KR101520226B1 - Biodegradation Non-Woven Fabric and Manufacturing Apparatus and Manufacturing Method - Google Patents
Biodegradation Non-Woven Fabric and Manufacturing Apparatus and Manufacturing Method Download PDFInfo
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- KR101520226B1 KR101520226B1 KR1020140088242A KR20140088242A KR101520226B1 KR 101520226 B1 KR101520226 B1 KR 101520226B1 KR 1020140088242 A KR1020140088242 A KR 1020140088242A KR 20140088242 A KR20140088242 A KR 20140088242A KR 101520226 B1 KR101520226 B1 KR 101520226B1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
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- Nonwoven Fabrics (AREA)
Abstract
Description
An embodiment of the present invention relates to an environmentally friendly biodegradable nonwoven fabric, an apparatus for manufacturing the same, and a manufacturing method thereof. More particularly, the present invention relates to an environmentally friendly biodegradable nonwoven fabric which improves the mechanical properties by improving the absorbency, softness, And a manufacturing method thereof.
In general, nonwoven fabric refers to nonwoven fibers. It means fiber aggregate not by spun yarn, weaving or braiding, it is a sheet aggregated by physical and chemical means.
Conventionally, nonwoven fabrics are made by pulverizing highly absorbent pulp with polyethylene (PE) or polypropylene (PP) having high bonding strength when used as sanitary articles.
However, since polyethylene (PE) and polypropylene (PP) are sprayed with harmful components and are not absorbed, there is a problem that can cause skin diseases such as itchy erythema of soft skin and problems that cause environmental problems after disposal .
Recently, efforts to reduce carbon dioxide in accordance with global warming have been continuously studied. In particular, polymer produced from fossil fuels not only increases carbon dioxide emissions but also has limited reserves. Therefore, studies are underway on polylactic acid products that can be formed into fibers by melt-spraying polymers synthesized from natural plants.
Poly lactic acid (PLA) has formed a market of 150,000 tons worldwide, and it has been used for disposable products using biodegradable properties of PLA, as well as fields where general plastics such as food packaging materials, containers and electronic cases were used And its application range is expanding.
However, the poly lactic acid (PLA) has a higher price than polyethylene (PE) or polypropylene (PP), has a rough texture, a small volume, and low elasticity.
Korea Published Patent: 10 - 2012 - 0107092 (Publication date September 28, 2012)
Korean Registered Patent: 10 - 1075004 (Published on October 19, 2011)
SUMMARY OF THE INVENTION The present invention has been made to solve the conventional problems,
An object of the present invention is to provide a pulp which has excellent softness, water absorbency and bulkiness and which has excellent physical properties on the outer surface of a pulp laminated with polylactic acid (PLA) to improve physical properties while absorbing water, softness and bulkiness, And a method of manufacturing the same, and a method of manufacturing the same.
In order to achieve the above object, an apparatus for manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention includes: a first PLA fiber fabricator for fiberizing a PLA; A mesh belt provided at a lower portion of the first PLA fiber producing machine to accumulate vertically injected PLA fibers in a web form; A pulp supplying unit provided on one side of the first PLA fiber producing machine and stacking pulp on PLA fibers integrated on the mesh belt; A second PLA fiber fabricator provided on one side of the pulp feeder, the PLA fiber fabricating the PLA into a web form on the pulp; A heat fusing unit for applying heat to the laminated material stacked in the order of the PLA fiber, the pulp and the PLA fiber to mutually thermally fuse the laminated materials; And controlling the injection amount of PLA fibers produced in the first and second PLA fiber manufacturing machines, electrically connected to the first and second PLA fiber producing machines, the mesh belts, and the pulp feeding parts, and controlling the pulp feeding amount of the pulp feeding parts And a control unit for controlling a conveying speed of the mesh belt.
The first and second PLA fiber producing machines include an extruder for melting and extruding PLA (biodegradable polylactic acid), an injection nozzle having hundreds of small orifices for injecting the PLA melted in the extruder, A cooler for cooling the elongated PLA; a cutter for cutting the PLA fiber determined by the elongation; and a blower for blowing the cut PLA fibers And an ejection port for ejecting the ink.
And a filter device for filtering the melted biodegradable poly lactic acid (PLA) is further provided between the extruder and the injection nozzle.
The extruder is divided into first to fifth regions, wherein the first region is 150 to 160 캜, the second region is 200 to 210 캜, the third region is 220 to 230 캜, the fourth region is 230 to 240 캜, 5 region is set to a temperature of 250 to 260 캜.
