KR101509194B1 - Rice Cake with Hardness and Method for Producing the Same - Google Patents

Abstract

The present invention relates to a non-hardened rice cake and a process for producing the same, and more particularly to a non-hardened rice cake which can be kept in a soft state similar to that at the time of initial production even after a certain period of time after freezing or refrigerated storage, . The rice cake comprises at least one selected from the group consisting of wheat flour, nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B2, folic acid and nitrate, including corn starch, alpha amylase and punching additives.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rice cake,

The present invention relates to a non-hardened rice cake and a process for producing the same, and more particularly to a non-hardened rice cake which can be kept in a soft state similar to that at the time of initial production even after a certain period of time after freezing or refrigerated storage, .

Rice cakes are made by boiling or boiling the powder of grain and cooking them in various shapes, mainly made from rice. The main ingredients of rice cake are rice and glutinous rice, and soybean, red bean, mung bean or sesame can be used as raw materials, or jujube, pine nut, pumpkin or pumpkin seed can be added. Generally, when the rice cake is produced, it becomes soft or soft and is easy to ingest, but it tastes original, but it hardens over time and the original taste can be reduced. The hardened rice cake can be consumed as it is or can be ingested again.

The reason why the rice cake is hardened is that the starch contained in the rice cake is caused by the aging phenomenon that is partially crystallized. As the alpha-starch becomes beta-starch, the starch particles become micelles and the aged starch is not dispersed again into the solution. The aged starch is less prone to digestion because it is less susceptible to enzyme action than the starch starch. On the other hand, it has been found that hydrogen bonds are generally involved in this aging process.

For example, Patent Document No. 2011-0091428 " A method of producing unhardened rice cake and a rice cake produced by the above method " has a flaky texture To maintain long-term distribution, and to prevent the cake from being hardened for a long time. The prior art includes soaking the grains to remove water; Pulverizing the water-removed grain to add 22 to 35 wt% of water to the grain and re-pulverizing the grain; Growing the re-milled grain; And a method for producing a rice cake by adding 0.15 to 1.0 wt% of wheat flour based on the grain after the coagulated grain is cooled and punching the rice cake.

Another prior art related to the manufacture of uncooked rice cake is Patent Unexamined Publication No. 2013-0035629 entitled " Uncooked rice cake which can be preserved at room temperature for a long time and its preparation method ". The prior art comprises rice washing and dipping step, crushing step, mixing step, molding step, sterilization step, and packaging step. In the molding step, the filling inlet and outlet are closed while filling the rice cake with the paper or plastic. And the resulting mixture is treated.

The method of producing the unhardened rice cake as presented in the prior art is characterized by the control of the time of flour, the amount of flour added and the punching time, or the use of a vacuum packed vacuum pack. The prior art has a disadvantage in that it is difficult to maintain a unique taste or a complicated manufacturing process. In addition, the prior art has a problem that aging of rice can not be prevented due to wheat flour added in the manufacturing process, which may result in deterioration.

The present invention has been made to solve the problems of the prior art and has the following purpose.

It is an object of the present invention to provide a non-hardened rice cakes comprising ingredients that prevent hardening and components that enable the stickiness and inherent flavor of the rice cake to be retained.

Another object of the present invention is to provide a method for producing unhardened rice cake, which prevents hardening through a low temperature punching process and at the same time brings about the appearance of glutinous rice with rice.

According to a preferred embodiment of the present invention, the uncooked rice cake comprises corn starch, alpha amylase and punching additives, wherein the punching additive is selected from the group consisting of flour, nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B2, folic acid and nitrate . ≪ / RTI >

According to another preferred embodiment of the present invention, the alpha amylase is bacterial or non-bacterial.

According to another preferred embodiment of the present invention, a method of making a rice cake comprises: preparing a ground rice cake to which salt is added; Making a dough with steam at 70 to 100 占 폚; And performing low-temperature punching at a temperature of 55 to 85 DEG C, wherein a curing reaction inhibitor including corn starch and amylase is added in the low-temperature punching step.

