KR101504875B1 - manufacturing method of eco-friendly abalone tile and eco-friendly abalone tile thereof - Google Patents

Abstract

Disclosed is a manufacturing method of an environmentally friendly abalone shell tile which effectively prevents side effects in the human body, prevents a crack in loess, enhances a waterproof effect, a windproof effect, a flameproof effect, a coating effect and adhesiveness of loess, and creates the specific natural beauty of an abalone shell. The disclosed manufacturing method of an environmentally friendly abalone shell tile comprises the step of: a) mixing loess powder and a natural paste of Gloiopeltis tenax to manufacture a loess paste; b) firstly compressing the loess paste to adjust the water content of the loess paste; c) spraying abalone shell powder to the loess paste which has completed the step b) to decorate the loess paste; d) secondly compressing the loess paste which has completed the step c) to fix the abalone shell powder to the loess paste; e) firstly drying the loess paste which has completed the step d); f) finish-coating the loess paste which has completed the step e) with natural shellac; and g) secondly drying and aging the loess paste which has completed the step f).

Description

TECHNICAL FIELD [0001] The present invention relates to a method of manufacturing an environmentally friendly rolled tile,

The present invention relates to a method for manufacturing an abalone tile using only an environmentally friendly material (a loess powder and a natural abrasive shell powder, a natural shell lacquer), and a submerged tile produced thereby.

Generally, various building materials used for building buildings contain harmful chemical substances and contaminants such as formaldehyde, which causes a lot of side effects such as 'sick house syndrome'.

Accordingly, recently, a method of manufacturing a finishing material such as tile with a loess component has been proposed, and disclosed in Korean Patent Laid-open Publication No. 10-2011-0132005, Korean Patent Laid-Open No. 10-2003-0094889.

Although the yellow tile produced by the conventional method of producing the yellow clay tile is natural, it can be said that it is environmentally friendly. However, the adhesion of the yellow clay component is weak and the hardness of the yellow clay tile is somewhat insufficient. In the appearance surface design, .

It is an object of the present invention to effectively prevent side effects on the human body by using only natural eco-friendly materials without adding any chemicals during the manufacturing process in accordance with the demand of the eco-friendly residential environment, It is used to prevent the cracking of yellow clay by mixing yellow clay paste with natural fiber using viscous and fiber inside. It strengthens waterproof, windproof, flame retardant, coating effect and adhesion of yellow clay. In addition, And a final natural shell lacquer finish, so that the original natural beauty of the abalone shell can be alleviated, and an environmentally friendly overturned tile manufactured by the method.

In order to accomplish the above object, the present invention provides a method of manufacturing an environmentally friendly rolled tile, comprising the steps of: a) preparing a yellow loam by mixing yellow loess powder and a natural white sesame grass; b) controlling the water content by first pressing the loess dough; c) decorating the loess dough after step b) by spraying abalone husk powder; d) secondarily pressing the loess dough after step c) to fix the abalone husk powder to the loess dough; e) primary drying the loess dough after step d); f) painting the loess dough after step e) with natural shellac filler; g) secondary drying and aging the loess dough after the step f).

The above-mentioned loess powder can be made by mixing yellow loess into water and mixing and then finely ground to produce loess, and dehydrating the loess from the loess.

The above-mentioned Semolosa natural grass is prepared by drying the sunflower seeds in the sun and then finely pulverizing the same into fine particles to prepare a three-dimensional microgranular powder, mixing the water with the water, mixing the water with the water, .

The abalone shell powder may be prepared by washing the abalone shell several times and then sterilizing by heating with vinegar for 30 minutes, drying and finely crushing the granular powder with fine particles.

The natural shellac may be prepared by mixing shellac stock solution and water.

On the other hand, the environmentally friendly rolled tile of the present invention is characterized by being manufactured by the above-described manufacturing method.

The present invention relates to a method of manufacturing an environmentally-friendly rolled tile, in which an environmentally-friendly rolled tile is produced by using all the yellow loam powder, the natural gypsum natural grass, the abalone shell powder and the natural shellac without using any chemical substance, The present invention is not only effective in suppressing side effects such as 'sick house syndrome' caused by harmful chemicals and pollutants such as formaldehyde, but also by adding no organic chemicals to the loess which is an eco-friendly material By using the natural material, Semo Casari, it is possible to prevent the cracking of the loess by making and mixing the natural grass by using the fiber and viscous material contained in the three-dimensional wood, and to prevent the cracking of the loess and to provide the waterproof, windproof, flame retardant, air purification, It has the effect of strengthening the adhesion. In addition, the natural abalone bark, the surface finish of the aesthetic design of the finish and finish with the last natural shell lacquer, the effect of the natural beauty of the abalone shell has the effect.