The pulp feeder is connected to a pulsator which separates pulp fibers made of sheets or mats into individual fibers.
The control unit controls the injection amount of the first PLA fiber manufacturing machine so that 10 wt% to 40 wt% of PLA fibers are injected relative to the total weight of the nonwoven fabric, and the pulp is fed to the pulp so that 25 wt% to 80 wt% Controlling the supply amount of the supply part, and controlling the injection amount of the second PLA fiber manufacturing machine so that 10 wt% to 40 wt% of PLA fibers are injected to the total weight of the nonwoven fabric.
A method of manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention includes the steps of spinning a PLA (biodegradable polylactic acid) into an extruder and melting it through a spinning nozzle having hundreds of small orifices formed therein, A step S10 of stretching and cooling the fiber by high-pressure hot air sprayed at high speed to form fibers; Integrating the fibrous PLA in a web form on a mesh belt; Step S30 of depositing pulp on PLA integrated in the web form; (S40) of stacking the fibrous PLA in the form of a web on the pulp in step S10; And a step S50 of thermally fusing and bonding the laminated PLA, pulp and PLA.
The extruder has a first region in which the temperature is set at 150 to 160 캜, a second region in which the temperature is set in the range of 200 to 210 캜, a third region in which the temperature in the range of 220 to 230 캜 is set, Lt; 0 > C, and the PLA is completely melted through the first to fifth regions.
The step S10 further includes a step of filtering the melted PLA.
The PLA is also characterized in that it is selected from the group consisting of poly-D-lactic acid, poly-L-lactic acid, copolymers of D-lactic acid and L-lactic acid.
The PLA has a melting point of 100 ° C. to 180 ° C., a melt index of 75 to 120 g / 10 min, and a melt density of 0.98 to 2.24 g / cm 3 (260 ° C.).
The pulp is characterized in that the pulp fiber made of a sheet or a mat is put in a cotton drum and separated into individual fibers.
The PLA is sprayed in an amount of 10 to 80% by weight of the total weight of the nonwoven fabric, and the pulp is accumulated in an amount of 25 to 80% by weight of the total weight of the nonwoven fabric. More specifically, the PLA is sprayed in an amount of 10 wt% to 40 wt% in step S20, and is accumulated in step S40 in an amount of 10 wt% to 40 wt%.
The environmentally friendly biodegradable nonwoven fabric according to one embodiment of the present invention comprises a first PLA fiber layer injected onto a mesh belt by the above-described manufacturing method and integrated in a web form; A pulp layer laminated on the first PLA fibrous layer; And the second PLA fiber layers sprayed on the pulp layer and integrated in a web form are thermally fused to each other.
The embodiment of the present invention makes use of the lamination of the pulp layer and the PLA layer having the biodegradation characteristics to make the pulp layer soft, absorbable and bulky, and the PLA layer catches and protects the pulp layer to improve the mechanical strength required in actual use Thereby improving the quality of the product.
In addition, the use of pulp can reduce the manufacturing cost and does not cause environmental problems as 100% biodegradation after disposal occurs.
In addition, it does not emit a carcinogenic substance or a substance harmful to hygiene, has excellent air permeability and refreshing sensation, and has an effect of improving hygiene and safety.
In addition, the PLA layer can be washed by holding the surface of the pulp layer, and thus the PLA layer can be repeatedly used many times.
1 is a schematic view for explaining an apparatus for manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
2 is a block diagram for explaining the overall configuration of an apparatus for manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
3 is a block diagram for explaining the construction of a first and a second PLA fiber manufacturing apparatus in an apparatus for manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
4 is a flowchart illustrating a method of manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
5 is a sectional view showing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
These and other objects, features and other advantages of the present invention will become more apparent by describing in detail preferred embodiments of the present invention with reference to the accompanying drawings. Hereinafter, an environmentally friendly biodegradable nonwoven fabric, an apparatus for producing the same, and a method for manufacturing the same will be described in detail with reference to the accompanying drawings. For purposes of this specification, like reference numerals in the drawings denote like elements unless otherwise indicated.