The method of manufacturing a non-hardened rice cake according to the present invention has an advantage of facilitating molding in a low-temperature punching process of a dough. In addition, the method of manufacturing a non-hardened rice cake according to the present invention has an advantage that a unique texture can be maintained by reducing or preventing a difference in cooling rate between the outer surface and the outer surface of the rice cake or rice cake during the defrosting process or the cold storage process. In addition, rice cakes according to the present invention have the advantage of making a texture like glutinous rice with rice.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows an embodiment of a method for producing rice cakes according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the embodiments shown in the accompanying drawings, but the present invention is not limited thereto. In the following description, components having the same reference numerals in different drawings have similar functions, so that they will not be described repeatedly unless necessary for an understanding of the invention, and the known components will be briefly described or omitted. However, It should not be understood as being excluded from the embodiment of Fig.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows an embodiment of a method for producing rice cakes according to the present invention.

The punching additive comprises at least one selected from the group consisting of wheat flour, nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B2, folic acid, and nitrate. The starch cake according to the present invention comprises corn starch, alpha amylase and a punching additive. do. A method for preparing such a rice cake includes preparing a ground rice cake with salt added thereto; Making a dough with steam at 70 to 100 占 폚; And performing low-temperature punching at a temperature of 55 to 85 DEG C, wherein a curing reaction inhibitor including corn starch and amylase is added in the low-temperature punching step.

This is explained in detail below.

Referring to FIG. 1, a method of making uncooked rice cake is a step (S11) of immersing rice in water for a predetermined period of time; Removing the moisture-absorbed rice and removing water between the grains to separate them (S12); Adding salt such as salt and pulverizing the mixture into crumbs (S14); A step (S15) of treating the rice flour with hot steam to make a dough; A step (S15) of adding a curing reaction inhibitor while punching the dough at low temperature, and a step (S16) of molding the rice cake.

The rice cakes according to the present invention can be mainly made of rice, but may be added, if necessary, such as corn starch, sweet potato starch or potato starch, and various ingredients for flavor enhancement may be added. Therefore, the present invention is not limited by the kind of such an additive. In addition, the method of producing rice cakes or rice cakes according to the present invention can be applied to mixed rice in which glutinous rice or rice flour and glutinous rice are mixed, and is not limited to the level of rice.

For the preparation of rice cakes, the prepared rice can be used, and the rice grains can be immersed in water to absorb moisture (S11). The water immersion can be carried out, for example, for 1 to 5 hours, and the water used can be maintained at a suitable temperature depending on the degree of agitation. For example, if rice cooked for less than 10 minutes is used, the temperature of the water may be temporarily maintained at 50 to 75 ° C, but is not necessarily required. The maintenance of the water temperature, for example, has the function of preventing the activation of oxidizing components contained in rice bran or rice bran remaining in the rice to be cooked. For example 10 to 20 minutes at 50 to 75 < 0 > C and then for the rest of the time at a temperature of 0 to 25 < 0 > C.

If necessary, the external moisture removing process may be performed on the rice that has become a water immersion (S12). The external dewatering process is to remove the moisture present between each of the compartments and can be naturally dried for 10 to 70 minutes, for example, after the rice is removed from the water. However, if the water has been removed to an appropriate level, the external water removal process need not proceed separately. The removal of the water is intended to cause pulverization in a uniform state in the pulverizing process.

The pulverization process may be carried out with addition of salinity (S13). The salt may include, for example, a salt of a salt of sodium and chlorine, a salt of a salt, or a salt of a salt. Salt has the function of improving the taste of the produced rice cakes, inhibiting the fermentation ability of the enzyme, absorbing it into the body, and becoming a major essential ingredient of the human body. However, salt tends to reduce the absorption of moisture into the dough and needs to be added in an appropriately controlled amount. The salt may be added in an amount of 0.1 to 2.5 wt% with respect to the dried material. Also, the salt may be added before the pulverization, or may be added after the pulverization, and may be added several times in a certain amount.

