KR101479308B1 - Testing devices for both hydraulic and pneumatic of welded tubes - Google Patents
Testing devices for both hydraulic and pneumatic of welded tubes Download PDFInfo
- Publication number
- KR101479308B1 KR101479308B1 KR20140103974A KR20140103974A KR101479308B1 KR 101479308 B1 KR101479308 B1 KR 101479308B1 KR 20140103974 A KR20140103974 A KR 20140103974A KR 20140103974 A KR20140103974 A KR 20140103974A KR 101479308 B1 KR101479308 B1 KR 101479308B1
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- KR
- South Korea
- Prior art keywords
- pneumatic
- main body
- fixed
- link
- welding tube
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
- G01M3/08—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for pipes, cables or tubes; for pipe joints or seals; for valves; for welds
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/022—Environment of the test
- G01N2203/023—Pressure
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Description
The present invention relates to a water pressure and pneumatic combined test apparatus for a welded tube. More specifically, the present invention provides a test apparatus for selectively testing a welded tube by supplying water pressure or pneumatic pressure equal to or higher than a working pressure to a welded tube manufactured by welding And more particularly, to a water pressure and pneumatic combined test apparatus for a welding tube.
Generally, in the case of a welded tube manufactured by forming a steel plate into a pipe shape by forging by using a plurality of rollers and performing welding or the like, a pressure higher than the working pressure is applied to the inside, (Leakage test or leaking test), or pressurized test to check strength and safety. In this case, when pressure is applied to the inside of the welding tube, the welding tube is clamped and then the inside (Hereinafter referred to as a pneumatic test apparatus) that supplies various types of liquid such as water or the like, such as a water pressure test apparatus or a compressed air, at a use pressure or more, or an air pressure test apparatus And the pressure of the welding tube was inspected.
Such a conventional hydraulic pressure testing apparatus is disclosed in Korean Patent No. 1158401 (published on Jun. 25, 2012), in which a center hole is formed at both sides of the center hole, and a sealing pad is tightly coupled to both ends of a pipe A water supply core provided in the center hole to be in close contact with the outer surface of the water supply core to prevent leakage of water to the water supply pipe, The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a pneumatic test apparatus and a pneumatic test apparatus, As shown in No. 113847 (published on Nov. 29, 2007), both ends of a sewer pipe (corresponding to a pipe or a tube) A vacuum pump for connecting the sealing packer to both ends of the sewer pipe and for evacuating the inside of the sewer pipe by a vacuum tube provided through the sealing packer, a compressor for generating compressed air for expanding the packer to perform the sealing function with the inner wall of the sewer pipe, And a sensor for recognizing the leakage of the water in the sewage pipe. The present invention provides a computerized display of leakage of water through a sensor by supplying compressed air after vacuum. So that they have to be provided separately according to the type of the tube to be tested.
If there is a minute gap in the tube to be tested, the liquid such as water may not leak due to the capillary phenomenon. However, in the case of air, it is possible to find a minute leak, and the test is easy and time- On the other hand, when air is supplied at a high pressure, there is a risk of accidents due to explosion when it is compressed. However, in the case of a high pressure and a large tube, a water pressure test using a liquid which is not self- The pneumatic test is advantageous, so that a water pressure and pneumatic test device capable of selectively performing the hydraulic test and the pneumatic test in accordance with the type, the form, and the use condition of the welding tube to be tested is desperately needed.
Accordingly, the present invention has been devised to solve the above-described problems of the prior art, and it is an object of the present invention to provide a method for selecting a water pressure test or a pneumatic test according to the type, form, The welding head is hermetically coupled to both ends of the welding tube to provide a gas such as water or compressed air selectively to the fixed head portion fixed to both sides of the body so as to have clamps for fixing both end portions of the welding tube. And an injection head which is slid forward and backward from a base fixed to the main body by a head cylinder is provided. When liquid is supplied to the inside of the welding tube through the injection head and liquid is leaked to the outside of the welding tube, To the reservoir installed with the injection head, When the gas is supplied to the inside of the welding tube and the gas is leaked to the outside of the welding tube when the pneumatic test is performed, the main body is lowered by the water tank in which the water is stored so that the welding tube and the injection heads at both ends are immersed in the water The bubble is generated by the gas in the water storage tank by providing a lift for raising and lowering the main body so that the manufacturing cost is reduced and the operation reliability is high. The present invention is to provide a water pressure and pneumatic test device for a welding tube that can maximize efficiency by being able to use both pneumatic tests.
