KR101437636B1 - The methode for manufacturing aqueous fire-proof paint composition - Google Patents

The methode for manufacturing aqueous fire-proof paint composition Download PDF

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KR101437636B1
KR101437636B1 KR1020130110831A KR20130110831A KR101437636B1 KR 101437636 B1 KR101437636 B1 KR 101437636B1 KR 1020130110831 A KR1020130110831 A KR 1020130110831A KR 20130110831 A KR20130110831 A KR 20130110831A KR 101437636 B1 KR101437636 B1 KR 101437636B1
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potassium
potassium silicate
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김철민
이철재
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(주)대한세라믹
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints

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Abstract

The present invention relates to a method for preparing an aqueous ceramic fire-proof paint composition which has excellent adhering force to a surface of a base material and excellent durability and has heat resistance to efficiently prevent the spread of fire in the event of fire and to not generate a poisonous gas. According to the present invention, the method comprises the steps of: (a) adding 1,2-cyclohexanediol to a potassium silicate solution and stirring the resultant solution for 10 to 30 minutes at a temperature of 40 to 60°C to prepare 60 to 70 weight% of an inorganic solution; (b) adding 0.5 to 2 weight% of a boric acid to the inorganic solution to perform a reaction for 1 to 3 hours at a temperature of 180 to 220°C; (c) adding 5 to 10 weight% of water to the solution of step (b) to hydrate the solution; and (d) adding 5 to 15 weight% of potassium titanate, 3 to 12 weight% of a zirconium powder to the hydrated solution, 10 to 15 weight% of a pigment comprised of metal oxide, and 0.5 to 5 weight% of a dispersion agent to stir the mixed solution.

Description

수성 세라믹 불연도료 조성물의 제조방법{The methode for manufacturing aqueous fire-proof paint composition}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a water-

본 발명은 수성 세라믹 불연도료 조성물의 제조방법에 관한 것으로서, 보다 상세하게는 모재 표면에 부착력과 내구성이 우수하고 내열성이 있어 화재시 화재전이를 효과적으로 방지하면서 유독가스가 발생하지 않는 수성 세라믹 불연도료 조성물의 제조방법에 관한 것이다.The present invention relates to a method for producing an aqueous ceramic flame retardant coating composition, and more particularly, to an aqueous flame retardant coating composition which is excellent in adhesion and durability on the surface of a base material and has heat resistance, And a method for producing the same.

모르타르, 콘크리트, 석재 건축물의 외벽 및 내벽에는 도료가 사용되는데, 최근에는 미관 개선이라는 기본적인 역할 이외에 특수한 기능을 가진 도료가 요구되고 있는데, 그 중 화재 시 인명보호를 위해 내화도료가 주목을 받고 있다. Paints are used on the outer and inner walls of mortar, concrete, and stone buildings. In recent years, paints with special functions have been required in addition to the basic role of improving the appearance. Among them, refractory paints are attracting attention for protection of lives.

내화도료는 화재의 확산을 방지하고 건축물의 구조와 성능을 일정시간 유지시켜 인명을 구조할 수 있는 제공하기 위해 사용되는 도료로서, 고온에서 균열, 연화, 박리 및 열변형이 되지 않아야 한다. Refractory paints are paints used to prevent the spread of fire and to provide structure for survival by maintaining the structure and performance of the building for a certain period of time. They should not crack, soften, peel and heat deform at high temperature.

대한민국 특허공개 제1989-0010138호에는 메탈실리케이트를 주재료로 하는 발포성 내화무기질 방화재에 대한 기술이 개시되어 있는데, 이와 같은 조성물의 경우 메탈실리케이트의 내열성에 한계가 있어 약 600℃이상의 고온 하에서는 도막이 용융되어 아래로 흘러내리는 문제가 있다.Korean Patent Laid-Open Publication No. 1989-0010138 discloses a foamable refractory inorganic fireproofing method using a metal silicate as a main material. In such a composition, the heat resistance of the metal silicate is limited, and the coating film melts at a high temperature of about 600 ° C or higher There is a problem of flowing down.

