KR101585932B1 - a forming charcoal manufacturing process using coffee beans by-products - Google Patents

a forming charcoal manufacturing process using coffee beans by-products Download PDF

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KR101585932B1
KR101585932B1 KR1020140023238A KR20140023238A KR101585932B1 KR 101585932 B1 KR101585932 B1 KR 101585932B1 KR 1020140023238 A KR1020140023238 A KR 1020140023238A KR 20140023238 A KR20140023238 A KR 20140023238A KR 101585932 B1 KR101585932 B1 KR 101585932B1
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coffee
steam
product
charcoal
coffee beans
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KR20150101664A (en
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최두환
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최두환
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00—Solid fuels
    • C10L5/40—Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/22—Extrusion presses; Dies therefor
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08—Drying or removing water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/14—Injection, e.g. in a reactor or a fuel stream during fuel production
    • C10L2290/141—Injection, e.g. in a reactor or a fuel stream during fuel production of additive or catalyst
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28—Cutting, disintegrating, shredding or grinding
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/30—Pressing, compressing or compacting
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32—Molding or moulds
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/10—Biofuels, e.g. bio-diesel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

본 발명은 커피원두 부산물(副産物)을 이용한 성형숯의 제조방법에 관한 것으로서, 더욱 상세하게는 원두(原豆)에서 커피를 추출하고 버려지는 찌꺼기 부산물을 재활용하여 열효율이 높은 성형숯을 제조하는 방법에 관한 것이다.
전술한 본 발명의 특징은, 커피 열매(cherry)의 생두를 볶아서 만든 원두를 분쇄하여 커피음료를 추출한 후 남은 찌꺼기인 부산물을 수거하는 단계; 부산물 찌꺼기를 증기탱크에 투입하여 고르게 저어주면서 증기를 분무하여 살균처리 하는 한편 수분을 부여하는 단계; 수분이 부여된 커피 찌꺼기와 전분질 점결제를 혼합탱크에 투입하여 고르게 혼합하면서 반죽하는 단계; 반죽물을 압출성형기에 투입하고 스크루로 압축 및 이송하여 배출하면서 절단하여 숯 덩어리를 성형하는 단계; 숯 덩어리를 건조하여 성형숯을 완성하는 단계로 이루어진 것을 특징으로 하는 커피원두 부산물을 이용한 성형숯의 제조방법에 의하여 달성될 수 있는 것이다.The present invention relates to a method for producing molded charcoal using a coffee bean by-product, and more particularly, to a method for producing a molded charcoal having a high thermal efficiency by recycling waste coffee by extracting coffee from a raw bean, .
The above-described features of the present invention include: a step of grinding coffee beans made of roasted coffee beans to extract coffee beverage, and then collecting by-products, which are remnants; Adding by-product residue into a steam tank and uniformly spraying the steam while sterilizing the steam; Adding the moisture-imparted coffee grounds and starch paste into a mixing tank, kneading the mixture evenly while mixing; Pressing the kneaded material into an extrusion molding machine, compressing and transporting the kneaded material by a screw, and cutting the kneaded material while discharging the kneaded material to form a chunk; And drying the char mass to complete the formed char. According to the present invention, there is provided a method for manufacturing a shaped charcoal using a coffee bean by-product.

Description

커피원두 부산물을 이용한 성형숯의 제조방법{a forming charcoal manufacturing process using coffee beans by-products}A method of manufacturing a charcoal using a coffee bean by-product,

본 발명은 커피원두 부산물(副産物)을 이용한 성형숯의 제조방법에 관한 것으로서, 더욱 상세하게는 원두(原豆)에서 커피를 추출하고 버려지는 찌꺼기 부산물을 재활용하여 열효율이 높은 성형숯을 제조하는 방법에 관한 것이다.
The present invention relates to a method for producing molded charcoal using a coffee bean by-product, and more particularly, to a method for producing a molded charcoal having a high thermal efficiency by recycling waste coffee by extracting coffee from a raw bean, .

일반적으로 커피(coffee)는 커피나무 열매(cherry)의 씨앗인 생두를 볶는 로스팅 과정을 거친 후 원두(coffee bean)를 분쇄하여 에스프레소 과정을 통해 추출한 것으로 현대인이 널리 애용하는 기호음료중 하나이다.Generally, coffee is roasted roasted green bean which is a seed of coffee tree cherry, and then coffee bean is ground and extracted through espresso process. It is one of the favorite drinks of modern people.