FIG. 1 is a schematic view for explaining an apparatus for manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention, and FIG. 2 is a block diagram for explaining an overall configuration of an apparatus for manufacturing an environmentally biodegradable nonwoven fabric according to an embodiment of the present invention And FIG. 3 is a block diagram for explaining the construction of first and second PLA fiber production apparatuses in an apparatus for manufacturing environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
1 and 2, an apparatus for manufacturing an environmentally friendly biodegradable nonwoven fabric includes first and second PLA
First, the first and second PLA
Here, the extruders 110 and 310 are divided into first to fifth regions. The third region is 220-230 占 폚, the fourth region is 230-240 占 폚, and the fifth region is 250-260 占 폚. The temperature of the first region is 150-160 占 폚, the second region is 200-210 占 폚, Respectively.
The injection nozzles 130 and 330 have a diameter of 0.88 mm per 12 cm to 16 cm, and hot air having a high velocity distribution forms a variety of filaments between 0.1 and 500 microns in diameter.
A
The
The first PLA
The
The first PLA
The
A heat-sealed
The heat-welded
4 is a flowchart illustrating a method of manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention.
A method of manufacturing an environmentally friendly biodegradable nonwoven fabric according to an embodiment of the present invention includes PLA (biodegradable polylactic acid) in an extruder, melting it, spinning it through a spinning nozzle having hundreds of small orifices formed therein, Step S10 of stretching and cooling the fibers by high-pressure hot air jetted from both sides at high speed to form fibers; Integrating the fibrous PLA in the form of a web on a mesh belt; Step S30 of laminating the pulp on PLA integrated in a web form; Step S40 of stacking the fibrous PLA in the form of a web on the pulp in step S10; And a step S50 of bonding and bonding the laminated PLA, pulp, and PLA by heat fusion.
Step S10 is performed in the first PLA
Here, the PLA has a melting point of 100 to 180 캜, a melt index of 20 to 40 g / 10 min, and a melt density of 0.98 to 2.24 g / cm 3 (260 캜). In addition, PLA is selected from poly-D-lactic acid, poly-L-lactic acid, copolymers of D-lactic acid and L-lactic acid.
The extruder 110 has a first region in which the temperature is set at 150 to 160 캜, a second region in which the temperature in the range of 200 to 210 캜 is set, a third region in which the temperature in the range of 220 to 230 캜 is set, , And a fifth region where the temperature is set at 250 to 260 캜.
Thus, the PLA is completely dissolved while passing through the first to fifth regions of the extruder 110.
Then, the fully dissolved PLA is filtered into the filter device 120 and supplied to the injection nozzle 130, and the PLA supplied to the injection nozzle 130 is injected through hundreds of small orifices.
Then, the injected PLA is stretched by high-pressure hot air blowing at high speed in the blower 140, cooled by a cooler, and made into fiber.
The fibrous PLA is then cut into a cutter 160 and injected through the injection port 170. At this time, the first PLA fiber injected into the injection port 170 is injected in an amount of 10% by weight to 40% by weight based on the total weight of the nonwoven fabric.
Step S20 integrates the first PLA fibers injected onto the
Step S30 stacks the pulp injected from the
In step S40, the second PLA fiber is laminated on the pulp. The second PLA fiber is produced through the second PLA
More specifically, the PLA is introduced into the extruder 310 of the second PLA
As such, the second PLA fibers produced in the second PLA
In step S50, the laminated material laminated on the
As shown in FIG. 5, the environmentally-friendly biodegradable nonwoven fabric manufactured by the above manufacturing method comprises a first PLA fiber layer sprayed on a
(Example 1)
A first PLA fiber layer on which a 10% by weight based on the total weight of the nonwoven fabric is sprayed on the mesh belt, and which is integrated in a web form; a pulp layer in which 80% by weight of the total weight of the nonwoven fabric is sprayed and laminated on the first PLA fiber layer, 10% by weight based on the total weight of the nonwoven fabric was injected to form a second PLA fiber layer integrated in a web form, and the nonwoven fabric was prepared by heat-sealing them.
(Example 2)
A first PLA fiber layer on which a 25% by weight of the total weight of the nonwoven fabric is sprayed on the mesh belt to be accumulated in a web form, a pulp layer in which 50% by weight of the total weight of the nonwoven fabric is sprayed and laminated on the first PLA fiber layer, 25% by weight based on the total weight of the nonwoven fabric was injected to form a second PLA fiber layer integrated in a web form, and the nonwoven fabric was produced by mutual heat fusion.