이와 같은 문제점을 해결하기 위해, 대한민국 공개특허공보 제2005-0070809호에는 무기계 규산염계 수지를 사용하여 600℃이상의 고온에서도 내화성능을 가진 내화도료 조성물이 개시되어 있다. 하지만, 개시된 조성물은 내수성이 불량하고 피도물과의 부착성이 떨어지는 문제점이 있다.In order to solve such a problem, Korean Patent Laid-Open Publication No. 2005-0070809 discloses a refractory coating composition having a fire resistance even at a high temperature of 600 캜 or higher using an inorganic silicate-based resin. However, the disclosed composition has a problem that the water resistance is poor and the adhesion with the substrate is poor.

또한, 대한민국 특허등록 제784738호에는 유성 스타이렌 변성 아크릴을 사용하여 건조가 빠르고 내후성이 우수하며 발포 탄화층의 탈리 현상이 없는 내열도료 조성물이 개시되어 있다. 하지만, 개시된 조성물 역시 모재와의 부착성이 떨어질 뿐만 아니라, 도막의 내구성이 부족하고 특히 유기용제를 함유하고 있어 도막의 연소시 인체에 유해한 가스가 방출되는 문제가 있다.Korean Patent Registration No. 784738 discloses a heat resistant coating composition which uses an oil-based styrene-modified acrylic resin, has a high drying speed, is excellent in weatherability, and does not cause the decomposition of the foamed carbonized layer. However, the disclosed composition is also not only poorly adhered to the base material, but also has a problem that the durability of the coating film is insufficient, and particularly, an organic solvent is contained therein, so that a harmful gas is released when the coating film is burned.

대한민국 공개특허공보 제1989-0010138호“발포성 무기질 조성물”(1989.08.07)Korean Laid-Open Patent Publication No. 1989-0010138 entitled " Expandable Mineral Composition " (Aug. 08, 1989) 대한민국 공개특허공보 제2005-0070809“발포성 내화도료 조성물”(2005.07.07)Korean Patent Laid-Open Publication No. 2005-0070809 "Foamable Refractory Coating Composition" (2005.07.07) 대한민국 특허등록 제784738호“내화성능을 갖는 고밀도 유성계 발포성 내화도료 및 그의 도장방법”(2007.12.13)Korea Patent No. 784738 " High-density planetary foaming fire-resistant paint having fire resistance performance and its coating method " (2007.12.13)

따라서, 본 발명은 상술한 문제점을 해결하고자 창안된 것으로서, 본 발명의 목적은 모재 표면에 부착력과 내구성이 우수하며 화재시 내열성이 있고 유독가스가 발생하지 않는 수성 세라믹 불연도료 조성물의 제조방법을 제공하는데 있다.Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method for producing an aqueous ceramic flame retardant coating composition having excellent adhesion and durability on the surface of a base material, .

상기와 같은 목적을 달성하기 위하여 본 발명에 따른 수성 세라믹 불연도료 조성물의 제조방법은, (a)규산칼륨 용액에 1,2-사이클로헥산디올을 첨가하고 40~60℃에서 10~30분 동안 교반하여 60~70 중량%의 무기질 용액을 제조하는 단계와, (b)상기 용액에 중량 0.5~2%의 붕산을 첨가하여 180~220℃에서 1~3시간 동안 반응시키는 단계와, (c)상기 용액에 중량 5~10%의 물을 첨가하여 수성화하는 단계, 및 (d)상기 용액에 티탄산칼륨 5~15 중량%, 지르코늄 분말 3~12 중량%, 금속산화물로 이루어지는 안료 10~15 중량%, 분산제 0.5~5중량%을 첨가하여 혼합액을 교반하는 단계를 포함한다.In order to accomplish the above object, the present invention provides a process for preparing an aqueous ceramic flame retardant coating composition, comprising: (a) adding 1,2-cyclohexanediol to a potassium silicate solution and stirring at 40 to 60 ° C for 10 to 30 minutes (B) adding boric acid in an amount of 0.5 to 2% by weight to the solution and reacting the solution at 180 to 220 ° C for 1 to 3 hours; and (c) (D) adding 5 to 15% by weight of potassium titanate, 3 to 12% by weight of zirconium powder, and 10 to 15% by weight of a pigment comprising a metal oxide to the solution by adding water to the solution in an amount of 5 to 10% , 0.5 to 5 wt% of a dispersing agent is added, and the mixture is stirred.