현대에는 체인점 형태를 이루는 대형 커피전문점의 활성화로 커피의 소비가 날로 급증하고 있고, 막대한량의 커피가 수입되고 있는 관계로 원두에서 커피 성분을 추출하고 남은 찌꺼기들의 처리는 상당한 문제점을 내포하고 있다.In modern times, the consumption of coffee is rapidly increasing due to the activation of large coffee shops which are in the form of chain stores, and a large amount of coffee is being imported. Therefore, the processing of the coffee residue from the beans and the treatment of the remaining residues pose a considerable problem.

즉, 커피의 부산물인 찌꺼기는 생활폐기물로 처리됨에 따라 상당한 처리비용이 발생되었을 뿐 아니라 자연에 버려지는 경우에는 환경오염을 유발하므로 커피 부산물을 재활용할 수 있는 방법이 절실히 요구되었다.In other words, since the residue, which is a byproduct of coffee, is treated as municipal waste, not only a considerable treatment cost has been incurred but also a method of reusing coffee by-products has been required because it causes environmental pollution when it is left in nature.

종래에는 등록특허 제10-0365069호 "야자숯가루를 이용한 성형숯의 제조방법"(선행기술1) 및 등록특허 제10-1139957호 "야자숯과 팜숯을 포함한 성형숯 및 그 제조방법"(선행기술2)이 제안된 바 있다.Conventionally, a method of manufacturing molded charcoal using palm charcoal powder (prior art 1) and a method of manufacturing charcoal including palm charcoal and palm charcoal (Japanese Patent Laid-Open No. 10-0365069) and registered patent No. 10-1139957 Technology 2) has been proposed.

상기 선행기술1은 20메시 이하의 야자 숯가루 100중량부에 점결제 6~14중량부를 혼합하고, 상기 혼합물에 100℃의 증기를 4~6kg/㎠의 압력하에서 분무하여 30~50중량부의 수분을 첨가한 후 혼합물을 사출 성형하는 야자 숯가루를 이용한 성형숯의 제조방법이다.In the prior art 1, 6 to 14 parts by weight of a coconut charcoal powder having a mesh size of 20 mesh or less is mixed with 6 to 14 parts by weight of a binder and 30 to 50 parts by weight of water is sprayed to the mixture under a pressure of 4 to 6 kg / And then subjecting the mixture to injection molding.

상기 선행기술2는 0.05~0.1mm의 입자크기를 갖는 야자숯 가루와 팜숯 가루가 7 : 3 중량비로 배합되는 12중량부의 제1혼합물; 0.1mm~4mm의 입자크기를 갖는 야자숯 및 팜숯 가루가 7 : 3 중량비로 배합되는 15중량부의 제2혼합물; 4mm~7mm의 입자크기를 갖는 야자숯 및 팜숯 가루가 7 : 3 중량비로 배합되는 15중량부의 제3혼합물; 상기 제1혼합물과 제2혼합물을 결합시키는 3중량부의 접착제; 순간 점화를 위한 22중량부의 점화제; 향기를 제공하기 위한 3중량부의 방향제로 이루어진 것을 특징으로 하는 야자숯과 팜숯을 포함한 성형숯 및 그 제조방법이다.The prior art 2 comprises 12 parts by weight of a first mixture of coconut charcoal powder having a particle size of 0.05 to 0.1 mm and palm-charcoal powder in a 7: 3 weight ratio; 15 parts by weight of a second mixture comprising palm char and palm char powder having a particle size of 0.1 mm to 4 mm in a 7: 3 weight ratio; 15 parts by weight of a third mixture of coconut charcoal and palm char powder having a particle size of 4 mm to 7 mm in a 7: 3 weight ratio; 3 parts by weight of an adhesive bonding the first mixture and the second mixture; 22 parts by weight of stoving agent for instant ignition; And 3 parts by weight of a fragrance to provide a fragrance, and a method for producing the same.

