KR101574467B1 - cattle food boiling and mixing apparatus - Google Patents

Abstract

The present invention relates to a boiled and mixed type feed preparing apparatus (100). The apparatus (100) includes: a mixing and stirring heater (10) which mixes grains such as barley, rice bran, corn, bean curd, etc. with water at a predetermined ratio and heating a mixture thereof; a mixed grain pump (20) which pumps the grains mixed and heated by the mixing and stirring heater (10) to a fermentation aging unit (30); fermentation aging unit (30) which receives the grains mixed and heated by the mixing and stirring heater (10) moved by the mixed grain pump (20) to mix and ferment the grains; and a rice straw cutter (40) which cuts rice straws and supplies the cut rice straws to the fermentation aging unit (30). The present invention utilizes the rice straws produced in rice farms to lower the dependence of the domestic livestock farms on foreign feed ingredients and increases the utilization of the rice straw produced in the rice farms to increase farmer′s income levels while preventing the morbidity of animals due to the excessive supply of concentrate feeds.

Description

{Cattle food boiling and mixing apparatus}

The present invention relates to a recombinant feed manufacturing machine, and more particularly, to a method for producing a recombinant feed, which comprises heating cereal such as barley, rice bran, rice gruel, corn and soybean bran at a fermentation temperature and fermenting the mixture, And more particularly,

In the case of feed mills that have been commonly used in conventional livestock farms or fish farms, the feed mills were limited to simply blending the pulverized material, and the heat transfer function, which was installed to ferment the material, It is a method to raise the temperature inside the cylinder.

This conventional stirrer has a problem in that it consumes a lot of electric power, and when machining potatoes, potatoes, radishes, carrots, There is a drawback in that the agitating blades to be processed are only required to be cut into small pieces, which requires a long time for processing.

In order to solve such a problem, a representative example of the prior art is disclosed in Korean Patent Laid-Open No. 10-2001-0029558, in which a projecting step is formed on a side surface of a stirrer blade so as to be capable of crushing and crushing even when the material is put in a state of agglomeration, The method of maintaining the internal temperature of the heat transfer oil is characterized in that it can maintain the temperature for a long time by using the characteristics of the conductive oil by raising the temperature of the heat transfer oil by the electric heater rod, "Fermented feed preparation machine" is disclosed.

Fig. 1 is a structural diagram showing the structure of a fermented feed producing machine according to the prior art.

In the fermented feed making machine 1 according to the related art, a feed port 1b for feeding the material is provided in the upper part, an electric heater rod 9 is installed in the bottom inner part of the barrel, And the stirrer vanes 7 are provided on the left and right sides of the spatula 2, respectively.

When the input port 1b is opened and the door is closed by inserting the material, when the operation switch of the control operation panel 8 is pressed, electric power is supplied to the electric motor 5, and the electric motor 5 is operated. The hydraulic pump 6 connected to the electric motor 5 is rotated and the hydraulic motor 3 rotates the planetary speed reducer 4 at a low speed and the agitator shaft 2a directly connected to the planetary speed reducer 4 is rotated. The material of the fermentation tank is naturally crushed, crushed and blended by the stirrer blade 7, and the temperature rises as the electric heater bar 9 is operated, so that the feed inside the fermentation tank is fermented.

However, this fermented feed manufacturing machine according to the prior art is not suitable for mixing a forage such as rice straw, cornstalks, etc. with a concentrated feed such as grain.

In addition, rice straw is a very important resource for the lack of land in the country where the land is not enough and the land price is high and it is not easy to produce high quality forage crops such as pasture and forage crops.

Rice straw has low protein content, and lignin and silica are substances that interfere with the digestion, so the digestibility is very low, so it is not a suitable material for the research, and the chewing texture is bad and there is no taste.

Fermentation of rice straw is a method to increase the value of rice straw. When the rice straw is fermented, the digestibility is much improved because the fermenting bacteria destroy the cell wall of the rice straw and the livestock digestion liquid can more easily decompose the rice straw.