또한 본 발명에 따르면, 상기 규산칼륨 용액과 1,2-사이클로헥산디올은 1:0.2 ~ 0.4의 중량비로 혼합되어 무기질 용액이 제조되는 것이 바람직하다.According to the present invention, it is preferable that the potassium silicate solution and 1,2-cyclohexanediol are mixed at a weight ratio of 1: 0.2-0.4 to prepare an inorganic solution.

또한 본 발명에 따르면, 상기 규산칼륨의 SiO2/K2O 몰비가 1.3 내지 3.5인 것이 바람직하다.According to the present invention, it is preferable that the SiO 2 / K 2 O molar ratio of the potassium silicate is 1.3 to 3.5.

또한 본 발명에 따르면, 상기 규산칼륨 용액은 규산칼륨 용액의 중량을 기준으로, 산화칼륨 12~15중량%, 이산화규소 15~25 중량%, 인산 2~5 중량% 및 물 60~70중량%으로 이루어지는 것이 바람직하다.According to the present invention, the potassium silicate solution is prepared by mixing 12 to 15% by weight of potassium oxide, 15 to 25% by weight of silicon dioxide, 2 to 5% by weight of phosphoric acid and 60 to 70% by weight of water, based on the weight of the potassium silicate solution .

본 발명에 따라 제조되는 수성 세라믹 불연도료 조성물에 따르면, 규산칼륨과 1,2-사이클로헥산디올의 중축합반응에 의해 모재 표면에 부착력이 우수한 도막이 형성될 수 있고, 규산칼륨과 지르코늄이 첨가되어 내열성을 향상되어 화재 시 외부의 열원으로부터 모재를 효과적으로 보호할 수 있으며, 티탄산칼륨이 함유되어 경직성이 높은 무기질 도막의 크랙을 방지하여 내구성이 우수한 도막이 형성된다. According to the water-based ceramic fireproof coating composition produced according to the present invention, a coating film having excellent adhesion to the surface of the base material can be formed by the polycondensation reaction of potassium silicate and 1,2-cyclohexanediol, and potassium silicate and zirconium are added, It is possible to effectively protect the base material from an external heat source in the event of a fire and to prevent cracking of the highly rigid inorganic coating film containing potassium titanate to form a coating film having excellent durability.

도 1은 본 발명에 따라 제조된 수성 세라믹 불연도료 조성물의 시험성적서 표지이다.
도 2는 본 발명에 따라 제조된 수성 세라믹 불연도료 조성물의 불연성 시험 및 가스유해성 시험 결과 데이터를 나타낸 시험성적서이다.
도 3은 불연성 시험 결과를 그래프로 나타난 시험성적서이다.
도 4는 가스유해성 시험 결과를 그래프로 나타난 시험성적서이다.
Figure 1 is a test report mark of an aqueous ceramic fireproof coating composition prepared according to the present invention.
FIG. 2 is a test report showing data on the incombustibility test and gas toxicity test results of the aqueous ceramic fireproof coating composition prepared according to the present invention. FIG.
Fig. 3 is a test report showing a graph of a nonflammable test result.
Fig. 4 is a test report showing a graph of gas toxicity test results.

이하, 본 발명의 바람직한 실시예를 보다 상세하게 설명한다. 다만, 아래의 실시예는 이 기술분야에서 통상의 지식을 가진 자에게 본 발명이 충분히 이해될 수 있도록 설명된 것으로서 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 아래의 실시예에 한정되는 것은 아니다.Hereinafter, preferred embodiments of the present invention will be described in detail. It should be understood, however, that the invention is not limited to the embodiments described below, but may be modified in many ways without departing from the spirit and scope of the invention. It is not.