According to the present invention, there is provided a test apparatus for both a water pressure and a pneumatic pressure for a welded tube, wherein the test apparatus of the present invention comprises a rectangular main body made of a frame, A pair of base plates and a base bracket fixedly mounted on the upper portions of both base panels to fix the ends of the base plate to the upper ends of the welding tubes, And a variable block mounted on the lower end of the piston rod so as to be lifted and lowered by a clamping cylinder fixed to the tip of the support bracket on the upper side of the fixed block. When the variable block descends, the fixed block and the variable block So that the ends of the welding tube are fixed A ramp and a sliding cylinder provided on the support bracket behind the clamp to slide back and forth along the LM guide provided on the base panel, and a protruding coupling hole having a watertight packing is formed so as to be sealed in the end portion of the welding tube at the front Pressure nozzles and pneumatic nozzles are coupled to the upper end of the welding tube so as to selectively inject liquid or gas when the protruding coupling is hermetically sealed, and an injection port communicating with each of the nozzles through the protruding coupling is provided A water storage tank installed at a lower portion of the main body to inject liquid into the interior of the welding tube through a hydraulic nozzle through an injection port of the injection head to store liquid leaked when the welding tube fails; The gas is injected into the inside of the welding tube, When failure is characterized in that the lower portion of the water storage tank to the internal body and the welded tube and the injection head to the water stored in the lock to confirm the leaking gas to the eye body includes a lift installed so that the main body is elevated.
According to the concrete means for solving the above-mentioned problems, in the test apparatus for both the water pressure and the pneumatic combination for a welding tube of the present invention, both ends of the welding tube are clamped with clamps, the injection head is hermetically sealed at both ends of the welding tube, It is possible to perform a hydraulic test or a gas injection to selectively perform a pneumatic test in accordance with the type, shape and use conditions of the test tube. In the case of a hydraulic test, In case of pneumatic test, the main body is lowered by the lift, and the welding tube fixed to both clamps and the injection head sealingly connected to both ends of the welding tube to inject the gas into the inside of the welding tube together with water stored in the water tank If the gas is leaked from the welding tube when the gas is supplied after being locked, The manufacturing cost can be significantly reduced by raising and lowering the main body while allowing the liquid or gas to be selectively injected into the injection head, thereby improving the reliability of operation while preventing frequent failures It is possible to select either one of the pressure test and the pneumatic test in one device in consideration of the type, form and use condition of the welded tube. Therefore, since two devices are not necessary, it is possible to maximize the efficiency with the reduction of the purchase cost. It is possible to easily and easily test even a non-expert, and the expected effect is a great invention.
1 is a plan view showing an example in which a test apparatus of the present invention is applied;
Fig. 2 is a side view of Fig.
3 is a front view showing the entire test apparatus of the present invention.
Fig. 4 is an enlarged view of one side fixing head portion of the test apparatus of the present invention
Fig. 5 is a plan view of Fig. 4
Fig. 6 is a side view of Fig.