The pulverization can be comminuted using a Roll Mill, a Pin Mill or a sieve mill and adjusted to be 10 to 100 mesh. The milling can proceed in several steps. For example, the milling may be performed twice or three times while the interval between the roller mills of the roller mill is between 0.5 mm and 0.010 mm. Water may be added in the milling process as needed, and water containing, for example, saline may be added. The pulverization can be carried out in various ways using various pulverizers and the present invention is not limited to the embodiments shown.

When the pulverization process is completed (S13), the growing process can proceed (S14). In general, the enhancement of starch is to enhance the action of enzymes, while facilitating saccharification. In addition, it is advantageous for the increase to be made of high temperature steam for sterilization of microorganisms.

The thickening process can be carried out by adding steam at 70 to 100 DEG C to the pulverized material. The increase can be carried out for, for example, 10 to 25 minutes, and the amount of the steam or the increase time of the steam can be appropriately adjusted in consideration of the kneading condition. The vapor pressure for the steaming process may be, for example, from 0.5 to 2.5 kg / cm < 2 > In addition, the booster process can be suitably adjusted for the booster time or the vapor pressure in consideration of the cooling process. The cooling process can be done in a natural cooling manner and in a manner that keeps the temperature of the dough properly. The cooling process may be performed so that the temperature of the dough becomes 55 to 85 DEG C immediately before the punching process is performed. The natural cooling method refers to a process of cooling the dough for a predetermined time while maintaining the external temperature at a temperature of 20 to 30 ° C, and may be performed for 5 to 20 minutes. However, the cooling time can be suitably adjusted according to the temperature of the dough and is not limited to the illustrated embodiment.

When the temperature of the dough reaches 55 to 85 DEG C, the punching process and the adding process can proceed (S15). The punching process may be divided into several stages and a curing reaction inhibitor may be added during the punching process. The curing reaction inhibitor may include at least one selected from the group consisting of wheat flour, nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B2, folic acid, and nitrate, and includes corn starch, alpha amylase and punching additives.

Corn starch and alpha amylase may have the function of preventing the aging of rice and may have the function of preventing the hardening phenomenon over time due to the addition of wheat flour. Specifically, wheat flour is added to increase the viscosity over time and reduce the inherent stickiness and taste of the thawed rice cake. Corn starch may have the function of preventing such a phenomenon. And the amylase may be bacterial or non-bacterial amylase. Wheat flour, nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B1, vitamin B2, folic acid and nitrate may have the function of interfering with hydrogen bonding and delaying oxidation at the same time. At the same time, it can have the function of supplying nutrients to the body. In addition, such ingredients make it possible to maintain the inherent flavor of the rice cake. The corn starch or wheat flour may be added in an amount of 0.1 to 5 wt% of the total weight of the dough, and the remaining ingredients may be added in an amount of 0.01 to 0.3 wt% of the total weight of the dough. The amount of corn starch or wheat flour is not particularly limited, but if it exceeds the above amount, the relative moisture amount of the whole dough is reduced, and the punching process becomes difficult, and the effect of preventing the hardening can be lowered. On the other hand, if the amount of the punching additive is smaller than the amount shown, it is difficult to obtain the effect of preventing hardening, and if it exceeds the indicated amount, it may adversely affect the function of the body. The manner of addition is, for example, a method in which corn starch and non-bacterial amylase are first added and at least one selected from the group consisting of flour, bacterial alpha amylase, nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B2, folic acid and nitrate Can be added additionally. In other words, two different additives may be added. Alternatively, the additive may be added to form an entire mixture.

The corn starch, alpha amylase or punching additive may be added at any stage during the punching process, but may be added at 55-70 ° C.