1 is a block diagram illustrating a method of manufacturing an environmentally-friendly rolled tile according to an embodiment of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features, and advantages of the present invention will become more readily apparent from the following description of preferred embodiments with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments disclosed herein are provided so that the disclosure can be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

In this specification, when an element is referred to as being on another element, it may be directly formed on another element, or a third element may be interposed therebetween. Also in the figures, the thickness of the components is exaggerated for an effective description of the technical content.

Embodiments described herein will be described with reference to cross-sectional views and / or plan views that are ideal illustrations of the present invention. In the drawings, the thicknesses of the films and regions are exaggerated for an effective description of the technical content. Thus, the shape of the illustrations may be modified by manufacturing techniques and / or tolerances. Accordingly, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in the shapes that are produced according to the manufacturing process.

The terminology used herein is for the purpose of illustrating embodiments and is not intended to be limiting of the present invention. In the present specification, the singular form includes plural forms unless otherwise specified in the specification. The terms "comprises" and / or "comprising" used in the specification do not exclude the presence or addition of one or more other elements.

In describing the specific embodiments below, various specific details have been set forth in order to explain the invention in greater detail and to assist in understanding it. However, it will be appreciated by those skilled in the art that the present invention may be understood by those skilled in the art without departing from such specific details. In some instances, it should be noted that portions of the invention that are not commonly known in the description of the invention and are not significantly related to the invention do not describe confusing reasons to explain the present invention.

Hereinafter, a method for manufacturing an environmentally friendly rolled tile according to an embodiment of the present invention and an environmentally friendly rolled tile manufactured thereby will be described with reference to the drawings.

The method of manufacturing an environmentally-friendly rolled tile according to the present invention comprises the steps of mixing a loess mixture with a loess mixture of a loess powder and a sesame gaze natural paste (s12), a primary compression step (s14), an abalone shell powder injection step (s16), a secondary compression step A drying step (s20), a natural shell lacquer coating step (s22), and a secondary drying step (s24).

First, the loess powder, the semolina natural grass, the abalone shell powder, and the natural shellac, which are the main components of the abalone tile of the present invention, can be prepared and prepared by the following method.

<Preparation of Loess Powder>

1-a. Add the water to the yellow clay that has been inspected and mix it to make the loess water, then finely crush the nanoparticles. At this time, the loess material can be finely crushed by a ball mill machine, but other crusher can be applied if the loess material can be finely ground in addition to the ball mill machine. In the present invention, the ratio of the water to the loess soil of the loess material may be 0.5 to 1. However, the present invention is not limited thereto and may be performed in various ratios.

Here, the reason for finely changing the loess is to strengthen the cohesion, density and strength of the loess, so that the surface of the product becomes much smoother and smoother, thereby improving the aesthetic completeness and preventing the loess crack and deformation.

I-I. In the above 1-legs, the water is completely dehydrated from the loess loess water to make a fine loess powder. A filter press dehydrator may be applied for dehydration of the loess material, but not limited thereto, other types of dehydrators may be applied.

<2. Preparing the natural grass of the samosasari>

2-a. Prepare three-legged Cashew nuts and clean them in seawater to remove impurities.

2- I. Dry the washed sunflower seeds thoroughly in the sun and then crush the powder in the form of a very fine powder to prepare a three-dimensional Caustic potash powder. At this time, it is preferable that the fine silver particles are in fine form as fine particles.

3-c. Mix the water and the sesame seed powder at a ratio of 1: 5, heat at 120 to 130 ° C for 2 hours and heat at 70 ° C for 3-4 hours to make a gelatinized sesame kasari natural paste until the volume is reduced to half.

<3. Preparation of abalone shell powder>

3-a. After washing the abalone shell several times, put a certain amount of vinegar and sterilize by heat treatment for 30 minutes. At this time, the amount of abalone shell and vinegar is 1000: 1 ratio, and the heat treatment is performed in a temperature range of about 100 to 130.

3-b. The dried abalone shells are dried in the sun to finely crush the fine particles.

3-c. Thoroughly crushed abalone powder is sieved once again and dried in the sun. At this time, the mesh is 3 mm.

<4. Preparation of natural shellac>

4-a. The ratio of shellac stock solution to water is 1: 1 and mixed.

In the present invention, shellac is a dendritic substance secreted by a rock parakeet (Lacciferlacca korr Kerr.) Parasitized in the trees of tropical regions such as soybean and mulberry. The ingredient is a mixture of allylic acid, selelic acid, jari lanic acid, and lactic acid .

Shellac is a hard substance caused by hardened excretion of insects in India eating and eating rosemary of tree branches. So it is not a chemical, it is extracted from nature. It has no toxicity. It is used as a covering material for candy and cacao products, as a finishing material for children's toys made of wood, and on the outer surface of chocolate in summer. , A surface treatment agent, a gum base agent, a polishing agent, and an instrument finishing material.