본 발명에 따른 수성 세라믹 불연도료 조성물의 제조방법은, 규산칼륨 용액에 1,2-사이클로헥산디올을 첨가하고 40~60℃에서 10~30분 동안 교반하여 60~70 중량%의 무기질 용액을 제조하는 단계와, 상기 용액에 중량 0.5~2%의 붕산을 첨가하여 180~220℃에서 1~3시간 동안 반응시키는 단계와, 상기 용액에 중량 5~10%의 물을 첨가하여 수성화하는 단계와, 상기 용액에 티탄산칼륨 5~15 중량%, 지르코늄 분말 3~12 중량%, 금속산화물로 이루어지는 안료 10~15 중량%, 분산제 0.5~5중량%을 첨가하여 혼합액을 교반하는 단계를 포함한다. The method for producing an aqueous ceramic flame retardant coating composition according to the present invention is characterized in that 1,2-cyclohexanediol is added to a potassium silicate solution and stirred at 40 to 60 DEG C for 10 to 30 minutes to prepare 60 to 70 wt% Adding 0.5 to 2% by weight of boric acid to the solution and reacting the solution at 180 to 220 ° C for 1 to 3 hours; adding water to the solution to 5 to 10% by weight to make it water-soluble; Adding 5 to 15 wt% of potassium titanate, 3 to 12 wt% of zirconium powder, 10 to 15 wt% of a pigment made of a metal oxide, and 0.5 to 5 wt% of a dispersant to the solution, and stirring the mixture.

본 발명에 따른 규산칼륨 용액은 후술하는 1,2-사이클로헥산디올과의 중축합반응에 의해 도막을 형성하는데, 형성되는 도막은 부착력과 내열성이 우수하고, 화재시 잘 타지않아 매연 등의 유독가스를 발생하지 않는다. 규산칼륨 용액은 일반적인 규산나트륨과 같이 탄산염을 형성하지 않으므로 모재의 표면에 백화현상이 발생하지 않고 후술하는 지르코늄 분말과의 혼화성이 높은 장점이 있다. The potassium silicate solution according to the present invention forms a coating film by a polycondensation reaction with 1,2-cyclohexanediol to be described later. The formed coating film is excellent in adhesion and heat resistance and does not burn well in a fire, . Since the potassium silicate solution does not form a carbonate like common sodium silicate, the whitening phenomenon does not occur on the surface of the base material and the compatibility with the zirconium powder described later is high.

본 발명에 따르면, 규산칼륨 용액은 산화칼륨 12~15중량%, 이산화규소 15~25 중량%, 인산 2~5 중량% 및 물 60~70중량%으로 배합되는 것이 바람직한데, 이를 통해 후술되는 지르코늄 분말의 첨가에 따라 접착성의 감소되는 것을 개선되어 모재의 표면에 도막이 내구성있게 형성할 수 있다. 그리고, 수용액에서의 안정화를 위해 규산칼륨의 SiO2/K2O 몰비가 1.3~3.5인 것이 바람직하다. According to the present invention, the potassium silicate solution is preferably blended with 12-15 wt% of potassium oxide, 15-25 wt% of silicon dioxide, 2-5 wt% of phosphoric acid and 60-70 wt% of water, It is possible to improve the adhesiveness by reducing the addition of the powder, so that the coating film can be durably formed on the surface of the base material. For the stabilization in an aqueous solution, the SiO 2 / K 2 O molar ratio of potassium silicate is preferably 1.3 to 3.5.

규산칼륨 용액에 1,2-사이클로헥산디올이 첨가되어 40~60℃에서 10~30분 동안 교반되어 무기질 용액이 제조된다. 1,2-사이클로헥산디올은 시클로헥산에서 두개의 수소를 수산기(OH-)로 치환된 구조로, 1,2-사이클로헥산디올의 하나의 수산기는 규산칼륨에 존재하는 하나의 수산기(OH-)와 탈수반응되고, 1,2-사이클로헥산디올의 다른 하나의 수산기는 규산칼륨에 존재하는 다른 수산기와 결합되어 중축합된다. 1,2-cyclohexanediol is added to the potassium silicate solution and stirred at 40 to 60 DEG C for 10 to 30 minutes to prepare a mineral solution. The 1,2-cyclohexanediol is a structure in which two hydrogens in cyclohexane are substituted with hydroxyl groups (OH - ), one hydroxyl group in 1,2-cyclohexanediol is a hydroxyl group (OH - ) present in potassium silicate, And the other hydroxyl group of 1,2-cyclohexanediol is combined with another hydroxyl group present in potassium silicate and polycondensed.