The punching process according to the present invention may be a low temperature punching process. The low temperature punching can be punched first with the primary additive added at a temperature of 55 to 85 占 폚 and then punched with the secondary additive added at a temperature of 40 to 70 占 폚. And then finally punching at a temperature of 35 to 60 占 폚. The punching process can be performed at different pressures using a device such as a punching machine. Specifically, it can be punched at a first low pressure, at a second high pressure and finally at a low pressure again. Alternately, low pressure and high pressure punching can be alternated. Specifically, low-pressure and high-pressure punching can be repeatedly performed periodically. Punching in this manner has the advantage that the additives are distributed evenly and the overall density is homogenized. Further, the reduced pressure punching according to the present invention can proceed. The depressurization punching means that the punching process is carried out while maintaining the pressure inside the punching apparatus at 0.1 to 0.8 atm, for example. The reduced pressure punching can be carried out for a certain period of time, for example, in a process of punching with the addition of the primary additive at a temperature of 55 to 85 캜. The total punching time can be from 8 to 25 minutes, and the reduced pressure punching can be conducted from one to two times, for example, for 3 to 5 minutes at the initial or middle stage. If the punching time is shorter than the suggested time, the additives are difficult to effectively distribute, and if the time is longer than the prescribed time, it is difficult to obtain the effect of preventing hardening, and the molding may become difficult. And the pores that can be formed therein by the reduced pressure punching can be prevented, and the distribution of the additives can be prevented locally.

The punching process can be carried out in various ways, and the present invention is not limited to the embodiments shown.

Upon completion of the punching process, the punched material may be made into a rice cake or rice cake form, for example, through a process such as an extrusion process. The material can be formed into various shapes and the present invention is not limited to the embodiments shown. Various adjuncts can be added as needed to enhance flavors such as cinnamon, perilla, sesame or clay.

Hereinafter, an embodiment of a method of producing rice cakes according to the present invention will be described.

Example

For the preparation of rice cakes in the following examples, rice of 8 to 11 minutes old was used and refined salt was added to the salt. The punching device used was made of stainless steel material with a specification of 700 (W) × 480 (D) × 550 (H) (mm), consumption voltage 220V, 60 Hz, 1P, power consumption 2 HP, capacity 8 kg, A temperature controllable device was used. The punching pressure was adjusted to the height of the punching hammer.

Example 1

Step 1: The cooked rice was soaked in water at 60 ° C for about 15 minutes and then immersed at a temperature of 15 ° C for about 2 hours. The water was removed and the water was removed by drying at room temperature for 30 minutes.

Step 2: The refined salt was pulverized three times while adding 0.5 wt% of the rice material, and finally pulverized to an average of 40 mesh.

Step 3: The steaming process was carried out for about 20 minutes using a steam boiler maintained at a temperature of about 90 to 95 占 폚 for the crushed rice flour. The pressure of the steam was adjusted to 1.0 kg / cm 2. Thereafter, it was cooled at room temperature for 10 minutes.

Step 4: The punching process was started after confirming that the temperature of the dough reached 75 캜. The punching was carried out in an amount such that the corn starch was about 0.3 wt% of the total weight of the batter and the non-bacterial amylase was added in an amount of 0.03 wt% of the total weight of the batter. The reduced iron, vitamin C, vitamin B1, vitamin B1, vitamin B2, folic acid, nitrate, and bactericidal activity were first punched by a punching device for about 4 minutes and then 0.3 wt% of flour and 0.03 wt% Amylase was added and secondary punching was carried out for 7 minutes. The last punching was done for about 5 minutes. The secondary punching proceeded at a temperature of about 55 ° C and the tertiary punching proceeded at a temperature of 45 ° C. In the secondary punching process, a vacuum punching process of 0.5 atm was performed for 2 minutes.

Step 5: The punched material was put into an extruder and molded into a gruel.

Example 2

Step 1: The ground rice was soaked at a temperature of 15 ° C for about 2 hours. The water was removed and the water was removed by drying at room temperature for 30 minutes.

Step 2: The refined salt was pulverized three times while adding 0.5 wt% of the rice material, and finally pulverized to an average of 40 mesh.