However, the dependence of the feedstuff on the domestic feedstuffs of domestic livestock farmers, which have not established the production system of the feedstuffs, is intensifying. Most of the imported feedstuffs are concentrated feeds such as corn, To 7: 3, the world's most concentrated feed is used.

This study was conducted to investigate the effects of excessive intake of concentrated feeds on livestock diseases such as livestock diseases, liver diseases, digestive disorders, and infertility. It needs to be solved.

Korean Patent Publication No. 10-2002-0029558 (published on April 06, 2001) Korean Patent No. 10-0770367 (registered on October 19, 2007)

SUMMARY OF THE INVENTION The present invention has been made to solve the above problems and it is an object of the present invention to provide a method and apparatus for mixing and supplying a forage such as rice straw in order to prevent a diseased state of livestock caused by over- And to provide a feed maker.

Another object of the present invention is to provide a feeder feeder capable of decreasing the dependency of raw material feed of domestic livestock farming farmers on foreign countries and increasing utilization of rice straw produced in rice farming.
Another object of the present invention is to provide a fermented fermented fermented beverage container which is produced by mixing cereal with water at a certain ratio in a separate mixing stirrer and heating the fermented fermented beverage container to supply the fermented fermented beverage container with energy, And the mixed fermented matter discharged from the hopper formed at the discharge end of the fermentation fermentation vessel is discharged through the discharge drum so that the hay or straw is wound or pinched at the time of discharging using the screw to stop the rotation and the mixing of the feeds becomes unstable Which is capable of preventing the incompatibility between the feed and the feed.

In order to accomplish the above object, the present invention provides a method for manufacturing a food or beverage according to the present invention, comprising: mixing and agitating the grains by mixing them with water at a predetermined ratio; A mixed grain pump for mixing the mixed grains in the mixing stirrer to the mixed fermentation maturing unit; A mixed fermentation aging unit for mixing and heating the mixed and heated grains from the mixing agitator by the mixed grain pump, And a rice straw cutting machine for cutting and supplying rice straw to the mixed fermentation ripening machine.

According to an embodiment of the present invention, the mixing and stirring heater includes a stirring motor for generating a rotating force; An agitating vessel for stirring and heating the grains; A stirrer connected to the rotating shaft of the stirring motor to mix the grains and water contained in the stirring container rotated; And a heating heater for applying heat to the grains contained in the stirring vessel at a fermentation temperature.

According to one embodiment of the present invention, the mixed fermentation aging unit comprises a fermentation fermentation vessel for mixing the mixed and heated cereals supplied from the mixing and stirring heater with rice straw and rotating to ferment; A rotation drive device for rotating the fermentation fermentation vessel; An air supply device for supplying air to the fermentation fermentation vessel to ferment a mixed fermentation product of the grain and rice straw; An air distribution pipe arranged along the longitudinal axis of the inner wall surface of the fermentation maturing vessel to uniformly distribute the air supplied from the air supply device to the fermentation maturing vessel; A left and a right rotation support installed on a side surface of the fermentation fermentation vessel and supporting a rotation center to rotate the fermentation fermentation vessel; A spiral mixing blade spirally adhered to the inner wall surface of the fermentation fermentation vessel to rotate the grains and rice straw contained in the fermentation fermentation vessel in the direction of rotation axis or the direction opposite to the rotation axis according to the rotation direction of the fermentation fermentation vessel; And a discharge drum for discharging the mixed fermented product of the grain and the rice straw which is moved to the outlet of the mixture according to the rotation of the spiral mixing blades.

According to an embodiment of the present invention, the rotation driving device is provided with a ring gear so as to be inscribed on an octagonal side face of the fermentation fermentation vessel, a gear is formed along the inner surface circle of the ring gear, So that the pinion gears are rotated.

According to an embodiment of the present invention, the spiral blending blade is attached and attached in a right screw direction (or left-hand direction) along the inner wall surface of the fermentation fermentation vessel, and a plurality of square teeth are formed at an upper end thereof, And the mixed fermented product of the fed grain and rice straw is finely crushed so as not to be combined.