(Example 3)
A first PLA fiber layer on which a 40% by weight of the total weight of the nonwoven fabric is sprayed on the mesh belt to be accumulated in a web form, a pulp layer in which 25% by weight of the total weight of the nonwoven fabric is sprayed and laminated on the first PLA fiber layer, 40% by weight based on the total weight of the nonwoven fabric was injected to form a second PLA fiber layer integrated in a web form, and the nonwoven fabric was prepared by heat-sealing them.
(Comparative Example 1)
A first PLA fiber layer on which a 45 wt% of the total weight of the nonwoven fabric is sprayed on the mesh belt to be accumulated in a web form, a pulp layer in which 10 wt% To form a second PLA fiber layer in the form of a web. The nonwoven fabrics were thermally fused with each other to produce a nonwoven fabric.
(Comparative Example 2)
20% by weight of pulp, 40% by weight of polyethylene (PE) and 40% by weight of polypropylene (PP) were mixed and sprayed together to prepare a nonwoven fabric.
<Test 1>
The softness, bulkiness and absorbency of each of the nonwoven fabrics of Examples 1, 2 and 3 and Comparative Examples 1 and 2 were evaluated and shown in Table 1.
As shown in Table 1, in Examples 1, 2 and 3, the first PLA fibrous layer and the second PLA fibrous layer cover the outer surface of the pulp layer to protect the pulp layer and prevent the pulp from being broken or dust- . In addition, it was found that a suitable volume was maintained due to the pulp layer, and a smooth feel was felt, and it was found that the absorbency was excellent.
In Comparative Example 1, the first PLA fibrous layer and the second PLA fibrous layer were formed too thick, and the first PLA fibrous layer and the second PLA fibrous layer were crushed, the texture was rough, and the bulkiness and absorbability were not good. That is, it is preferable that the first PLA fiber layer and the second PLA fiber layer are each used in an amount of 40 wt% or less based on the total weight of the nonwoven fabric.
Further, in Comparative Example 2, the bulkiness and feeling were lower than those of Examples, and the absorbency was not good.
<Test 2>
The environmental resistance of each of the nonwoven fabrics of Examples 1, 2 and 3 and Comparative Examples 1 and 2 was evaluated. That is, the nonwoven fabric was sprayed on the entire surface of the nonwoven fabric having passed 50 hours (hr) and 75 hours (hr) before the elapse of time under the same conditions as when the nonwoven fabric was buried in the ground, Respectively.
As shown in Table 2, Example 1 exhibited an elongation of 35.6% at 20.5 N before the elapse of time, an elongation of 6.5% at 12.9 N after 50 hours of the nonwoven fabric, Thereafter, the corrosion of the pulp proceeded, and the corrosion of the first PLA fiber and the second PLA fiber due to biodegradation proceeded and measurement was impossible.
Example 2 showed an elongation of 27.6% at 23.5N before the elapse of time, an elongation of 8.5% at 15.9N after 50 hours of the nonwoven fabric, and corrosion of the pulp after 75 hours of the nonwoven fabric And the first PLA fiber and the second PLA fiber were torn due to the progress of corrosion and measurement was impossible.
In Example 3, the elongation was 28.9% at 25.2 N before elapsed time of the prepared nonwoven fabric, and the elongation was 12.0% at 16.3 N after 50 hours elapsed from the nonwoven fabric. After 75 hours of nonwoven fabric, And the first PLA fiber and the second PLA fiber could not be measured due to the tear due to progress of corrosion.
Comparative Example 1 exhibited an elongation of 8.0% at 5.1 N before the elapse of time, elongation of 4.0% at 3.5 N after 50 hours of the nonwoven fabric, and pulp corrosion after 75 hours of the nonwoven fabric proceeded And the first PLA fiber and the second PLA fiber were not able to be measured due to breakage.
Comparative Example 2 exhibited an elongation of 31.6% at 19.2 N before the elapse of time, an elongation of 21.0% at 9.0 N after 50 hours of nonwoven fabric, and an elongation of 9.5 at 5.9 N after 75 hours of the nonwoven fabric. %. In other words, although the corrosion of pulp proceeded, polyethylene (PE) and polypropylene (PP) remained intact.
As described above, according to the present invention, the pulp layer and the PLA layer having biodegradable characteristics are laminated to improve the soft characteristics, the absorbency and the bulkiness of the pulp layer, and the PLA layer catches and protects the pulp layer, thereby improving the mechanical strength required in actual use.
In addition, it is possible to reduce the manufacturing cost by using pulp, and it does not cause environmental problems as 100% biodegradation after disposal occurs.