규산칼륨 용액에 1,2-사이클로헥산디올이 첨가되어 제조되는 무기질 용액은 전체 조성물 중량을 기준으로 60~70 중량%으로 형성된다. 무기질 용액이 60중량% 미만이면 도막의 내구성이 저하되고, 70중량% 초과되어 첨가될 경우 도막의 건조가 느려지는 문제점이 있다. 또한, 규산칼륨 용액과 1,2-사이클로헥산디올은 1:0.2 ~ 0.4의 중량비로 혼합되는 것이 바람직한데, 1,2-사이클로헥산디올이 0.2 미만으로 첨가되면 중축합반응이 원활하게 않게 되고, 0.4를 초과하여 첨가되더라도 반응속도가 개선되지 않는다. An inorganic solution prepared by adding 1,2-cyclohexanediol to a potassium silicate solution is formed in an amount of 60 to 70% by weight based on the total composition weight. If the amount of the inorganic solution is less than 60% by weight, the durability of the coating film is lowered, and if it is more than 70% by weight, drying of the coating film is slowed down. In addition, the potassium silicate solution and 1,2-cyclohexanediol are preferably mixed in a weight ratio of 1: 0.2 to 0.4. When 1,2-cyclohexanediol is added at less than 0.2, the polycondensation reaction is not smooth, If it is added in excess of 0.4, the reaction rate is not improved.

1,2-사이클로헥산디올과 규산칼륨의 탈수반응의 촉매로서 붕산이 첨가된다. 붕산의 첨가로 인해 도막의 내구성 및 내스크래치성이 보다 향상되어 외부 충격에도 도막이 쉽게 부스러지지 않게 된다. 본 발명에 따르면 붕산은 0.5~2 중량%가 첨가되는 것이 바람직한데, 2 중량%를 초과하여 첨가하면 반응액의 겔화가 발생하는 문제가 있고, 0.5 중량% 미만이 첨가되면 촉매로서 기능하지 못하는 문제가 있다. 신속한 반응을 위해 붕산을 첨가하여 비교적 고온인 180~220℃에서 1~3시간 동안 반응시키는 것이 바람직하다. Boric acid is added as a catalyst for the dehydration reaction of 1,2-cyclohexanediol with potassium silicate. The addition of boric acid improves the durability and scratch resistance of the coating film and prevents the coating film from being easily broken even in an external impact. According to the present invention, boric acid is preferably added in an amount of from 0.5 to 2% by weight. When the amount of boric acid is more than 2% by weight, gelation of the reaction solution occurs. If less than 0.5% by weight is added, . It is preferable to add boric acid for a rapid reaction and react at a relatively high temperature of 180 to 220 ° C for 1 to 3 hours.

본 발명에 따르면 중축합 반응 후에 물 5~10 중량%를 첨가하여 수성화시키는데, 첨가된 물은 도포된 모재로부터 증발되면서 건조 도막이 형성된다. 물은 수성 도료 제조시 통상적으로 이루어지고 있는 것이므로, 이에 대해서는 상세한 설명을 생략한다. According to the present invention, after the polycondensation reaction, 5 to 10% by weight of water is added to make it water-soluble. The added water evaporates from the coated base material to form a dried film. Since water is conventionally produced in the production of water-based paints, a detailed description thereof will be omitted.

그리고, 수성화된 용액에 티탄산칼륨, 지르코늄 분말, 안료, 및 분산제가 혼합된다. 티탄산칼륨은 무기질로 이루어진 도막의 경직성을 보완하여 도막의 크랙을 방지하고 신축성을 부여하기 위해 구비되는 것으로, 평균 길이가 10~20 ㎛(평균 두께 0.3~0.6 ㎛)이고, 섬유상의 형상을 가짐으로 보강재로서 기능을 부여할 수 있다. 티탄산칼륨은 5~15 중량%이 첨가되는 것이 바람직한데, 15 중량%를 초과하여 첨가되면 도막의 내수성이 저하되는 문제가 있고, 5 중량% 미만으로 첨가되면 크랙방지 효과를 기대할 수 없다.Then, potassium titanate, zirconium powder, pigment, and dispersant are mixed into the aqueous solution. The potassium titanate is provided to prevent cracking of the coating film and to impart elasticity by supplementing the rigidity of the coated film made of inorganic material. The potassium titanate has an average length of 10 to 20 占 퐉 (average thickness of 0.3 to 0.6 占 퐉) and has a fibrous shape And can function as a reinforcing material. It is preferable that 5-15 wt% of potassium titanate is added. If it is added in excess of 15 wt%, the water resistance of the coating film is deteriorated. If it is added in an amount of less than 5 wt%, a crack prevention effect can not be expected.