상기 선행기술1,2들에 사용된 재료들은 가열 연소에 의하여 탄화과정을 거친 숯을 사용하는 것이므로 숯을 가열하여 연소하는 제조과정에서 상당한 연료비가 소요되는 등의 폐단이 발생되었을 뿐 아니라 자원을 재활용하는 등의 효과는 얻을 수 없었으며, 특히 커피의 고유의 향이 고기에 스며들어 음식의 향미(香味)를 높여줄 수 있도록 하는 효과는 기대할 수 없었다.
Since the materials used in the prior arts 1 and 2 use charcoal that has undergone a carbonization process by heating combustion, a considerable amount of fuel is consumed in the manufacturing process of heating and burning the char, And the effect such as the intrinsic flavor of coffee permeating into meat could not be expected to increase the flavor of the food.

본 발명은 상기한 문제점을 감안하여 창안한 것으로서, 그 목적은 버려지는 자원을 재활용하고, 별도의 탄화과정을 거치지 않은 성형숯을 제공하여 제조원가를 저렴하게 유지하는 한편, 별도의 향(香)을 첨가하지 않더라도 커피의 향이 고기에 스며들어 맛있는 구이를 할 수 있는 커피원두 부산물을 이용한 성형숯의 제조방법을 제공함에 있는 것이다.
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object of the present invention is to provide a charcoal which recycles waste materials and does not undergo a separate carbonization process, The present invention provides a method for producing molded charcoal using a coffee bean by-product which allows the fragrance of coffee to penetrate into meat without roasting, thereby enabling a delicious roasting.

상기한 목적을 달성하기 위한 본 발명의 특징은, 커피 열매(cherry)의 생두를 볶아서 만든 원두를 분쇄하여 커피음료를 추출한 후 남은 찌꺼기인 부산물을 수거하는 단계; 부산물 찌꺼기에 증기를 분무하여 살균처리 하는 단계; 수분이 부여된 커피 찌꺼기와 전분질 점결제를 혼합탱크에 투입하여 고르게 혼합하면서 반죽하는 단계; 반죽물을 압축하고 절단하여 숯 덩어리를 성형하는 단계; 숯 덩어리를 건조하여 성형숯을 완성하는 단계로 이루어진 커피원두 부산물을 이용한 성형숯의 제조방법에 있어서, 상기 증기를 분무하여 살균처리 하는 단계에서는, 부산물 찌꺼기를 200∼500mmHg의 기압을 유지하는 증기탱크(3)에 투입하여 고르게 저어주면서 증기발생기(4)에서 공급되는 증기를 분무하여 부산물 찌꺼기에 수분이 부여되는 과정이 더 포함되고, 상기 반죽물을 성형하는 단계는, 반죽물을 압출성형기(6)에 투입하여 스크루로 압축 및 이송하면서 배출하고, 절단기(7)로 절단하는 단계로 이루어진 것을 특징으로 하는 커피원두 부산물을 이용한 성형숯의 제조방법에 의하여 달성될 수 있는 것이다.
According to an aspect of the present invention, there is provided a method for manufacturing a coffee beverage, comprising: grinding coffee beans made of roasted coffee beans to extract a coffee beverage; Spraying steam on the by-product residue to sterilize the product; Adding the moisture-imparted coffee grounds and starch paste into a mixing tank, kneading the mixture evenly while mixing; Compressing and cutting the kneaded product to form a chunk; A method for manufacturing a shaped charcoal using a coffee bean by-product, which comprises the step of drying a charcoal mass to complete the molding charcoal, wherein the step of spraying the sterilization by spraying the steam comprises: (3) and spraying the steam supplied from the steam generator (4) while spraying the mixture uniformly, thereby imparting moisture to the by-product residue, and the step of molding the kneaded product comprises the step of kneading the kneaded product into an extruder ), Discharging it while being compressed and conveyed by a screw, and cutting the cut with a cutter (7). The method of manufacturing a shaped charcoal using the coffee bean by-product is as follows.

이상에서 상술한 제조과정에 의하여 완성된 본 발명의 성형숯은 생두를 볶는 로스팅(roasting) 과정을 거친 부산물 찌꺼기를 사용한 것이므로 별도의 탄화과정이 필요 없어 제조원가를 저렴하게 유지할 수 있고, 버려지는 커피 부산물을 재활용하는 것이므로 쓰레기의 처리비용을 절감시킬 수 있는 동시에 별도의 향을 첨가하지 않더라도 커피 고유의 향이 고기에 스며들어 맛있는 구이를 할 수 있는 것으로서 대외 경쟁력이 우수한 고품질·고열량의 성형숯을 제공할 수 있는 등의 이점이 있다.
Since the molded charcoal of the present invention completed by the above-described manufacturing process uses the by-product residue after roasting roasted green beans, there is no need for a separate carbonization process, the manufacturing cost can be kept low, It is possible to reduce the disposal cost of garbage. At the same time, it is possible to provide high-quality, high-calorie molding charcoal which is excellent in external competitiveness, There is an advantage such as being.