Step 3: The steaming process was carried out for about 20 minutes using a steam boiler maintained at a temperature of about 90 to 95 占 폚 for the crushed rice flour. The pressure of the steam was adjusted to 1.0 kg / cm 2. Thereafter, it was cooled at room temperature for 10 minutes.

Step 4: The punching process was started after confirming that the temperature of the dough reached 70 캜. The punching was carried out in an amount such that the corn starch was about 0.3 wt% of the total weight of the batter and the non-bacterial amylase was added in an amount of 0.03 wt% of the total weight of the batter. Second punching was performed by adding niacin, reduced iron, vitamin C, vitamin B1, vitamin B1, vitamin B2, folic acid, nitrate and bacterial amylase so that the first punching was carried out for about 4 minutes by a punching device and the content was 0.03 wt% 7 minutes. The last punching was done for about 5 minutes. In the secondary punching and tertiary punching, the temperature of the punching machine was not controlled, and the pressure punching process of 0.5 atm was performed for 2 minutes in the secondary punching process.

Step 5: The punched material was put into an extruder and molded into a gruel.

Example 3

Step 1: The cooked rice was soaked at a temperature of 30 ° C for about 2 hours. The water was removed and the water was removed by drying at room temperature for 30 minutes.

Step 2: The refined salt was pulverized three times while adding 0.5 wt% of the rice material, and finally pulverized to an average of 40 mesh.

Step 3: The steaming process was carried out for about 20 minutes using a steam boiler maintained at a temperature of about 90 to 95 占 폚 for the crushed rice flour. The pressure of the steam was adjusted to 1.0 kg / cm 2. Thereafter, it was cooled at room temperature for 10 minutes.

Step 4: It was confirmed that the temperature of the dough was 80 DEG C and the punching process was started. The punching was carried out in an amount such that the corn starch was about 0.3 wt% of the total weight of the batter and the non-bacterial amylase was added in an amount of 0.03 wt% of the total weight of the batter. The first punching was carried out by a punching device for about 4 minutes and then the addition of nicotinic acid, reduced iron, vitamin C, vitamin B1, vitamin B1, vitamin B2 and bacterial amylase to 0.3 wt% of flour and 0.03 wt% The secondary punching was carried out for 7 minutes. The last punching was done for about 5 minutes. The secondary punching proceeded at a temperature of about 65 ° C and the tertiary punching proceeded at a temperature of 55 ° C. In the secondary punching process, a vacuum punching process of 0.5 atm was performed for 2 minutes.

Step 5: The punched material was put into an extruder and molded into a gruel.

Example 4

Step 1: The cooked rice was soaked in water at 60 ° C for about 15 minutes and then immersed at a temperature of 15 ° C for about 2 hours. The water was removed and the water was removed by drying at room temperature for 30 minutes.

Step 2: The refined salt was pulverized three times while adding 0.5 wt% of the rice material, and finally pulverized to an average of 40 mesh.

Step 3: The steaming process was carried out for about 20 minutes using a steam boiler maintained at a temperature of about 90 to 95 占 폚 for the crushed rice flour. The pressure of the steam was adjusted to 1.0 kg / cm 2. Thereafter, it was cooled at room temperature for 10 minutes.

Step 4: The punching process was started after confirming that the temperature of the dough reached 75 캜. The punching was carried out in an amount such that the corn starch was about 0.3 wt% of the total weight of the batter and the non-bacterial amylase was added in an amount of 0.03 wt% of the total weight of the batter. The reduced iron, vitamin C, vitamin B1, vitamin B1, vitamin B2, folic acid, nitrate, and bactericidal activity were first punched by a punching device for about 4 minutes and then 0.3 wt% of flour and 0.03 wt% Amylase was added and secondary punching was carried out for 7 minutes. The last punching was done for about 5 minutes. The secondary punching proceeded at a temperature of about 65 ° C and the tertiary punching proceeded at the same temperature of 55 ° C.

Step 5: The punched material was put into an extruder and molded into a gruel.