지르코늄 분말은 도막의 강도 및 내열 강도를 증진시키기 위해 구비되는 것으로, 용액에 균일하게 교반되도록 평균 입경이 15~30㎛ 범위로 형성되는 것이 바람직하다. The zirconium powder is provided to improve the strength and heat resistance of the coating film, and it is preferable that the zirconium powder is formed to have an average particle diameter of 15 to 30 mu m so as to be uniformly stirred in the solution.

본 발명에서 사용하는 안료는 다양한 색상의 발현을 위해 이산화티타늄, 카본블랙, 산화철황, 산화철적, 산화철흑 등을 단독 또는 혼합하여 형성되는 금속산화물계 안료 10~15 중량%가 첨가되는 것이 바람직한데, 15 중량% 초과하여 첨가되면 모재와 바인더와의 결합력의 약화를 초래하는 문제가 있고, 10 중량% 미만으로 첨가하면 색상이 제대로 발현되지 않게 된다. The pigment used in the present invention is preferably added with 10 to 15% by weight of a metal oxide-based pigment formed by singly or in combination of titanium dioxide, carbon black, iron oxide yellow, iron oxide red, If it is added in an amount of more than 15% by weight, there is a problem that the bonding force between the base material and the binder is weakened. When the amount is less than 10% by weight,

분산제는 수산화칼슘, 수산화나트륨 및 이들의 혼합물로 이루어진 군으로부터 선택된 하나 이상의 혼합물을 0.5~5중량%가 첨가된다. The dispersing agent is added in an amount of 0.5 to 5% by weight of at least one selected from the group consisting of calcium hydroxide, sodium hydroxide and mixtures thereof.

이하, 상기와 같이 이루어지는 본 발명의 구체적인 실시예를 살펴보기로 한다.Hereinafter, a specific embodiment of the present invention will be described.

<<실시예>><< Examples >>

1,2-사이클로헥산디올 20g을 SiO2/K2O의 몰비가 2.5인 규산칼륨 용액 70g에 넣고 50℃에서 20분간 150rpm으로 교반하여 무기질 용액을 제조하였다. 무기질 용액에 붕산 1.5g를 첨가하여 180℃에서 2시간 동안 반응시키고, 물 10g를 첨가하여 수성화시킨 후, 티탄산칼륨 8g, 지르코늄 분말 7g, 이산화티타늄 12g, 수산화나트륨 3g을 차례로 첨가하고 혼합액을 교반하여 수성 세라믹 불연도료 조성물을 제조하였다.20 g of 1,2-cyclohexanediol was added to 70 g of a potassium silicate solution having a molar ratio of SiO 2 / K 2 O of 2.5 and stirred at 50 ° C for 20 minutes at 150 rpm to prepare an inorganic solution. 1.5 g of boric acid was added to the inorganic solution, and the mixture was reacted at 180 ° C for 2 hours. Water was added to the mixture to make it water. After that, 8 g of potassium titanate, 7 g of zirconium powder, 12 g of titanium dioxide and 3 g of sodium hydroxide were added in order. To prepare an aqueous ceramic fireproof coating composition.

<<시험예>><< Test example >>

<시료 제작><Sample Preparation>

두께 3㎜의 금속판에 상기 실시예에서 제조된 도료를 50㎛ 두께로 도장한 후, 상온에서 약 1개월 이상 건조시켰다.The paint prepared in the above example was applied to a metal plate having a thickness of 3 mm to a thickness of 50 탆 and dried at room temperature for about one month or more.