The environmentally friendly interior abalone tile of the present invention is produced by using the yellow loess powder, the sesame kasuri natural grass, the abalone shell powder and the natural shellac produced as described above.

The mixture of loess powder and sesame kasuri natural paste mixed dough (s12) produces loess dough by mixing the loess powder and the sesame kasuri natural paste at a ratio of 7: 3. At this time, the produced yellow loam is wrapped in plastic so that moisture is not dehydrated, and naturally aged in shade for 12 hours. The present invention provides an antimicrobial effect that essentially eliminates the release of harmful substances such as fungi through a heat treatment process of the process of making a sesame kasari natural grass and a natural aging process for 12 hours after the mixture of a sesame kasari natural grass and a loess powder.

Next, in the primary compression step (s14), the aged loess dough is squeezed with a high-pressure press so that the water content of the dough is less than 5% to dehydrate the loess dough. At this time, the weight of the high-pressure press is approximately 1000 tons. In addition, although the moisture content is described as less than 5% in the above description, the abalone shell powder may not be well fixed on the surface of the loess when the moisture is too much, so the water content is preferably about 3% to 5%

Next, in the abalone shell powder spraying step (s16), the abalone skin powder is uniformly sprayed on the surface of the yellow loam dough which has undergone the primary compression step (s14), thereby completing the appearance or the patterning of the points. At this time, the abalone shell powder can uniformly spray 50 g per 1 tile (300 mm * 400 mm size of one tile).

Next, in the secondary compression step (s18), the yellow loam kneaded through the abalone shell powder spraying step (s16) is subjected to secondary compression processing with a high-pressure press. At this time, 1300 tons of high pressure press is applied. This secondary compaction step (s18) allows the loess powder to penetrate into the loess and to be well fixed, thereby preventing the loose powder from being separated and damaged on the surface and preserving the shape of the loose powder embedded in the loess.

Next, in the primary drying step (s20), the loess dough completed in the secondary compression step (s18) is naturally dried in shade for about 72 hours several days.

Next, the natural shell lacquer coating step (s22) protects the surface from external impact and further prevents the abalone shell powder from being separated from the yellow clay dough. To further improve the gloss, the yellow shell lacquer coating step (s22) Finish using natural shellac for dough.

At this time, the ratio of water to shellac stock solution is 1: 1, and the shellac stock solution is 20 liters per 1,000 tiles (one tile is 300 mm * 400 mm). Spray Shelllake solution mixed with water twice at intervals of 30 minutes. The reason for the two limit is that the shell can not breathe when shelllocked several times. Therefore, only two times of shell lacquer can be used to enhance its functions and to fully utilize the advantages inherent in natural loess.

Next, the yellow loam dough passed through the natural shell lacquer coating step (s22) is naturally dried and aged in shade for 2 to 7 days, thereby completing an environmentally friendly rolled tile.

The eco-friendly abalone tile produced through the above-described manufacturing method is superior to the building materials including the existing chemical components such as the sick house syndrome because all constituent components are composed of natural materials, However, since the yellow loam powder is mixed with the natural grass of Samogashiri to prevent the cracking of the yellow loam, the waterproof, wind, flame, air purification, humidity control, coating effect and adhesion of the loess are improved, The surface design treatment is done by grinding powder, and finally the natural shell lacquer finish is applied to the natural abundance of abalone shell.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It will be understood by those skilled in the art that many changes and modifications of the present invention can be made without departing from the spirit and scope of the appended claims. Accordingly, all such appropriate modifications and changes, and equivalents thereof, should be regarded as within the scope of the present invention.

Claims (6)

a) mixing the loess powder and the natural grass of the sesame kasari to prepare a loess dough;
b) controlling the water content by first pressing the loess dough;
c) decorating the loess dough after step b) by spraying abalone husk powder;
d) secondarily pressing the loess dough after step c) to fix the abalone husk powder to the loess dough;
e) primary drying the loess dough after step d);
f) painting the loess dough after step e) with natural shellac filler;
g) secondary drying and aging the loess dough after the step f).
The method according to claim 1,
The loess powder
The method of manufacturing an environmentally friendly rolled tile according to claim 1, wherein the yellow loess is mixed with water and mixed with fine particles to produce yellow loess, and the water is dehydrated from the loess.
The method according to claim 1,
The above-
The method of manufacturing an environmentally friendly abalone tile according to claim 1, wherein the agar-agar-agar-agar-agar-agar-agar-agar-agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar agar .
The method according to claim 1,
Wherein the abalone shell powder is washed, washed and sterilized by heating for 30 minutes with vinegar, dried, and finely pulverized into fine particles.
The method according to claim 1,
Wherein the natural shellac is produced by mixing shellac stock solution and water.
An environmentally friendly abalone tile produced by the manufacturing method according to any one of claims 1 to 5.

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