Example 5

Step 1: The cooked rice was soaked in water at 60 ° C for about 15 minutes and then immersed at a temperature of 15 ° C for about 2 hours. The water was removed and the water was removed by drying at room temperature for 30 minutes.

Step 2: The refined salt was pulverized three times while adding 0.5 wt% of the rice material, and finally pulverized to an average of 40 mesh.

Step 3: The steaming process was carried out for about 20 minutes using a steam boiler maintained at a temperature of about 90 to 95 占 폚 for the crushed rice flour. The pressure of the steam was adjusted to 1.0 kg / cm 2. Thereafter, it was cooled at room temperature for 10 minutes.

Step 4: The punching process was started after confirming that the temperature of the dough reached 75 캜. The punching was carried out in an amount such that the corn starch was about 0.3 wt% of the total weight of the batter and the non-bacterial amylase was added in an amount of 0.03 wt% of the total weight of the batter. The reduced iron, vitamin C, vitamin B1, vitamin B1, vitamin B2, folic acid, nitrate, and bactericidal activity were first punched by a punching device for about 4 minutes and then 0.3 wt% of flour and 0.03 wt% Amylase was added and secondary punching was carried out for 7 minutes. The last punching was done for about 5 minutes. The temperature of the punching machine was not regulated. In the secondary punching process, a vacuum punching process of 0.5 atm was performed for 2 minutes, and alternate punching was performed in both primary, secondary and tertiary punching.

Step 5: The punched material was put into an extruder and molded into a gruel.

The effect was tested on the rice cakes produced according to each example.

The test of the effect was made by taking samples and analyzing them through the Texture Profile Analysis. The hardness, elasticity, cohesiveness and viscosity of each sample were tested and the test results are as follows. Each amount was expressed as a percentage with the passage of time (hr).

characteristic time Example 1 Example 2 Example 3 Example 4 Example 5
Hardness 0 100 100 100 100 100 24 115 116 110 118 114 48 118 119 112 120 115
Resilience 0 100 100 100 100 100 24 103 103 103 108 103 48 104 104 104 110 104
Coherence 0 100 100 100 100 100 24 98 98 98 96 98 48 97 98 98 95 98
viscosity 0 100 100 100 100 100 24 112 114 112 114 112 48 115 118 116 118 113

As can be seen from the test results, the addition of corn starch did not differ from the addition of wheat starch and showed that it had a beneficial effect on the respective properties of reduced pressure punching or alternating punching.

The method of manufacturing a non-hardened rice cake according to the present invention has an advantage of facilitating molding in the assumption of low-temperature punching of a dough. In addition, the method of manufacturing a non-hardened rice cake according to the present invention has an advantage that a unique texture can be maintained by reducing or preventing a difference in cooling rate between the outer surface and the outer surface of the rice cake or rice cake during the defrosting process or the cold storage process. In addition, rice cakes according to the present invention have the advantage of making a texture like glutinous rice with rice.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention . The invention is not limited by these variations and modifications, but is limited only by the claims appended hereto.

S11: Water immersion
S12: Water removal and separation
S13: Salt addition and grinding
S14: Growth process
S15: Low temperature punching and addition
S16: Molding

Claims (3)

Dipping the prepared rice into water at a temperature of 60 캜 and 15 캜, respectively, followed by drying to remove moisture;
Adding a tablet salt corresponding to 0.5 wt% of the rice to prepare a crushed rice cake;
Preparing a batter by heating and cooling the crushed rice cakes at a steam pressure of 1.0 kg / cm 2;
When the temperature of the kneaded dough was 75 캜, 0.3 wt% of corn starch and 0.03 wt% of non-bacterial amylase were added to the kneaded dough, and then 0.3 wt% of wheat flour and 0.03 wt% Of vitamin C, vitamin B, vitamin B2, folic acid, nitrate, and bacterial amylase, followed by tertiary punching; And
And a step of putting the punched material into an extruder to form a rice cake. delete delete

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