<부착성 시험><Adhesion Test>

ASTM D3359에 따라 상기 시료의 도장면에 1mm 간격으로 칸을 그어 100칸을 만든 후 셀로판테이프를 이용하여 5회에 걸쳐 박리 테스트를 수행하였다. 박리 테스트 결과 시료 표면으로부터 도료가 박리되지 않음을 육안으로 확인할 수 있었다.A cell was drawn on the coated surface of the sample according to ASTM D3359 at intervals of 1 mm to prepare 100 cells, and peel test was performed five times using a cellophane tape. As a result of peeling test, it was visually confirmed that the paint did not peel off from the surface of the sample.

<내구성 시험><Durability Test>

#0000 스틸울을 1kg의 해머에 묶어 상시 시료의 도장면에 30회 문지른 후, 시표 표면을 관찰하니 긁힘이 거의 없음을 확인할 수 있었다.# 0000 Steel wool was tied to a hammer of 1 kg, rubbed on the coating surface of the normal sample 30 times, and the surface of the target was observed, and it was confirmed that there was almost no scratching.

<불연성 및 가스유해성 시험><Nonflammability and Gas Hazard Test>

상기 시료를 충청북도 청원군 오창읍 양청리 654-1번지 한국건설생활환경시험연구원에 KS F ISO 1182:2004에 의한 불연성 시험과 KS F 2271:2006에 의한 가스유해성 실험을 의뢰하였다.The above samples were submitted to KS F ISO 1182: 2004 Nonflammability Test and KS F 2271: 2006 Gas Hazard Test to Korea Construction & Environment Testing and Research Institute, 654-1 Yangcheung-ri, Ochang-eup, Cheongwon-ku, Chungbuk Province.

도 1은 본 발명에 따라 제조된 수성 세라믹 불연도료 조성물의 시험성적서 표지이고, 도 2는 본 발명에 따라 제조된 수성 세라믹 불연도료 조성물의 불연성 시험 및 가스유해성 시험 결과 데이터를 나타낸 시험성적서이며, 도 3은 불연성 시험 결과를 그래프로 나타난 시험성적서이고, 도 4는 가스유해성 시험 결과를 그래프로 나타난 시험성적서이다.2 is a test report showing data on the incombustibility test and gas harmfulness test results of the aqueous ceramic fireproof coating composition prepared according to the present invention, and FIG. 3 is a test report showing a graph of a nonflammable test result, and FIG. 4 is a test report showing a graph of a gas hazard test result.

상기 도면을 참조하면, 본 발명에 따라 제조된 수성 세라믹 불연도료 조성물은 고온에서도 거의 연소되지 않아 질량감소율이 매우 낮고, 최고온도와 최종평형온도와의 차이가 적어 불연성이 우수함을 확인하였고, 연소시 마우스의 행동정지시간이 기준시간을 상회하여 가스유해성에서도 안전함을 확인할 수 있었다. Referring to the drawings, the water-based ceramic fireproof coating composition prepared according to the present invention was found to have a very low mass reduction rate due to almost no combustion at a high temperature and a low flame retardancy due to a small difference between the maximum temperature and the final equilibrium temperature. It was confirmed that the behavior stoppage time of the mouse exceeded the reference time and that it is safe even in the case of gas harmfulness.

이상에서는 본 발명의 특정의 바람직한 실시예에 대하여 설명하였으나, 본 발명은 상술한 특정의 실시예에 한정되지 아니하며, 특허청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 실시가 가능한 것은 물론이고, 그와 같은 변형은 청구범위 기재의 범위 내에 있게 된다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken in conjunction with the present invention. It will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the appended claims.

Claims (4)