Fig. 7 is an enlarged view of one side of the lift of the test apparatus of the present invention
8 is a side view of Fig. 7
The present invention is used in a pressure test of a welded tube which is formed into a pipe form by forging an iron plate and then formed by welding or formed by drawing and connected by welding and used as a pipe for a heat exchanger of a ship or a power plant, As shown in Figs. 1 and 2, a plurality of welding tubes P are stacked on one side, and a tube supply apparatus A configured to supply one to three
1 to 3, the
4 to 6, the respective ends of the welding tubes P supplied from the tube feeding device A to the upper portion of the
The
The
In addition, the present invention is provided in the lower part of the
3, 7 and 8, the
A sliding cylinder (not shown) provided on the
1 and 2, the
The welding tube P supplied from the tube supply device A is supplied to the upper part of the
The clamping by the
The
When the fluid to be injected into the welding tube P through the
The lifting action of the
A
The present invention is characterized in that the shape of the
P: Welding tube A: Tube feeder B: Tube extractor
C: liquid tank D: air compressor
1: Test device 2: Main body 3: Fixing head part
4: base panel 5: support bracket 51: long hole
6: Clamp 61: Fixing block 611:
62: variable block 621: pressure groove 63: clamping cylinder
631: piston rod 7: injection head 71: sliding cylinder
711: piston rod 72: LM guide 73:
74: watertight packing 75: hydraulic nozzle 76: pneumatic nozzle
77: Inlet port 78: Connection link 8: Reservoir
9: Lift 90a: Lift-up
91: fixing bracket 92: first link 93: second link
94: connecting shaft 95: lifting cylinder 951: piston rod
95a:
97: Pivot shaft 98: Rotation link 99:
Claims (5)
A base panel 4 fixed to both upper sides of the main body 2 and both side fixing head parts 3 composed of support brackets 5 fixed on the top of the both side base panels 4 in a translator form,
A fixing block 61 fixed to the front end of the base panel 4 to fix the end portion of the welding tube P supplied to the upper portion of the main body 2 at each of the opposing ends of the two side fixed head portions 3, A clamp 6 composed of a variable block 62 coupled to the upper end of the support bracket 5 by being lifted and lowered by a clamping cylinder 63 fixed to the tip of the support bracket 5,
The LM guide 72 mounted on the base panel 4 is slid forward and backward by the sliding cylinder 71 provided on the support bracket 5 at the rear of the clamp 6 to be closed at the end of the welding tube P, An injection head 7 having a hydraulic nozzle 75 and a pneumatic nozzle 76 coupled to the upper side for selectively injecting liquid or gas,
A water tank 8 installed at a lower portion of the main body 2 for storing a liquid leaked due to a defect of the welding tube P after the liquid is injected into the welding tube P through the water pressure nozzle 75 of the injection head 7 )Wow,
The water stored in the water storage tank 8 is supplied to the inside of the water storage tank 8 so that the gas leaked due to the defect of the welding tube P can be visually confirmed after the gas is injected into the welding tube P through the pneumatic nozzle 76 of the injection head 7 And a lift (9) installed on the lower part of the main body (2) so that the main body (2) is lifted and lowered with the main body (2), the welding tube (P) and the injection head And pneumatic combined test equipment.
The clamp 6 is provided with an installation groove 611 formed on the upper portion of the fixing block 61 and curved downward so that the lower side of the end of the welding pipe P is inserted,
Further comprising a pressing groove (621) formed at the lower portion of the variable block (62) and curved upward to allow the upper side of the end of the welding tube (P) to be inserted.
The injection head 7 is provided with a projecting engagement portion 73 having a watertight seal 74 to be hermetically sealed in the end portion of the welding tube P and projecting forward,
And a pouring port (77) formed in the injection head (7) so as to communicate with the pneumatic nozzle (75) and the pneumatic nozzle (76) through the projecting engagement hole (73) Device.
The lift 9 is provided with a fixing bracket 91 provided at a lower portion of the main body 2 and having a plurality of fixing brackets 91 fixed to an inner bottom surface of the water storage tank 8 at a predetermined interval, A second link 93 connected to the upper portion of the first link 92 in a freely rotatable manner and a second link 93 fixed to the main body 2 such that the upper end of the second link 93 is freely rotatably connected. A lifting and supporting portion 90a composed of a connecting shaft 94 is provided,
Lifting cylinders 95 provided on both sides in the longitudinal direction of the water storage tank 8 in such a manner that the lower ends thereof are freely rotatably engaged with the support brackets 95a fixedly spaced apart from the water storage tank 8 in the bidirectional outer side orthogonal to the longitudinal direction of the water storage tank 8 An adjustment link 96 provided at an end of the piston rod 951 of the lifting cylinder 95 so as to be rotatably connected to the upper end of the piston rod 951 and a lower end of the adjustment link 96 fixedly installed, A rotating shaft 97 configured to be rotated by an adjusting link 96 that is angularly moved by the operation of the lifting cylinder 95 and a rotating link 98 having a lower end fixed to the rotating shaft 97 inside the water storage tank 8, And an adjustable pedestal 99 provided at the upper end of the pivotal link 98 so as to freely rotate and having a plurality of hinges connected to the upper ends of the several first links 92 and the lower ends of the plurality of second links 93, (90b), which is made up of Hydraulic and pneumatic test equipment for welding tubes.