According to an embodiment of the present invention, the rotation direction of the driving motor of the rotation driving device is selectively changed so that the mixed fermented material mixed in the fermentation fermentation vessel is moved in the direction of the wall having the air supply pipe attached thereto, As shown in FIG.

According to an embodiment of the present invention, the mixed fermented product moves to the hopper by the rotation of the spiral wing and is contained in the hopper, and the hopper moves to the upper surface by rotation of the fermentation maturing vessel, Is grabbed downward, falls down, is carried by a discharge drum onto a conveyor belt or a loading box of a conveying car, and is transported to a packing factory and packed.

According to an embodiment of the present invention, the rice straw cutting machine includes: a support frame formed of a rectangular frame-like skeleton frame supported on the floor; A plurality of clamps inserted and axially supported on a rotary shaft of a cutter installed in a vertical axis direction on an intermediate support of the support frame; A plurality of fixed blades disposed between the plurality of clamps at an angle such that the blade portion faces the rotary shaft of the cutter; A support plate for supporting a rice straw stage wound in a cylindrical shape together with the plurality of tongs; And a cutter motor for rotating the cutter rotation shaft.

According to an embodiment of the present invention, a plurality of clamps fixed to the rotary shaft of the cutter are rotated to unroll the rice straw of the rice straw stage and push the rice straw between the plurality of fixed blades to cut into a plurality of pieces.

As described above, according to the present invention, it is possible to reduce the dependence of the raw material feed of the domestic livestock farming household on the utilization of the rice straw produced in rice farming and to increase the utilization level of the rice straw produced in the rice farming, And it is possible to prevent the diseased condition of the livestock due to the excessive supply of the concentrated feed.
In addition, by separating the mixed agitation heat and the fermentation aging vessel, the grain is mixed and heated at a constant ratio with water in a separate mixing agitator, and fed to the fermentation aging vessel to heat the aged fermentation vessel having a large volume when heating the grain and water And the mixed fermented matter discharged from the hopper formed at the discharge end of the fermentation maturing vessel is discharged through the discharge drum so that the long hay or straw is wound or pinched at the time of discharge using the screw, It is possible to prevent it from being stopped or stopped.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a structural view showing the structure of a conventional fermented feed manufacturing machine,
FIG. 2 is a side view showing the configuration of a chemical food manufacturing machine according to the present invention,
FIG. 3A is a front view showing a configuration according to an embodiment of the mixing and stirring heater according to the present invention,
FIG. 3B is a front view showing a configuration according to another embodiment of the mixing and stirring heater according to the present invention, FIG.
FIG. 4 is a front view of the mixed fermentation aging apparatus according to the present invention,
FIG. 5A is a side view showing a rotation driving device provided on a side surface of a fermentation maturing vessel according to the present invention,
FIG. 5B is a perspective view showing a spiral mixing blade provided on the inner wall surface of the fermentation maturing vessel according to the present invention, FIG.
6 is a perspective view showing a hopper formed at a discharge end of a fermentation fermentation vessel according to the present invention,
FIG. 7 is a perspective view illustrating a discharge drum installed in an outlet door of a fermentation maturing vessel according to the present invention,
8A and 8B are a front view and a side view showing one embodiment of a rice straw cutting machine according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Fig. 2 is a side view showing a configuration of a recombinant feed producing machine 100 according to the present invention.

The recombinant feed manufacturing machine (100) according to the present invention comprises: a mixing agitator (10) for mixing and heating cereal such as barley, rice bran, rice gruel, corn, and soba bean at a predetermined ratio; A mixed grain pump (20) for pumping the mixed and heated cereal to the mixed fermentation masher (20) in the mixing stirrer (10); A mixed fermentation ripening unit 30 for mixing and fermenting mixed and heated grains from the mixing / stirring furnace 10 by the mixed grain pump 20; And a rice straw cutting machine (40) for cutting and supplying rice straw to the mixed fermentation ripening machine (30).

