacturing the display panel is designed to fit on the glass substrate that maintains the flat state, it is difficult to apply the same directly to the flexible substrate which is not flattened and is not kept flat. That is, when the flexible display panel is manufactured using existing manufacturing facilities, there may arise a problem that the flexible substrate being conveyed can not be folded or transferred to a proper position and is pulled out due to the flexible nature of the flexible substrate, A pattern may be formed on the flexible substrate of the substrate.
Accordingly, as a method for manufacturing a flexible display panel using an existing manufacturing facility, a substrate assembly in which a flexible substrate is bonded to a rigid and flat transfer substrate, such as glass, is manufactured, There is a method of manufacturing a flexible display panel by performing a process of forming a laminate of a display panel on an assembly and then removing the transferred substrate from a substrate assembly in which a laminate of display panels is formed on a flexible substrate.
1 is a cross-sectional view of a conventional substrate assembly.
1, the
According to the related art, since the adhesive layer 12 and the
In the
Accordingly, it is an object of the present invention to facilitate the process of bonding and separating the transfer substrate and the flexible substrate compared to the prior art, thereby improving the manufacturing yield of the flexible display panel and reducing the manufacturing cost of the flexible display panel And a method of manufacturing a flexible display device using the substrate assembly.
In order to solve such a problem, the present invention provides a transfer substrate which is flatly provided; A first coating layer formed by coating a first material having magnetism on one surface of the transfer substrate; A flexible substrate provided to have ductility; And a second coating layer formed by coating a ferromagnetic second material on the rear surface of the flexible substrate and being attached to the first coating layer by a magnetic force.
According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, comprising: forming a first coating layer by coating a first material having magnetism on one surface of a transport substrate provided flat; Forming a second coating layer by coating a second material having a ferromagnetism on the back surface of the soft substrate provided to have ductility; Attaching the transfer substrate and the flexible substrate by magnetic force of the first coating layer to produce a substrate assembly; Forming a laminate of display panels on the upper surface of the flexible substrate of the substrate assembly; And removing the transfer substrate from the substrate assembly having the stack of the display panels formed thereon.
As described above, in the substrate assembly for a flexible display according to the present invention, the flexible substrate is attached to the transfer substrate in a flat manner by attaching the transfer substrate and the flexible substrate using a magnetic force instead of the adhesive force of the adhesive layer, The flexible substrate can be maintained in a flat state until the manufacturing process of the transfer substrate is completed, and the stress applied to the transfer substrate is reduced as compared with the prior art, so that the number of reuse times of the transfer substrate can be increased. Therefore, the manufacturing yield of the flexible display panel can be improved, and the manufacturing cost can be reduced.
Hereinafter, a substrate assembly according to an embodiment of the present invention and a method of manufacturing a flexible display using the same will be described with reference to the accompanying drawings.
A substrate assembly according to an embodiment of the present invention to be described below includes a flat panel display panel (hereinafter, referred to as " flexible ") panel for realizing an image by having a pair of flexible substrates, Display panel "). Examples of the flexible display device having such a flexible display panel include an active matrix liquid crystal display (AMLCD), an organic light emitting diode (OLED), an electrophoretic display, A field emission display (FED), a thin film transistor light emitting polymer, and a cholesteric liquid crystal display.
2 is a cross-sectional view of a substrate assembly according to an embodiment of the present invention.
2, a
The
The
The
A magnetic force is generated between the
During the manufacturing process of the display panel, the
Further, the magnetism of the first material and the second material is weakened by heat and strengthened by an electric force or a magnetic force. According to the embodiment of the present invention, after the
As described above, the
Next, a method of manufacturing a flexible display device using the
FIG. 3 is a flowchart illustrating a method of manufacturing a flexible display device using the substrate assembly shown in FIG. 2, and FIGS. 4a to 4e are cross-sectional views schematically illustrating a method of manufacturing the flexible display device shown in FIG.
3, a method of manufacturing a flexible display device according to an embodiment of the present invention includes forming a
In the step S100 of forming the
Then, the
In step S110 of forming the
In step S120 of creating the
Next, the
In the step of forming the laminate (S130), the laminate means an element constituting a display panel such as a thin film transistor, a line, an electrode, a black matrix, or a color filter. At this time, a laminate is formed on the
The
According to an embodiment of the present invention, a heating step S101 for weakening the magnetic properties of each of the first coating layers 120 before the
The
FIG. 5A is a plan view showing a pattern of a first coating layer formed on a transfer substrate according to another embodiment of the present invention, FIG. 5B is a plan view showing a pattern of a second coating layer formed on a flexible substrate according to another embodiment of the present invention, to be.
According to another embodiment of the present invention, as shown in FIG. 5A, the
The
5A and 5B illustrate patterns of the
As described above, the
The
The present invention described above is not limited to the above-described embodiment and the accompanying drawings, and various substitutions, modifications, and changes may be made without departing from the technical spirit of the present invention.
1 is a cross-sectional view of a conventional substrate assembly.
2 is a cross-sectional view of a substrate assembly according to an embodiment of the present invention.
3 is a flowchart illustrating a method of manufacturing a flexible display device using the substrate assembly shown in FIG.
4A to 4E are cross-sectional views schematically showing a manufacturing method of the soft display device shown in FIG.
5A is a plan view showing a pattern of a first coating layer formed on a transfer substrate according to an embodiment of the present invention.
5B is a plan view showing a pattern of a second coating layer formed on a flexible substrate according to an embodiment of the present invention.
≪ Description of Identification Numbers for Main Parts of the Drawings >
100: substrate assembly 110: transfer substrate
120: first coating layer 130: flexible substrate
140: Second coating layer 200: Laminate of display panel
Claims (13)
Priority Applications (1)
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KR1020090110756A KR101622643B1 (en) | 2009-11-17 | 2009-11-17 | SUBSTRATE ASSEMBLY FOR FLEXIBLE DISPLAY DEVICE and METHOD OF MANUFACTURING FLEXIBLE DISPLAY DEVICE USING THE SAME |
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KR1020090110756A KR101622643B1 (en) | 2009-11-17 | 2009-11-17 | SUBSTRATE ASSEMBLY FOR FLEXIBLE DISPLAY DEVICE and METHOD OF MANUFACTURING FLEXIBLE DISPLAY DEVICE USING THE SAME |
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KR20110054194A KR20110054194A (en) | 2011-05-25 |
KR101622643B1 true KR101622643B1 (en) | 2016-05-23 |
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KR101458472B1 (en) * | 2013-12-17 | 2014-11-07 | 엘아이지에이디피 주식회사 | Substrate attaching system |
CN106920897B (en) * | 2015-12-24 | 2019-02-12 | 昆山国显光电有限公司 | Flexible OLED panel preparation method |
Citations (1)
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KR100810708B1 (en) | 2006-12-05 | 2008-03-07 | 한국전자통신연구원 | An adhesion method of a flexible substrate to a carrier for flexible display device |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR100810708B1 (en) | 2006-12-05 | 2008-03-07 | 한국전자통신연구원 | An adhesion method of a flexible substrate to a carrier for flexible display device |
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