도 1은 본 발명에 의한 성형숯의 제조과정을 순차적으로 나타낸 제조공정도,
도 2는 본 발명에 의한 성형숯의 제조장치를 개략적으로 나타낸 장치도.FIG. 1 is a view showing a manufacturing process sequentially showing the manufacturing process of the shaped charcoal according to the present invention,
2 is a view schematically showing an apparatus for producing molded charcoal according to the present invention.

이하, 상기한 목적을 달성하기 위한 바람직한 실시예를 첨부된 도 1의 제조공정도 및 도 2의 개략적인 장치도에 의하여 상세히 설명하면 다음과 같다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings of FIG. 1 and FIG. 2.

실시예Example

커피전문점 등에서 커피 열매(cherry)의 생두를 볶아서 원두를 만들고, 원두를 분쇄하여 커피음료를 추출한 후 남은 찌꺼기 형태의 부산물을 수거하였다.At a coffee shop, coffee beans were roasted by frying coffee beans, coffee beans were extracted by crushing coffee beans, and residual debris by-products were collected.

이어서, 수거된 부산물 찌꺼기를 부산물 공급탱크(1)에서 저장하였다가 증기탱크(3)로 배출하여 공급하고, 고르게 저어주면서 증기를 분무하여 살균처리 하는 한편 수분을 부여하는 단계를 실시하였다.Then, the by-product residue collected was stored in the byproduct supply tank 1, discharged to the steam tank 3, supplied, sprayed with steam while being uniformly stirred, sterilized and water was added.

이때, 증기탱크(3)의 내부 기압은 200∼500mmHg가 유지되는 상태에서 증기발생기(4)를 통해 공급되는 250∼300℃의 증기를 분사하여 살균과 함께 수분이 부여되도록 하는 한편, 증기탱크(3)의 내부에 장착된 교반날개가 모터에 의하여 회전되면서 부산물 찌꺼기들을 저어주어 고르게 섞이도록 하였다.At this time, the internal air pressure of the steam tank 3 is maintained at 200 to 500 mmHg, and steam of 250 to 300 캜 supplied through the steam generator 4 is sprayed to sterilize the steam to be supplied with water, 3) was rotated by a motor to stir the by-products and mix them evenly.

이어서, 수분이 부여되고 살균처리된 커피 찌꺼기 부산물을 혼합탱크(5)로 배출하고, 점결제 공급탱크(2)에 저장된 전분질 점결제를 혼합탱크(5)에 투입하여 고르게 혼합하면서 반죽하는 단계를 실시하였다.Subsequently, the step of discharging the coffee grounds byproducts to which moisture has been added and sterilized is discharged to the mixing tank 5, the starch paste stored in the supply and decontamination supply tank 2 is put into the mixing tank 5, Respectively.

상기 점결제는 옥수수전분으로 구성된 전분질풀인 사용하였으며, 부산물 찌꺼기에 대해 점결제 3∼7중량％를 혼합하여 사용하였다.The paste was used as a starch paste composed of corn starch and 3 to 7 wt% of a by-product was mixed with the by-product residue.

이어서, 부산물 찌꺼기와 점결제의 반죽물을 압출성형기(6)에 투입하고 스크루로 압축 및 이송하여 배출하면서 절단기(7)로 절단하여 숯 덩어리를 성형하는 단계를 실시하였다.Subsequently, the by-product residue and the kneaded product of the binder were put into an extruder 6, compressed and transported by a screw and discharged, and cut with a cutter 7 to form a char block.

이어서, 성형이 완료된 숯 덩어리를 함수율 10％ 이하로 건조하여 성형숯을 완성하였다.Subsequently, the molded charcoal mass was dried at a water content of 10% or less to complete the molded charcoal.