The mixing and stirring heater 10 according to the present invention is a method in which cereal grains such as barley, rice bran, rice bran, corn, and soya bean are put in water at a predetermined ratio and heated inside the mixing and stirring heater 10 at a predetermined temperature For example, 80 to 100 DEG C), and the grains put into the mixing and stirring heater 10 for 12 to 24 hours while stirring the water are heated and aged.

3A and 3B show a front view showing the construction of the mixing and stirring heater according to the present invention.

The mixing and stirring heater (10) includes a stirring motor (11) for generating a rotating force; An agitation vessel 12 for stirring and heating grains such as barley, rice bran, rice bran, corn, and soba bean; An agitator 13 connected to the rotating shaft of the stirring motor 11 to mix the grains and water contained in the stirring vessel 12 with each other; And a heating heater (14) for applying heat to the grain contained in the stirring vessel (12) at a temperature of 80 to 100 캜.

The grains and water are introduced into the stirring vessel 12 through the inlet 12a formed on the upper surface of the stirring vessel 12 and the grains and water introduced into the stirring vessel 12 are mixed by the stirrer 13 A heating temperature of 80 to 100 DEG C is maintained for a heating time (for example, 12 to 24 hours) by a heating heater 14 provided on the bottom of the stirring vessel 12 or provided inside the stirring vessel 12 . At this time, a water layer (not shown) in which a water layer is embedded is interposed between the heating heater 14 and the stirring container 12, and can be softly heated by the indirect heating method.

When the predetermined heating time has elapsed, the grain or the like mixed in the mixing and stirring heater 10 and heated to the temperature of 80 to 100 占 폚 is mixed with the mixing agitator heater 20 by a control unit (not shown) (10) to the mixed fermentation ripening machine (30) through the mixed grain feed pipe (21).

As shown in FIG. 3B, the mixing agitating heater 10 is positioned higher than the mixing fermentation agitator 30 without the mixed grain pump 20, and the mixed agitating heater 10 is placed at a potential energy by gravity or hydraulic pressure difference, The grains or the like heated by the opening / closing of the valve 15 connected to the control unit (not shown) by the mixed fermentation agitator 30 can be controlled.

4 shows a front view of the mixed fermentation aging apparatus according to the present invention.

The mixed fermentation ripening machine 30 according to the present invention comprises a fermentation fermentation vessel 31 for mixing and heating the mixed and heated cereals fed through the mixed grain feed pipe 21 by the mixed grain pump 20 with rice straw, ; A rotation drive device 32 composed of a drive motor 32a and a ring gear 32b for rotating the fermentation aging vessel 31; An air supply device 33 composed of a blower motor 33a and an air supply pipe 33b for supplying air to the fermentation fermentation container 31 to ferment the fermented product 110 of the grain and rice straw; An air distribution pipe (37) provided along the longitudinal axis direction on the inner wall surface of the fermentation fermentation vessel (31) so as to distribute the air supplied from the air supply device (33) to the fermentation fermentation vessel (31); Left and right rotation supports (34a, 34b) provided on the side of the fermentation fermentation vessel (31) and supporting the rotation center so that the fermentation fermentation vessel (31) rotates; A spiral mixing blade (32) for spirally moving the fermentation fermentation vessel (31) in a rotation axis direction or in a direction opposite to the rotation axis according to the rotation direction of the fermentation fermentation vessel (31) 35); The mixed fermentation product 110 of grain and rice straw, which is installed in the discharge port door 50 for opening and closing the mixture discharge port 31b and moves to the mixture discharge port 31b in accordance with the rotation of the spiral mixing blades 35, And a discharge drum 36 constituted by a motor 36a and a discharge blade 36b.

The fermentation maturing container 31 according to the present invention has a configuration in which octagonal pillars are sideways and has left and right rotatable supporters 34a and 34b at the center of the left and right sides, And is supported by a rotation shaft formed by the left and right rotation support rods 34a and 34b and rotated by a rotation force provided by the rotation drive device 32. [

A fermentation heater 39 is provided on the bottom of the fermentation fermentation vessel 31 like the heating heater 14 of the mixing and stirring heater 10 and the temperature sensor 33c provided on the left side surface of the fermentation fermentation vessel 31, The inner temperature of the fermentation fermentation vessel 31 can be sensed by sensing the internal temperature of the fermentation fermentation vessel 31 to maintain the temperature suitable for the fermentation temperature. The temperature sensor 33c may be built in a rod type, and may be embedded in a slip ring (not shown) that is fitted to one side of the fermentation fermentation vessel 31.