The sliding cylinder 71 is rotatably installed on the upper side of the support bracket 5,
One end of the piston rod 711 of the sliding cylinder 71 is freely rotatably connected to the end of the piston rod 711 and the other end of the piston rod 711 is freely rotatably connected to the rear side of the injection head 7, And a connecting link (78) provided so as to be raised and lowered in a slot (51) formed in the bracket (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR20140103974A KR101479308B1 (en) | 2014-08-11 | 2014-08-11 | Testing devices for both hydraulic and pneumatic of welded tubes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR20140103974A KR101479308B1 (en) | 2014-08-11 | 2014-08-11 | Testing devices for both hydraulic and pneumatic of welded tubes |
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KR101479308B1 true KR101479308B1 (en) | 2015-01-06 |
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KR20140103974A KR101479308B1 (en) | 2014-08-11 | 2014-08-11 | Testing devices for both hydraulic and pneumatic of welded tubes |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105444963A (en) * | 2015-12-01 | 2016-03-30 | 罗敏聪 | Automatic steel pipe underwater airtight testing machine |
CN107941438A (en) * | 2017-12-22 | 2018-04-20 | 南京新核复合材料有限公司 | A kind of device and detection method for detecting sealing leakage in GRP pipe hand paste |
CN108170889A (en) * | 2017-11-28 | 2018-06-15 | 北京天地玛珂电液控制系统有限公司 | A kind of emulation test method and system of hydraulic bracket controller software |
CN110926705A (en) * | 2019-12-03 | 2020-03-27 | 青岛新力通工业有限责任公司 | Semi-automatic pipe section air tightness testing machine |
CN114871781A (en) * | 2022-05-18 | 2022-08-09 | 淮南市泰能电力工程有限公司 | Pressurized water reactor device with nickel-based alloy ultrasonic argon arc welding seam |
CN116754137A (en) * | 2023-08-18 | 2023-09-15 | 常州市布迪拉纺机设备有限公司 | Negative pressure tube tightness detection device for spinning machine |
KR20230147310A (en) | 2022-04-14 | 2023-10-23 | 모루시스템 주식회사 | Automatic inspection system and method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004093245A (en) | 2002-08-30 | 2004-03-25 | Ishikawajima Shibaura Mach Co Ltd | Apparatus and method for inspecting water leakage of connected water supply conduit facility |
KR101158401B1 (en) | 2011-04-19 | 2012-06-25 | 서광기연 주식회사 | Hydraulic pressure test machine for pipes |
-
2014
- 2014-08-11 KR KR20140103974A patent/KR101479308B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004093245A (en) | 2002-08-30 | 2004-03-25 | Ishikawajima Shibaura Mach Co Ltd | Apparatus and method for inspecting water leakage of connected water supply conduit facility |
KR101158401B1 (en) | 2011-04-19 | 2012-06-25 | 서광기연 주식회사 | Hydraulic pressure test machine for pipes |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105444963A (en) * | 2015-12-01 | 2016-03-30 | 罗敏聪 | Automatic steel pipe underwater airtight testing machine |
CN108170889A (en) * | 2017-11-28 | 2018-06-15 | 北京天地玛珂电液控制系统有限公司 | A kind of emulation test method and system of hydraulic bracket controller software |
CN107941438A (en) * | 2017-12-22 | 2018-04-20 | 南京新核复合材料有限公司 | A kind of device and detection method for detecting sealing leakage in GRP pipe hand paste |
CN110926705A (en) * | 2019-12-03 | 2020-03-27 | 青岛新力通工业有限责任公司 | Semi-automatic pipe section air tightness testing machine |
KR20230147310A (en) | 2022-04-14 | 2023-10-23 | 모루시스템 주식회사 | Automatic inspection system and method thereof |
CN114871781A (en) * | 2022-05-18 | 2022-08-09 | 淮南市泰能电力工程有限公司 | Pressurized water reactor device with nickel-based alloy ultrasonic argon arc welding seam |
CN114871781B (en) * | 2022-05-18 | 2024-02-27 | 淮南市泰能电力工程有限公司 | Pressurized water reactor device with nickel-based alloy ultrasonic argon arc welding seam |
CN116754137A (en) * | 2023-08-18 | 2023-09-15 | 常州市布迪拉纺机设备有限公司 | Negative pressure tube tightness detection device for spinning machine |
CN116754137B (en) * | 2023-08-18 | 2023-11-03 | 常州市布迪拉纺机设备有限公司 | Negative pressure tube tightness detection device for spinning machine |
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