(a)규산칼륨 용액에 1,2-사이클로헥산디올을 첨가하고 40~60℃에서 10~30분 동안 교반하여 60~70 중량%의 무기질 용액을 제조하는 단계;
(b)상기 용액에 중량 0.5~2%의 붕산을 첨가하여 180~220℃에서 1~3시간 동안 반응시키는 단계;
(c)상기 용액에 중량 5~10%의 물을 첨가하여 수성화하는 단계; 및
(d)상기 용액에 티탄산칼륨 5~15 중량%, 지르코늄 분말 3~12 중량%, 금속산화물로 이루어지는 안료 10~15 중량%, 분산제 0.5~5중량%을 첨가하여 혼합액을 교반하는 단계;를 포함하는 것을 특징으로 하는 따라 제조된 수성 세라믹 불연도료 조성물의 제조방법.
(a) adding 1,2-cyclohexanediol to a potassium silicate solution and stirring at 40 to 60 DEG C for 10 to 30 minutes to prepare a 60 to 70 wt% inorganic solution;
(b) adding boric acid in an amount of 0.5 to 2% by weight to the solution and reacting at 180 to 220 ° C for 1 to 3 hours;
(c) adding water to the solution to make it water-soluble by adding 5 to 10% by weight of water; And
(d) adding 5 to 15% by weight of potassium titanate, 3 to 12% by weight of zirconium powder, 10 to 15% by weight of a pigment comprising a metal oxide and 0.5 to 5% by weight of a dispersing agent to the solution and stirring the mixture By weight based on the total weight of the composition.
제1항에 있어서,
상기 (a)단계에서,
상기 규산칼륨 용액과 1,2-사이클로헥산디올은 1:0.2 ~ 0.4의 중량비로 혼합되어 무기질 용액이 제조되는 것을 특징으로 하는 따라 제조된 수성 세라믹 불연도료 조성물의 제조방법.
The method according to claim 1,
In the step (a)
Wherein the potassium silicate solution and 1,2-cyclohexanediol are mixed at a weight ratio of 1: 0.2 to 0.4 to prepare an inorganic solution.
제2항에 있어서,
상기 규산칼륨의 SiO2/K2O 몰비가 1.3 내지 3.5인 것을 특징으로 하는 따라 제조된 수성 세라믹 불연도료 조성물의 제조방법.
3. The method of claim 2,
The process for producing a nonflammable water-based ceramic paint composition prepared in accordance, characterized in SiO 2 / K 2 O molar ratio of the potassium that is 1.3 to 3.5.
제3항에 있어서,
상기 규산칼륨 용액은 규산칼륨 용액의 중량을 기준으로, 산화칼륨 12~15중량%, 이산화규소 15~25 중량%, 인산 2~5 중량% 및 물 60~70중량%으로 이루어지는 것을 특징으로 하는 수성 세라믹 불연도료 조성물의 제조방법.
The method of claim 3,
Wherein the potassium silicate solution is comprised of 12-15 wt% potassium oxide, 15-25 wt% silicon dioxide, 2-5 wt% phosphoric acid, and 60-70 wt% water, based on the weight of the potassium silicate solution. A method for producing a ceramic fireproof coating composition.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101514938B1 (en) * 2014-12-03 2015-04-23 주식회사 경민화학 The methode for manufacturing watersoluble fire-proof paint composition
KR20240014331A (en) 2022-07-25 2024-02-01 배남수 Semi-incombustible paint composition and manufacturing method thereof

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KR100870192B1 (en) 2008-05-28 2008-11-25 하민호 Inorganic aqeuos fire-proof paint composition and method of fire-proof painting using thereof
KR20110073849A (en) * 2009-12-24 2011-06-30 이광준 The method of preparing fire resistance-paints of inorganic mateual meeting inwater and it's composition
JP2012046707A (en) 2010-08-25 2012-03-08 Tamaki Mitsunori Noncombustible coating material
JP2013018911A (en) 2011-07-13 2013-01-31 Kikusui Chemical Industries Co Ltd Coating agent for flameproofing synthetic resin member and the synthetic resin member using the same

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Publication number Priority date Publication date Assignee Title
KR100870192B1 (en) 2008-05-28 2008-11-25 하민호 Inorganic aqeuos fire-proof paint composition and method of fire-proof painting using thereof
KR20110073849A (en) * 2009-12-24 2011-06-30 이광준 The method of preparing fire resistance-paints of inorganic mateual meeting inwater and it's composition
JP2012046707A (en) 2010-08-25 2012-03-08 Tamaki Mitsunori Noncombustible coating material
JP2013018911A (en) 2011-07-13 2013-01-31 Kikusui Chemical Industries Co Ltd Coating agent for flameproofing synthetic resin member and the synthetic resin member using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101514938B1 (en) * 2014-12-03 2015-04-23 주식회사 경민화학 The methode for manufacturing watersoluble fire-proof paint composition
KR20240014331A (en) 2022-07-25 2024-02-01 배남수 Semi-incombustible paint composition and manufacturing method thereof

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