FIG. 5A is a side view showing a rotation driving device provided on a side surface of the fermentation maturing vessel according to the present invention, and FIG. 5B is a perspective view showing a helical mixing edge provided on the inner wall surface of the fermentation maturing vessel according to the present invention.

The rotary drive device 32 according to the present invention is provided with a ring gear 32b so as to be inscribed on the octagonal side surface of the fermentation aging vessel 31 and a gear is formed along the inner surface circle of the ring gear 32b.

The ring gear 32b is rotated in the direction of the arrow (counterclockwise), for example, and the fermentation fermentation vessel 31 is rotated by the rotation of the ring gear 32b by the pinion gear provided on the rotation shaft of the drive motor 32a, And also rotate in the direction of the arrow.

The rotation direction of the drive motor 32a can be changed in the direction of the arrow or the direction opposite to the arrow and the rotation direction of the drive motor 32a is changed in the direction of the arrow or the direction opposite to the arrow, (The left direction in FIG. 5A) to which the air supply pipe 33b is attached or the wall surface direction (the right direction in FIG. 5A) to which the hopper 38 is attached.

5B, the spiral mixing blades 35 according to the present invention are installed upright in the right screw direction (or the left screw direction) along the inner wall surface of the fermentation aging vessel 31, and a plurality of square teeth 35a are formed so that the mixed fermented product of the cereals fed into the fermentation fermentation vessel 31 and the rice straw is finely crushed so as not to coalesce.

Therefore, the mixed fermented product 110 of cereal bran, rice straw and the like mixed in the fermentation fermentation container 31 is selectively supplied to the fermentation fermentation container 31 in the direction of the wall surface to which the air supply pipe 33b is attached 5A) or in the direction of the wall surface (right side in FIG. 5A) on which the hopper 38 is attached.

If the mixed fermented product 110 such as cereal bran and rice straw is mixed and heated and fermented for a suitable time (for example, 12 hours) for fermentation in the fermentation fermentation container 31, The fermentation vessel 31 is rotated clockwise (in a direction opposite to the arrow) as viewed in FIG. 5A so that the mixed fermented product 110 such as grain bran and rice straw is moved toward the hopper 38 by the helical mixing blades 35 .

FIG. 6 is a perspective view showing a hopper formed at a discharge end of a fermentation maturing vessel according to the present invention, and FIG. 7 is a discharge drum installed at an outlet door of the fermentation maturing vessel according to the present invention.

The hopper 30 is formed at an octagonal side of the fermentation fermentation vessel 31 at a predetermined height toward the center of the octagonal column at the discharge end (right end in Fig. 6) of the fermentation fermentation vessel 31 according to the present invention, On the right side of the aging vessel (31), a discharge port (50) is provided to open and close the discharge port (31b).

A discharge drum 36 is installed in the discharge port door 50 as shown in FIG. 7, and a mixed fermentation product such as cereal bran and rice straw is produced by rotating the spiral mixing blades 35 in the fermentation fermentation vessel 31 The hopper 38 is moved toward the hopper 38 and stored in the hopper 38. The hopper 38 is moved to the upper side by the rotation of the fermentation fermentation vessel 31, The mixed fermentation product 110 of gravity falls down and is caught by the retaining piece 36c of the discharge drum 36. [

At this time, the discharge drum 36 receives rotation force from the discharge drum motor 36a and is rotated and discharged to the outside along the discharge pipe 36b. The discharge drum 36 is mounted on a loader of a conveyor belt or a conveyance car installed below the discharge pipe 36b It is transported to packaging factory and packaged.

8A and 8B show a front view and a side view showing one embodiment of a rice straw cutting machine according to the present invention.