상기 건조단계에서는 숯 덩어리를 건조실에 투입하여 42∼52℃의 온도에서 2∼3시간 건조시켜 수분함유량이 8∼10％가 되도록 건조하였다. 그러나, 숯덩어리의 건조는 자연건조 및 기타의 건조방법을 사용할 수 있는 것이므로 본 발명은 건조방법에 국한되는 것은 아니다.In the drying step, the char mass was charged into a drying chamber and dried at a temperature of 42 to 52 ° C for 2 to 3 hours to be dried to a moisture content of 8 to 10%. However, since the charcoal mass can be dried by natural drying and other drying methods, the present invention is not limited to the drying method.

전술한 제조과정에 의하여 완성된 본 발명의 성형숯은 생두를 볶는 로스팅(roasting) 과정을 거친 부산물 찌꺼기를 사용한 것이므로 별도의 탄화과정이 필요 없어 제조원가를 저렴하게 유지할 수 있을 뿐 아니라 버려지는 커피 부산물을 재활용하는 것이므로 쓰레기의 처리비용을 절감시킬 수 있고, 자원을 재활용하는 이점이 있는 동시에 환경오염을 방지할 수 있는 것으로서 성형숯의 제조원가가 최소화되고, 열량이 높은 고품질의 성형숯을 구현할 수 있는 것이다.Since the molded charcoal of the present invention completed by the above-described manufacturing process uses the by-product residue after roasting roasted soybeans, there is no need for a separate carbonization process, so that the manufacturing cost can be kept low, It is possible to reduce the disposal cost of the garbage, to recycle resources, and at the same time to prevent the environmental pollution, so that the manufacturing cost of the forming charcoal is minimized, and the high-quality molded char is realized.

또한, 숯을 제조할 때 별도의 향을 첨가하지 않더라도 커피 고유의 향이 고기에 스며들어 맛있는 구이를 할 수 있을 뿐 아니라 대량으로 배출되는 부산물 찌꺼기를 압출 성형하면서 연속 절단하여 대량생산(大量生産)되는 것이므로 비용이 저렴하면서도 품질은 우수하여 대외 경쟁력이 우수한 고품질·고열량의 성형숯을 제공할 수 있는 것이다.In addition, when making charcoal, the fragrance of the coffee permeates into the meat without adding any additional fragrance, so that a delicious grill can be made. In addition, the by-product residue, which is discharged in a large amount, is continuously cut and extruded while being mass- Therefore, it is possible to provide a high-quality, high-calorie forming charcoal having excellent cost competitiveness and excellent quality and having excellent external competitiveness.

한편, 본 발명의 제조단계에서 성형숯을 사용하는 목적에 따라 점화제를 첨가하는 단계가 더 포함되도록 하여 숯이 순간 점화되어 단시간 내에 발열되는 한편, 완전연소가 이루어져 연기의 발생을 방지할 수 있도록 할 수 있다.Meanwhile, in the manufacturing step of the present invention, the step of adding an igniter may be added to the purpose of using the shaped charcoal so that the char is instantly ignited to generate heat in a short time, while the complete combustion is performed to prevent the generation of smoke can do.

즉, 상기 제조단계의 부산물 찌꺼기와 점결제를 혼합탱크에 투입하여 반죽하는 단계에서 부산물 찌꺼기에 대해 12∼18중량％의 점화제를 혼합하고 반죽하여 사용할 수 있다. 본 발명에서는 질산바륨에 소량의 질산나트륨이 혼합된 점화제를 사용하였다.That is, in the step of putting the by-product residue and the binder into the mixing tank at the step of kneading, the blending agent of 12 to 18% by weight of the by-product residue may be mixed and kneaded. In the present invention, an igniter having a small amount of sodium nitrate mixed with barium nitrate was used.

이상에서는 본 발명의 바람직한 실시예에 대하여 도시하고 또한 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 본 발명이 속하는 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 실시가 가능한 것은 물론이고, 그와 같은 변경은 기재된 청구범위 내에 있게 된다.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but many variations and modifications may be made without departing from the scope of the invention. It will be understood by those skilled in the art that various changes may be made and equivalents may be resorted to without departing from the scope of the appended claims.