In addition, it does not emit carcinogenic substances or substances harmful to hygiene, and has excellent breathability and refreshing sensation, thereby improving hygiene and safety.
In addition, the PLA layer can be washed by holding the surface of the pulp layer, thereby enabling repeated use many times.
100: first PLA fiber manufacturing machine 200: pulp supplier
210: Smoothing machine 300: Second PLA fiber making machine
110, 310: extruder 120, 320:
130, 330: injection nozzle 140, 340:
150, 350: cooler 160, 360: cutter
170,370: jetting
400: mesh belt 500:
600:
Claims (15)
A mesh belt provided at a lower portion of the first PLA fiber producing machine to accumulate vertically injected PLA fibers in a web form;
A pulp supplying unit provided on one side of the first PLA fiber producing machine and stacking pulp on PLA fibers integrated on the mesh belt;
A second PLA fiber fabricator provided on one side of the pulp feeder, the PLA fiber fabricating the PLA into a web form on the pulp;
A heat fusing unit for applying heat to the laminated material stacked in the order of the PLA fiber, the pulp and the PLA fiber to mutually thermally fuse the laminated materials; And
A control unit electrically connected to the first and second PLA fiber producing machines and the pulp supplying unit to control an injection amount of PLA fibers produced in the first and second PLA fiber producing machines and to control the amount of pulp supplied to the pulp supplying units;
Wherein the biodegradable nonwoven fabric is produced by a method comprising the steps of:
The first and second PLA fiber producing machines include an extruder for melting and extruding PLA (biodegradable polylactic acid), an injection nozzle having hundreds of small orifices for injecting the PLA melted in the extruder, A cooler for cooling the elongated PLA; a cutter for cutting the PLA fiber determined by the elongation; and a blower for blowing the cut PLA fibers And an injection port for injecting the biodegradable nonwoven fabric.
Further comprising a filter device for filtering the melted PLA between the extruder and the spray nozzle.
The extruder is divided into first to fifth regions, wherein the first region is 150 to 160 캜, the second region is 200 to 210 캜, the third region is 220 to 230 캜, the fourth region is 230 to 240 캜, Wherein the temperature of the non-woven fabric is in the range of 250 to 260 캜.
Wherein the pulp feeding part is connected to a pulverizer for separating pulp fibers made up of sheets or mats into individual fibers.
The control unit controls the injection amount of the first PLA fiber manufacturing machine so that 10 wt% to 40 wt% of PLA fibers are injected relative to the total weight of the nonwoven fabric, and the pulp is fed to the pulp so that 25 wt% to 80 wt% Controlling the supply amount of the supply part and controlling the injection amount of the second PLA fiber manufacturing machine so that 10 wt% to 40 wt% of PLA fibers are injected to the total weight of the nonwoven fabric.
Integrating the fibrous PLA in a web form on a mesh belt;
Step S30 of depositing pulp on PLA integrated in the web form;
(S40) of stacking the fibrous PLA in the form of a web on the pulp in step S10; And
(S50) of bonding the PLA, the pulp, and the PLA to each other by thermally fusing
Containing biodegradable nonwoven fabric.
The extruder has a first region in which the temperature is set at 150 to 160 캜, a second region in which the temperature is set in the range of 200 to 210 캜, a third region in which the temperature in the range of 220 to 230 캜 is set, Wherein the PLA is completely melted by passing through the first to fifth regions, and the PLA is completely melted through the first to fifth regions.
Wherein the step (S10) further comprises filtering the molten PLA. ≪ RTI ID = 0.0 > 8. < / RTI >
Wherein the PLA is selected from the group consisting of poly-D-lactic acid, poly-L-lactic acid, copolymers of D-lactic acid and L-lactic acid.
Wherein the PLA has a melting point of 100 ° C to 180 ° C, a melt index of 75 to 120g / 10min, and a melt density of 0.98 to 2.24g / cm 3 (260 ° C).
Wherein the pulp is obtained by separating pulp fibers made of a sheet or a mat into individual cotton fibers.
Wherein the PLA is sprayed in an amount of 10% to 80% by weight of the total weight of the nonwoven fabric, and the pulp is fed from 25% by weight to 80% by weight of the total weight of the nonwoven fabric.
Wherein the PLA is sprayed in an amount of 10 to 40% by weight in step S20 and accumulated in step S40 in an amount of 10 to 40% by weight.
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