 A rice straw cutting machine (40) according to the present invention comprises: a support frame (41) formed of a rectangular frame-like skeleton frame supported on the floor; A plurality of clamps 42 inserted and axially supported on a rotary shaft 42a of a cutter installed in a vertical axis direction on an intermediate support 41a of the support frame 41; A plurality of fixed blades 43 disposed between the plurality of tongs 42 such that the blade portions are obliquely installed to face the rotary shaft 42a; A support plate 45 for supporting the cylindrical straw-wrapped stage 120 together with the plurality of tongs 42; And a cutter motor 44 for rotating the cutter rotary shaft 42a.

The support frame 41 according to the present invention is formed to be long in the longitudinal direction so that the cylindrical center axis of the straw stub 120 can be placed in the longitudinal direction and the stub end 120) is inserted and supported by the support frame (41).

When the cutter motor 44 is powered and rotated, the rotational force of the cutter motor 44 is transmitted to the cutter rotation axis 42a, thereby rotating the cutter rotation axis 42a. A plurality of tongs 42 fixed to the cutting rotary shaft 42a are rotated and the rice straw of the rice straw 120 is released and pushed into the plurality of fixed blades 43 to be cut into a plurality of pieces.

The rice straw thus cut into a plurality of pieces is put into a fermentation fermentation vessel 31 of a fermentation aging machine 30 by a conveyor belt or a worker and mixed with grain bran to be heated and fermented to a fermentation temperature for a suitable time for fermentation.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limited to the embodiments set forth herein. Various changes and modifications may be made by those skilled in the art.

10: mixing agitation heating 11: stirring motor
12: stirring vessel 13: stirrer
14: Heating heater 20: Mixed grain pump
21: Mixed grain feed tube 30: Mixed fermentation aging machine
31: Fermentation aging vessel 32: Rotary driving device
33: air supply devices 34a, 34b: left and right rotation supports
35: spiral mixing blade 36: discharge drum
37: air distribution perforated plate 38: hopper
39: fermentation heater 40: rice straw cutting machine
41: support frame 42: tongs
43: fixed blade 44: cutter motor
45: support plate 50: outlet door
100: animal feeder 110: mixed fermentation product
120: Straw straw

Claims (9)

A stirrer for stirring grains and heating the mixer; an agitator for mixing grains and water which are connected to the rotating shaft of the stirring motor and are contained in the stirring container; And a heating heater for applying heat to the grain at a fermentation temperature, wherein the mixing and agitation heater mixes the grain with water at a predetermined ratio and heats the mixture;
A fermentation fermentation vessel for mixing the fermented fermented fermentation vessel with the rice straw to mix and melt the fermentation fermentation vessel and rotating the fermentation fermentation vessel by selectively changing the direction of rotation of the fermentation fermentation vessel; An air supply device for supplying air to the fermentation fermentation vessel to ferment a mixed fermentation product of the cereals and rice straw to ferment the fermentation fermentation vessel; The fermentation fermenting vessel is provided with an air distribution pipe arranged along the longitudinal axis direction on the inner wall surface of the fermentation fermentation vessel so as to distribute the fermentation fermentation vessel uniformly. , The fermentation fermentation vessel is spirally mounted on and attached to the inner wall surface of the fermentation fermentation vessel, A spiral blending blade for rotating the grains and the rice straw contained therein to rotate in the direction of the rotating shaft or the rotating shaft in accordance with the rotating direction of the fermenting maturing container; And an outlet door provided to open and close a mixture outlet formed at a discharge end of the fermentation maturing vessel. The outlet door is installed on the outlet door and is connected to the outlet of the mixture by the rotation of the spiral mixing blades The mixed fermented product of the grains and the rice straw is mixed in the hopper and moved to the upper surface by rotation of the fermentation fermentation vessel. The mixed fermented product contained in the hopper falls down and is caught in the supporting body, And a discharge drum for discharging the water, A mixed fermentation aging unit for mixing and heating the mixed and heated grains from the mixing stirrer;
And a rice straw cutting machine for cutting and feeding rice straw to the mixed fermentation ripening machine.
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