1 : 부산물 공급탱크
2 : 점결제 공급탱크
3 : 증기탱크
4 : 증기발생기
5 : 혼합탱크
6 : 압출성형기
7 : 절단기1: Byproduct supply tank
2: point payment supply tank
3: Steam tank
4: Steam generator
5: Mixing tank
6: Extrusion molding machine
7: Cutter

Claims (4)

커피 열매(cherry)의 생두를 볶아서 만든 원두를 분쇄하여 커피음료를 추출한 후 남은 찌꺼기인 부산물을 수거하는 단계; 부산물 찌꺼기에 증기를 분무하여 살균처리 하는 단계; 수분이 부여된 커피 찌꺼기와 전분질 점결제를 혼합탱크에 투입하여 고르게 혼합하면서 반죽하는 단계; 반죽물을 압축하고 절단하여 숯 덩어리를 성형하는 단계; 숯 덩어리를 건조하여 성형숯을 완성하는 단계로 이루어진 커피원두 부산물을 이용한 성형숯의 제조방법에 있어서,
상기 증기를 분무하여 살균처리 하는 단계에서는, 부산물 찌꺼기를 200∼500mmHg의 기압을 유지하는 증기탱크(3)에 투입하여 고르게 저어주면서 증기발생기(4)에서 공급되는 증기를 분무하여 부산물 찌꺼기에 수분이 부여되는 과정이 더 포함되고,
상기 반죽물을 성형하는 단계는, 반죽물을 압출성형기(6)에 투입하여 스크루로 압축 및 이송하면서 배출하고, 절단기(7)로 절단하는 단계로 이루어진 것을 특징으로 하는 커피원두 부산물을 이용한 성형숯의 제조방법.A step of grinding coffee beans made of roasted coffee beans to extract a coffee beverage, and then collecting by-products, which are remnants; Spraying steam on the by-product residue to sterilize the product; Adding the moisture-imparted coffee grounds and starch paste into a mixing tank, kneading the mixture evenly while mixing; Compressing and cutting the kneaded product to form a chunk; A method for manufacturing a shaped charcoal using a coffee bean by-product, which comprises the step of drying a charcoal mass to complete a shaped charcoal,
In the step of spraying the steam by spraying, the by-product residue is injected into the steam tank 3 maintaining an atmospheric pressure of 200 to 500 mmHg, spraying the steam supplied from the steam generator 4 while stirring the steam evenly, The process of being granted is further included,
The step of molding the kneaded product comprises a step of putting the kneaded product into an extruder (6), discharging the kneaded product with a screw while compressing and transporting, and cutting the kneaded product with a cutter (7) ≪ / RTI > 삭제delete 삭제delete 삭제delete
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KR101962631B1 (en) * 2018-08-29 2019-03-27 이용필 Coffee charcoal made by hot foaming and its manufacturing method
KR20200010759A (en) 2018-07-23 2020-01-31 주식회사 유니바이오 System for forming bio solid type fuel using spent coffee bean
KR20220115425A (en) 2021-02-10 2022-08-17 경북대학교 산학협력단 Drying and carbonizing units of coffee grounds
KR20230092110A (en) 2021-12-17 2023-06-26 김선영 Biodegradable molding composition containing coffee by-product as an active ingredient and method for manufacturing molding using same
KR20240021479A (en) 2022-08-10 2024-02-19 송혁근 Method for manufacturing coal briquettes containing flavored vegetables and coal briquettes manufactured by the same

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Publication number Priority date Publication date Assignee Title
KR101713495B1 (en) * 2016-08-16 2017-03-07 이찬우 Foaming charcoal and manufacturing method thereof
KR20180060204A (en) 2016-11-28 2018-06-07 이태은 Method for manufacturing coffee waste charcoal containing elvan stone
KR20200010759A (en) 2018-07-23 2020-01-31 주식회사 유니바이오 System for forming bio solid type fuel using spent coffee bean
KR101962631B1 (en) * 2018-08-29 2019-03-27 이용필 Coffee charcoal made by hot foaming and its manufacturing method
KR20220115425A (en) 2021-02-10 2022-08-17 경북대학교 산학협력단 Drying and carbonizing units of coffee grounds
KR20230092110A (en) 2021-12-17 2023-06-26 김선영 Biodegradable molding composition containing coffee by-product as an active ingredient and method for manufacturing molding using same
KR20240021479A (en) 2022-08-10 2024-02-19 송혁근 Method for manufacturing coal briquettes containing flavored vegetables and coal briquettes manufactured by the same

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